Production equipment and process of color flat cable

Abstract

The invention relates to the technical field of colored flat cable production and processing, and discloses colored flat cable production equipment and a colored flat cable production process, the colored flat cable production equipment comprises a fixing groove, a feeding unit is arranged in the fixing groove, a preheating unit is fixedly connected to the upper surface of the fixing groove, and an arrangement unit is arranged in the fixing groove; the arranging unit is located on the right side of the preheating unit, the interior of the fixing groove is fixedly connected with a gluing unit, the upper surface of the fixing groove is fixedly connected with a curing unit, the upper surface of the fixing groove is fixedly connected with a winding unit, and the interior of the gluing unit is fixedly connected with a dismounting assembly and a gluing assembly. The upper surface of the gluing unit is fixedly connected with a glue injection assembly, and the interior of the fixing groove is fixedly connected with a reciprocating assembly. Through the integrated design of the feeding unit, the preheating unit, the arranging unit, the gluing unit, the curing unit and the winding unit, the effect that the processed color flat cable has higher flatness by adopting an integrated processing and forming technology is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of production and processing of rehearsal lines, and in particular to production equipment and a process for rehearsal lines. Background Art

[0002] Color rehearsal cable, commonly referred to as colored ribbon cable, is a multi-core cable characterized by multiple insulated conductors arranged in parallel and wrapped in a plastic film ribbon. The conductors are distinguished by color coding. Integrated molding technology reduces intermediate steps and changeover time in the production process, enabling continuous production and improving overall production efficiency. This is why color rehearsal cable production equipment is used.

[0003] The production equipment for rehearsal cables refers to mechanical equipment specifically used to manufacture rehearsal cables. Through integrated production, the handling and processing of wires between different processes is reduced, thereby reducing material waste and loss. In the existing rehearsal cable processing process, the position of the wires may need to be moved back and forth between different processing steps, affecting the final flatness of the rehearsal cable. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the present invention provides a production device and process for rehearsal wires, which solves the problems of the need to transport the wires between different processes in the existing rehearsal wire processing process and the low flatness of the rehearsal wires.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A production equipment for rehearsal lines, comprising a fixed groove, a feeding unit is provided inside the fixed groove, a preheating unit is fixedly connected to the upper surface of the fixed groove, and the preheating unit is located on the right side of the feeding unit, an arranging unit is provided inside the fixed groove, and the arranging unit is located on the right side of the preheating unit, a gluing unit is fixedly connected inside the fixed groove, and the gluing unit is located between the arranging units, a curing unit is fixedly connected to the upper surface of the fixed groove, and the curing unit is located on the right side of the arranging unit, a winding unit is fixedly connected to the upper surface of the fixed groove, a disassembly component and a gluing component are fixedly connected inside the gluing unit, a glue injection component is fixedly connected to the upper surface of the gluing unit, and a reciprocating component is fixedly connected inside the fixed groove.

[0006] Preferably, the disassembly assembly includes a first fixed cylinder, an outer wall of the first fixed cylinder is fixedly connected to the interior of the glue coating unit, the outer wall of the first fixed cylinder is slidably connected to the first connecting rod, the outer wall of the first connecting rod is fixedly connected to the first glue coating wheel, the interior of the first fixed cylinder is slidably connected to the pull rod, the outer wall of the pull rod is fixedly connected to the pull tab, the outer wall of the pull tab is slidably connected to the interior of the first fixed cylinder, one end of the first spring is fixedly connected to the interior of the first fixed cylinder, the other end of the first spring is fixedly connected to the outer wall of the pull tab, the outer wall of the pull tab is fixedly connected to the clamping column, the outer wall of the clamping column is slidably connected to the interior of the first fixed cylinder, the outer wall of the clamping column is slidably connected to the plug block, the outer wall of the plug block is slidably connected to the interior of the first fixed cylinder, the outer wall of the plug block is slidably connected to the interior of the first connecting rod, the outer wall of the plug block is fixedly connected to the second spring, the outer wall of the second spring is fixedly connected to the interior of the first connecting rod, the outer wall of the plug block is fixedly connected to the slide, and the outer wall of the slide is slidably connected to the interior of the first connecting rod.

[0007] Preferably, the gluing assembly includes a connecting block, the outer wall of the connecting block is fixedly connected to the interior of the gluing unit, the interior of the connecting block is fixedly connected to a second fixed cylinder, the outer wall of the second fixed cylinder is slidably connected to a second connecting rod, and the outer wall of the second connecting rod is fixedly connected to a second gluing wheel.

[0008] Preferably, the glue coating unit includes a fixed block, the outer wall of the fixed block is fixedly connected to the inside of the fixed groove, the outer wall of the fixed block is fixedly connected to the second motor, the output end of the second motor is fixedly provided with a transmission rod, the outer wall of the transmission rod is rotatably connected to the inside of the fixed block, the outer wall of the transmission rod is fixedly connected to the first bevel gear, the outer wall of the first bevel gear is rotatably connected to the inside of the fixed block, the tooth end of the first bevel gear is meshed with the second bevel gear, the inside of the second bevel gear is fixedly connected to a threaded column, the outer wall of the threaded column is rotatably connected to a support bracket, the lower surface of the support bracket is fixedly connected to the upper surface of the fixed groove, the outer wall of the threaded column is threadedly connected to a threaded block, the inside of the threaded block is fixedly connected to the outer wall of the first fixed cylinder, and the outer wall of the threaded block is slidably connected to the inner wall of the support bracket.

