A NdFeB profile arranging machine

Abstract

The present invention relates to the technical field of vibrating disks, and discloses a NdFeB profile sorting and arranging machine, comprising a vibrating hopper arranged on a first frame, which completes the orderly arrangement and direction flipping of profiles through spiral conveying and cooperation with multiple baffles; a synchronous belt conveying system of the second frame combines induction control to ensure stable conveying, and is equipped with multiple cleaning components to remove stains; a four-axis robot and a suction component realize automatic transfer of profiles; an arranging mechanism of the fourth frame realizes precise arrangement with the help of a slide, a carrier and a guide structure; and a grinding wheel is further provided to improve the quality of the profiles; the equipment has a high degree of automation, can efficiently complete the sorting, conveying, arranging, cleaning and grinding processes, has strong adaptability and stable operation.

Description

Technical Field

[0001] The present invention relates to the technical field of vibration disks, and in particular to a NdFeB profile arranging machine. Background Art

[0002] In the field of NdFeB material processing, NdFeB profiles are widely used in the electronics, machinery, and new energy industries due to their excellent magnetic properties. During the production and subsequent processing of profiles, they need to be arranged to enable automated loading, assembly, or further processing.

[0003] Currently, the arrangement of NdFeB profiles relies heavily on manual labor or traditional vibratory feeding equipment. Manual arrangement is not only inefficient and labor-intensive, but can also lead to inaccurate profile arrangement due to operational errors, impacting subsequent processing quality. While traditional vibratory feeding equipment can achieve a certain degree of automated conveying, it has significant drawbacks in ensuring orderly profile arrangement. Firstly, the vibration process can easily lead to overlapping and chaotic accumulation of profiles, making it difficult to ensure single-file conveying. Secondly, the lack of an effective directional control structure prevents directional flipping of profiles, requiring the addition of a steering mechanism, which increases equipment complexity and cost. Furthermore, traditional equipment suffers from poor vibration stability, which can easily cause profile delivery jams due to uneven vibration, further reducing arrangement efficiency.

[0004] Therefore, developing a finishing and arrangement equipment that can achieve efficient and orderly arrangement of NdFeB profiles, stable transportation and precise direction control has become a key requirement to solve the pain points of existing technologies. Summary of the Invention

[0005] The object of the present invention is to provide a NdFeB profile arranging machine to solve the problem raised in the above background technology of how to provide an arranging device with orderly arrangement, stable transportation and precise direction control.

[0006] The technical solution adopted by the present invention is as follows: A NdFeB profile sorting and arranging machine comprises a first frame, on which shock-absorbing seats arranged at equal angles are installed, and a base is installed on the shock-absorbing seats, and the top surface of the base has four isosceles trapezoidal convex seats arranged at equal angles, and the single-side inclined surface of the convex seat is fixed with a spring sheet by a connecting bolt, and the four groups of spring sheets have the same inclination angle and are arranged in a clockwise direction. The number of spring sheets in a group is four, and gaskets passed through and fixed by connecting bolts are installed between adjacent spring sheets, and the gaskets are located in the gaps on the upper and lower sides of the spring sheets; the upper end of the spring sheet is fixed with a vibrating hopper by connecting bolts, the bottom surface of the vibrating hopper is fixed with an armature by bolts, and the center of the top surface of the base is fixed with an electromagnet adapted to the armature by a height adjustment bolt; the vibrating hopper comprises a circular chassis, and the side wall of the chassis has four L The flange has an inclined surface for fixing the spring sheet and the inclined surface thereof and the inclined surface of the convex seat extend in the same direction. A groove is provided on the top surface of the chassis. A conical bottom plate is provided on the top surface of the flange. The middle of the bottom plate is fixed to the center of the chassis by a countersunk bolt with a conical washer. A spiral guide groove and a spiral baffle are connected to the bottom plate. The guide groove and the baffle form a spiral conveying path. The upper edge of the baffle protrudes above the guide groove. The inner side wall of the baffle is sequentially connected with an arc-shaped first baffle bar and an arc-shaped second baffle bar. The second baffle is located on the downstream side of the first baffle; a slot is provided on the inner side wall of the baffle, and a third baffle is slidably connected in the slot; the inner side wall of the baffle is connected to an inclined fourth baffle located downstream of the second baffle, and a through opening is provided on the bottom surface of the fourth baffle at the outer edge of the guide groove, and a notch is provided on the baffle at the inner edge of the guide groove; the inner side wall of the baffle is connected to a fifth baffle, and a narrow gap is formed between the fifth baffle and the fourth baffle for a single profile to pass through; the outlet end of the conveying path is connected to an outer groove, and two parallel inner grooves are provided on the outer groove, and the inner groove consists of a vertical section, an oblique section, and a horizontal section from the upstream side to the downstream side, and the outer wall of the inner groove has a bolt seat.

[0007] The machine further comprises a fourth frame, on which an arrangement mechanism is mounted, the arrangement mechanism comprising support legs, a first guide seat, and a second guide seat, wherein the first guide seat and the second guide seat are provided with a T-shaped slot, the T-shaped slot being connected to a guide plate via a countersunk bolt, a slide plate that moves along the guide plate is placed in a vertical section of the T-shaped slot, an end surface of the slide plate is provided with a groove for mounting a carrier, and the carrier is provided with a receiving groove adapted to the profile;

[0008] A second telescopic rod is mounted on the first guide seat and the second guide seat, and a guide roller is mounted on the piston end of the second telescopic rod; a track is mounted on the fourth frame, a translation platform is slidably connected to the track, and a mover seat driven by a first linear motor is mounted on the bottom surface of the translation platform;

[0009] A U-shaped fixed seat is installed on the top surface of the displacement platform, a slider is hinged in the recess of the fixed seat, the end surface of the slider is hinged with a U-shaped movable seat that slides with the recess of the fixed seat, and the movable seat is connected to a third telescopic rod fixed to the displacement platform; a cross bar is passed through the slider, a chuck is installed on the cross bar, and a fourth telescopic rod fixed to the displacement platform is installed on the bottom surface of the chuck, and the hinged positions of the slider, the fixed seat, the movable seat and the chuck form a triangle.

