Vertical aluminum alloy solid solution furnace and manufacturing method thereof

Abstract

The invention relates to the technical field of aluminum alloy heat treatment, in particular to a vertical aluminum alloy solid solution furnace and a manufacturing method thereof.The vertical aluminum alloy solid solution furnace comprises a solid solution furnace body, a charging basket and an aluminum alloy moving assembly, and the aluminum alloy moving assembly comprises a rotating plate, two hooks, two internal mounting blocks, a plurality of sealing plates and two lifting mechanisms; the internal mounting blocks are arranged in the charging basket and used for supporting the charging basket, during mounting, the hooks are lifted and narrowed during longitudinal placement so that the charging basket can conveniently pass through the space between the two internal mounting blocks, then the hooks are transversely placed so that the hooks can be aligned with the internal mounting blocks, and then the clamped part of the charging basket is placed on the internal mounting blocks; and finally, the hearth is sealed for heat treatment. Therefore, due to the criss-cross arrangement of the hooks and the internal mounting blocks, the lifting mechanism can take and place the charging basket in a hearth with a narrow space, the heat treatment cost of the aluminum alloy is reduced, and the heat treatment efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of aluminum alloy heat treatment, and in particular to a vertical aluminum alloy solid solution furnace and a manufacturing method thereof. Background Art

[0002] Aluminum alloys are widely used in aerospace, automotive, electronics, and other fields due to their lightweight, high-strength, and corrosion-resistant properties. However, optimizing the performance of aluminum alloys is highly dependent on heat treatment processes, with solution treatment being a key step. High-temperature treatment and rapid cooling within a solution furnace significantly improve the microstructure and macroscopic properties of aluminum alloys. Therefore, by placing the aluminum alloy in a solution furnace for heat treatment, a lifting mechanism is installed within the furnace to increase the efficiency of moving the aluminum alloy in and out of the furnace. The aluminum alloy is placed in a basket, which then moves the basket into the furnace for heat treatment.

[0003] In the aforementioned prior art, when aluminum alloy is heat treated, the lifting mechanism is usually also located inside the furnace. Since the space inside the furnace is small and the temperature is high, it is impossible to install mechanical equipment to lock the material frame. Therefore, the material frame is suspended inside the furnace for heat treatment through the lifting mechanism, and it is also convenient to quickly move it down for quenching after heat treatment. However, the temperature inside the furnace is high, and the lifting mechanism is easily damaged. Even if high-temperature resistant materials are used, the parts will quickly wear out over time, requiring frequent maintenance or replacement, which increases the cost of aluminum alloy heat treatment and indirectly reduces the heat treatment efficiency. Summary of the Invention

[0004] The object of the present invention is to provide a vertical aluminum alloy solid solution furnace and a manufacturing method thereof, so as to solve the problem that in the prior art, when aluminum alloy is heat treated, the lifting mechanism is usually also located inside the furnace. Since the space inside the furnace is small and the temperature is high, it is impossible to install mechanical equipment to lock the material frame. Therefore, the material frame is suspended inside the furnace for heat treatment by the lifting mechanism, and it is also convenient to quickly move it down for quenching after heat treatment. However, the temperature inside the furnace is high, and the lifting mechanism is easily damaged. Even if high-temperature resistant materials are used, the parts will quickly wear out over time, requiring frequent maintenance or replacement, which increases the cost of aluminum alloy heat treatment and indirectly reduces the heat treatment efficiency.

[0005] To achieve the above object, the present invention provides a vertical aluminum alloy solid solution furnace, comprising a solid solution furnace body, a material basket and an aluminum alloy moving assembly, wherein the solid solution furnace body has a furnace chamber, and the material basket is placed inside the furnace chamber;

[0006] The aluminum alloy moving assembly includes a rotating plate, two hooks, two internal mounting blocks, multiple sealing plates and two lifting mechanisms. The two lifting mechanisms are symmetrically arranged inside the solid solution furnace body. The rotating plate is arranged on the two lifting mechanisms. The two hooks are symmetrically arranged below the rotating plate. The material basket is located below the two hooks. The material basket is placed inside the furnace through the two internal mounting blocks. Multiple sealing plates are sequentially arranged inside the solid solution furnace body. The sealing plates and the furnace are adapted to each other.