[0009] Preferably, the feeding unit includes a first motor, the outer wall of the first motor is fixedly connected to the outer wall of the fixed groove, the output end of the first motor is fixedly provided with a feeding roller, the outer wall of the feeding roller is rotatably connected to the inside of the fixed groove, the arranging unit includes a first paralleling roller and a second paralleling roller, the outer walls of the first paralleling roller and the second paralleling roller are both fixedly connected to the inside of the fixed groove, the winding unit includes a connecting plate, the lower surface of the connecting plate is fixedly connected to the upper surface of the fixed groove, the outer wall of the connecting plate is fixedly connected to the third motor, the output end of the third motor is fixedly provided with a winding wheel, the outer wall of the winding wheel is rotatably connected to the inside of the connecting plate, the outer wall of the winding wheel is slidably connected to a pressure wheel, and the outer wall of the pressure wheel is fixedly connected to the inside of the connecting plate.

[0010] Preferably, the preheating unit includes a first electric heating network, the lower surface of which is fixedly connected to the upper surface of the fixed groove, and the outer wall of which is slidably connected to a first protective cover, and the curing unit includes a second electric heating network, the lower surface of which is fixedly connected to the upper surface of the fixed groove, and the outer wall of which is slidably connected to a second protective cover.

[0011] Preferably, the glue injection assembly includes a glue storage barrel, the lower surface of the glue storage barrel is fixedly connected to the upper surface of the support frame, the interior of the glue storage barrel is fixedly connected to a glue injection tube, and the outer wall of the glue injection tube is fixedly connected to the interior of the second glue coating wheel.

[0012] Preferably, the reciprocating assembly includes a support plate, the outer wall of the support plate is fixedly connected to the inside of the fixed groove, the lower surface of the support plate is fixedly connected to a servo motor, the output end of the servo motor is fixedly provided with a transmission shaft, the outer wall of the transmission shaft is rotatably connected to the inside of the support plate, the outer wall of the transmission shaft is fixedly connected to a turntable, and the upper surface of the turntable is fixedly connected to a fixed shaft.

[0013] Preferably, the outer wall of the fixed shaft is slidably connected to a sliding rod, the outer wall of the sliding rod is fixedly connected to a connecting plate, the outer wall of the connecting plate is slidably connected to a vertical block, the lower surface of the vertical block is fixedly connected to the upper surface of the support plate, the upper surface of the sliding rod is fixedly connected to a connecting frame, and a fan is provided on the upper surface of the connecting frame.

[0014] Preferably, a process for producing equipment for rehearsal lines comprises the following steps: S1, feeding stage, through the cooperation of multiple feeding rollers, multiple wires are fed synchronously to ensure the consistency of wire feeding; S2, preheating stage, through the first electric heating network and the fan to heat and soften the wires, so as to improve the contact effect of the wires when paralleling; S3, in the arrangement stage, the first and second paralleling rollers on both sides of the glue coating unit cooperate to parallel the wires so that the wires are evenly arranged; S4, a gluing stage, wherein the glue is delivered to the second gluing wheel through a glue injection tube by a first gluing wheel and a second gluing wheel that are symmetrical in vertical direction. The glue is then evenly applied to the outer surface of the rehearsal thread by a highly absorbent cloth strip wrapped around the first and second gluing wheels and in flexible contact with the surface of the rehearsal thread. S5, curing stage, the second electric heating network cooperates with the fan to quickly dry and solidify the glue on the surface of the rehearsal wire, thereby quickly forming the rehearsal wire; S6, in the winding stage, the winding wheel and the pressure wheel cooperate to ensure the flatness of the rehearsal line during the winding process and avoid partial distortion of the rehearsal line.

[0015] The present invention provides a production device and process for rehearsal lines, which have the following beneficial effects: 1. In the present invention, the integrated design of the feeding unit, preheating unit, arranging unit, gluing unit, curing unit and winding unit is adopted to achieve the effect of adopting integrated processing and molding technology, so that the processed rehearsal line has a higher flatness.

[0016] 2. In the present invention, the first connecting rod and the second connecting rod are removed by pulling the pull rod and through the cooperation between the pull piece, the first spring, the clamping column, the insert block, the second spring and the slide plate, so as to achieve the effect of facilitating removal, cleaning and maintenance, thereby reducing maintenance costs.

[0017] 3. In the present invention, by starting the second motor to drive the transmission rod to rotate, and through the mutual cooperation between the first bevel gear, the second bevel gear, the threaded column and the threaded block, it is convenient to adjust the distance between the first glue coating wheel and the second glue coating wheel, so as to achieve the effect of adapting to the gluing requirements of wires of different sizes and achieving better glue coating effect.

