Fruit fermented beverage production system

By introducing servo motor-driven cutting, uniform distribution, feeding and mixing components to the fruit fermentation beverage production system, the problems of insufficient fruit crushing and low juice separation efficiency are solved, and more uniform fragment distribution and efficient juice separation are achieved, which improves production efficiency and beverage quality.

CN120484937AActive Publication Date: 2025-08-15GUANGDONG JIAYUWEI FOOD TECH CO LTD
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Patent Information

Application Number
CN202510659596.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-21
Publication Date
2025-08-15
Estimated Expiration
2045-05-21

AI Technical Summary

Technical Problem

There are problems in the production system of traditional fruit fermented beverages such as insufficient fruit crushing, low juice separation efficiency, uneven distribution of fragments and poor residue discharge, resulting in limited fermentation efficiency and beverage quality.

Method used

The design includes a fermentation tank assembly, a filter cartridge assembly and a rotating assembly is adopted. The cutting, uniform distribution, feeding and stirring assembly driven by a servo motor can be realized to cut, crush, distribute and juice separation, and the planetary wheel assembly is rotated in reverse to discharge residues.

Benefits of technology

It improves the multi-level crushing effect of fruits, ensures juice separation efficiency, prevents fragment blockage, reduces manual cleaning costs, and improves production continuity and beverage quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of beverage production systems, and discloses a fruit fermented beverage production system which comprises a fermentation tank assembly, a filter cartridge assembly and a rotating assembly located in the filter cartridge assembly are arranged in the fermentation tank assembly, and a sealing cover assembly is fixed to the top of the fermentation tank assembly through bolts. And a servo motor at the top of the sealing cover assembly drives the filter cartridge assembly to rotate through the rotating assembly. Cutting, crushing distribution, stirring crushing and juice separation of fruits can be achieved through the rotating assembly, so that the multi-stage crushing effect on the fruits is improved, and juice separation is better facilitated. By adjusting the rotating speed of the rotating assembly, the uniform distribution assembly makes internal and external reciprocating movement, reciprocating stirring of fruit fragments is achieved, the fragments are further dispersed, the fragments are more uniformly distributed in the filter cylinder assembly, and the situation that fruit juice cannot penetrate through screen holes to enter a fermentation tank body due to the fact that the fruit fragments are attached to the surface of a filter screen cylinder is prevented.
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Description

Technical Field

[0001] The invention relates to the technical field of beverage production systems, in particular to a fruit fermented beverage production system. Background Art

[0002] The general process steps of a fruit fermented beverage production system include raw material selection, cleaning, crushing and beating, fermentation, filtration and clarification, blending, sterilization and packaging. In the field of fruit fermented beverage production, traditional production systems generally have problems such as insufficient fruit crushing, low juice separation efficiency, uneven distribution of broken pieces and poor residue discharge, which limit fermentation efficiency and beverage quality. Specifically,

[0003] Single-purpose crushing and mixing: Existing equipment often uses a single cutting or mixing mechanism, resulting in uneven fruit fragment size and impacting juice release efficiency. For example, simply processing fruit with a cutting blade fails to fully crush the pulp, leading to incomplete juice extraction and low raw material utilization.

[0004] Uneven distribution of broken pieces: Traditional systems lack an effective mechanism for evenly distributing broken pieces. Cut fruit pieces tend to accumulate in certain areas of the filter, causing clogging of the sieve holes. This prevents the juice from passing through the sieve and entering the fermentation tank in time, which not only reduces separation efficiency but may also lead to local corruption during the fermentation process due to the accumulation of broken pieces, affecting product quality.

[0005] Inadequate centrifugal separation and residue handling: The filtration and agitation components often rotate in the same direction, preventing efficient counter-directed shear forces. This makes it difficult to separate pulp residue from the sieve mesh, and any residue that accumulates at the bottom of the filter requires manual cleaning, increasing operating costs. For example, when traditional filter cartridges rotate, residue easily adheres to the inner wall of the sieve, requiring downtime and disassembly for cleaning, impacting production continuity. To address this, we have developed a fruit fermented beverage production system. Summary of the Invention

[0006] The object of the present invention is to provide a fruit fermented beverage production system to solve the problems raised in the above background technology.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A fruit fermented beverage production system includes a fermentation tank assembly, a filter cartridge assembly and a rotating assembly located inside the filter cartridge assembly, a sealing cover assembly fixed to the top of the fermentation tank assembly by bolts, and a servo motor on the top of the sealing cover assembly drives the filter cartridge assembly to rotate via the rotating assembly;

[0009] The rotating assembly includes a cutting assembly directly driven by a servo motor, a uniform distribution assembly connected to the bottom of the cutting assembly, a material shifting assembly connected to the bottom of the uniform distribution assembly, and a stirring assembly connected to the bottom of the filter cartridge assembly.

