Automatic wire cutting and winding rolling machine

Abstract

The invention discloses an automatic wire cutting, winding and rolling machine which comprises a rack, a feeding and cutting mechanism arranged at one end of the rack, a binding mechanism arranged at the other end of the rack and used for binding wires, a rolling mechanism arranged between the feeding and cutting mechanism and the binding mechanism and a carrying mechanism arranged on one side of the feeding and cutting mechanism and one side of the binding mechanism. The rack is further provided with a discharging notch which is located between the bundling mechanism and the rolling mechanism and used for containing finished products, and the two sides of the discharging notch are provided with a first lifting device and a second lifting device which assist in supporting wires. The winding mechanism is provided with the feeding and cutting mechanism and the bundling mechanism, the end of a wire rod is pulled to the winding mechanism through the carrying mechanism, the wire rod is wound into a bundle through the winding mechanism, and after the wire rod is cut off through the feeding and cutting mechanism, the bundled wire rod is moved to the bundling mechanism through the carrying mechanism to be bundled. And finally, the bundled wires are put into a discharging notch, and automatic wire winding and bundling of the wires are completed.

Description

Technical field:

[0001] The present invention relates to the technical field of automated production, in particular to an automatic wire cutting, winding and coiling machine. Background technology:

[0002] A strapping machine, also known as a baler or strapping machine, works by using strapping tape to bundle products or packages. Using a heated iron head, the ends of the strapping tape are melted and bonded together, tightening and securing the strapping. The primary function of a strapping machine is to reinforce packaged items, ensuring they do not fall apart during transportation and storage due to loose strapping, while also ensuring the bundles are neat and aesthetically pleasing. Today, strapping machines are also widely used in the wire industry and come in two types: fully automatic and semi-automatic. Fully automatic strapping machines automatically complete strapping after the wire is coiled, while semi-automatic strapping machines perform strapping operations on pre-coiled wire.

[0003] The invention patent, CN210063513U, discloses an automatic wire strapping machine, comprising a base, on which are provided a film feeding mechanism, a turning mechanism, a bending mechanism, a film feeding mechanism, a winding mechanism, and a film wrapping mechanism. A first manipulator for conveying the packaging film to the bending mechanism is provided between the film feeding mechanism and the bending mechanism. The bending mechanism comprises two parallel bottom plates and a first mounting frame provided above the bottom plates. A suction plate movable up and down is provided between the two bottom plates. A pressure plate corresponding to the suction plate is provided on the first mounting frame. A second manipulator is provided between the film feeding mechanism and the film wrapping mechanism. A third manipulator is provided between the winding mechanism and the film wrapping mechanism. The film wrapping mechanism is provided with a push rod for pushing the wire into the packaging film. The present invention has a reasonable design and is easy to operate. It uses automatic mechanized operation to complete the strapping and packaging process, thereby improving production efficiency and saving manpower and material resources.

[0004] However, currently available fully automatic wire strapping machines still have some issues. For one thing, the wire is typically wound around the coiling mechanism manually, before bundling. Furthermore, the coiling mechanism is often exposed, making it vulnerable to injury during rotation, posing a significant safety hazard and potentially leading to accidents.

[0005] In view of this, the inventors propose the following technical solutions. Summary of the invention:

[0006] The purpose of the present invention is to overcome the deficiencies of the prior art and provide an automatic wire cutting, winding and coiling machine.

[0007] In order to solve the above technical problems, the present invention adopts the following technical solutions: an automatic wire cutting, winding and coiling machine, comprising: a frame, a feeding and cutting mechanism arranged at one end of the frame and used to provide wire, a bundling mechanism arranged at the other end of the frame and used to bundle the wire, a coiling mechanism arranged between the feeding and cutting mechanism and the bundling mechanism and used to coil the wire, and a conveying mechanism arranged on the frame and located on one side of the feeding and cutting mechanism and the bundling mechanism, wherein the frame is also provided with a discharge slot located between the bundling mechanism and the coiling mechanism and used to store finished products, and a first lifting device and a second lifting device are provided on both sides of the discharge slot to assist in supporting the wire.

[0008] Furthermore, in the above technical solution, the conveying mechanism includes a first support frame installed on the frame, a wire pulling module arranged on the first support frame and used to pull the wire from the loading and cutting mechanism to the winding mechanism, and a material picking robot module arranged on the first support frame and used to grab the wound wire from the winding mechanism to the bundling mechanism.