[0018] 4. In the present invention, the servo motor is started to drive the transmission shaft to rotate, and the transmission shaft, turntable, fixed shaft, slide rod, connecting plate, vertical block, connecting frame and fan cooperate with each other to drive the fan to move back and forth, thereby accelerating the softening of the wire and the curing of the glue, making the softening and curing of the wire more uniform and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A perspective view of the present invention; Figure 2 It is a schematic diagram of the partial structure of the first shield of the present invention; Figure 3 It is a schematic diagram of the local structure of the thread block of the present invention; Figure 4 It is a schematic cross-sectional view of the internal structure of the first fixed cylinder of the present invention; Figure 5 is a schematic cross-sectional view of the internal structure of the first connecting rod of the present invention; Figure 6 It is a schematic diagram of the local structure of the threaded column of the present invention; Figure 7 It is a schematic diagram of the local structure of the pressing wheel of the present invention; Figure 8 It is a schematic diagram of the local structure of the fan of the present invention; Figure 9 It is a schematic diagram of the process of the present invention.

[0020] Among them, 1. Feeding unit; 101. First motor; 102. Feeding roller; 2. Preheating unit; 201. First electric heating network; 202. First protective cover; 3. Arrangement unit; 301. First paralleling roller; 302. Second paralleling roller; 4. Gluing unit; 401. Fixing groove; 402. Fixing block; 403. Second motor; 404. Transmission rod; 405. First bevel gear; 406. Second bevel gear; 407. Threaded column; 408. Threaded block; 409. Support frame; 5. Curing unit; 501. Second electric heating network; 502. Second protective cover; 6. Rewinding unit; 601. Connecting plate; 602. Third motor; 603. Rewinding wheel; 604. Pressing wheel; 7. Disassembly assembly; 701 , first fixed cylinder; 702, first connecting rod; 703, first glue coating wheel; 704, pull rod; 705, pull tab; 706, first spring; 707, clamping column; 708, plug block; 709, second spring; 710, slide plate; 8, glue coating assembly; 801, connecting block; 802, second fixed cylinder; 803, second connecting rod; 804, second glue coating wheel; 9, glue injection assembly; 901, glue storage barrel; 902, glue injection tube; 10, reciprocating assembly; 1001, support plate; 1002, servo motor; 1003, transmission shaft; 1004, turntable; 1005, fixed shaft; 1006, slide rod; 1007, connecting plate; 1008, vertical block; 1009, connecting frame; 1010, fan. DETAILED DESCRIPTION

[0021] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0022] Please see the attached Figure 1 -Attached Figure 8An embodiment of the present invention provides a production device for a rehearsal line, comprising a fixed groove 401, a feeding unit 1 being provided inside the fixed groove 401, a preheating unit 2 being fixedly connected to the upper surface of the fixed groove 401, the preheating unit 2 being located on the right side of the feeding unit 1, an arranging unit 3 being provided inside the fixed groove 401, the arranging unit 3 being located on the right side of the preheating unit 2, a gluing unit 4 being fixedly connected to the inside of the fixed groove 401, the gluing unit 4 being located between the arranging units 3, a curing unit 5 being fixedly connected to the upper surface of the fixed groove 401, the curing unit 5 being located on the right side of the arranging unit 3, a winding unit 6 being fixedly connected to the upper surface of the fixed groove 401, a disassembly component 7 and a gluing component 8 being fixedly connected to the inside of the gluing unit 4, a glue injection component 9 being fixedly connected to the upper surface of the gluing unit 4, and a reciprocating component 10 being fixedly connected to the inside of the fixed groove 401; Specifically, first, the fixed groove 401 serves as the basis of the entire production equipment and can provide connections between various units. The feeding unit 1 serves as the starting link of the entire rehearsal line production equipment and can control the loading of multiple wires. Multiple wires will be transported to the preheating unit 2 for preheating treatment, and the wires will be heated and softened to facilitate subsequent paralleling and bonding. The softened wires will enter the arranging unit 3 for paralleling treatment. Arrangement units are provided on both sides of the gluing unit 4, so that multiple wires can be evenly arranged. The paralleled wires will be transported to the gluing unit for gluing. After gluing is completed, they will pass through the arranging unit 3 again and enter the curing unit 5 for curing treatment, thereby accelerating the rapid forming of the rehearsal line. The rehearsal line after processing will be wound up by the winding unit 6. The disassembly component 7 can facilitate the maintenance and cleaning of the gluing unit 4. A reciprocating component 10 is provided below the preheating unit 2 and the curing unit 5, which can accelerate the softening and curing of the wires.