[0007] Among them, the aluminum alloy moving assembly also includes multiple heaters, two transverse moving parts and a quenching unit. The multiple heaters are arranged in sequence on the inner wall of the furnace, the two transverse moving parts are arranged in sequence below the solid solution furnace body, and the quenching unit is arranged at the output end of the two transverse moving parts.

[0008] In which, the quenching unit includes a quenching box, two pump bodies and two water pipes. The quenching box has a transfer trough and multiple inclined water outlets. The quenching box is fixedly connected to the output ends of the two transverse components. The two pump bodies are symmetrically arranged on both sides of the quenching box. The water inlet ends of the two pump bodies are connected to the quenching box. The two ends of the two water pipes are respectively connected to the corresponding water outlet ends of the pump bodies and the transfer trough. The multiple inclined water outlets are all connected to the transfer trough. The inclined water outlets are located on the inner bottom wall of the quenching box, and the transfer trough is located inside the quenching box.

[0009] Wherein, the aluminum alloy moving assembly further comprises a clamping and rotating unit, and the clamping and rotating unit is arranged on the lifting mechanism;

[0010] The clamping and rotating unit includes a lifting plate, a rotating component, a bidirectional driving component, two threaded rods and two clamping mechanisms. The lifting plate is located above the rotating plate, the rotating component is fixedly connected to the top of the lifting plate, the output end of the rotating component passes through the lifting plate and is fixedly connected to the rotating plate, the bidirectional driving component is arranged below the rotating plate, the two threaded rods are symmetrically distributed at the output end of the bidirectional driving component, the two hooks are respectively arranged on the corresponding threaded rods, and the two clamping mechanisms are respectively arranged on the corresponding hooks.

[0011] Among them, the lifting mechanism includes a roller, a traction rope, a winding shaft, a lifting drive component and a stable telescopic rod. The roller and the winding shaft are both rotatably connected to the solid solution furnace body. The roller is located on one side of the winding shaft. The traction rope is sleeved on the outside of the winding shaft. One end of the traction rope passes through the roller and is fixedly connected to the top of the lifting plate. The lifting drive component is arranged inside the solid solution furnace body. The output end of the lifting drive component is fixedly connected to the winding shaft. The two ends of the stable telescopic rod are respectively fixedly connected to the lifting plate and the inner top wall of the solid solution furnace body.

[0012] In which, the clamping mechanism includes a pressure sensor, a clamping drive component, a clamping plate, a mounting shaft and a limit block, the pressure sensor is arranged inside the hook, the clamping drive component is arranged on one side of the hook, the output end of the clamping drive component is fixedly connected to the clamping plate, the clamping plate is rotatably connected to the hook, the mounting shaft is located inside the hook, the limit block is fixedly connected to the bottom of the mounting shaft, one side of the limit block is fixedly connected to the material basket, the internal mounting block has a limit groove, and the limit block and the limit groove are adapted to each other.

[0013] Wherein, the aluminum alloy moving assembly further comprises a plurality of sealing drive units, and the plurality of sealing drive units are sequentially arranged inside the solid solution furnace body;

[0014] The sealing drive unit includes a sealing lifting component, a sealing telescopic component, a connecting plate, a sealing cover, an infrared transmitter and an infrared receiver. The sealing lifting component is arranged on the inner wall of the solid solution furnace body, the output end of the sealing lifting component is fixedly connected to the sealing telescopic component, the output end of the sealing telescopic component is fixedly connected to one end of the connecting plate, the other end of the connecting plate is fixedly connected to the sealing cover, the sealing plate is arranged below the sealing cover, the infrared transmitter is arranged on one side of the lifting plate, and the infrared receiver is arranged on one side of the connecting plate.

[0015] Among them, the aluminum alloy moving assembly also includes a control cabinet, a circulating air unit and a material basket conveying platform. The circulating air unit is arranged on the solid solution furnace body, the control cabinet is arranged on one side of the solid solution furnace body, the circulating air unit is arranged on the solid solution furnace body, and the material basket conveying platform is arranged at the output end of the two transverse moving components.