[0010] The planetary gear assembly at the bottom of the stirring assembly engages with the inner wall of the bottom of the filter cartridge assembly, so that the filter cartridge assembly and the stirring assembly rotate in opposite directions;

[0011] The cutting assembly is used to cut the fruit put into the sealing cover assembly, and the uniform distribution assembly is used to evenly distribute the cut fruit fragments to the filter cartridge assembly. When the rotation speed of the uniform distribution assembly is adjusted, the material shifting assembly moves back and forth inside and outside to realize the reciprocating shifting of the fruit fragments. The stirring assembly is used to stir and crush the fruit fragments. When the filter cartridge assembly rotates, the juice enters the fermentation tank assembly under the action of centrifugal force. At the same time, the planetary gear assembly is used to discharge the fruit residue accumulated at the bottom of the filter cartridge assembly out of the filter cartridge assembly.

[0012] Preferably, the fermenter assembly includes a fermenter body and a lower flange ring seat provided on the outer side of the top of the fermenter body;

[0013] The sealing cover assembly includes an end cover, a cutting can connected to the top of the end cover, and an upper flange ring seat provided on the outer side of the bottom of the end cover;

[0014] The upper flange ring seat is fixed to the upper end of the lower flange ring seat by bolts;

[0015] The servo motor is fixed on the top of the cutting tank, and a feeding pipe is provided on the upper side of the cutting tank.

[0016] Preferably, the bottom side of the fermentation tank body is provided with a support leg, the bottom center of the fermentation tank body is provided with a fruit residue discharge pipe, the lower side of the fermentation tank body is provided with a juice discharge pipe, the lower end of the fermentation tank body is provided with a truncated cone-shaped seat with a narrow upper part and a wide lower part in the center, the upper end of the truncated cone-shaped seat is provided with a limiting hole in the center, and the fruit residue discharge pipe is connected to the limiting hole.

[0017] Preferably, the filter cartridge assembly includes a filter screen cartridge and a limiting connection cartridge connected to the bottom of the filter screen cartridge by a funnel-shaped screen cartridge;

[0018] The outer side of the upper portion of the filter screen is provided with a first gear protrusion;

[0019] The limiting connecting cylinder is inserted into the limiting hole;

[0020] The inner wall of the position-limiting connecting cylinder is provided with a first concave tooth groove, and the bottom center of the position-limiting connecting cylinder is provided with a reserved hole connected to the top of the fruit residue discharge pipe.

[0021] Preferably, the cutting assembly includes a first rotating shaft located in the cutting tank, a cutting blade provided on the surface of the first rotating shaft, clamping protrusions provided at equal intervals on the bottom of the first rotating shaft, and a limiting plate fixed on the top of the clamping protrusions;

[0022] The top of the first rotating shaft is connected to the output end of the servo motor;

[0023] The uniform distribution component is sleeved on the bottom of the first rotating shaft and fixed with a sleeve connecting tube locked with a nut, a uniform distribution disk fixed on the bottom of the sleeve connecting tube, and a driving ring seat fixed on the side of the uniform distribution disk with an inclined plate;

[0024] The snap-fitting protrusion is snapped into the snap-fitting groove on the inner wall of the sleeve connecting tube. A plurality of groups of evenly spaced evenly spaced triangular plates are connected between the upper end of the evenly distributed plate and the outer wall of the sleeve connecting tube. The evenly distributed triangular plates are provided with through slots.

[0025] The top of the drive ring seat is provided with an annular slope, the inner side of the bottom of the drive ring seat is provided with a second concave tooth groove, and the inner bottom of the annular slope is provided with an annular limiting plane;

[0026] The convex teeth of the first gear are engaged with the second concave tooth grooves, and the top of the filter screen cylinder is in close contact with the lower end surface of the annular limiting plane.

[0027] Preferably, the material digging assembly includes a double connecting ear plate fixedly connected to the bottom of the uniform distribution plate at equal intervals, a cylindrical swing block arranged between the double connecting ear plates, a slider connected to both ends of the cylindrical swing block, a vertical material digging plate connected to the bottom of the slider, and a horizontal material digging plate connected between the vertical material digging plates;

[0028] The double-connected ear plates are provided with oblique grooves, and the sliders are slidably connected to the corresponding oblique grooves.