[0010] It also includes a third guide seat and a fourth guide seat arranged on the fourth frame, the third guide seat and the fourth guide seat are provided with T-shaped slots, the T-shaped slots are connected to the guide plates through countersunk bolts, the third guide seat and the fourth guide seat are installed with a fifth telescopic rod, and the piston end of the fifth telescopic rod is installed with a guide roller.

[0011] A fifth bearing seat is installed on the side wall of the second guide seat, and a roller brush driven by a sixth motor is rotatably connected to the fifth bearing seat, and the roller brush is used to clean dust on the bottom surface of the skateboard.

[0012] A seventh motor is mounted on the fourth frame, and a grinding wheel with grinding grooves on its surface is mounted on the shaft end of the seventh motor.

[0013] The beneficial effects of the present invention are as follows: the NdFeB profile sorting and arranging machine achieves orderly arrangement and directional reversal of profiles through the spiral conveying of a vibrating hopper in conjunction with multiple baffles; synchronous belt conveying combined with automated induction control ensures stable conveying; multiple cleaning components, including brush rollers and scrapers, thoroughly remove stains and work together with a collection trough to maintain cleanliness; a four-axis robot and suction components automatically transfer profiles; an arranging mechanism uses a slide and carrier to neatly arrange profiles, with a guide structure ensuring precise movement; and a grinding wheel polishes the profiles to improve quality. The overall equipment features a high degree of automation, efficiently completing profile sorting, conveying, arranging, and cleaning, and is highly adaptable, stable, and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of this application Figure 1 .

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of this application Figure 2 .

[0016] Figure 3 Schematic diagram of the three-dimensional structure of the spring leaf.

[0017] Figure 4 Schematic diagram of the three-dimensional structure of the chassis.

[0018] Figure 5 This is a schematic diagram of the structure of the vibrating hopper from a top view.

[0019] Figure 6 It is a schematic diagram of the three-dimensional structure of the vibrating hopper.

[0020] Figure 7 Schematic diagram of the three-dimensional structure of the inner tank.

[0021] Figure 8 It is a schematic diagram of the three-dimensional structure of the pulley.

[0022] Figure 9 Schematic diagram of the three-dimensional structure of the side panel.

[0023] Figure 10 It is a schematic diagram of the side cross-sectional structure of the inlet plate and the outlet plate.

[0024] Figure 11 This is a schematic diagram of the main structure of the third support.

[0025] Figure 12 Schematic diagram of the three-dimensional structure of the carrier board.

[0026] Figure 13 This is a schematic diagram of the main cross-sectional structure of the carrier board.

[0027] Figure 14 This is a schematic diagram of the main structure of the fifth support.

[0028] Figure 15 It is a schematic diagram of the three-dimensional structure of the first brush roller.

[0029] Figure 16 It is a schematic diagram of the three-dimensional structure of the second brush roller.

[0030] Figure 17 This is a schematic diagram of the three-dimensional structure of the third rack.

[0031] Figure 18 This is a schematic diagram of the three-dimensional structure of the third brush roller in a vertical state.

[0032] Figure 19 Schematic diagram of the three-dimensional structure of a rounded rectangular ring.

[0033] Figure 20 It is a schematic diagram of the three-dimensional structure of the angle adjustment mechanism.

[0034] Figure 21 It is a schematic diagram of the side cross-sectional structure of the angle adjustment mechanism.

[0035] Figure 22 Schematic diagram of the three-dimensional structure of the first gear.

[0036] Figure 23 It is a schematic diagram of the three-dimensional structure of the right-angle seat.

[0037] Figure 24 It is a schematic diagram of the three-dimensional structure of the third brush roller in a horizontal state.

[0038] Figure 25 Schematic diagram of the three-dimensional structure of the four-axis robot.

[0039] Figure 26 Schematic diagram of the three-dimensional structure of the suction component.

[0040] Figure 27 Schematic diagram of the three-dimensional structure of the arrangement mechanism.

[0041] Figure 28 It is a schematic diagram of the three-dimensional structure of the first guide seat and the second guide seat.

[0042] Figure 29 This is a schematic diagram of the main cross-sectional structure of the track.

[0043] Figure 30 Schematic diagram of the three-dimensional structure of a skateboard.

[0044] Figure 31 Schematic diagram of the three-dimensional structure of the chuck.

[0045] Figure 32 It is a schematic diagram of the main cross-sectional structure of the chuck.

[0046] Figure 33 It is a schematic diagram of the three-dimensional structure of the movable seat.

[0047] Figure 34 It is a schematic diagram of the side cross-sectional structure of the chuck.

[0048] Figure 35 Schematic diagram of the top structure of the second position sensor.