[0009] Furthermore, in the above technical solution, the wire pulling module includes a first X-axis motion module arranged on the first support frame, a first Z-axis motion module arranged on the first X-axis motion module, a first Y-axis motion module arranged on the first Z-axis motion module and extending above the loading and cutting mechanism, a first clamp arranged on the first Y-axis motion module and used to clamp the wire, and a first conducting device arranged on one side of the first clamp and used to receive the wire.

[0010] Furthermore, in the above technical solution, the material-grabbing robot module includes a second X-axis motion module arranged on the first support frame, a second Z-axis motion module arranged on the second X-axis motion module, a second Y-axis motion module arranged on the second Z-axis motion module and extending above the loading and cutting mechanism, and a second clamp and a third clamp arranged in parallel on the second Y-axis motion module and used to clamp the wire, wherein the second clamp and the third clamp can move independently on the second Y-axis motion module.

[0011] Furthermore, in the above technical solution, the bundling mechanism includes a third X-axis motion module vertically arranged on one side of the discharge slot, a tape wrapping module arranged on the third X-axis motion module and used for bundling the wires, and a first positioning clamp device and a second positioning clamp device arranged on both sides of the third X-axis motion module and used for receiving the wires, wherein the third X-axis motion module can drive the tape wrapping module to extend between the first positioning clamp device and the second positioning clamp device.

[0012] Furthermore, in the above technical solution, the tape wrapping module includes a second support frame arranged on the third X-axis motion module, a rotating block mounted on the second support frame in a rotatable manner, a first motor arranged on the second support frame and used to drive the rotating block to rotate, a transmission gear set arranged between the first motor and the rotating block, a feed tray arranged at the upper end of the second support frame and used to install the tape roll, a pulling device arranged at the lower end of the second support frame and used to pull the tape in front of the rotating block, and a pneumatic scissors arranged at the front end of the second support frame and used to cut the tape, wherein the rotating block is provided with a U-shaped notch for the wire to be inserted.

[0013] Furthermore, in the above technical solution, the loading and cutting mechanism includes a third Y-axis motion module arranged below the conveying mechanism, a third support frame arranged on the third Y-axis motion module, a conveying module arranged on the third support frame and used to push the wire, a line straightening module arranged on one side of the conveying module and used to flatten the wire, a code reader device arranged between the line straightening module and the conveying module and used to record the length of the wire, a positioning sleeve device arranged on the other side of the conveying module and used to position the wire, and a wire cutting and stripping device arranged at the front end of the positioning sleeve device and used to cut the wire.

[0014] Furthermore, in the above technical solution, the conveying module includes an upper conveyor belt and a lower conveyor belt that cooperate to clamp the wire and push the wire to move, a first slide block vertically arranged on the third support frame and used for moving the upper conveyor belt and the lower conveyor belt, a first support sliding seat and a second support sliding seat slidably installed on the first slide block and used to support the upper conveyor belt and the lower conveyor belt respectively, a second motor arranged beside the first slide block and used to drive the upper conveyor belt and the lower conveyor belt to move synchronously, a transmission assembly arranged between the second motor and the upper conveyor belt and the lower conveyor belt, and a clamp cylinder arranged on the third support frame and used to drive the first support sliding seat and the second support sliding seat to drive the upper conveyor belt and the lower conveyor belt to clamp and release the wire.

[0015] Furthermore, in the above technical solution, the transmission assembly includes a first gear, a second gear and a third gear arranged at the output shaft end of the second motor and meshed in sequence, a plurality of first pulleys arranged on the first supporting sliding seat and used to drive the upper conveyor belt to move, a plurality of second pulleys arranged on the second supporting sliding seat and used to drive the lower conveyor belt to move, a first conveyor belt group arranged between the first pulley and the second gear, and a second conveyor belt group arranged between the second pulley and the third gear, wherein one end of the first conveyor belt group is connected to the first pulley through a first transmission shaft, and one end of the second conveyor belt group is connected to the second pulley through a second transmission shaft.