[0023] Please see the attached Figure 1 -Attached Figure 5The disassembly component 7 includes a first fixed cylinder 701, the outer wall of the first fixed cylinder 701 is fixedly connected to the inside of the glue coating unit 4, the outer wall of the first fixed cylinder 701 is slidably connected to the first connecting rod 702, the outer wall of the first connecting rod 702 is fixedly connected to the first glue coating wheel 703, the interior of the first fixed cylinder 701 is slidably connected to the pull rod 704, the outer wall of the pull rod 704 is fixedly connected to the pull tab 705, the outer wall of the pull tab 705 is slidably connected to the inside of the first fixed cylinder 701, the outer wall of the pull rod 704 is slidably connected to the first spring 706, one end of the first spring 706 is fixedly connected to the inside of the first fixed cylinder 701, and the other end of the first spring 706 The outer wall of the pull tab 705 is fixedly connected to the outer wall of the pull tab 705, and the outer wall of the pull tab 705 is fixedly connected to the clamping column 707. The outer wall of the clamping column 707 is slidably connected to the inside of the first fixed tube 701. The outer wall of the clamping column 707 is slidably connected to the plug block 708. The outer wall of the plug block 708 is slidably connected to the inside of the first fixed tube 701. The outer wall of the plug block 708 is slidably connected to the inside of the first connecting rod 702. The outer wall of the plug block 708 is fixedly connected to the second spring 709. The outer wall of the second spring 709 is fixedly connected to the inside of the first connecting rod 702. The outer wall of the plug block 708 is fixedly connected to the slide plate 710. The outer wall of the slide plate 710 is slidably connected to the inside of the first connecting rod 702. Specifically, the gluing unit 4 supports and fixes the first fixed cylinder 701, and the first connecting rod 702 fixes the first gluing wheel 703. When the first gluing wheel 703 needs to be cleaned, it is only necessary to pull the pull rod 704. By pulling the pull rod 704, the pull tab 705 can slide stably inside the first fixed cylinder 701, and in the process, the first spring 706 is squeezed. The pull tab 705 fixes the clamping column 707, and the clamping column 707 can slide simultaneously inside the first fixed cylinder 701 and the plug block 708. When the clamping column 707 is stuck inside the plug block 708, The first fixed cylinder 701 and the first connecting rod 702 can be limited and fixed. On the contrary, when the clamping column 707 slides out of the plug block 708, the restriction can be released. At this time, the slides 710 on both sides of the first connecting rod 702 are pulled, and the plug block 708 fixes the slide 710, which can drive the plug block 708 to slide synchronously. In this process, the second spring 709 is squeezed to slide the plug block 708 out of the interior of the first fixed cylinder 701 and completely retract it into the interior of the first connecting rod 702. At this time, the first connecting rod 702 and the first glue-coating wheel 703 can be removed, and the residual glue and the entangled water-absorbing material can be cleaned and maintained.

[0024] Please see the attached Figure 6 The gluing assembly 8 includes a connecting block 801, the outer wall of the connecting block 801 is fixedly connected to the inside of the gluing unit 4, the inside of the connecting block 801 is fixedly connected to the second fixed cylinder 802, the outer wall of the second fixed cylinder 802 is slidably connected to the second connecting rod 803, and the outer wall of the second connecting rod 803 is fixedly connected to the second gluing wheel 804; Specifically, the connecting block 801 supports and fixes the second fixed cylinder 802. The interior of the second fixed cylinder 802 and the second connecting rod 803 is provided with the same structure as the interior of the first fixed cylinder 701 and the first connecting rod 702. The second connecting rod 803 and the second rubber coating wheel 804 can also be disassembled and cleaned by pulling the pull rod 704 and the slide plate 710.

[0025] Please see the attached Figure 1 -Attached Figure 6 The glue coating unit 4 includes a fixed block 402, the outer wall of the fixed block 402 is fixedly connected to the inside of the fixed groove 401, the outer wall of the fixed block 402 is fixedly connected to the second motor 403, and the output end of the second motor 403 is fixedly provided with a transmission rod 404, the outer wall of the transmission rod 404 is rotatably connected to the inside of the fixed block 402, the outer wall of the transmission rod 404 is fixedly connected to the first bevel gear 405, the outer wall of the first bevel gear 405 is rotatably connected to the inside of the fixed block 402, the tooth end of the first bevel gear 405 is meshed with the second bevel gear 406, the interior of the second bevel gear 406 is fixedly connected to a threaded column 407, the outer wall of the threaded column 407 is rotatably connected to a support frame 409, the lower surface of the support frame 409 is fixedly connected to the upper surface of the fixed groove 401, the outer wall of the threaded column 407 is threadedly connected to a threaded block 408, the interior of the threaded block 408 is fixedly connected to the outer wall of the first fixed cylinder 701, and the outer wall of the threaded block 408 is slidably connected to the inner wall of the support frame 409; Specifically, the fixing block 402 is fixed inside the fixing groove 401 to support and fix the second motor 403. The driving action of the second motor 403 can make the transmission rod 404 rotate stably inside the fixing block 402. Both sides of the transmission rod 404 are provided with a first bevel gear 405, which can make the first bevel gear 405 rotate synchronously through the transmission action of the transmission rod 404. The first bevel gear 405 is engaged with the second bevel gear 406, which can make the second bevel gear 406 rotate synchronously inside the support frame 409. The second bevel gear 406 is engaged with the thread The column 407 plays a fixing role, thereby causing the threaded column 407 to rotate synchronously inside the support frame 409 through the rotation of the second bevel gear 406. The threaded column 407 is threadedly connected to the threaded block 408, thereby driving the threaded block 408 to slide along the inner wall of the support frame 409. The threaded block 408 plays a fixing role on the first fixed cylinder 701, thereby driving the threaded blocks 408 on both sides to slide synchronously, and at the same time driving the first connecting rod 702 and the first rubber coating wheel 703 to slide, and flexibly adjusting the distance between the first rubber coating wheel 703 and the second rubber coating wheel 804.