[0049] In the figure: 1. first frame; 2. shock-absorbing seat; 3. base; 4. boss; 5. connecting bolt; 6. spring plate; 7. gasket; 8. vibrating hopper; 9. armature; 10. height adjustment bolt; 11. electromagnet; 12. chassis; 13. flange; 14. groove; 15. bottom plate; 16. countersunk bolt; 17. conical washer; 18. guide groove; 19. baffle; 20. first baffle; 21. second baffle; 22. slot; 23. third baffle; 24. fourth baffle; 25. through-hole; 26. notched groove; 27. fifth baffle; 28. slit; 29. ​​outer groove; 30. inner groove; 31. vertical section; 32. oblique section; 33. horizontal section; 34. bolt seat; 35. second frame; 36. first support; 37. side plate ;38. First bearing seat;39. Pulley;40. First motor;41. Positioning bolt;42. Limiting plate;43. Synchronous belt;44. Second support;45. Panel;46. Entry plate;47. First strip;48. Discharge plate;49. Second strip;51. Third strip;52. Notch;53. First position sensor;54. Third support;55. First support rod;56. Positioning nut;57. First screw;58. Carrier plate;59. Through slot;60. Scraper;61. Connecting plate;62. Fastening bolt;63. Fourth support;64. Rectangular slot;65. Second support rod;66. Second screw;67. Articulated rod;68. Fifth support;69. Second bearing seat;70. First rotating shaft;71. Second motor ;72, the first brush roller;73, the third bearing seat;74, the second rotating shaft;75, the chain drive;76, the second brush roller;77, the limiting groove;78, the sliding sleeve;79, the inclined rod;80, the carrier ring;81, the grinding ring;82, the third frame;83, the first guide rail slide;84, the vertical plate;85, the second guide rail slide;86, the bearing seat;87, the incomplete gear;88, the third motor;89, the slide;90, the slide rod;91, the rounded rectangular ring;92, the tooth groove;93, the first U-shaped seat;94, the angle adjustment mechanism;95, the fourth bearing seat;96, the third brush roller;97, the fourth motor;98, the shaft;99, the fixed plate;100, the first gear;101, the rack;102, the first slide rail;103, the first Telescopic rod; 104, first foot; 105, second U-shaped foot; 106, right-angle foot; 107, positioning pin; 108, first limiting bolt; 109, second limiting bolt; 110, stain collection tank; 111, four-axis robot; 112, suction assembly; 113, second slide rail; 114, bidirectional threaded screw; 115, fifth motor; 116, slider; 117, second foot; 118, suction cup; 119, fourth frame; 120, arrangement mechanism; 121, supporting leg; 122, first guide seat; 123, second guide seat; 124, T-slot; 125, guide plate; 126, slide plate; 127, strip groove; 128, carrier; 129, accommodating tank; 130, second telescopic rod; 131, guide roller;132. Track; 133. Translation stage; 134. Movable seat; 135. First linear motor; 136. Fixed seat; 137. Pulling head; 138. Movable seat; 139. Third telescopic rod; 140. Fillet groove; 141. Crossbar; 142. Chuck; 143. Fourth telescopic rod; 144. Third guide seat; 145. Fourth guide seat; 146. Fifth telescopic rod; 147. Fifth bearing seat; 148. Roller brush; 149. Sixth motor; 150. Seventh motor; 151. Grinding wheel; 152. Grinding groove; 153. Sixth support; 154. Second position sensor. DETAILED DESCRIPTION

[0050] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be understood as limiting the present invention.

[0051] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0052] In addition, the terms "first", "second", "third", "fourth", "fifth", "sixth", "seventh", "eighth", "ninth" and "tenth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features.

[0053] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect" and "connect" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0054] like Figure 1-Figure 7As shown, a NdFeB profile sorting and arranging machine includes a first frame 1, on which a shock-absorbing seat 2 is mounted, the number of which is 4, and the four shock-absorbing seats 2 are arranged at equal angles, a base 3 is mounted on the shock-absorbing seat 2, the top surface of the base 3 has a convex seat 4, the shape of the convex seat 4 is an isosceles trapezoid, the number of which is 4, and the four convex seats 4 are arranged at equal angles, a single-side inclined surface of the convex seat 4 is fixed with a spring sheet 6 by a connecting bolt 5, the four groups of spring sheets 6 have the same inclination angle, and the inclination direction is arranged clockwise; in this embodiment, the number of spring sheets 6 in a group is 4, and a gasket 7 is installed between adjacent spring sheets 6, the gasket 7 is located in the gap between the upper and lower sides of the spring sheet 6, and is passed through and fixed by the connecting bolt 5; the upper end of the spring sheet 6 is connected by a connecting bolt The vibrating hopper 8 is fixed with the connecting bolts 5; the bottom surface of the vibrating hopper 8 is fixed with an armature 9 by bolts; the center of the top surface of the base 3 is fixed with an electromagnet 11 by a height adjustment bolt 10, and the main body of the electromagnet 11 is adapted to the main body of the armature 9, and the electromagnet 11 is used to drive the armature 9 and drive the vibrating hopper 8 to move; the vibrating hopper 8 includes a chassis 12, the shape of the chassis 12 is circular, the side wall of the chassis 12 has four flanges 13, the shape of the flange 13 is L-shaped, and the inclined surface of the flange 13 is used to fix the spring sheet 6; the inclined surface of the flange 13 and the inclined surface of the boss 4 are in the same extension direction; a groove 14 is provided on the top surface of the chassis 12; the top surface of the flange 13 is fixed with a bottom plate 15 by bolts, and the shape of the bottom plate 15 is conical The middle of the bottom plate 15 is fixed to the center of the chassis 12 by a countersunk bolt 16; a conical washer 17 is sleeved on the countersunk bolt 16, and a spirally arranged guide groove 18 is connected to the bottom plate 15; a spiral baffle 19 is connected to the bottom plate 15, and the guide groove 18 and the baffle 19 form a spiral conveying path, and the upper edge of the baffle 19 protrudes above the guide groove 18; the inner side wall of the baffle 19 is connected to a first baffle 20, and the shape of the first baffle 20 is arc-shaped; the inner side wall of the baffle 19 is connected to a second baffle 21, and the shape of the second baffle 21 is arc-shaped, and the second baffle 21 is located on the downstream side of the first baffle 20; the first baffle 20 and the second baffle 21 are used to control the profiles to be arranged in a row; the inner side wall of the baffle 19 is provided with a slot 22, a third baffle 23 is slidably connected in the slot 22, and the third baffle 23 prevents the profiles from overlapping; the inner side wall of the baffle 19 is connected to the fourth baffle 24, and the fourth baffle 24 is located downstream of the second baffle 21. The fourth baffle 24 is arranged at an angle, and the fourth baffle 24 is arranged at an angle. A through hole 25 is opened on the bottom surface of the fourth baffle 24, and the through hole 25 allows a single profile to pass through. The through hole 25 is located at the outer edge of the guide groove 18, and a notch groove 26 is opened on the baffle 19 at the inner edge of the guide groove 18. The end surface of the fourth baffle 24 allows excess profiles to fall from the notch groove 26 and be reordered; the inner side wall of the baffle 19 is connected to the fifth baffle 27, and a slit 28 for a single profile to pass through is formed between the fifth baffle 27 and the fourth baffle 24;The outlet of the conveying path is connected to an outer trough 29, onto which an inner trough 30 is bolted. There are two inner troughs 30, arranged in parallel. The inner trough 30 consists of a vertical section 31, an oblique section 32, and a horizontal section 33, arranged from upstream to downstream. The outer wall of the inner trough 30 has bolt seats 34 for fixing bolts. The inner trough 30 allows the profile to rotate. The movement process: The electromagnet 11 drives the armature 9, causing the vibrating hopper 8 to vibrate. This vibration causes the profile to move upward within the spiral conveying path of the vibrating hopper 8. The first and second stoppers 20 and 21 control the profiles to be aligned. The third stopper 23 prevents the profiles from overlapping. The fourth stopper 24 allows a single profile to pass through the opening 25. Excess profiles fall through the notched trough 26 and are reordered. The fifth stopper 27 and the fourth stopper 24 form a slit 28 to ensure that only a single profile can pass. Finally, the profile enters the inner trough 30, where it rotates. Beneficial Effects: Four equiangularly arranged damping seats 2 and spring plates 6 effectively dampen vibrations, ensuring stable vibration. The spiral conveying path, combined with multiple baffles and baffles 19, efficiently arranges the profiles in an orderly manner, preventing overlap and clutter. The unique structure of the inner groove 30 allows the profiles to be flipped in direction, meeting subsequent processing requirements.