[0016] Furthermore, in the above technical solution, the winding mechanism includes a hollow rotating platform, a rotating disk arranged on the hollow rotating platform, a plurality of second slide sliders evenly distributed on the rotating disk and arranged radially, a vertical pole arranged on the second slide slider and used for winding the wire, a fourth gear disk arranged on the hollow rotating platform and located between the vertical poles, a rack arranged on the second slide slider, a plurality of fifth gears arranged between the second slide sliders and meshing with the fourth gear disk and the rack, a third motor arranged at the center of the hollow rotating platform and used to drive the fourth gear disk to rotate, and a wire clamp arranged on the rotating disk and located on the periphery of the vertical pole, wherein a conductive slip ring for powering the third motor is arranged under the hollow rotating platform.

[0017] After adopting the above technical solution, the present invention has the following beneficial effects compared with the existing technology: In the present invention, a feeding and cutting mechanism and a bundling mechanism are separately provided in the coiling mechanism. The conveying mechanism pulls the end of the wire material to the coiling mechanism, which then rolls the wire material into a bundle. After the feeding and cutting mechanism cuts the wire material, the conveying mechanism moves the bundled wire material to the bundling mechanism for bundling. Finally, the bundled wire material is dropped into the discharge slot, completing the automatic winding and bundling of the wire material. This replaces manual operation, significantly improving safety, while also increasing efficiency and reducing costs. Description of the drawings:

[0018] Figure 1 This is a schematic diagram of the structure of the present invention Figure 1 ;

[0019] Figure 2 This is a schematic diagram of the structure of the present invention Figure 2 ;

[0020] Figure 3 It is a structural schematic diagram of the transport mechanism of the present invention;

[0021] Figure 4 It is a structural schematic diagram of the strapping mechanism of the present invention;

[0022] Figure 5 It is a structural schematic diagram of the tape wrapping module of the present invention;

[0023] Figure 6 It is a structural diagram of the feeding and cutting mechanism of the present invention;

[0024] Figure 7 It is a structural diagram of the transmission module in the present invention;

[0025] Figure 8 It is a structural schematic diagram of the transmission assembly in the present invention;

[0026] Figure 9 It is a structural diagram of the entire line module in the present invention;

[0027] Figure 10 It is a structural diagram of the rolling mechanism in the present invention. Specific implementation method:

[0028] The present invention will be further described below with reference to specific embodiments and accompanying drawings.

[0029] See Figures 1 to 10 As shown, an automatic wire cutting, winding and coiling machine includes: a frame 1, a feeding and cutting mechanism 2 arranged at one end of the frame 1 and used to provide wire A, a bundling mechanism 3 arranged at the other end of the frame 1 and used to bundle the wire A, a coiling mechanism 4 arranged between the feeding and cutting mechanism 2 and the bundling mechanism 3 and used to coil the wire A, and a conveying mechanism 5 arranged on the frame 1 and located on one side of the feeding and cutting mechanism 2 and the bundling mechanism 3, wherein the frame 1 is also provided with a discharge slot 10 located between the bundling mechanism 3 and the coiling mechanism 4 and used to receive the finished product B, and a first lifting device 11 and a second lifting device 12 for auxiliary support of the wire A are provided on both sides of the discharge slot 10. The coiling mechanism 4 is equipped with a feeding and cutting mechanism 2 and a bundling mechanism 3. The conveying mechanism 5 pulls the end of the wire A to the coiling mechanism 4, which then rolls the wire A into a bundle. After the feeding and cutting mechanism 2 cuts the wire A, the conveying mechanism 5 moves the bundled wire A to the bundling mechanism 3 for bundling. Finally, the bundled wire A is dropped into the discharge slot 10, completing the automatic winding and bundling of the wire A. This replaces manual operation, significantly improving safety, while also increasing efficiency and reducing costs.

[0030] The transport mechanism 5 includes a first support frame 51 mounted on the frame 1, a wire drawing module 52 disposed on the first support frame 51 and used to draw the wire A from the feeding and cutting mechanism 2 to the coiling mechanism 4, and a material taking robot module 53 disposed on the first support frame 51 and used to grab the wound wire A from the coiling mechanism 4 to the bundling mechanism 3. The transport mechanism 5 uses two independently moving wire drawing modules 52 and material taking robot modules 53 to respectively perform feeding, drawing, and bundling of the wire A. The two mechanisms do not interfere with each other, thereby significantly improving production efficiency.