[0029] Preferably, the stirring assembly includes a second rotating shaft, a spiral blade provided on the upper part of the second rotating shaft, a limiting ring fixed by a connecting arm on the lower side of the second rotating shaft, a scraper provided at the bottom of the connecting arm, and a rotary drum-type raised crushing drum movably connected to the lower side of the second rotating shaft by a connecting seat;

[0030] The top of the second rotating shaft is inserted into the bottom of the first rotating shaft, and the outer wall of the limiting ring is in contact with the inner wall of the filter screen;

[0031] The height of the connecting seat is higher than the connecting arm;

[0032] The planetary gear assembly includes side gears movably connected to the triangular bottom plate in a triangular shape, a rotary drum-type raised mixing drum fixed on the top of the side gears, and an intermediate gear meshed between the side gears;

[0033] The bottom of the second rotating shaft is fixed to the middle of the upper end of the intermediate gear;

[0034] The triangular base plate is located in the bottom of the limiting connecting cylinder, and the side gears are engaged with the inner side of the first concave tooth groove.

[0035] Compared with existing technologies, the present invention has the following advantages: the rotating assembly can achieve fruit cutting, crushing and distribution, stirring and crushing, and juice separation, thereby improving the multi-stage fruit crushing effect and further facilitating juice separation. By adjusting the rotation speed of the rotating assembly, the uniform distribution assembly moves back and forth, achieving reciprocating movement of the fruit fragments, further dispersing the fragments and distributing them more evenly within the filter cartridge assembly, preventing fruit fragments from adhering to the filter screen surface, thereby preventing juice from passing through the screen holes and entering the fermenter.

[0036] The planetary wheel assembly at the bottom of the stirring assembly engages with the inner wall of the bottom of the filter cartridge assembly, causing the filter cartridge assembly and the stirring assembly to rotate in opposite directions. In this way, while the stirring assembly stirs and crushes the fruit pieces, the planetary wheel assembly discharges the fruit residue accumulated at the bottom of the filter cartridge assembly out of the filter cartridge assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a schematic diagram of the exploded structure of the overall assembly of the present invention;

[0038] Figure 2 Schematic diagram of the structure of the sealing cover assembly of the present invention;

[0039] Figure 3 It is a schematic diagram of the exploded structure of the rotating assembly of the present invention;

[0040] Figure 4 This is a schematic structural diagram of the connection between the servo motor and the cutting assembly of the present invention;

[0041] Figure 5 It is a structural schematic diagram of the uniform distribution component of the present invention;

[0042] Figure 6 For the present invention Figure 5 Schematic diagram of the three-dimensional structure from another perspective;

[0043] Figure 7 For the present invention Figure 5 Schematic diagram of the cross-sectional structure;

[0044] Figure 8 It is a structural schematic diagram of the material shifting assembly of the present invention;

[0045] Figure 9 It is a structural schematic diagram of the stirring assembly of the present invention;

[0046] Figure 10 For the present invention Figure 9 Schematic diagram of the three-dimensional structure from another perspective;

[0047] Figure 11 For the present invention Figure 9 Schematic diagram of the cross-sectional structure;

[0048] Figure 12 This is a schematic diagram of the three-dimensional structure of the connection between the cutting component, the uniform distribution component and the material shifting component of the present invention;

[0049] Figure 13 For the present invention Figure 12 Schematic diagram of the three-dimensional structure from another perspective;

[0050] Figure 14 It is a schematic diagram of the three-dimensional structure of the entire rotating assembly of the present invention;

[0051] Figure 15 Schematic diagram of the cross-sectional structure of the filter cartridge assembly of the present invention;

[0052] Figure 16 Schematic diagram of the cross-sectional structure of the fermentation tank assembly of the present invention;

[0053] Figure 17 This is a schematic diagram of the three-dimensional structure of the present invention after overall assembly;

[0054] Figure 18 It is a schematic cross-sectional view of the overall assembled structure of the present invention.

[0055] In the picture:

[0056] 1. Sealing cover assembly; 101. Cutting tank; 102. End cover; 103. Upper flange ring seat; 104. Feeding pipe;

[0057] 2. Rotating components;

[0058] 201, cutting assembly; 2011, first rotating shaft; 2012, cutting blade; 2013, limiting plate; 2014, engaging protrusion;

[0059] 202, evenly distributed components;

[0060] 2021, sleeve connection tube; 20211, snap-fit groove; 20212, uniformly distributed triangle plate; 20213, uniformly distributed plate; 20214, through groove; 20215, double connection ear plate; 20216, oblique groove;

[0061] 2022, driving ring seat; 20221, annular ramp; 20222, second concave tooth groove; 20223, annular limiting plane;

[0062] 2023, inclined plate;

[0063] 203, material shifting assembly; 2031, cylindrical swing block; 2032, slider; 2033, vertical material shifting plate; 2034, horizontal material shifting plate;