[0055] like Figures 8-10As shown, as an optimization of the embodiment, it also includes a second frame 35, on which a first support 36 is installed. The number of the first supports 36 is two, and the two first supports 36 are symmetrically arranged. A side plate 37 is installed on the first support 36, and two symmetrically arranged first bearing seats 38 are installed on the side plate 37. A pulley 39 is rotatably connected to the first bearing seat 38, and one of the pulleys 39 is driven by a first motor 40; the end face of the pulley 39 is fixed to the limit plate 42 by a positioning bolt 41, and a synchronous belt 43 is installed between the two pulleys 39. The top surface of the synchronous belt 43 is used to convey the profile; two symmetrically arranged second supports 44 are installed on the side plate 37, and the second support 44 is located at the synchronous belt 4 3, a panel 45 is fixed to the second support 44 by bolts, and a gap for the movement of the profile is formed between the panel 45 and the side panel 37; an entry plate 46 that docks with the inner groove 30 is connected to the side panel 37, and the entry plate 46 has a clearance with the synchronous belt 43, and a first strip 47 is connected to the entry plate 46, and the first strip 47 is flush with the panel 45; a discharge plate 48 is connected to the side panel 37, and the discharge plate 48 has a clearance with the synchronous belt 43, and a second strip 49 is connected to the discharge plate 48, and the second strip 49 is flush with the panel 45, and a third strip 51 is installed on the second strip 49, and the third strip 51 is used to block the profile; a notch 52 is opened at the discharge end of the side panel 37, and the notch 52 is used to take out the profile. Movement Process: First motor 40 drives pulley 39, which in turn drives synchronous belt 43. The profile is conveyed from inner tank 30 through entry plate 46 to the top surface of synchronous belt 43, where it moves through the gap formed by panel 45 and side plate 37, ultimately exiting through discharge plate 48. Third plate 51 blocks the profile, while first position sensor 53 senses the profile's position and provides an indication for electromagnet 11 to switch on and off. Beneficial Effects: The symmetrical arrangement of first support 36, bearing seat, and synchronous belt 43 ensures smooth profile conveyance. The clearances between entry plate 46, discharge plate 48, and synchronous belt 43 ensure smooth transition of the profile. The first position sensor 53 enables automated control, improving equipment coordination.

[0056] like Figure 11 As shown, as an optimization of the embodiment, a first position sensor 53 is mounted on the second strip 49. The first position sensor 53 is opposite the notch 52 and provides an indication for the on / off switching of the electromagnet 11. Operation: When the first position sensor 53 senses that the profile has reached the notch 52, it sends a signal to control the on / off switching of the electromagnet 11, thereby starting and stopping the vibrating hopper 8. Beneficial Effect: This allows for precise control of the operating state of the vibrating hopper 8, preventing profile accumulation or insufficient supply, and improving the accuracy and energy efficiency of the equipment.

[0057] like Figure 11-13As shown, as an optimization of the embodiment, considering that the outer side of the synchronous belt 43 may be covered with stains of the profile, two symmetrically arranged third supports 54 are installed on the second frame 35, and the gap between the two third supports 54 is connected with a first support rod 55, and a first screw 57 is fixed to the first support rod 55 through a positioning nut 56. The upper end of the first screw 57 is hinged with a carrier plate 58, and the carrier plate 58 is in the shape of an arc, and the carrier plate 58 is in the gap with the synchronous belt 43; the end surface of the carrier plate 58 is provided with through grooves 59 arranged at equal intervals, and a scraper 60 is passed through the through groove 59. The scraper 60 Used to clean stains from the outer wall of the synchronous belt 43, the outer curved surface of the carrier plate 58 has a connecting plate 61, and the scraper 60 is fixed to the connecting plate 61 via fastening bolts 62. Two symmetrically arranged fourth supports 63 are mounted on the second frame 35. The side walls of the two fourth supports 63 are defined by rectangular slots 64. A second support rod 65 is slidably connected within the rectangular slots 64. A second screw 66 is threadedly connected within the rectangular slots 64, and the second screw 66 is used to adjust the position of the second support rod 65. A hinged rod 67 is connected to the second support rod 65, which is hinged to the carrier plate 58. Movement process: When the synchronous belt 43 is operating, the scraper 60 on the carrier plate 58 contacts the outer wall of the synchronous belt 43, cleaning any accumulated stains. By adjusting the first screw 57 and the second screw 66, the positions of the carrier plate 58 and scraper 60 can be changed to ensure effective cleaning. Beneficial effects: effectively cleans the stains on the outer wall of the synchronous belt 43; the position of the scraper 60 is adjustable to adapt to different working conditions, ensuring the continuity and effectiveness of cleaning.