[0016] Among them, the circulating air unit includes a circulating shell and two circulating fans. The circulating shell is fixedly connected to the solid solution furnace body and is mounted on the outside of the furnace. The two circulating fans are both arranged inside the circulating shell and are connected to the furnace.

[0017] The present invention also provides a vertical aluminum alloy solid solution manufacturing method, which uses the vertical aluminum alloy solid solution furnace described above and includes the following steps:

[0018] placing the aluminum alloy in the basket;

[0019] Moving the basket to the bottom of the furnace;

[0020] The lifting mechanism drives the hook to move downward, and the hook hooks the basket and moves it upward into the furnace;

[0021] After the hook passes through the internal installation block, the rotating plate rotates so that the hook is located above the internal installation block;

[0022] The hook is separated from the material basket, and the material basket is placed and limited in the internal mounting block;

[0023] The rotating plate and the hook are driven by the lifting mechanism to move to the inner top of the solid solution furnace body and separate from the furnace;

[0024] The sealing plate closes and seals the furnace. After the heat treatment is completed, the furnace is opened, the hook re-hooks the basket, and the basket is moved out of the furnace for quenching.

[0025] The vertical aluminum alloy solid solution furnace and the manufacturing method thereof of the present invention are as follows: the aluminum alloy is placed in the material basket; the material basket is moved to the bottom of the furnace; the lifting mechanism drives the hook to move downward, the hook hooks the material basket and moves upward into the furnace; after the hook passes the internal mounting block, the rotating plate rotates so that the hook is located above the internal mounting block; the hook is separated from the material basket, and the material basket is placed and limited in the internal mounting block; the rotating plate and the hook are driven by the lifting mechanism to move to the inner top of the solid solution furnace body and separate from the furnace; the sealing plate closes and seals the furnace, and after the heat treatment is completed, the furnace is opened, the hook hooks the material basket again, and is moved out of the furnace for quenching;

[0026] Therefore, the internal mounting block is arranged inside to support the material basket. During installation, the hook is lifted and lowered when placed vertically to narrow it so that it can pass between the two internal mounting blocks. Then the hook is placed horizontally to align it with the internal mounting block, and then the clamped part of the material basket is placed on the internal mounting block to achieve the limiting installation function of the material basket, and finally the furnace is sealed for heat treatment. Therefore, under the criss-crossing of the hooks and the internal mounting blocks, the lifting mechanism can take and place the material basket in the narrow space of the furnace, so that the lifting mechanism does not need to be located inside the furnace during heat treatment, avoiding the lifting mechanism from being worn too quickly due to high temperature, thereby reducing the cost of aluminum alloy heat treatment and improving heat treatment efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.

[0028] Figure 1 It is a structural schematic diagram of the vertical aluminum alloy solid solution furnace of the present invention.

[0029] Figure 2 It is a cross-sectional view of the vertical aluminum alloy solid solution furnace of the present invention.

[0030] Figure 3 The present invention Figure 2 AA line section view.

[0031] Figure 4 The present invention Figure 2 A magnified view of the local structure at point B.

[0032] Figure 5 The present invention Figure 2 A magnified view of the local structure at point C.

[0033] Figure 6 The present invention Figure 2 A magnified view of the local structure at point D.

[0034] Figure 7 It is a diagram of the internal structure of the solid solution furnace body of the present invention.

[0035] Figure 8 It is a diagram of the internal structure of the furnace of the present invention.

[0036] Figure 9 The present invention Figure 8 Enlarged view of the local structure at E.

[0037] Figure 10 It is a top view of the quenching box of the present invention.

[0038] Figure 11 It is a flow chart of the steps of the vertical aluminum alloy solid solution manufacturing method of the present invention.