[0064] 204, nut;

[0065] 205, stirring assembly; 2051, second rotating shaft; 2052, spiral blade; 2053, rotary drum-type raised crushing drum; 2055, limiting ring; 2056, connecting arm; 2057, scraper; 2058, connecting seat; 2059, side gear; 20510, intermediate gear; 20511, triangular bottom plate; 20512, rotary drum-type raised mixing drum;

[0066] 3. Filter cartridge assembly; 301. First gear convex tooth; 302. Filter screen cartridge; 303. Funnel-shaped screen cartridge; 304. Position-limiting connecting cartridge; 305. First inner concave tooth groove; 306. Reserved hole;

[0067] 4. Fermentation tank assembly; 401. Lower flange ring seat; 402. Fermentation tank body; 403. Support legs; 404. Cone-shaped seat; 405. Positioning hole; 406. Juice discharge pipe; 407. Fruit residue discharge pipe;

[0068] 5. Bolts;

[0069] 6. Servo motor. DETAILED DESCRIPTION

[0070] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0071] Example:

[0072] See also Figure 1-18 , the present invention provides a technical solution:

[0073] A fruit fermented beverage production system includes a fermentation tank assembly 4, a filter cartridge assembly 3 and a rotating assembly 2 located inside the filter cartridge assembly 3, and a sealing cover assembly 1 fixed to the top of the fermentation tank assembly 4 by bolts 5;

[0074] The fermentation tank assembly 4 includes a fermentation tank body 402 and a lower flange ring seat 401 provided on the outer side of the top of the fermentation tank body 402;

[0075] The sealing cover assembly 1 includes an end cover 102, a cutting can 101 connected to the top of the end cover 102, and an upper flange ring seat 103 provided on the outer side of the bottom of the end cover 102;

[0076] The upper flange ring seat 103 is fixed to the upper end of the lower flange ring seat 401 by bolts 5;

[0077] The servo motor 6 is fixed on the top of the cutting tank 101, and the upper side of the cutting tank 101 is provided with a feeding pipe 104. The feeding pipe 104 is provided with a valve, which can be closed to prevent air leakage when the fruit juice is fermented in the fermentation tank body 402.

[0078] A support leg 403 is provided on the side of the bottom of the fermentation tank body 402, a fruit residue discharge pipe 407 is provided in the center of the bottom of the fermentation tank body 402, a juice discharge pipe 406 is provided on the side of the lower part of the fermentation tank body 402, and a truncated cone-shaped seat 404 with a narrow upper part and a wide lower part is provided in the center of the lower end of the interior of the fermentation tank body 402, a limiting hole 405 is provided in the center of the upper end of the truncated cone-shaped seat 404, and the fruit residue discharge pipe 407 is connected to the limiting hole 405.

[0079] The juice is located between the outer side of the truncated cone seat 404 and the inner side of the fermentation tank body 402, and the juice must not exceed the height of the truncated cone seat 404;

[0080] A valve is provided on the juice discharge pipe 406 , and the fermented juice can be discharged through the juice discharge pipe 406 by opening the valve.

[0081] The servo motor 6 on the top of the sealing cover assembly 1 drives the filter cartridge assembly 3 to rotate through the rotating assembly 2;

[0082] The servo motor 6 is controlled by a PLC, and the speed of the output end of the servo motor 6 can be adjusted, thereby achieving the adjustment of the speed of the rotating component 2.

[0083] The rotating assembly 2 includes a cutting assembly 201 directly driven by a servo motor 6, a uniform distribution assembly 202 connected to the bottom of the cutting assembly 201, a material shifting assembly 203 connected to the bottom of the uniform distribution assembly 202, and a stirring assembly 205 connected to the bottom of the filter cartridge assembly 3;

[0084] The cutting assembly 201 includes a first rotating shaft 2011 located in the cutting tank 101, a cutting blade 2012 provided on the surface of the first rotating shaft 2011, clamping protrusions 2014 provided at equal intervals on the bottom of the first rotating shaft 2011, and a limiting plate 2013 fixed on the top of the clamping protrusions 2014;

[0085] The top of the first rotating shaft 2011 is connected to the output end of the servo motor 6;

[0086] The uniform distribution component 202 is sleeved on the bottom of the first rotating shaft 2011 and is locked and fixed by a sleeve connecting tube 2021 using a nut 204, a uniform distribution plate 20213 is fixed to the bottom of the sleeve connecting tube 2021, and a driving ring seat 2022 is fixed to the side of the uniform distribution plate 20213 using an inclined plate 2023;

[0087] The snap-fit protrusion 2014 is snapped into the snap-fit groove 20211 on the inner wall of the sleeve connecting tube 2021. A plurality of evenly spaced evenly spaced triangular plates 20212 are connected between the upper end of the evenly spaced plate 20213 and the outer wall of the sleeve connecting tube 2021. The evenly spaced triangular plates 20212 are provided with through grooves 20214.