[0031] The first lifting device 11 and the second lifting device 12 each include a stand, a rotary cylinder disposed on the stand, and a support rod disposed on the rotary cylinder.

[0032] The wire pulling module 52 includes a first X-axis motion module 521 arranged on the first support frame 51, a first Z-axis motion module 522 arranged on the first X-axis motion module 521, a first Y-axis motion module 523 arranged on the first Z-axis motion module 522 and extending above the loading and cutting mechanism 2, a first clamp 524 arranged on the first Y-axis motion module 523 and used to clamp the wire A, and a first conducting device 525 arranged on one side of the first clamp 524 and used to receive the wire A.

[0033] The retrieving robot module 53 includes a second X-axis motion module 531 disposed on the first support frame 51, a second Z-axis motion module 532 disposed on the second X-axis motion module 531, a second Y-axis motion module 533 disposed on the second Z-axis motion module 532 and extending above the feeding and cutting mechanism 2, and a second clamp 534 and a third clamp 535 disposed in parallel on the second Y-axis motion module 533 and used to clamp the wire A. The second clamp 534 and the third clamp 535 can move independently on the second Y-axis motion module 533. The second Y-axis motion module 533 is a linear motor module that can control the second clamp 534 and the third clamp 535 to move independently and stop at different positions through current, thereby adjusting the relative distance between the second clamp 534 and the third clamp 535.

[0034] The bundling mechanism 3 includes a third X-axis motion module 31 vertically arranged on one side of the discharge slot 10, a tape wrapping module 32 arranged on the third X-axis motion module 31 and used to bundle the wire A, and a first positioning clamp device 33 and a second positioning clamp device 34 arranged on both sides of the third X-axis motion module 31 and used to receive the wire A, wherein the third X-axis motion module 31 can drive the tape wrapping module 32 to extend between the first positioning clamp device 33 and the second positioning clamp device 34. A first positioning clamp device 33 and a second positioning clamp device 34 are set on the side of the discharge slot 10 to receive the bundle of wire A sent by the conveying mechanism 5 to prevent the bundle of wire A from spreading, and with the cooperation of the first lifting device 11 and the second lifting device 12, the bundle of wire A is horizontally supported on the discharge slot 10, and then the third X-axis motion module 31 moves the tape wrapping module 32 to dock with the wire A, and the tape D is wrapped around the wire A through the tape wrapping module 32 to complete the bundling of the wire A. Finally, the third X-axis motion module 31 drives the tape wrapping module 32 away from the wire A. After the first positioning clamp device 33 and the second positioning clamp device 34 and the first lifting device 11 and the second lifting device 12 simultaneously release the wire A, the wire A immediately falls into the discharge slot 10 to achieve automatic discharge.

[0035] The tape wrapping module 32 includes a second support frame 321 arranged on the third X-axis motion module 31, a rotating block 322 rotatably mounted on the second support frame 321, a first motor 323 arranged on the second support frame 321 and used to drive the rotating block 322 to rotate, a transmission gear set 324 arranged between the first motor 323 and the rotating block 322, a feed tray 325 arranged at the upper end of the second support frame 321 and used to install the tape roll C, a pulling device 326 arranged at the lower end of the second support frame 321 and used to pull the tape D located in front of the rotating block 322, and a pneumatic scissors 327 arranged at the front end of the second support frame 321 and used to cut the tape D, wherein the rotating block 322 is provided with a U-shaped notch 320 for the wire A to extend into.

[0036] The rotating block 322 is located at the rear end of the second support frame 321. The upper end of the second support frame 321 is provided with a plurality of guide wheels 321A for guiding the tape D to the front end. The second support frame 321 is also provided with a first sensor 321B for detecting the remaining amount of the tape D. A cylinder 321C is provided on one side of the second support frame 321 to drive the pneumatic scissors 327 to contact or move away from the tape D.

[0037] The belt pulling device 326 includes a first mounting plate 326A vertically arranged below the second support frame 321, a vertical guide rail 326B arranged on the first mounting plate 326A, a lifting seat 326C arranged on the vertical guide rail 326B, a fourth clamp 326D arranged on the lifting seat 326C and used to clamp the tape D, and a screw motor group 326E arranged on the first mounting plate 326A and used to drive the lifting seat 326C to move.