[0039] 1-solution furnace body, 2-material basket, 3-furnace, 4-rotating plate, 5-hook, 6-internal mounting block, 7-sealing plate, 8-heater, 9-transverse moving part, 10-quenching box, 11-pump body, 12-water pipe, 13-transfer trough, 14-inclined water outlet, 15-lifting plate, 16-rotating part, 17-two-way drive part, 18-threaded rod, 19-circulating fan, 20-roller, 21-traction rope, 22 -Rewinding shaft, 23-lifting drive component, 24-stable telescopic rod, 25-pressure sensor, 26-clamping drive component, 27-clamping plate, 28-installation shaft, 29-limiting block, 30-limiting groove, 31-sealing lifting component, 32-sealing telescopic component, 33-connecting plate, 34-sealing cover, 35-infrared transmitter, 36-infrared receiver, 37-control cabinet, 38-basket conveyor platform, 39-circulation shell. DETAILED DESCRIPTION

[0040] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0041] See also Figures 1 to 10 The present invention provides a vertical aluminum alloy solid solution furnace, including a solid solution furnace body 1, a material basket 2 and an aluminum alloy moving assembly, the aluminum alloy moving assembly includes a rotating plate 4, two hooks 5, two internal mounting blocks 6, multiple sealing plates 7 and two lifting mechanisms, the aluminum alloy moving assembly also includes multiple heaters 8, two transverse components 9 and a quenching unit, the quenching unit includes a quenching box 10, two pump bodies 11 and two water pipes 12, the quenching box 10 has a transfer trough 13 and multiple inclined water outlets 14, the aluminum alloy moving assembly also includes a clamping and rotating unit, the clamping and rotating unit includes a lifting plate 15, a rotating component 16, a two-way driving component 17, two threaded rods 18 and two clamping mechanisms, the lifting mechanism includes a roller 20, a traction rope 21, a winding shaft 22, a lifting drive component 23 and a stable telescopic rod 24, the clamping mechanism includes a pressure sensor 25, a clamping drive component 26, a clamping plate 27, a mounting shaft 28 and a limit block 29, the aluminum alloy moving assembly also includes a plurality of sealing drive units, the sealing drive unit includes a sealing lifting component 31, a sealing telescopic component 32, a connecting plate 33, a sealing cover 34, an infrared transmitter 35 and an infrared receiver 36, the aluminum alloy moving assembly also includes a control cabinet 37, a circulating air unit and a material basket conveying platform 38, the circulating air unit includes a circulating shell 39 and two circulating fans 19.

[0042] In which, the solid solution furnace body 1 has a furnace chamber 3, the material basket 2 is placed inside the furnace chamber 3, the two lifting mechanisms are symmetrically arranged inside the solid solution furnace body 1, the rotating plate 4 is arranged on the two lifting mechanisms, the two hooks 5 are symmetrically arranged below the rotating plate 4, the material basket 2 is located below the two hooks 5, the material basket 2 is placed inside the furnace chamber 3 through the two internal mounting blocks 6, and multiple sealing plates 7 are sequentially arranged inside the solid solution furnace body 1, and the sealing plates 7 and the furnace chamber 3 are adapted to each other. The aluminum alloy is placed in the material basket 2; the material basket 2 is moved to the bottom of the furnace 3; the lifting mechanism drives the hook 5 to move downward, and the hook 5 hooks the material basket 2 and moves it upward into the furnace 3; after the hook 5 passes the internal mounting block 6, the rotating plate 4 rotates so that the hook 5 is located above the internal mounting block 6; the hook 5 is separated from the material basket 2, and the material basket 2 is placed and limited in the internal mounting block 6; the rotating plate 4 and the hook 5 are driven by the lifting mechanism to move to the inner top of the solid solution furnace body 1 and separate from the furnace 3; the sealing plate 7 closes and seals the furnace 3. After the heat treatment is completed, the furnace 3 is opened, the hook 5 hooks the material basket 2 again, and moves it out of the furnace 3 for quenching.

[0043] Next, the plurality of heaters 8 are sequentially arranged on the inner wall of the furnace 3, the two transverse moving members 9 are sequentially arranged below the solid solution furnace body 1, and the quenching unit is arranged at the output end of the two transverse moving members 9. The transverse moving members 9 are electric slide rails, which can drive the quenching box 10 and the basket conveyor 38 to move.