[0088] An annular slope 20221 is provided on the top of the driving ring seat 2022, a second concave tooth groove 20222 is provided on the inner side of the bottom of the driving ring seat 2022, and an annular limiting plane 20223 is provided on the inner bottom of the annular slope 20221;

[0089] The first gear protruding teeth 301 are engaged with the second inner concave tooth grooves 20222 , and the top of the filter screen cylinder 302 is in close contact with the lower end surface of the annular limiting plane 20223 .

[0090] The material diverter assembly 203 includes a pair of connecting ear plates 20215 fixedly connected to the bottom of the uniform distribution plate 20213 at equal intervals, a cylindrical swing block 2031 arranged between the double connecting ear plates 20215, a slider 2032 connected to both ends of the cylindrical swing block 2031, a vertical diverter plate 2033 connected to the bottom of the slider 2032, and a horizontal diverter plate 2034 connected between the vertical diverter plates 2033;

[0091] The double-connecting lugs 20215 are provided with chute grooves 20216, and the sliders 2032 are slidably connected to the corresponding chute grooves 20216. The chute 20216 is tilted and lowered inside and higher outside. In this way, when the rotating assembly 2 rotates at a low speed, the cylindrical blocks 2031 can be close to each other on the inside. When the cylindrical blocks 2031 rotate at a high speed, the cylindrical blocks 2031 can be dispersed on the outside. In this way, by adjusting the speed of the rotating assembly 2, the material picking assembly 203 can be moved back and forth inward and outward.

[0092] The stirring assembly 205 includes a second rotating shaft 2051, a spiral blade 2052 provided on the upper portion of the second rotating shaft 2051, a limiting ring 2055 fixed to the lower side of the second rotating shaft 2051 by a connecting arm 2056, a scraper 2057 provided at the bottom of the connecting arm 2056, and a rotary drum-type raised crushing drum 2053 movably connected to the lower side of the second rotating shaft 2051 by a connecting seat 2058;

[0093] The top of the second rotating shaft 2051 is inserted into the bottom of the first rotating shaft 2011. A bearing that is sleeved on the top of the second rotating shaft 2051 is embedded in the bottom of the first rotating shaft 2011. The outer wall of the limiting ring 2055 fits with the inner wall of the filter screen cylinder 302. This arrangement can achieve a stable limiting effect on the entire rotating component 2, prevent the rotating component 2 from tilting as a whole, and ensure that the rotating component 2 rotates smoothly.

[0094] The height of the connecting seat 2058 is higher than the connecting arm 2056;

[0095] The planetary gear assembly includes side gears 2059 movably connected to the triangular base plate 20511 in a triangular shape, a rotary drum-type raised mixing drum 20512 fixed on the top of the side gears 2059, and an intermediate gear 20510 meshing between the side gears 2059;

[0096] The bottom of the second rotating shaft 2051 is fixed to the middle of the upper end of the intermediate gear 20510;

[0097] The triangular bottom plate 20511 is located in the bottom of the limiting connecting cylinder 304 , and the side gear 2059 is engaged with the inner side of the first concave tooth groove 305 .

[0098] The planetary gear assembly at the bottom of the stirring assembly 205 engages with the inner wall of the bottom of the filter cartridge assembly 3, so that the filter cartridge assembly 3 and the stirring assembly 205 rotate in opposite directions;

[0099] The filter cartridge assembly 3 includes a filter screen cartridge 302 and a limiting connection cartridge 304 connected to the bottom of the filter screen cartridge 302 by a funnel-shaped screen cartridge 303;

[0100] The upper outer side of the filter screen cylinder 302 is provided with a first gear protruding tooth 301;

[0101] The limiting connecting cylinder 304 is inserted into the limiting hole 405, and then combined with the engagement of the first gear convex tooth 301 on the outer side of the upper part of the filter screen cylinder 302 and the second concave tooth groove 20222, this can achieve the limitation of both ends of the filter cylinder assembly 3, avoid the filter cylinder assembly 3 from tilting, and ensure that the filter cylinder assembly 3 rotates smoothly.

[0102] The inner wall of the limiting connecting cylinder 304 is provided with a first concave tooth groove 305, and the bottom center of the limiting connecting cylinder 304 is provided with a reserved hole 306 connected to the top of the fruit residue discharge pipe 407. The fruit residue discharge pipe 407 is provided with a valve, which can be opened when the fruit residue needs to be discharged.