[0026] Please see the attached Figure 1 -Attached Figure 7The feeding unit 1 includes a first motor 101, an outer wall of the first motor 101 is fixedly connected to the outer wall of the fixed groove 401, and a feeding roller 102 is fixedly provided at the output end of the first motor 101, and the outer wall of the feeding roller 102 is rotatably connected to the inside of the fixed groove 401; the arranging unit 3 includes a first paralleling roller 301 and a second paralleling roller 302, and the outer walls of the first paralleling roller 301 and the second paralleling roller 302 are both fixedly connected to the inside of the fixed groove 401; the winding unit 6 includes a connecting plate 601, the lower surface of the connecting plate 601 is fixedly connected to the upper surface of the fixed groove 401, and the outer wall of the connecting plate 601 is fixedly connected to the third motor 602, and the output end of the third motor 602 is fixedly provided with a winding wheel 603, the outer wall of the winding wheel 603 is rotatably connected to the inside of the connecting plate 601, the outer wall of the winding wheel 603 is slidably connected to the pressure wheel 604, and the outer wall of the pressure wheel 604 is fixedly connected to the inside of the connecting plate 601; Specifically, the fixed groove 401 plays a fixing role for the first motor 101, and the driving action of the first motor 101 can make the feeding roller 102 rotate stably inside the fixed groove 401. The design of multiple feeding rollers 102 can stably convey and feed multiple wires, and the fixed groove 401 plays a supporting role for the first and second paralleling rollers 301 and 302. Through the cooperation between the first and second paralleling rollers 301 and 302, multiple wires can be evenly arranged. The connecting plate 601 is fixed on the upper surface of the fixed groove 401 to fix the third motor 602, and the driving action of the third motor 602 can make the winding wheel 603 rotate. The connecting plate 601 plays a supporting and fixing role for the pressure wheel 604, and the rehearsal wire can be wound up by the groove set on the outer wall of the reel 603. The cooperation between the pressure wheel 604 and the groove on the reel 603 can improve the flatness of the rehearsal wire when winding up.

[0027] Please see the attached Figure 1 -Attached Figure 2 The preheating unit 2 includes a first electric heating network 201, the lower surface of the first electric heating network 201 is fixedly connected to the upper surface of the fixing groove 401, and the outer wall of the first electric heating network 201 is slidably connected to the first protective cover 202. The curing unit 5 includes a second electric heating network 501, the lower surface of the second electric heating network 501 is fixedly connected to the upper surface of the fixing groove 401, and the outer wall of the second electric heating network 501 is slidably connected to the second protective cover 502. Specifically, through the design of the first electric heating network 201, multiple wires can be softened, and the first protective cover 202 plays a protective role, which can improve the safety of the production process. Through the design of the second electric heating network 501, the wires after glue coating can be cured and formed into cables, and the second protective cover 502 can also play a protective role to improve safety.

[0028] Please see the attached Figure 1 -Attached Figure 7 , the glue injection assembly 9 includes a glue storage barrel 901, the lower surface of the glue storage barrel 901 is fixedly connected to the upper surface of the support frame 409, the interior of the glue storage barrel 901 is fixedly connected to a glue injection tube 902, and the outer wall of the glue injection tube 902 is fixedly connected to the interior of the second glue coating wheel 804; Specifically, the support frame 409 serves as a fixed support for the glue storage barrel 901. The glue that needs to be coated on the wire can be placed through the glue storage barrel 901. The glue injection tube 902 serves to connect the glue storage barrel 901 and the glue injection tube 902. The glue can be transported to the second glue coating wheel 804 through the glue injection tube 902. The outer walls of the first glue coating wheel 703 and the second glue coating wheel 804 are both wrapped with highly absorbent cloth strips. After absorbing the glue, the glue is evenly distributed and flexibly contacts the surface of the rehearsal line, and the glue is evenly coated on the outer surface of the rehearsal line.

[0029] Please see the attached Figure 1 -Attached Figure 8 The reciprocating assembly 10 includes a support plate 1001, an outer wall of the support plate 1001 is fixedly connected to the inside of the fixing groove 401, a servo motor 1002 is fixedly connected to the lower surface of the support plate 1001, a transmission shaft 1003 is fixedly provided on the output end of the servo motor 1002, an outer wall of the transmission shaft 1003 is rotatably connected to the inside of the support plate 1001, a turntable 1004 is fixedly connected to the outer wall of the transmission shaft 1003, and a fixed shaft 1005 is fixedly connected to the upper surface of the turntable 1004; Specifically, the fixing groove 401 fixes the support plate 1001, and the support plate 1001 fixes the servo motor 1002. The driving action of the servo motor 1002 enables the transmission shaft 1003 to rotate stably inside the support plate 1001. The transmission shaft 1003 fixes the turntable 1004, allowing the turntable 1004 to rotate synchronously. The turntable 1004 fixes the fixed shaft 1005, thereby driving the fixed shaft 1005 to rotate synchronously.