[0058] like Figure 14-16As shown, as an optimization of the embodiment, considering that the inner tooth surface of the synchronous belt 43 will also be covered with stains of the profile, two symmetrically arranged fifth supports 68 are installed on the second frame 35, and a second bearing seat 69 is installed on the fifth support 68. The second bearing seat 69 is rotatably connected to the first rotating shaft 70, and the first rotating shaft 70 is driven by the second motor 71; a first brush roller 72 is installed on the first rotating shaft 70, and the first brush roller 72 is used to clean the stains on the inner tooth surface of the synchronous belt 43; further, a third bearing seat 73 is installed on the fifth support 68, and the third bearing seat 73 is rotatably connected to the second rotating shaft 74. 4 is driven by the first rotating shaft 70 through a chain drive 75; a second brush roller 76 is installed on the side wall of the second rotating shaft 74, and the second brush roller 76 is used to clean the stains on the outer side of the synchronous belt 43; the side wall of the second rotating shaft 74 is provided with symmetrically arranged limiting grooves 77, and a sliding sleeve 78 is slidably connected to the second rotating shaft 74, and the side wall of the sliding sleeve 78 is connected to an inclined rod 79, the number of which is 3, and the free end of the inclined rod 79 is connected to a carrying ring 80, and a grinding ring 81 is installed on the carrying ring 80, and the grinding ring 81 is flush with the side of the second brush roller 76 and adapted to the side of the synchronous belt 43, and the grinding ring 81 is used to clean the stains on the side of the synchronous belt 43. Operation: Second motor 71 drives first shaft 70, driving first brush roller 72 to clean dirt from the inner teeth of timing belt 43. First shaft 70 drives second shaft 74 via chain drive 75, causing second brush roller 76 to clean dirt from the outer teeth of timing belt 43. Simultaneously, grinding ring 81 rotates with second shaft 74, cleaning dirt from the sides of timing belt 43. Beneficial Effect: This system comprehensively cleans the inner teeth, outer side, and sides of timing belt 43, completely removing dirt, reducing wear on timing belt 43, extending equipment life, and ensuring cleanliness during profile conveying.

[0059] like Figure 17-Figure 19As shown, as an optimization of the embodiment, considering that the tooth surface of the pulley 39 will also be covered with stains of the profile, a third frame 82 is installed on the second frame 35, and two groups of symmetrically arranged first guide rail slides 83 are installed on the third frame 82. A vertical plate 84 is installed on the moving part of the first guide rail slide 83, and a second guide rail slide 85 is installed on the vertical plate 84. A bearing seat 86 is installed on the moving part of the second guide rail slide 85, and an incomplete gear 87 is rotatably connected to the bearing seat 86. The incomplete gear 87 is driven by a third motor 88; two symmetrically arranged slides 89 are installed on the bearing seat 86, and the slide 89 slides It is dynamically connected with a slide rod 90, and a rounded rectangular ring 91 is connected to the gap between the two slide rods 90. The inner parallel section of the rounded rectangular ring 91 has a tooth groove 92, and the tooth groove 92 is adapted to the incomplete gear 87; the free end of one of the slide rods 90 is connected to a first U-shaped seat 93, and the fork of the first U-shaped seat 93 is fixed with a fourth bearing seat 95 through an angle adjustment mechanism 94. The fourth bearing seat 95 is rotatably connected to a third brush roller 96, and the third brush roller 96 is driven by a fourth motor 97. The third brush roller 96 is used to clean stains on the tooth surface of the pulley 39, and the third brush roller 96 is perpendicular to the rotation direction of the pulley 39. Movement process: The first guide rail slide 83 and the second guide rail slide 85 can adjust the cleaning position of the third brush roller 96, and then the third motor 88 drives the incomplete gear 87 to rotate, driving the rounded rectangular ring 91 and the slide rod 90 to produce reciprocating motion, so that the third brush roller 96 cleans the pulley 39 in the tangential direction, and cleans the stains on the tooth surface of the pulley 39; Beneficial effect: The tooth surface of the pulley 39 and the inner tooth surface of the synchronous belt 43 can be cleaned in a targeted manner, the angle adjustment is flexible, the cleaning range is wide, the transmission components are ensured to be clean, and the transmission stability is improved.

[0060] like Figure 20-24As shown, as an optimization of the embodiment, the angle adjustment mechanism 94 includes a shaft 98 provided on the first U-shaped seat 93, a fixed plate 99 is installed on the shaft 98 located inside the first U-shaped seat 93, and a fourth bearing seat 95 is installed between the two fixed plates 99; a first gear 100 is installed on the shaft 98 located outside the first U-shaped seat 93; a rack 101 is engaged with the first gear 100; the rack 101 is guided by a first slide rail 102; a first telescopic rod 103 is installed on the rack 101, and the first telescopic rod 103 is fixed to the first U-shaped seat 93; a first foot 104 is installed on the first slide rail 102, and the first foot 104 is provided on the first U-shaped seat 93; a second U-shaped seat 104 is installed on the first foot 05; A right-angle seat 106 is installed on the side wall of the shaft 98 located on the second U-shaped seat 105, and the right-angle seat 106 is fixed by a locating pin 107. A first limiting bolt 108 and a second limiting bolt 109 are screwed on the right-angle seat 106; the rack 101 is driven to move by the first telescopic rod 103, and the rack 101 drives the first gear 100 to rotate. When the first limiting bolt 108 is against the second U-shaped seat 105, the third brush roller 96 is in a vertical state (can clean stains on the pulley 39), and when the second limiting bolt 109 is against the second U-shaped seat 105, the third brush roller 96 is in a horizontal state (can clean stains on the inner tooth surface of the synchronous belt 43), and the flipping third brush roller 96 does not cause structural interference with the synchronous belt 43. Movement process: Through the angle adjustment mechanism 94, the first telescopic rod 103 drives the rack 101 to move, and the rack 101 drives the first gear 100 to rotate, so that the third brush roller 96 switches between a vertical state (cleaning the tooth surface of the pulley 39) and a horizontal state (cleaning the inner tooth surface of the synchronous belt 43), and the fourth motor 97 drives the third brush roller 96 to rotate for cleaning.