[0044] At the same time, the quenching box 10 is fixedly connected to the output ends of the two transverse components 9, the two pump bodies 11 are symmetrically arranged on both sides of the quenching box 10, the water inlet ends of the two pump bodies 11 are connected to the quenching box 10, and the two ends of the two water pipes 12 are respectively connected to the corresponding water outlet ends of the pump bodies 11 and the transfer trough 13, and the multiple inclined water outlets 14 are all connected to the transfer trough 13, and the inclined water outlets 14 are located on the inner bottom wall of the quenching box 10, and the transfer trough 13 is located inside the quenching box 10. The quenching box 10 stores clean water for quenching. When the material basket 2 is placed inside the quenching box 10, the pump body 11 is started to pump water into the water pipe 12, and then into the transfer tank 13, and then discharged from the multiple inclined water outlets 14. Under the action of the inclined water outlets 14, the water discharged from the bottom of the quenching box 10 can show a rotating tendency, which helps to fully mix the water in each area, maintain the overall temperature balance, and improve the quenching effect.

[0045] In addition, the clamping and rotating unit is arranged on the lifting mechanism; the lifting plate 15 is located above the rotating plate 4, the rotating component 16 is fixedly connected to the top of the lifting plate 15, the output end of the rotating component 16 passes through the lifting plate 15 and is fixedly connected to the rotating plate 4, the bidirectional driving component 17 is arranged below the rotating plate 4, the two threaded rods 18 are symmetrically distributed at the output end of the bidirectional driving component 17, the two hooks 5 are respectively arranged on the corresponding threaded rods 18, and the two clamping mechanisms are respectively arranged on the corresponding hooks 5. The rotating component 16 is a self-locking motor, and the bidirectional driving component 17 is a bidirectional motor; the rotating component 16 is started to drive the rotating plate 4 to rotate, so that the hook 5 can switch between the longitudinal and transverse directions, and can smoothly pass between the two internal mounting blocks 6 in the longitudinal direction, and can align the limit block 29 with the limit groove 30 in the transverse direction. A threaded hole is provided on the hook 5, and then the bidirectional driving component 17 drives the threaded rod 18 to rotate, thereby driving the hook 5 to move relative to each other, moving the mounting shaft 28 to the inside of the hook 5, and then starting the clamping mechanism to clamp and fix the mounting shaft 28, thereby realizing the stable lifting and lowering of the material basket 2.

[0046] Then, the roller 20 and the reel 22 are both rotatably connected to the solid solution furnace body 1. The roller 20 is located on one side of the reel 22. The traction rope 21 is sleeved on the outside of the reel 22. One end of the traction rope 21 passes through the roller 20 and is fixedly connected to the top of the lifting plate 15. The lifting drive component 23 is arranged inside the solid solution furnace body 1. The output end of the lifting drive component 23 is fixedly connected to the reel 22. The two ends of the stable telescopic rod 24 are respectively fixedly connected to the lifting plate 15 and the inner top wall of the solid solution furnace body 1. The lifting drive component 23 is a self-locking motor. When the material basket 2 is lifted or lowered, the lifting drive component 23 is started to drive the traction rope 21 to reel on the reel 22. At the same time, the stability of the retraction and extension is maintained by the roller 20. When the lifting plate 15 moves up and down, the stable telescopic rod 24 can play a supporting and stabilizing role for the lifting plate 15.

[0047] Again, the pressure sensor 25 is arranged inside the hook 5, the clamping drive component 26 is arranged on one side of the hook 5, the output end of the clamping drive component 26 is fixedly connected to the clamping plate 27, the clamping plate 27 is rotatably connected to the hook 5, the mounting shaft 28 is located inside the hook 5, the limit block 29 is fixedly connected to the bottom of the mounting shaft 28, one side of the limit block 29 is fixedly connected to the material basket 2, the internal mounting block 6 has a limit slot 30, and the limit block 29 and the limit slot 30 are adapted to each other. When the hook 5 moves to the outside of the mounting shaft 28, the mounting shaft 28 contacts the pressure sensor 25, and the pressure signal is transmitted to the control box, indicating that the mounting shaft 28 is in place. At this time, the clamping drive component 26 is started, causing the clamping plate 27 to rotate, thereby clamping and fixing the mounting shaft 28. Then, the lifting plate 15 can be lifted and moved, and the limit block 29 is moved into the limit slot 30 to limit the material basket 2.