[0038] The feeding and cutting mechanism 2 includes a third Y-axis motion module 21 disposed below the conveying mechanism 5, a third support frame 22 disposed on the third Y-axis motion module 21, a conveying module 23 disposed on the third support frame 22 and used to push the wire A, a line straightening module 24 disposed on one side of the conveying module 23 and used to flatten the wire A, a code reader device 25 disposed between the line straightening module 24 and the conveying module 23 and used to record the length of the wire A, a positioning sleeve device 26 disposed on the other side of the conveying module 23 and used to position the wire A, and a wire cutting and stripping device 27 disposed at the front end of the positioning sleeve device 26 and used to cut the wire A. The third support frame 22 is mounted on the third Y-axis motion module 21, and the third Y-axis motion module 21 is used to adjust the angle at which the wire A is transferred to the coiling mechanism 4, thereby ensuring that the wire A can be coiled more smoothly. Next, the conveyor module 23 gradually pushes the wire A toward the coiling mechanism 4. The wire straightening module 24 at the front straightens the wire A, and the positioning sleeve 26 maintains the position of the wire A. The straightening module 24 cooperates with the wire straightening module 24 to keep the wire A firmly in place on the conveyor module 23. The wire cutting and stripping device 27 at the end of the positioning sleeve 26 completes the cutting and stripping of the wire A. Furthermore, a barcode reader 25 reads the length of the wire A passing through, ensuring that the wire A can be coiled and cut as required.

[0039] The conveying module 23 includes an upper conveyor belt 231 and a lower conveyor belt 232 that cooperate to clamp the wire A and push the wire A to move, a first slide block 233 vertically arranged on the third support frame 22 and used for moving the upper conveyor belt 231 and the lower conveyor belt 232, a first support sliding seat 234 and a second support sliding seat 235 slidably installed on the first slide block 233 and used to support the upper conveyor belt 231 and the lower conveyor belt 232 respectively, a second motor 236 arranged beside the first slide block 233 and used to drive the upper conveyor belt 231 and the lower conveyor belt 232 to move synchronously, a transmission assembly 237 arranged between the second motor 236 and the upper conveyor belt 231 and the lower conveyor belt 232, and a clamp cylinder 238 arranged on the third support frame 22 and used to drive the first support sliding seat 234 and the second support sliding seat 235 to drive the upper conveyor belt 231 and the lower conveyor belt 232 to clamp and release the wire A.

[0040] The transmission assembly 237 includes a first gear 237A, a second gear 237B and a third gear 237C which are arranged at the output shaft end of the second motor 236 and meshed in sequence, a plurality of first pulleys 237D arranged on the first supporting sliding seat 234 and used to drive the upper conveyor belt 231 to move, a plurality of second pulleys 237E arranged on the second supporting sliding seat 235 and used to drive the lower conveyor belt 232 to move, a first conveyor belt group 237F arranged between the first pulley 237D and the second gear 237B, and a second conveyor belt group 237G arranged between the second pulley 237E and the third gear 237C, wherein one end of the first conveyor belt group 237F is connected to the first pulley 237D through a first transmission shaft 237H, and one end of the second conveyor belt group 237G is connected to the second pulley 237E through a second transmission shaft 237I.

[0041] The line straightening module 24 includes a horizontal line straightening device 241 and a vertical line straightening device 242, wherein the horizontal line straightening device 241 includes a horizontal mounting plate 241A mounted on the third support frame 22, a plurality of fixed guide wheels 241B horizontally mounted on the horizontal mounting plate 241A, a plurality of movable guide wheels 242C arranged on one side of the fixed guide wheel 241B and cooperating to level the wire A, a movable plate 242D slidably mounted on the horizontal mounting plate 241A and used to support the movable guide wheel 242C, and a movable plate 242D configured to be movable. A locking device 242E is positioned on the movable plate 242D and is used to push the movable plate 242D to drive the movable guide wheel 242C to maintain engagement with the fixed guide wheel 241B to compress the wire A. A floating spring 241F is positioned between the movable plate 242D and the horizontal mounting plate 241A and is used to maintain elastic contact between the movable guide wheel 242C and the wire A. The horizontal mounting plate 241A is also provided with a guide rod 241G for positioning and guiding the movable plate 242D, and the floating spring 241F is mounted on the guide rod 241G. The vertical line straightening device 242 has the same structure as the horizontal line straightening device 241 and is mounted perpendicularly to each other on the third support frame 22.