[0103] The cutting assembly 201 is used to cut the fruit put into the sealing cover assembly 1, and the uniform distribution assembly 202 is used to evenly distribute the cut fruit fragments to the filter cartridge assembly 3. When the speed of the uniform distribution assembly 202 is adjusted, the material shifting assembly 203 moves back and forth inside and outside to realize the reciprocating shifting of the fruit fragments. The stirring assembly 205 is used to stir and crush the fruit fragments. When the filter cartridge assembly 3 rotates, the juice enters the fermentation tank assembly 4 under the action of centrifugal force. At the same time, the planetary gear assembly is used to discharge the fruit residue accumulated at the bottom of the filter cartridge assembly 3 out of the filter cartridge assembly 3.

[0104] Specifically, during use, the fruit is fed into and preliminarily cut: the fruit is fed into the sealing cover assembly 1 through the feeding pipe 104 on the upper side of the cutting tank 101. The servo motor 6 is started, and its output end drives the first rotating shaft 2011 of the cutting assembly 201 to rotate, driving the cutting blade 2012 on the surface of the first rotating shaft 2011 to cut the fruit, preliminarily cutting the fruit into small pieces.

[0105] Distributing and moving the fruit pieces: The cut fruit pieces fall down into the distribution assembly 202. The sleeve connecting cylinder 2021 of the distribution assembly 202 is connected to the cutting assembly 201 through the clamping protrusion 2014 and rotates with it, driving the distribution plate 20213 to rotate, evenly distributing the fruit pieces into the filter cylinder assembly 3.

[0106] Power Transmission and Connection: The top of the first rotating shaft 2011 in the cutting assembly 201 is connected to the output terminal of the servo motor 6. When the servo motor 6 is activated, it drives the first rotating shaft 2011 to rotate. The engaging protrusion 2014 on the bottom of the first rotating shaft 2011 engages with the engaging groove 20211 on the inner wall of the sleeve connecting tube 2021 of the uniform distribution assembly 202. This engaging connection enables the sleeve connecting tube 2021 to rotate synchronously with the first rotating shaft 2011, thereby transmitting the power of the servo motor 6 to the uniform distribution assembly 202.

[0107] Fruit fragments are crushed and distributed: When the sleeve connecting cylinder 2021 rotates, it drives the distribution plate 20213 fixed to its bottom to rotate together. When the fruit fragments fall from the cutting assembly 201 onto the distribution plate 20213, the distribution triangles 20212 further crush and disperse the fruit fragments. Because the distribution triangles 20212 are evenly spaced and equipped with through slots 20214, this arrangement further improves the crushing effect of the distribution triangles 20212, and the fruit fragments are initially evenly distributed during the rotation.

[0108] Utilizing centrifugal force to assist distribution: As the distribution plate 20213 rotates, the fruit pieces are subjected to centrifugal force. The centrifugal force causes the fruit pieces to move toward the edge of the distribution plate 20213, further promoting the horizontal dispersion of the fruit pieces.

[0109] At the same time, the driving ring seat 2022 fixed to the side of the uniform distribution disk 20213 by the inclined plate 2023 will also rotate together with the uniform distribution disk 20213.

[0110] The fruit pieces then fall between adjacent inclined plates 2023 into the filter cartridge assembly 3. Since the inner diameter of the bottom of the annular ramp 20221 is larger than the inner diameter of the top of the filter sieve cartridge 302, the annular ramp 20221 always covers the top of the filter sieve cartridge 302, allowing the fruit pieces to fall accurately along the annular ramp 20221 into the filter sieve cartridge 302.

[0111] Coordination with the filter cartridge assembly: When the distribution assembly 202 rotates, the drive ring seat 2022 drives the filter cartridge 302 to rotate via the meshing gear structure (i.e., the meshing of the first gear protruding teeth 301 on the upper outer portion of the filter cartridge 302 and the second inner concave tooth grooves 20222). During this process, the fruit pieces dispersed from the distribution disk 20213, under the combined action of gravity and centrifugal force, fall along the annular slope 20221 and the inner wall of the filter cartridge 302 into the filter cartridge assembly 3. As the filter cartridge 302 rotates, the fruit pieces are further evenly distributed within it, thereby achieving the function of evenly distributing the cut fruit pieces within the filter cartridge assembly 3 for fermentation.