[0048] In addition, multiple sealing drive units are arranged in sequence inside the solid solution furnace body 1; the sealing lifting component 31 is arranged on the inner wall of the solid solution furnace body 1, the output end of the sealing lifting component 31 is fixedly connected to the sealing telescopic component 32, the output end of the sealing telescopic component 32 is fixedly connected to one end of the connecting plate 33, the other end of the connecting plate 33 is fixedly connected to the sealing cover 34, the sealing plate 7 is arranged below the sealing cover 34, the infrared transmitter 35 is arranged on one side of the lifting plate 15, and the infrared receiver 36 is arranged on one side of the connecting plate 33.

[0049] Thus, the circulating air unit is arranged on the solid solution furnace body 1, the control cabinet 37 is arranged on one side of the solid solution furnace body 1, the circulating air unit is arranged on the solid solution furnace body 1, and the material basket conveying platform 38 is arranged at the output end of the two transverse moving parts 9. The sealing lifting component 31 is an electric slide rail, and the sealing telescopic component 32 is a self-locking cylinder; after the material basket 2 is placed inside the furnace 3, the hook 5 is separated from the mounting shaft 28, and the entire lifting mechanism moves up and out of the furnace 3. At this time, when the lifting plate 15 moves up, the infrared transmitter 35 emits infrared rays, which are received by the infrared receiver 36. Once received successfully, it indicates that the lifting plate 15 has left the furnace 3. At this time, after a delay of two seconds, it is ensured that all parts of the lifting mechanism leave the furnace 3, and then the sealing telescopic component 32 is started, and through the connection of the connecting plate 33, the sealing cover 34 is driven to move to the inlet and outlet area of the furnace 3, and then the sealing lifting component 31 is started, driving the sealing cover 34 close to the furnace 3, and the sealing cover 34 covers the furnace 3. The sealing plate 7 is located at the inlet and outlet of the furnace 3 to play a sealing role.

[0050] Finally, the circulation housing 39 is fixedly connected to the solution furnace body 1 and is sleeved on the outside of the furnace 3. The two circulation fans 19 are both disposed inside the circulation housing 39 and are in communication with the furnace 3. The two circulation fans 19 are used for air intake and air discharge, respectively, thereby drawing air from the furnace 3 into the circulation housing 39 and then re-entering the furnace 3, making the temperature inside the furnace 3 more uniform. At the same time, the flow of hot air also improves the heating effect of the aluminum alloy and the quality of the heat treatment.

[0051] When using a vertical aluminum alloy solid solution furnace of this embodiment, the aluminum alloy is placed in the material basket 2; the material basket 2 is moved to the bottom of the furnace chamber 3; the lifting mechanism drives the hook 5 to move downward, and the hook 5 hooks the material basket 2 and moves up into the furnace chamber 3; after the hook 5 passes the internal mounting block 6, the rotating plate 4 rotates so that the hook 5 is located above the internal mounting block 6; the hook 5 is separated from the material basket 2, and the material basket 2 is placed and limited in the internal mounting block 6; the rotating plate 4 and the hook 5 are driven by the lifting mechanism to move to the inner top of the solid solution furnace body 1 and separate from the furnace chamber 3; the sealing plate 7 closes and seals the furnace chamber 3. After the heat treatment is completed, the furnace chamber 3 is opened, and the hook 5 hooks the material basket 2 again and moves out of the furnace chamber 3 for quenching;

[0052] Through the above-mentioned structural setting, the internal mounting block 6 is arranged inside to support the material basket 2. During installation, the hook 5 is lifted and lowered when placed vertically to narrow it, so that it is convenient to pass between the two internal mounting blocks 6. Then the hook 5 is placed horizontally to align it with the internal mounting block 6, and then the limit block 29 of the material basket 2 is placed inside the limit groove 30 of the internal mounting block 6 to achieve the limiting installation function of the material basket 2, and finally the furnace 3 is sealed for heat treatment; therefore, under the criss-crossing of the hook 5 and the internal mounting block 6, the lifting mechanism can take and place the material basket 2 in the narrow space of the furnace 3, so that the lifting mechanism does not need to be located inside the furnace 3 during heat treatment, avoiding the lifting mechanism from being worn too quickly due to high temperature, thereby reducing the cost of aluminum alloy heat treatment and improving heat treatment efficiency.