[0042] The code reader device 25 includes a counting wheel 251 rotatably mounted on the third support frame 22, a pinch wheel 252 disposed above the counting wheel 251 and used to position the wire A, a third slide rail slider 253 vertically disposed on the third support plate 22 and used to mount the pinch wheel 252, a compression spring 254 disposed between the third slide rail slider 253 and the third support frame 22, and an encoder 255 disposed on one side of the counting wheel 251 and used to read the number of turns.

[0043] The winding mechanism 4 includes a hollow rotating platform 41, a rotating disk 42 arranged on the hollow rotating platform 41, a plurality of second slide sliders 43 evenly distributed on the rotating disk 42 and arranged radially, a vertical rod 44 arranged on the second slide slider 43 and used for winding the wire A, a fourth gear disk 45 arranged on the hollow rotating platform 41 and located between the vertical rods 44, a rack 46 arranged on the second slide slider 43, a plurality of fifth gears 47 arranged between the second slide sliders 43 and meshing with the fourth gear disk 45 and the rack 46, a third motor 48 arranged at the center of the hollow rotating platform 41 and used to drive the fourth gear disk 45 to rotate, and a wire clamp 49 arranged on the rotating disk 42 and located on the periphery of the vertical rod 44, wherein a conductive slip ring 410 for powering the third motor 48 is provided below the hollow rotating platform 41. The third motor 48 is used to drive the fourth gear plate 45 to rotate, driving the rack 46 to move closer to and away from the center of the rotating disk 42, so that the winding disk surrounded by multiple vertical poles 44 can expand and shrink with the movement of the rack 46, thereby realizing the production of bundles of different sizes.

[0044] In summary, when the present invention is working, after the wire A is shaped and straightened by the wire straightening module 24 of the feeding and cutting mechanism 2, the wire A is gradually pushed through the positioning sleeve 26 by the conveying module 23, and the length of the wire A passing through is recorded in real time by the code reader device 25; further, after the conveying module 23 passes the end of the wire A through the wire cutting and stripping device 27, the wire pulling module 52 of the transport mechanism 5 grabs the end of the wire A and quickly pulls it to the coiling mechanism 4, and clamps the end of the wire A through the wire clamp 49. After the third motor 48 adjusts the position of the vertical rod 44, the hollow rotating platform 41 drives the rotating disk 42 to rotate, so that the wire A is gradually wound on the vertical rod 44 to complete the coiling of the wire A; further, when the specified length is reached, the wire A is cut by the wire cutting and stripping device 27, and whether to strip the wire A is selected as needed. Then, after the wire A is completed, the material-taking robot module 53 of the conveying mechanism 5 grabs the coiled wire A. Of course, the distance between the second clamp 534 and the third clamp 535 on the material-taking robot module 53 can be adjusted by the second Y-axis motion module 533 to match coils of different sizes; further, the material-taking robot module 53 moves the wire A to the bundling mechanism 3, grabs the wire A through the first positioning clamp device 33 and the second positioning clamp device 34, and with the cooperation of the first lifting device 11 and the second lifting device 12, the wire A bundle is horizontally supported above the discharge slot 10, and then the third X-axis motion module 31 drives the winding mechanism 3 to move the wire A to the bundling mechanism 3. The tape module 32 approaches the wire A so that one side of the wire A extends into the U-shaped notch 320. After the first motor 323 drives the rotating block 322 to work, the tape D is wrapped around the wire A to complete the bundling of the wire A. Subsequently, the third X-axis motion module 31 drives the tape wrapping module 32 to separate from the wire A. The first positioning clamp device 33 and the second positioning clamp device 34 and the first lifting device 11 and the second lifting device 12 simultaneously release the wire A, and the wire A falls into the discharge slot 10 to complete the discharge. Of course, after the material-taking robot module 53 takes the coiled wire A away from the coiling mechanism 4, the wire-pulling module 52 immediately grabs the end of the wire A from the feeding and cutting mechanism 2 and moves it to the coiling mechanism 4 to continue coiling the wire A. After the bundling mechanism 3 completes the bundling of the wire A, the material-taking robot module 53 also transfers the coiled wire A from the coiling mechanism 4 and continues to bundle it, thereby realizing the continuous and automatic coiling production of the wire A.