[0112] When the rotation speed of the uniform distribution component 202 is adjusted, the slider 2032 in the inclined groove 20216 on the double connecting ear plate 20215 at the bottom of the uniform distribution disk 20213 will drive the cylindrical throwing block 2031 to move back and forth in and out due to the centrifugal force and the inclined groove structure. At this time, the slider 2032 moves back and forth in and out along the inclined groove 20216, thereby causing the vertical material stripping plate 2033 and the horizontal material stripping plate 2034 to move back and forth in and out, realizing the reciprocating stripping of the fruit fragments, further dispersing the fragments, making them more evenly distributed in the filter cartridge assembly 3, and preventing the fruit fragments from adhering to the surface of the filter screen cartridge 302, causing the juice to be unable to pass through the sieve holes and enter the fermentation tank body 402.

[0113] Mixing, crushing and juice separation: When the uniform distribution component 202 rotates, the second concave tooth groove 20222 on the inner side of the bottom of the driving ring seat 2022 engages with the first gear convex tooth 301 on the outer side of the upper part of the filter screen cylinder 302, driving the filter cylinder assembly 3 to rotate.

[0114] Since the intermediate gear 20510 is engaged between the side gears 2059, and the side gears 2059 are engaged with the inner side of the first concave tooth groove 305, when the filter cartridge assembly 3 rotates, the side gears 2059 can be driven to rotate through the limiting connecting cylinder 304, and the side gears 2059 can then drive the second rotating shaft 2051 to rotate through the intermediate gear 20510;

[0115] At this time, the rotation direction of the second rotating shaft 2051 is opposite to the rotation direction of the filter cartridge assembly 3 .

[0116] The spiral blades 2052 on the upper portion of the second rotating shaft 2051 and the rotary drum-type protruding crushing drum 2053 on the lower portion stir and crush the fruit pieces, further refining the fruit pieces. When the spiral blades 2052 rotate, they can also push the fruit pieces above downward, accelerating the stirring and crushing of the fruit pieces.

[0117] The connecting arm 2056 between the second rotating shaft 2051 and the limiting ring 2055 also rotates, so that the scraper 2057 at the bottom of the connecting arm 2056 scrapes the fruit residue accumulated on the funnel-shaped screen cylinder 303 downward, causing the fruit residue to gather in the limiting connecting cylinder 304.

[0118] After fermentation is completed, the filter cartridge assembly 3 rotates at high speed to generate centrifugal force, so that the crushed juice passes through the sieve holes of the funnel-shaped screen cartridge 303 and the filter screen cartridge 302 under the action of centrifugal force and enters the fermentation tank assembly 4 for storage, while the fruit residue remains in the filter cartridge assembly 3.

[0119] Residue discharge: When fruit residue accumulates in the limiting connecting cylinder 304, the rotating drum-type raised mixing drum 20512 on the top of the side gear 2059 stirs the fruit residue accumulated at the bottom of the filter cylinder assembly 3 to prevent the fruit residue from clogging. The fruit residue falls through the gap between the triangular bottom plate 20511 and the reserved hole 306, and is finally discharged from the system through the fruit residue discharge pipe 407 connected to the reserved hole 306.

[0120] System sealing and connection: The upper flange ring seat 103 of the sealing cover assembly 1 is fixed to the upper end of the lower flange ring seat 401 of the fermentation tank assembly 4 by bolts 5 to achieve system sealing and prevent external impurities from entering and internal gas from escaping during the fermentation process.

[0121] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A fruit fermented beverage production system, comprising a fermentation tank assembly, characterized in that: A filter cartridge assembly and a rotating assembly located inside the filter cartridge assembly are provided inside the fermentation tank assembly. A sealing cover assembly is fixed to the top of the fermentation tank assembly by bolts. A servo motor on the top of the sealing cover assembly drives the filter cartridge assembly to rotate through the rotating assembly. The rotating assembly includes a cutting assembly directly driven by a servo motor, a uniform distribution assembly connected to the bottom of the cutting assembly, a material shifting assembly connected to the bottom of the uniform distribution assembly, and a stirring assembly connected to the bottom of the filter cartridge assembly. The planetary gear assembly at the bottom of the stirring assembly engages with the inner wall of the bottom of the filter cartridge assembly, so that the filter cartridge assembly and the stirring assembly rotate in opposite directions; The cutting assembly is used to cut the fruit put into the sealing cover assembly, and the uniform distribution assembly is used to evenly distribute the cut fruit fragments to the filter cartridge assembly. When the rotation speed of the uniform distribution assembly is adjusted, the material shifting assembly moves back and forth inside and outside to realize the reciprocating shifting of the fruit fragments. The stirring assembly is used to stir and crush the fruit fragments. When the filter cartridge assembly rotates, the juice enters the fermentation tank assembly under the action of centrifugal force. At the same time, the planetary gear assembly is used to discharge the fruit residue accumulated at the bottom of the filter cartridge assembly out of the filter cartridge assembly.