[0053] See also Figure 11 The present invention also provides a vertical aluminum alloy solid solution manufacturing method, comprising the following steps:

[0054] S1: placing the aluminum alloy in the basket 2;

[0055] S2: moving the material basket 2 to the bottom of the furnace 3;

[0056] S3: The lifting mechanism drives the hook 5 to move downward, and the hook 5 hooks the basket 2 and moves upward into the furnace 3;

[0057] S4: After the hook 5 passes through the internal installation block 6, the rotating plate 4 rotates so that the hook 5 is located above the internal installation block 6;

[0058] S5: The hook 5 is separated from the basket 2, and the basket 2 is placed and limited in the internal mounting block 6;

[0059] S6: The rotating plate 4 and the hook 5 are driven by the lifting mechanism to move to the inner top of the solid solution furnace body 1 and separate from the furnace 3;

[0060] S7: The sealing plate 7 closes and seals the furnace 3. After the heat treatment is completed, the furnace 3 is opened, the hook 5 re-hooks the material basket 2, and the basket is moved out of the furnace 3 for quenching.

[0061] Among them, the aluminum alloy is placed in the material basket 2; the material basket 2 is moved to the bottom of the furnace 3; the lifting mechanism drives the hook 5 to move downward, and the hook 5 hooks the material basket 2 and moves up into the furnace 3; after the hook 5 passes the internal mounting block 6, the rotating plate 4 rotates so that the hook 5 is located above the internal mounting block 6; the hook 5 is separated from the material basket 2, and the material basket 2 is placed and limited in the internal mounting block 6; the rotating plate 4 and the hook 5 are driven by the lifting mechanism to move to the inner top of the solid solution furnace body 1 and separate from the furnace 3; the sealing plate 7 closes and seals the furnace 3. After the heat treatment is completed, the furnace 3 is opened, the hook 5 hooks the material basket 2 again, and moves out of the furnace 3 for quenching.

[0062] The above disclosure is merely one or more preferred embodiments of the present application and is not intended to limit the scope of the present application. A person skilled in the art will understand that all or part of the processes of the above embodiments and equivalent changes made in accordance with the claims of the present application are still within the scope of the present application.

Claims

1. A vertical aluminum alloy solid solution furnace, comprising a solid solution furnace body and a material basket, wherein the solid solution furnace body has a furnace chamber, and the material basket is placed inside the furnace chamber, characterized in that: Also included are aluminum alloy moving components; The aluminum alloy moving assembly includes a rotating plate, two hooks, two internal mounting blocks, multiple sealing plates and two lifting mechanisms. The two lifting mechanisms are symmetrically arranged inside the solid solution furnace body. The rotating plate is arranged on the two lifting mechanisms. The two hooks are symmetrically arranged below the rotating plate. The material basket is located below the two hooks. The material basket is placed inside the furnace through the two internal mounting blocks. Multiple sealing plates are sequentially arranged inside the solid solution furnace body. The sealing plates and the furnace are adapted to each other.

2. The vertical aluminum alloy solid solution furnace according to claim 1, characterized in that: The aluminum alloy moving assembly also includes multiple heaters, two transverse moving parts and a quenching unit. The multiple heaters are sequentially arranged on the inner wall of the furnace, the two transverse moving parts are sequentially arranged below the solid solution furnace body, and the quenching unit is arranged at the output ends of the two transverse moving parts.

3. The vertical aluminum alloy solid solution furnace according to claim 2, characterized in that: The quenching unit includes a quenching box, two pump bodies and two water pipes. The quenching box has a transfer trough and multiple inclined water outlets. The quenching box is fixedly connected to the output ends of the two transverse moving components. The two pump bodies are symmetrically arranged on both sides of the quenching box. The water inlet ends of the two pump bodies are connected to the quenching box. The two ends of the two water pipes are respectively connected to the corresponding water outlet ends of the pump bodies and the transfer trough. The multiple inclined water outlets are all connected to the transfer trough. The inclined water outlets are located on the inner bottom wall of the quenching box, and the transfer trough is located inside the quenching box.