[0045] Of course, the above description is only a specific embodiment of the present invention and is not intended to limit the scope of implementation of the present invention. Any equivalent changes or modifications made based on the structure, features and principles described in the scope of the patent application of the present invention should be included in the scope of the patent application of the present invention.

Claims

1. An automatic wire cutting, winding and coiling machine, characterized in that: include: A frame (1), a feeding and cutting mechanism (2) arranged at one end of the frame (1) and used for providing wires (A), a bundling mechanism (3) arranged at the other end of the frame (1) and used for bundling the wires (A), a coiling mechanism (4) arranged between the feeding and cutting mechanism (2) and the bundling mechanism (3) and used for winding the wires (A), and a transport mechanism (5) arranged on the frame (1) and located on one side of the feeding and cutting mechanism (2) and the bundling mechanism (3), wherein the frame (1) is further provided with a discharge slot (10) located between the bundling mechanism (3) and the coiling mechanism (4) and used for receiving finished products (B), and a first lifting device (11) and a second lifting device (12) for auxiliary support of the wires (A) are provided on both sides of the discharge slot (10).

2. The automatic wire cutting, winding and coiling machine according to claim 1, characterized in that: The transport mechanism (5) comprises a first support frame (51) mounted on the frame (1), a wire drawing module (52) arranged on the first support frame (51) and used for drawing the wire material (A) from the feeding and cutting mechanism (2) to the coiling mechanism (4), and a material taking manipulator module (53) arranged on the first support frame (51) and used for grabbing the wound wire material (A) from the coiling mechanism (4) to the bundling mechanism (3).

3. The automatic wire cutting, winding and coiling machine according to claim 2, characterized in that: The wire drawing module (52) comprises a first X-axis motion module (521) arranged on the first support frame (51), a first Z-axis motion module (522) arranged on the first X-axis motion module (521), a first Y-axis motion module (523) arranged on the first Z-axis motion module (522) and extending above the feeding and cutting mechanism (2), a first clamp (524) arranged on the first Y-axis motion module (523) and used for clamping the wire (A), and a first conducting device (525) arranged on one side of the first clamp (524) and used for receiving the wire (A).

4. The automatic wire cutting, winding and coiling machine according to claim 2, characterized in that: The material-retrieving manipulator module (53) includes a second X-axis motion module (531) arranged on the first support frame (51), a second Z-axis motion module (532) arranged on the second X-axis motion module (531), a second Y-axis motion module (533) arranged on the second Z-axis motion module (532) and extending above the feeding and cutting mechanism (2), and a second clamp (534) and a third clamp (535) arranged in parallel on the second Y-axis motion module (533) and used for clamping the wire (A), wherein the second clamp (534) and the third clamp (535) can move independently on the second Y-axis motion module (533).

5. The automatic wire cutting, winding and coiling machine according to claim 1, characterized in that: The bundling mechanism (3) comprises a third X-axis motion module (31) vertically arranged on one side of the discharge slot (10), a tape wrapping module (32) arranged on the third X-axis motion module (31) and used for bundling the wire (A), and a first positioning clamp device (33) and a second positioning clamp device (34) arranged on both sides of the third X-axis motion module (31) and used for receiving the wire (A), wherein the third X-axis motion module (31) can drive the tape wrapping module (32) to extend between the first positioning clamp device (33) and the second positioning clamp device (34).

6. The automatic wire cutting, winding and coiling machine according to claim 5, characterized in that: The tape wrapping module (32) includes a second support frame (321) arranged on the third X-axis motion module (31), a rotating block (322) rotatably mounted on the second support frame (321), a first motor (323) arranged on the second support frame (321) and used to drive the rotating block (322) to rotate, a transmission gear set (324) arranged between the first motor (323) and the rotating block (322), and a transmission gear set (325) arranged on the A feeding tray (325) is provided at the upper end of the second support frame (321) for mounting a tape roll (C), a pulling device (326) is provided at the lower end of the second support frame (321) for pulling the tape (D) in front of the rotating block (322), and a pneumatic scissors (327) is provided at the front end of the second support frame (321) for cutting the tape (D), wherein a U-shaped notch (320) is provided on the rotating block (322) for the wire (A) to extend into.