[0030] Please see the attached Figure 7 -Attached Figure 8 The outer wall of the fixed shaft 1005 is slidably connected to a sliding rod 1006, the outer wall of the sliding rod 1006 is fixedly connected to a connecting plate 1007, the outer wall of the connecting plate 1007 is slidably connected to a vertical block 1008, the lower surface of the vertical block 1008 is fixedly connected to the upper surface of the support plate 1001, the upper surface of the sliding rod 1006 is fixedly connected to a connecting frame 1009, and the upper surface of the connecting frame 1009 is provided with a fan 1010; Specifically, the fixed shaft 1005 is arranged inside the sliding rod 1006. When the fixed shaft 1005 rotates, it will slide inside the sliding rod 1006 and push the sliding rod 1006 to slide during the sliding process. The sliding rod 1006 fixes the connecting plate 1007 and can drive the connecting plate 1007 to slide synchronously. The vertical block 1008 is fixed on the upper surface of the support plate 1001 to provide stable support for the sliding of the connecting plate 1007 to prevent displacement during the sliding process. The connecting frame 1009 connects the sliding rod 1006 and the fan 1010, thereby driving the fan 1010 to slide synchronously. A reciprocating fan 1010 is provided under the preheating unit 2 and the curing unit 5, so that the wires can be evenly heated and cured.

[0031] Please see the attached Figure 1 -Attached Figure 9 , a process for producing equipment for a rehearsal line, comprising the following steps: S1, feeding stage, through the cooperation of multiple feeding rollers 102, multiple wires are fed synchronously to ensure the consistency of wire feeding; S2, preheating stage, the first electric heating network 201 cooperates with the fan 1010 to heat and soften the wires, thereby improving the contact effect of the wires when paralleling; S3, arranging stage, through the cooperation of the first paralleling roller 301 and the second paralleling roller 302 on both sides of the glue coating unit 4, the wires are paralleled to make the multiple wires evenly arranged; S4, gluing stage: Glue is delivered to the second gluing wheel 804 through the glue injection tube 902 by the first gluing wheel 703 and the second gluing wheel 804, which are symmetrical in vertical direction. The highly absorbent cloth strips wrapped around the first and second gluing wheels 703 and 804 come into flexible contact with the surface of the rehearsal thread, so that the glue is evenly coated on the outer surface of the rehearsal thread. S5, curing stage, the second electric heating network 501 cooperates with the fan 1010 to quickly dry and solidify the glue on the surface of the rehearsal wire, thereby quickly forming the rehearsal wire; S6, the winding stage, through the cooperation of the winding wheel 603 and the pressure wheel 604, the flatness of the rehearsal line is ensured during the winding process to avoid partial distortion of the rehearsal line.

[0032] Specifically, multiple wires can be fed synchronously through the feeding roller 102, and the wires will be transported to the preheating unit 2, and the wires can be heated and softened by the first electric heating network 201, and the wires can be evenly heated and softened by the reciprocating fan 1010. The softened multiple wires enter the gluing unit 4 through the first paralleling roller 301 to be coated with glue. By adjusting the distance between the first gluing wheel 703 and the second gluing wheel 804, the glue can be better fitted to the wires. The glued wires will enter the curing unit 5 through the second paralleling roller 302, and the wires will be evenly dried by the second electric heating network 501 and the reciprocating fan 1010. After processing, the wires will enter the winding unit 6, and the flatness of the rehearsal wires will be ensured by the cooperation of the winding wheel 603 and the pressure wheel 604.

[0033] Working principle: The raw materials of the rehearsal wires to be produced and processed are fed through the feeding unit 1. The multiple wires are transported to the preheating unit 2 for heating and softening, and then transported to the gluing unit 4 through the first paralleling roller 301 for coating with glue. After the gluing is completed, they pass through the second paralleling roller 302 into the curing unit 5 for curing and drying, thereby accelerating the formation of the rehearsal wires. After drying, they can be reeled together by the winding wheel 603 and the pressing wheel 604 to complete the production of the rehearsal wires, thereby achieving the effect of adopting integrated processing and molding technology, so that the processed rehearsal wires have a higher flatness. When the first and second gluing wheels 703, 804 need to be cleaned, the pull rod 704 is first pulled to drive the pull tab 705 and the clamping column 707 to slide, thereby releasing the restriction on the insert block 708. Then, the slide plates 710 on both sides are pulled to drive the insert block 708 to be retracted into the first connecting rod 702 and the second connecting rod 803. Then, the first and second gluing wheels 703, 804 can be removed for cleaning, thereby facilitating removal, cleaning, and maintenance, thereby reducing maintenance costs. The second motor 403 is started to drive the transmission rod 404 to rotate, and the transmission rod 404 will drive the first bevel gear 405 and the second bevel gear 406 to rotate synchronously. The second bevel gear 406 drives the threaded column 407 to rotate, and the threaded column 407 drives the threaded block 408 to slide, and then the height of the first glue coating wheel 703 is adjusted by the first fixed cylinder 701 and the first connecting rod 702, and the distance between the first glue coating wheel 703 and the second glue coating wheel 804 is adjusted, so as to achieve the effect of flexibly adjusting the distance between the first glue coating wheel 703 and the second glue coating wheel 804, so as to meet the gluing requirements of wires of different sizes and achieve better glue coating effect; Start the servo motor 1002 to drive the transmission shaft 1003 to rotate. The transmission shaft 1003 will drive the turntable 1004 and the fixed shaft 1005 to rotate. The rotation of the fixed shaft 1005 can push the sliding rod 1006 and the connecting plate 1007 to slide synchronously, thereby driving the fan 1010 to move back and forth inside the fixed groove 401 through the connecting frame 1009, thereby accelerating the softening of the wire and the curing of the glue, thereby improving production efficiency.