[0061] like Figure 24 As shown, as an optimization of the embodiment, a stain collection trough 110 is mounted on the second frame 35 and is located below the timing belt 43. During operation, stains generated by the timing belt 43 and pulley 39 fall into the stain collection trough 110. This advantageous effect: This centralized collection of stains facilitates subsequent cleaning and maintains a clean working environment.

[0062] like Figure 25 and Figure 26As shown, as an optimization of the embodiment, a four-axis robot 111 is mounted on the second frame 35. A suction assembly 112 is mounted on the four-axis robot 111. The suction assembly 112 includes a second slide rail 113; a bidirectional threaded screw 114 is mounted on the second slide rail 113; the bidirectional threaded screw 114 is driven by a fifth motor 115; a slider 116 is positioned opposite the slider 116; a second foot 117 is mounted on the slider 116; and a suction cup 118 is mounted on the second foot 117. The suction cup 118 is used to suck the profiles from the discharge plate 48. The motion process: The fifth motor 115 drives the bidirectional threaded screw 114 to rotate, driving the slider 116 to move relative to the slider 116, adjusting the spacing between the suction cups 118. The four-axis robot 111 then drives the suction assembly 112 to move, and the suction cup 118 sucks the profiles from the discharge plate 48. Beneficial effects: The spacing between the suction cups 118 is adjustable to accommodate profiles of varying specifications; automated suction and handling improves profile transfer efficiency and reduces labor costs.

[0063] like Figures 27-34As shown, as an optimization of the embodiment, it also includes a fourth frame 119, and an arranging mechanism 120 is installed on the fourth frame 119. The arranging mechanism 120 includes a supporting leg 121; a first guide seat 122 and a second guide seat 123 are installed on the fourth frame 119, and a T-shaped slot 124 is opened on the first guide seat 122 and the second guide seat 123; the T-shaped slot 124 is connected to a guide plate 125 by a countersunk bolt 16, and a slide plate 126 is placed on the vertical section of the T-shaped slot 124, and the slide plate 126 moves along the guide plate 125; the end of the slide plate 126 The surface is provided with equidistantly arranged grooves 127, in which a carrier 128 is installed, and a receiving groove 129 is provided on the carrier 128, which is adapted to the profile; a second telescopic rod 130 is installed on the first guide seat 122 and the second guide seat 123; a guide roller 131 is installed on the piston end of the second telescopic rod 130, and the roller surface of the guide roller 131 is used to roll the slide 126 to play a guiding role; a symmetrically arranged track 132 is installed on the fourth frame 119, and a displacement platform 133 is slidably connected to the track 132. The platform 133 is located below the guide plate 125; a movable seat 134 is installed on the bottom surface of the displacement platform 133, and the movable seat 134 is driven by a first linear motor 135, and the first linear motor 135 is arranged on the fourth frame 119; a fixed seat 136 is installed on the top surface of the displacement platform 133, and the shape of the fixed seat 136 is U-shaped; a pull head 137 is hinged in the recess of the fixed seat 136, and the end face of the pull head 137 is hinged to a movable seat 138, and the shape of the movable seat 138 is U-shaped, and the movable seat 138 is slidably adapted to the recess of the fixed seat 136 ; A third telescopic rod 139 is connected to the movable seat 138; the third telescopic rod 139 is fixed to the displacement platform 133; a rounded groove 140 is opened on the pull head 137, a cross bar 141 is passed through the rounded groove 140, a chuck 142 is installed on the cross bar 141, the chuck 142 is used to press or release the slide 126, and a fourth telescopic rod 143 is installed on the bottom surface of the chuck 142; the fourth telescopic rod 143 is fixed to the displacement platform 133; the hinge position of the pull head 137 and the fixed seat 136, the movable seat 138 and the chuck 142 forms a triangle shape. Movement process: When the movement starts, the first linear motor 135 drives the movable seat 134 to translate along the track 132, driving the displacement table 133 to move synchronously under the guide plate 125; at the same time, the third telescopic rod 139 telescopically moves, pushing the movable seat 138 to slide in the recess of the fixed seat 136. Since the movable seat 138 is hinged to the pull head 137, and the pull head 137 is hinged to the fixed seat 136, the sliding of the movable seat 138 causes the pull head 137 to rotate with the hinge point of the fixed seat 136 as the fulcrum. As the chuck 142 continuously presses or releases the slide 126, the profile is transported at equal distances. Beneficial effect: The cooperation between the T-slot 124 and the guide plate 125 provides precise guidance for the slide 126. Combined with the rolling action of the guide roller 131, it effectively avoids the skewness of the slide 126 during movement, ensuring the consistency of the profile conveying path.A first linear motor 135 drives the translation stage 133, which, in conjunction with a third telescopic rod 139 and a linkage mechanism driving a pull head 137, achieves efficient translation of the slide 126. This stable transmission of driving force allows for precise control of the movement distance and speed of the slide 126. The accommodating slots 129 of the carrier 128 are adapted to the profiles. Combined with the orderly movement of the slide 126, this allows for the orderly arrangement of the profiles in batches, providing a standardized material supply for subsequent processing (such as polishing and assembly), thereby improving overall production efficiency.

[0064] like Figure 28 As shown, as an optimization of the embodiment, a third guide seat 144 and a fourth guide seat 145 are further included. The third guide seat 144 and the fourth guide seat 145 are mounted on the fourth frame 119. T-slots 124 are formed in the third guide seat 144 and the fourth guide seat 145. The T-slots 124 are connected to the guide plates 125 via countersunk bolts 16. A fifth telescopic rod 146 is mounted on the third guide seat 144 and the fourth guide seat 145. A guide roller 131 is mounted on the piston end of the fifth telescopic rod 146. The roller surface of the guide roller 131 is used to roll the slide plate 126, providing a guide. Movement process: Similar to the movement of the first guide seat 122 and the second guide seat 123, the fifth telescopic rod 146 drives the guide roller 131 to roll the slide plate 126, guiding the slide plate 126 to move along the guide plates 125 on the third guide seat 144 and the fourth guide seat 145. Beneficial effects: the range of profile arrangement is expanded, the stability and guiding accuracy of the movement of the slide plate 126 are further guaranteed, and the arrangement requirements of a larger number of profiles are adapted.

