Stretch-resistant double-lap-joint polymeric membrane-based waterproof coiled material
By introducing tensile-resistant double lap structure and modifier modification filler into the waterproof roll, the problems of low peel strength and poor adhesion of the lap edge are solved, and the waterproof performance and durability of the waterproof roll are improved.
Patent Information
- Application Number
- CN202510658935.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2025-08-15
AI Technical Summary
The lap edge peeling strength of existing waterproof coils is low and has poor adhesion, resulting in poor waterproofing performance.
Adopting a tensile-resistant double lap structure, by setting a first lap interface and a second lap interface on both sides of the second permeability-reactive adhesive layer, a "double-blocking" structure is formed, and a modifier modification filler is added to the adhesive layer to improve the bonding strength and flexibility.
It improves the overlapping edge peel strength and adhesion of the waterproof coil material, enhances waterproof performance, and is especially durable and wear-resistant in complex environments.
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Figure CN120486594A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of waterproof coiled materials, and in particular to a tensile-resistant double-lapped polymer membrane-based waterproof coiled material. Background Art
[0002] Materials that prevent the penetration of rainwater, groundwater, and other moisture into buildings are collectively referred to as waterproof materials. Waterproofing membranes are rollable, sheet-like waterproofing materials that are widely used in construction projects due to their large size, ease of construction, excellent waterproofing effectiveness, and long service life.
[0003] Waterproof membranes can be categorized by their composition into asphalt, polymer-modified asphalt, and synthetic polymer. Compared to asphalt and synthetic polymer membranes, polymer-modified asphalt is increasingly popular due to its lower price and superior performance, making it the trending waterproof membrane market.
[0004] The Chinese invention patent with publication number CN117801709A discloses a high-strength double-lap double polymer membrane-based waterproof roll and a preparation method thereof. The disclosed high-strength double-lap double polymer membrane-based waterproof roll includes, from top to bottom, an anti-sticking protective layer, a first osmotic reaction adhesive layer, a first polymer membrane base layer, a second osmotic reaction adhesive layer, a second polymer membrane base layer, a third osmotic reaction adhesive layer and an isolation film. There are certain problems of low peel strength and poor adhesion of the overlapping edges. Summary of the Invention
[0005] The present invention provides a tensile-resistant double-lapped polymer membrane-based waterproofing membrane, which solves the problems of low peeling strength and poor adhesion of overlapping edges of waterproofing membranes in the related art.
[0006] The technical solutions of the present invention are as follows: A tensile double-lapped polymer membrane-based waterproofing membrane comprises, from bottom to top, a first isolation membrane, a first osmotic reactive adhesive layer, a first polymer membrane base layer, a second osmotic reactive adhesive layer, a second polymer membrane base layer, a third osmotic reactive adhesive layer, and a surface layer, wherein the surface layer is formed by connecting the second isolation membrane and the anti-adhesion layer; A first overlapping interface and a second overlapping interface are respectively provided on both sides of the second permeable reactive adhesive layer, the second isolation film and the first overlapping interface are respectively located on both sides of the anti-sticking layer, the inner wall of the first overlapping interface is provided with a third isolation film and a fourth isolation film, and the inner wall of the second overlapping interface is provided with a fifth isolation film and a sixth isolation film.
[0007] As a further technical solution, the third isolation membrane is located on the upper surface of the inner wall of the first overlap interface, the fourth isolation membrane is located on the lower surface of the inner wall of the first overlap interface, the fifth isolation membrane is located on the upper surface of the inner wall of the second overlap interface, and the sixth isolation membrane is located on the lower surface of the inner wall of the second overlap interface.
[0008] In the tensile-resistant double-lap polymer membrane-based waterproof roll of the present invention, the lengths of the first overlap joint and the second overlap joint can be any length in the art, as long as the sum of the lengths of the first overlap joint and the second overlap joint is less than the length of the roll itself. Preferably, the lengths of the first overlap joint and the second overlap joint are each independently 60 to 100 mm; for example, they can be 60 mm, 70 mm, 80 mm, 90 mm, 100 mm, etc.