[0034] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A production device for a rehearsal line, comprising a fixing groove (401), characterized in that: A feeding unit (1) is provided inside the fixed groove (401), a preheating unit (2) is fixedly connected to the upper surface of the fixed groove (401), and the preheating unit (2) is located on the right side of the feeding unit (1), an arranging unit (3) is provided inside the fixed groove (401), and the arranging unit (3) is located on the right side of the preheating unit (2), a gluing unit (4) is fixedly connected inside the fixed groove (401), and the gluing unit (4) is located between the arranging units (3), a curing unit (5) is fixedly connected to the upper surface of the fixed groove (401), and the curing unit (5) is located on the right side of the arranging unit (3), a winding unit (6) is fixedly connected to the upper surface of the fixed groove (401), a disassembly component (7) and a gluing component (8) are fixedly connected inside the gluing unit (4), a glue injection component (9) is fixedly connected to the upper surface of the gluing unit (4), and a reciprocating component (10) is fixedly connected inside the fixed groove (401).

2. The production equipment of a rehearsal line according to claim 1, characterized in that: The disassembly component (7) includes a first fixed cylinder (701), the outer wall of the first fixed cylinder (701) is fixedly connected to the inside of the glue coating unit (4), the outer wall of the first fixed cylinder (701) is slidably connected to a first connecting rod (702), the outer wall of the first connecting rod (702) is fixedly connected to a first glue coating wheel (703), the inside of the first fixed cylinder (701) is slidably connected to a pull rod (704), the outer wall of the pull rod (704) is fixedly connected to a pull tab (705), the outer wall of the pull tab (705) is slidably connected to the inside of the first fixed cylinder (701), the outer wall of the pull rod (704) is slidably connected to a first spring (706), one end of the first spring (706) is fixedly connected to the inside of the first fixed cylinder (701), and the other end of the first spring (706) is fixedly connected to the inside of the first fixed cylinder (701). The outer wall of the pull tab (705) is fixedly connected to the outer wall of the pull tab (705), the outer wall of the pull tab (705) is fixedly connected to a clamping column (707), the outer wall of the clamping column (707) is slidably connected to the interior of the first fixed tube (701), the outer wall of the clamping column (707) is slidably connected to an insert block (708), the outer wall of the insert block (708) is slidably connected to the interior of the first fixed tube (701), the outer wall of the insert block (708) is slidably connected to the interior of the first connecting rod (702), the outer wall of the insert block (708) is fixedly connected to a second spring (709), the outer wall of the second spring (709) is fixedly connected to the interior of the first connecting rod (702), the outer wall of the insert block (708) is fixedly connected to a slide plate (710), and the outer wall of the slide plate (710) is slidably connected to the interior of the first connecting rod (702).

3. The production equipment of a rehearsal line according to claim 1, characterized in that: The gluing assembly (8) comprises a connecting block (801), the outer wall of the connecting block (801) is fixedly connected to the inside of the gluing unit (4), the inside of the connecting block (801) is fixedly connected to a second fixed cylinder (802), the outer wall of the second fixed cylinder (802) is slidably connected to a second connecting rod (803), and the outer wall of the second connecting rod (803) is fixedly connected to a second gluing wheel (804).

4. The production equipment of a rehearsal line according to claim 1, characterized in that: The glue coating unit (4) comprises a fixed block (402), the outer wall of the fixed block (402) is fixedly connected to the interior of the fixed groove (401), the outer wall of the fixed block (402) is fixedly connected to a second motor (403), the output end of the second motor (403) is fixedly provided with a transmission rod (404), the outer wall of the transmission rod (404) is rotatably connected to the interior of the fixed block (402), the outer wall of the transmission rod (404) is fixedly connected to a first bevel gear (405), the outer wall of the first bevel gear (405) is rotatably connected to the interior of the fixed block (402), and the first bevel gear (405) is fixedly connected to the outer wall of the first bevel gear (405). The tooth end of the gear (405) is meshedly connected to the second bevel gear (406), the interior of the second bevel gear (406) is fixedly connected to a threaded column (407), the outer wall of the threaded column (407) is rotatably connected to a support frame (409), the lower surface of the support frame (409) is fixedly connected to the upper surface of the fixing groove (401), the outer wall of the threaded column (407) is threadedly connected to a threaded block (408), the interior of the threaded block (408) is fixedly connected to the outer wall of the first fixing cylinder (701), and the outer wall of the threaded block (408) is slidably connected to the inner wall of the support frame (409).