4. The vertical aluminum alloy solid solution furnace according to claim 3, characterized in that: The aluminum alloy moving assembly further includes a clamping and rotating unit, which is arranged on the lifting mechanism; The clamping and rotating unit includes a lifting plate, a rotating component, a bidirectional driving component, two threaded rods and two clamping mechanisms. The lifting plate is located above the rotating plate, the rotating component is fixedly connected to the top of the lifting plate, the output end of the rotating component passes through the lifting plate and is fixedly connected to the rotating plate, the bidirectional driving component is arranged below the rotating plate, the two threaded rods are symmetrically distributed at the output end of the bidirectional driving component, the two hooks are respectively arranged on the corresponding threaded rods, and the two clamping mechanisms are respectively arranged on the corresponding hooks.

5. The vertical aluminum alloy solid solution furnace according to claim 4, characterized in that: The lifting mechanism includes a roller, a traction rope, a winding shaft, a lifting drive component and a stable telescopic rod. The roller and the winding shaft are both rotatably connected to the solid solution furnace body. The roller is located on one side of the winding shaft. The traction rope is sleeved on the outside of the winding shaft. One end of the traction rope passes through the roller and is fixedly connected to the top of the lifting plate. The lifting drive component is arranged inside the solid solution furnace body. The output end of the lifting drive component is fixedly connected to the winding shaft. The two ends of the stable telescopic rod are respectively fixedly connected to the lifting plate and the inner top wall of the solid solution furnace body.

6. The vertical aluminum alloy solid solution furnace according to claim 5, characterized in that: The clamping mechanism includes a pressure sensor, a clamping drive component, a clamping plate, a mounting shaft and a limit block. The pressure sensor is arranged inside the hook, the clamping drive component is arranged on one side of the hook, the output end of the clamping drive component is fixedly connected to the clamping plate, the clamping plate is rotatably connected to the hook, the mounting shaft is located inside the hook, the limit block is fixedly connected to the bottom of the mounting shaft, one side of the limit block is fixedly connected to the material basket, the internal mounting block has a limit groove, and the limit block and the limit groove are adapted to each other.

7. The vertical aluminum alloy solid solution furnace according to claim 6, characterized in that: The aluminum alloy moving assembly further comprises a plurality of sealing drive units, and the plurality of sealing drive units are sequentially arranged inside the solid solution furnace body; The sealing drive unit includes a sealing lifting component, a sealing telescopic component, a connecting plate, a sealing cover, an infrared transmitter and an infrared receiver. The sealing lifting component is arranged on the inner wall of the solid solution furnace body, the output end of the sealing lifting component is fixedly connected to the sealing telescopic component, the output end of the sealing telescopic component is fixedly connected to one end of the connecting plate, the other end of the connecting plate is fixedly connected to the sealing cover, the sealing plate is arranged below the sealing cover, the infrared transmitter is arranged on one side of the lifting plate, and the infrared receiver is arranged on one side of the connecting plate.

8. The vertical aluminum alloy solid solution furnace according to claim 7, characterized in that: The aluminum alloy moving assembly also includes a control cabinet, a circulating air unit and a material basket conveying platform. The circulating air unit is arranged on the solid solution furnace body, the control cabinet is arranged on one side of the solid solution furnace body, the circulating air unit is arranged on the solid solution furnace body, and the material basket conveying platform is arranged at the output end of the two transverse moving components.

9. The vertical aluminum alloy solid solution furnace according to claim 8, characterized in that: The circulating air unit includes a circulating shell and two circulating fans. The circulating shell is fixedly connected to the solid solution furnace body and is sleeved on the outside of the furnace. The two circulating fans are both arranged inside the circulating shell and are connected to the furnace.

10. A vertical aluminum alloy solid solution manufacturing method, using the vertical aluminum alloy solid solution furnace according to claim 9, characterized in that: The steps include: placing the aluminum alloy in the basket; Moving the basket to the bottom of the furnace; The lifting mechanism drives the hook to move downward, and the hook hooks the basket and moves it upward into the furnace; After the hook passes through the internal installation block, the rotating plate rotates so that the hook is located above the internal installation block; The hook is separated from the material basket, and the material basket is placed and limited in the internal mounting block; The rotating plate and the hook are driven by the lifting mechanism to move to the inner top of the solid solution furnace body and separate from the furnace; The sealing plate closes and seals the furnace. After the heat treatment is completed, the furnace is opened, the hook re-hooks the basket, and the basket is moved out of the furnace for quenching.

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