7. The automatic wire cutting, winding and coiling machine according to any one of claims 1 to 6, characterized in that: The feeding and cutting mechanism (2) comprises a third Y-axis motion module (21) arranged below the transport mechanism (5), a third support frame (22) arranged on the third Y-axis motion module (21), a conveying module (23) arranged on the third support frame (22) and used for pushing the wire (A), a line straightening module (24) arranged on one side of the conveying module (23) and used for leveling the wire (A), a code reader device (25) arranged between the line straightening module (24) and the conveying module (23) and used for recording the length of the wire (A), a positioning sleeve device (26) arranged on the other side of the conveying module (23) and used for positioning the wire (A), and a wire cutting and peeling device (27) arranged at the front end of the positioning sleeve device (26) and used for cutting the wire (A).

8. The automatic wire cutting, winding and coiling machine according to claim 7, characterized in that: The conveying module (23) comprises an upper conveyor belt (231) and a lower conveyor belt (232) which cooperate to clamp the wire (A) and push the wire (A) to move, a first slide block (233) vertically arranged on the third support frame (22) and used for moving the upper conveyor belt (231) and the lower conveyor belt (232), a first support sliding seat (234) and a second support sliding seat (235) which are slidably mounted on the first slide block (233) and used for supporting the upper conveyor belt (231) and the lower conveyor belt (232), respectively, and a second support sliding seat (235) arranged on the first slide block (233). A second motor (236) is provided beside a slide rail slider (233) and is used to drive the upper conveyor belt (231) and the lower conveyor belt (232) to move synchronously; a transmission assembly (237) is provided between the second motor (236) and the upper conveyor belt (231) and the lower conveyor belt (232); and a clamp cylinder (238) is provided on the third support frame (22) and is used to drive the first support sliding seat (234) and the second support sliding seat (235) to drive the upper conveyor belt (231) and the lower conveyor belt (232) to clamp and release the wire (A).

9. The automatic wire cutting, winding and coiling machine according to claim 8, characterized in that: The transmission assembly (237) includes a first gear (237A), a second gear (237B) and a third gear (237C) which are arranged on the output shaft end of the second motor (236) and meshed in sequence, a plurality of first pulleys (237D) which are arranged on the first supporting sliding seat (234) and used to drive the upper conveyor belt (231) to move, a plurality of second pulleys (237E) which are arranged on the second supporting sliding seat (235) and used to drive the lower conveyor belt (232) to move, and a plurality of second pulleys (237E) which are arranged on the second supporting sliding seat (235) and used to drive the lower conveyor belt (232) to move. A first conveyor belt set (237F) is provided between a pulley (237D) and a second gear (237B), and a second conveyor belt set (237G) is provided between the second pulley (237E) and a third gear (237C), wherein one end of the first conveyor belt set (237F) is connected to the first pulley (237D) via a first transmission shaft (237H), and one end of the second conveyor belt set (237G) is connected to the second pulley (237E) via a second transmission shaft (237I).

10. The automatic wire cutting, winding and coiling machine according to any one of claims 1 to 6, characterized in that: The winding mechanism (4) comprises a hollow rotating platform (41), a rotating disk (42) arranged on the hollow rotating platform (41), a plurality of second slide rail sliders (43) evenly distributed on the rotating disk (42) and arranged radially, a vertical rod (44) arranged on the second slide rail slider (43) and used for winding the wire (A), a fourth gear plate (45) arranged on the hollow rotating platform (41) and located between the vertical rods (44), a gear plate (45) arranged on the second slide rail slider (43), and a gear plate (46) arranged on the second slide rail slider (43). The hollow rotating platform (41) is provided with a plurality of fifth gears (47) arranged between the second slide rail sliders (43) and meshing with the fourth gear plate (45) and the rack (46), a third motor (48) arranged at the center of the hollow rotating platform (41) and used to drive the fourth gear plate (45) to rotate, and a wire clamp (49) arranged on the rotating plate (42) and located on the periphery of the vertical rod (44), wherein a conductive slip ring (410) for supplying power to the third motor (48) is provided below the hollow rotating platform (41).

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