[0065] like Figure 28 As shown, as an optimization of the embodiment, considering that dust may accumulate on the bottom surface of the skateboard 126, to ensure the smooth movement of the skateboard 126, a fifth bearing seat 147 is mounted on the side wall of the second guide seat 123. A roller brush 148 is rotatably connected to the fifth bearing seat 147. The roller brush 148 is used to clean dust from the bottom surface of the skateboard 126 and is driven by a sixth motor 149. Movement process: The sixth motor 149 drives the roller brush 148 to rotate. The roller brush 148 contacts the bottom surface of the skateboard 126 and cleans accumulated dust. Beneficial effect: Reduces dust on the bottom surface of the skateboard 126, reduces movement friction, ensures smooth movement of the skateboard 126, and extends the service life of equipment components.

[0066] like Figure 28 As shown, as an optimization of the embodiment, the fourth frame 119 is mounted with a seventh motor 150. A grinding wheel 151 is mounted on the shaft end of the seventh motor 150. The grinding wheel 151 has grinding grooves 152 on its surface, which are used to grind profiles. During operation, the seventh motor 150 drives the grinding wheel 151 to rotate. As the profile passes through the grinding wheel 151, the grinding grooves 152 on the grinding wheel 151 grind the profile. Beneficial effects: The profile can be polished, improving its surface precision and dimensional accuracy, thereby enhancing product quality.

[0067] like Figure 35 As shown, as an optimization of the embodiment, a sixth support 153 is installed on the fourth frame 119, and a second position sensor 154 is installed on the sixth support 153. The second position sensor 154 is opposite to the profile. Movement process: When the profile is placed on the arrangement mechanism 120 of the fourth frame 119, the second position sensor 154 on the sixth support 153 continuously senses the placement position, status and quantity of the profile, and transmits the detected signal to the equipment control system. Beneficial effect: Real-time monitoring of the placement of the profile can timely discover problems such as misalignment and omission of the profile, provide a signal basis for the adjustment of the arrangement mechanism 120, improve the accuracy and consistency of the profile arrangement, ensure the smooth progress of subsequent processing steps, and enhance the overall automation control level of the equipment.

[0068] Although the present invention has been described in detail with reference to the foregoing examples, it is still possible for those skilled in the art to make modifications to the technical solutions described in the foregoing embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A NdFeB profile arranging machine, characterized in that: The invention comprises a first frame (1), wherein the first frame (1) is provided with a shock-absorbing seat (2) arranged at equal angles, and the shock-absorbing seat (2) is provided with a base (3), and the top surface of the base (3) has four isosceles trapezoidal convex seats (4) arranged at equal angles, and a spring sheet (6) is fixed to the single-side inclined surface of the convex seat (4) by a connecting bolt (5), and the four groups of spring sheets (6) have the same inclination angle and are arranged in a clockwise direction, and the number of the spring sheets (6) in one group is four. A gasket (7) is installed between adjacent spring sheets (6) and is passed through and fixed by a connecting bolt (5). The gasket (7) is located in the gaps on the upper and lower sides of the spring sheet (6); the upper end of the spring sheet (6) is fixed with a vibrating hopper (8) through a connecting bolt (5), the bottom surface of the vibrating hopper (8) is fixed with an armature (9) through a bolt, and the center of the top surface of the base (3) is fixed with an electromagnet (11) adapted to the armature (9) through a height adjustment bolt (10); the vibrating hopper (8) includes a circular chassis (12), and the side wall of the chassis (12) has 4 L A flange (13) having an inclined surface for fixing the spring sheet (6) and having an inclined surface and an inclined surface of the convex seat (4) extending in the same direction, a groove (14) is provided on the top surface of the chassis (12), a conical bottom plate (15) is provided on the top surface of the flange (13), the middle of the bottom plate (15) is fixed to the center of the chassis (12) by a countersunk bolt (16) with a conical washer (17), a spiral guide groove (18) and a spiral baffle (19) are connected to the bottom plate (15), the guide groove (18) and the baffle (19) form a spiral conveying path, and the upper edge of the baffle (19) protrudes above the guide groove (18); The inner side wall of the baffle (19) is connected with an arc-shaped first baffle (20) and an arc-shaped second baffle (21) in sequence, and the second baffle (21) is located on the downstream side of the first baffle (20); the inner side wall of the baffle (19) is provided with a slot (22), and a third baffle (23) is slidably connected in the slot (22); the inner side wall of the baffle (19) is connected with an inclined fourth baffle (24) located downstream of the second baffle (21), and the bottom surface of the fourth baffle (24) is provided with a through opening (25) located at the outer edge of the guide groove (18), and a notch groove (26) is provided on the baffle (19) at the inner edge of the guide groove (18); the inner side wall of the baffle (19) is connected with a fifth baffle (27), and a slit (28) for a single profile to pass through is formed between the fifth baffle (27) and the fourth baffle (24); The outlet end of the conveying path is connected to an outer trough (29), and two inner troughs (30) arranged in parallel are provided on the outer trough (29). The inner trough (30) consists of a vertical section (31), an oblique section (32), and a horizontal section (33) from the upstream side to the downstream side. The outer wall of the inner trough (30) has a bolt seat (34).