2. A fruit fermented beverage production system according to claim 1, characterized in that: The fermentation tank assembly includes a fermentation tank body and a lower flange ring seat provided on the outer side of the top of the fermentation tank body; The sealing cover assembly includes an end cover, a cutting can connected to the top of the end cover, and an upper flange ring seat provided on the outer side of the bottom of the end cover; The upper flange ring seat is fixed to the upper end of the lower flange ring seat by bolts; The servo motor is fixed on the top of the cutting tank, and a feeding pipe is provided on the upper side of the cutting tank.

3. A fruit fermented beverage production system according to claim 2, characterized in that: The fermentation tank body is provided with supporting legs on the side of the bottom, a fruit residue discharge pipe is provided in the center of the bottom of the fermentation tank body, a juice discharge pipe is provided on the side of the lower part of the fermentation tank body, a truncated cone-shaped seat which is narrow at the top and wide at the bottom is provided in the center of the lower end of the interior of the fermentation tank body, a limiting hole is provided in the center of the upper end of the truncated cone-shaped seat, and the fruit residue discharge pipe is connected to the limiting hole.

4. A fruit fermented beverage production system according to claim 3, characterized in that: The filter cartridge assembly includes a filter screen cartridge and a limiting connection cartridge connected to the bottom of the filter screen cartridge by a funnel-shaped screen cartridge; The outer side of the upper portion of the filter screen is provided with a first gear protrusion; The limiting connecting cylinder is inserted into the limiting hole; The inner wall of the position-limiting connecting cylinder is provided with a first concave tooth groove, and the bottom center of the position-limiting connecting cylinder is provided with a reserved hole connected to the top of the fruit residue discharge pipe.

5. A fruit fermented beverage production system according to claim 4, characterized in that: The cutting assembly includes a first rotating shaft located in the cutting tank, a cutting blade arranged on the surface of the first rotating shaft, clamping protrusions arranged at equal intervals on the bottom of the first rotating shaft, and a limiting plate fixed on the top of the clamping protrusions; The top of the first rotating shaft is connected to the output end of the servo motor; The uniform distribution component is sleeved on the bottom of the first rotating shaft and fixed with a sleeve connecting tube locked with a nut, a uniform distribution disk fixed on the bottom of the sleeve connecting tube, and a driving ring seat fixed on the side of the uniform distribution disk with an inclined plate; The snap-fitting protrusion is snapped into the snap-fitting groove on the inner wall of the sleeve connecting tube. A plurality of groups of evenly spaced evenly spaced triangular plates are connected between the upper end of the evenly distributed plate and the outer wall of the sleeve connecting tube. The evenly distributed triangular plates are provided with through slots. The top of the drive ring seat is provided with an annular slope, the inner side of the bottom of the drive ring seat is provided with a second concave tooth groove, and the inner bottom of the annular slope is provided with an annular limiting plane; The convex teeth of the first gear are engaged with the second concave tooth grooves, and the top of the filter screen cylinder is in close contact with the lower end surface of the annular limiting plane.

6. A fruit fermented beverage production system according to claim 5, characterized in that: The material diverter assembly includes a double connecting ear plate fixedly connected to the bottom of the uniform distribution plate at equal intervals, a cylindrical swing block arranged between the double connecting ear plates, a slider connected to both ends of the cylindrical swing block, a vertical material diverter plate connected to the bottom of the slider, and a horizontal material diverter plate connected between the vertical material diverter plates; The double-connected ear plates are provided with oblique grooves, and the sliders are slidably connected to the corresponding oblique grooves.

7. A fruit fermented beverage production system according to claim 5, characterized in that: The stirring assembly includes a second rotating shaft, a spiral blade provided on the upper part of the second rotating shaft, a limiting ring fixed by a connecting arm on the lower side of the second rotating shaft, a scraper provided at the bottom of the connecting arm, and a rotary drum-type raised crushing drum movably connected to the lower side of the second rotating shaft by a connecting seat; The top of the second rotating shaft is inserted into the bottom of the first rotating shaft, and the outer wall of the limiting ring is in contact with the inner wall of the filter screen; The height of the connecting seat is higher than the connecting arm; The planetary gear assembly includes side gears movably connected to the triangular bottom plate in a triangular shape, a rotary drum-type raised mixing drum fixed on the top of the side gears, and an intermediate gear meshed between the side gears; The bottom of the second rotating shaft is fixed to the middle of the upper end of the intermediate gear; The triangular base plate is located in the bottom of the limiting connecting cylinder, and the side gears are engaged with the inner side of the first concave tooth groove.

Citation Information

Patent Citations

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