5. The production equipment of a rehearsal line according to claim 1, characterized in that: The feeding unit (1) includes a first motor (101), the outer wall of the first motor (101) is fixedly connected to the outer wall of the fixed groove (401), the output end of the first motor (101) is fixedly provided with a feeding roller (102), the outer wall of the feeding roller (102) is rotatably connected to the inside of the fixed groove (401), and the arranging unit (3) includes a first paralleling roller (301) and a second paralleling roller (302), the outer walls of the first paralleling roller (301) and the second paralleling roller (302) are both fixedly connected to the inside of the fixed groove (401). The winding unit (6) comprises a connecting plate (601), the lower surface of the connecting plate (601) is fixedly connected to the upper surface of the fixing groove (401), the outer wall of the connecting plate (601) is fixedly connected to a third motor (602), the output end of the third motor (602) is fixedly provided with a winding wheel (603), the outer wall of the winding wheel (603) is rotatably connected to the inside of the connecting plate (601), the outer wall of the winding wheel (603) is slidably connected to a pressure wheel (604), and the outer wall of the pressure wheel (604) is fixedly connected to the inside of the connecting plate (601).

6. The production equipment of a rehearsal line according to claim 1, characterized in that: The preheating unit (2) comprises a first electric heating network (201), the lower surface of the first electric heating network (201) is fixedly connected to the upper surface of the fixing groove (401), and the outer wall of the first electric heating network (201) is slidably connected to a first protective cover (202). The curing unit (5) comprises a second electric heating network (501), the lower surface of the second electric heating network (501) is fixedly connected to the upper surface of the fixing groove (401), and the outer wall of the second electric heating network (501) is slidably connected to a second protective cover (502).

7. The production equipment of a rehearsal line according to claim 1, characterized in that: The glue injection assembly (9) comprises a glue storage barrel (901), the lower surface of the glue storage barrel (901) is fixedly connected to the upper surface of the support frame (409), the interior of the glue storage barrel (901) is fixedly connected to a glue injection tube (902), and the outer wall of the glue injection tube (902) is fixedly connected to the interior of the second glue coating wheel (804).

8. The production equipment of a rehearsal line according to claim 1, characterized in that: The reciprocating assembly (10) comprises a support plate (1001), the outer wall of the support plate (1001) is fixedly connected to the interior of the fixing groove (401), the lower surface of the support plate (1001) is fixedly connected to a servo motor (1002), the output end of the servo motor (1002) is fixedly provided with a transmission shaft (1003), the outer wall of the transmission shaft (1003) is rotatably connected to the interior of the support plate (1001), the outer wall of the transmission shaft (1003) is fixedly connected to a turntable (1004), and the upper surface of the turntable (1004) is fixedly connected to a fixed shaft (1005).

9. The production equipment of a rehearsal line according to claim 8, characterized in that: The outer wall of the fixed shaft (1005) is slidably connected to a sliding rod (1006), the outer wall of the sliding rod (1006) is fixedly connected to a connecting plate (1007), the outer wall of the connecting plate (1007) is slidably connected to a vertical block (1008), the lower surface of the vertical block (1008) is fixedly connected to the upper surface of the support plate (1001), the upper surface of the sliding rod (1006) is fixedly connected to a connecting frame (1009), and the upper surface of the connecting frame (1009) is provided with a fan (1010).

10. A process for producing a rehearsal thread according to any one of claims 1 to 9, comprising the following steps: S1, feeding stage, multiple feeding rollers (102) cooperate to synchronously feed multiple wires to ensure consistency when feeding the wires; S2, a preheating stage, wherein the first electric heating network (201) cooperates with the fan (1010) to heat and soften the wires, thereby improving the contact effect of the wires when they are paralleled; S3, an arrangement stage, wherein the first paralleling roller (301) and the second paralleling roller (302) on both sides of the glue coating unit (4) cooperate to parallel the wires so that the wires are evenly arranged; S4, gluing stage, using a first gluing wheel (703) and a second gluing wheel (804) that are symmetrical in both directions, the glue is transported to the second gluing wheel (804) through the glue injection tube (902), and the highly absorbent cloth strips wrapped around the first gluing wheel (703) and the second gluing wheel (804) are in flexible contact with the surface of the rehearsal thread, so that the glue is evenly coated on the outer surface of the rehearsal thread; S5, a curing stage, wherein the glue on the surface of the rehearsal wire is quickly dried and cured by the cooperation of the second electric heating network (501) and the fan (1010), thereby quickly forming the rehearsal wire; S6, the winding stage, through the cooperation of the winding wheel (603) and the pressure wheel (604), the flatness of the rehearsal line is ensured during the winding process to avoid partial distortion of the rehearsal line.

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