2. The NdFeB profile arranging machine according to claim 1, characterized in that: The machine also includes a second frame (35), wherein two symmetrically arranged first supports (36) are mounted on the second frame (35), a side plate (37) is mounted on the first support (36), two symmetrically arranged first bearing seats (38) are mounted on the side plate (37), and a pulley (39) is rotatably connected to the first bearing seat (38), wherein one of the pulleys (39) is driven by a first motor (40), and an end face of the pulley (39) is fixed to a limit plate (42) by a positioning bolt (41), and a synchronous belt (43) is mounted between the two pulleys (39); The side plate (37) is provided with two symmetrically arranged second supports (44) located in the gap of the synchronous belt (43), and a panel (45) is provided on the second support (44), and a profile movement gap is formed between the panel (45) and the side plate (37); the side plate (37) is connected with an entry plate (46) and a discharge plate (48) docked with the inner groove (30), and the entry plate (46) and the discharge plate (48) are both in gap fit with the synchronous belt (43), the entry plate (46) is connected with a first strip plate (47) flush with the panel (45), the discharge plate (48) is connected with a second strip plate (49) flush with the panel (45), and the second strip plate (49) is provided with a third strip plate (51), and a notch (52) is provided at the discharge end of the side plate (37).

3. The NdFeB profile arranging machine according to claim 2, characterized in that: A first position sensor (53) is mounted on the second strip (49) and is opposite to the notch (52).

4. The NdFeB profile arranging machine according to claim 2, characterized in that: Two symmetrically arranged third supports (54) are mounted on the second frame (35); a first support rod (55) is connected to the gap between the two third supports (54); a first screw rod (57) is fixed to the first support rod (55) via a positioning nut (56); an arc-shaped carrier plate (58) is hinged to the upper end of the first screw rod (57); an end surface of the carrier plate (58) is provided with equally spaced through grooves (59); a scraper plate (60) is passed through the through groove (59); and an outer arc surface of the carrier plate (58) has a connecting plate (61) for fixing the scraper plate (60) via a fastening bolt (62); Two symmetrically arranged fourth supports (63) are mounted on the second frame (35), and a rectangular groove (64) is provided on the side wall of the fourth support (63). A second support rod (65) is slidably connected in the rectangular groove (64), and a second screw rod (66) for adjusting the position of the second support rod (65) is threadedly connected in the rectangular groove (64). The second support rod (65) is connected to a hinged rod (67) hinged to the carrier plate (58).

5. The NdFeB profile arranging machine according to claim 2, characterized in that: Two symmetrically arranged fifth supports (68) are mounted on the second frame (35), a second bearing seat (69) is mounted on the fifth support (68), a first rotating shaft (70) driven by a second motor (71) is rotatably connected to the second bearing seat (69), and a first brush roller (72) is mounted on the first rotating shaft (70); A third bearing seat (73) is mounted on the fifth support (68), a second rotating shaft (74) is rotatably connected to the third bearing seat (73) and is linked to the first rotating shaft (70) through a chain drive (75), a second brush roller (76) is mounted on the side wall of the second rotating shaft (74), a symmetrical limiting groove (77) is provided on the side wall of the second rotating shaft (74), a sliding sleeve (78) is slidably connected to the limiting groove (77), an inclined rod (79) is connected to the side wall of the sliding sleeve (78), a free end of the inclined rod (79) is connected to a carrier ring (80), and a grinding ring (81) is mounted on the carrier ring (80) and is flush with the side of the second brush roller (76) and adapted to the side of the synchronous belt (43).

6. The NdFeB profile arranging machine according to claim 2, characterized in that: A third frame (82) is mounted on the second frame (35), two sets of symmetrically arranged first guide rail slides (83) are mounted on the third frame (82), a vertical plate (84) is mounted on the moving portion of the first guide rail slide (83), a second guide rail slide (85) is mounted on the vertical plate (84), a bearing seat (86) is mounted on the moving portion of the second guide rail slide (85), and an incomplete gear (87) driven by a third motor (88) is rotatably connected to the bearing seat (86); Two symmetrical slides (89) are installed on the bearing seat (86), and a slide rod (90) is slidably connected to the slide rod (89). The gap between the two slide rods (90) is connected to a rounded rectangular ring (91) with a parallel inner section and a tooth groove (92), and the tooth groove (92) is adapted to the incomplete gear (87); the free end of one of the slide rods (90) is connected to a first U-shaped seat (93), and the fork of the first U-shaped seat (93) is fixed with a fourth bearing seat (95) through an angle adjustment mechanism (94), and the fourth bearing seat (95) is rotatably connected to a third brush roller (96) driven by a fourth motor (97).

7. The NdFeB profile arranging machine according to claim 6, characterized in that: The angle adjustment mechanism (94) includes a shaft (98) provided on a first U-shaped seat (93), a fixed disk (99) being installed on the shaft (98) located inside the first U-shaped seat (93), and a fourth bearing seat (95) being installed between the two fixed disks (99); a first gear (100) being installed on the shaft (98) located outside the first U-shaped seat (93), the first gear (100) being engaged with a rack (101) guided by a first slide rail (102), and a first telescopic rod (103) being fixed to the first U-shaped seat (93) being installed on the rack (101); The first slide rail (102) is provided with a first foot seat (104) provided on a first U-shaped seat (93), the first foot seat (104) is provided with a second U-shaped seat (105), the side wall of the shaft (98) located on the second U-shaped seat (105) is provided with a right-angle seat (106) fixed by a positioning pin (107), and the right-angle seat (106) is screwed with a first limiting bolt (108) and a second limiting bolt (109).

8. The NdFeB profile arranging machine according to claim 2, characterized in that: The second frame (35) is provided with a dirt collection tank (110) located below the synchronous belt (43).

9. The NdFeB profile arranging machine according to claim 2, characterized in that: The invention also includes a four-axis robot (111) arranged on a second frame (35), wherein a suction assembly (112) is installed on the four-axis robot (111), and the suction assembly (112) includes a second slide rail (113), and the second slide rail (113) is provided with a bidirectional threaded screw (114) driven by a fifth motor (115), and the bidirectional threaded screw (114) is provided with a slider (116) arranged opposite to each other, and the slider (116) is provided with a second foot (117), and the second foot (117) is provided with a suction cup (118).

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