[0009] In the tensile-resistant double-lap polymer membrane-based waterproof membrane of the present invention, the thickness of the first isolation membrane, the second isolation membrane, the third isolation membrane, the fourth isolation membrane, the fifth isolation membrane and the sixth isolation membrane can be any thickness in the art, preferably each independently 0.035~0.070mm, for example, it can be 0.035mm, 0.040mm, 0.045mm, 0.050mm, 0.055mm, 0.060mm, 0.065mm, 0.070mm, etc.
[0010] In the tensile-resistant double-lap polymer membrane-based waterproof membrane of the present invention, the first isolation membrane, the second isolation membrane, the third isolation membrane, the fourth isolation membrane, the fifth isolation membrane and the sixth isolation membrane can be isolation membranes of any material in the field, for example, they can be one of PP film, PE film, PVC film, PI film, TPU film, PC film, TPO film, EPDM film, TPE film, TPEE film, PEEK film, PET film, PEN film, CNF film, and PHA film.
[0011] In the tensile-resistant double-lap polymer membrane-based waterproof roll of the present invention, the thickness of the first polymer membrane base layer and the second polymer membrane base layer can be any thickness in the art, preferably each independently 0.1~0.15mm, for example, it can be 0.1mm, 0.11mm, 0.12mm, 0.13mm, 0.14mm, 0.15mm, etc.
[0012] In the tensile-resistant double-lap polymer membrane-based waterproof roll of the present invention, the first polymer membrane base layer and the second polymer membrane base layer can be polymer membranes of any material in the art, for example, they can be one of PP film, PE film, PVC film, PI film, TPU film, PC film, TPO film, EPDM film, TPE film, TPEE film, PEEK film, PET film, PEN film, CNF film, and PHA film.
[0013] As a further technical solution, the raw material of the anti-sticking layer includes one of polymer film, mineral sand, natural sand, and recycled concrete sand.
[0014] As a further technical solution, when the raw material of the anti-sticking layer includes a polymer film, the polymer film can be any polymer film in the art, for example, it can be one of PP film, PE film, PVC film, PI film, TPU film, PC film, TPO film, EPDM film, TPE film, TPEE film, PEEK film, PET film, PEN film, CNF film, and PHA film.
[0015] As a further technical solution, when the raw material of the anti-sticking layer includes natural sand, the natural sand includes one or more of river sand, lake sand, and desert sand.
[0016] As a further technical solution, when the raw material of the anti-sticking layer includes mineral sand, the mineral sand includes one or more of quartz sand, mullite sand, and sintered sand.
[0017] As a further technical solution, the raw materials of the first osmotic reactive adhesive layer, the second osmotic reactive adhesive layer, and the third osmotic reactive adhesive layer each independently include the following components in parts by mass: 30-40 parts of asphalt, 5-15 parts of SBS, 1-3 parts of carboxylated styrene-butadiene rubber, 2-5 parts of tackifier, 3-8 parts of plasticizer, 0.1-1 part of antioxidant, and 25-45 parts of modifier and modified filler; The modifier in the modifier-modified filler meets at least the following two technical characteristics: (1) The molecular structure includes alkyl and phenyl groups; (2) The molecular structure includes epoxy or ether groups.
[0018] The adhesive layer of the present invention's tensile-resistant double-lap polymer membrane-based waterproofing membrane uses asphalt as a base component, providing excellent initial adhesion and an overall bonding matrix. The addition of SBS (styrene-butadiene-styrene block copolymer) and carboxylated styrene-butadiene rubber further improves the adhesive layer's flexibility and ductility, enabling it to adhere closely to the remaining layers, enhancing its bond strength and adhesion to the base surface of the remaining layers and ensuring that the adhesive layer resists detachment and peeling during long-term use. The addition of a tackifier ensures that the adhesive layer maintains excellent bonding properties even in complex environments such as humidity and low temperatures. The addition of a plasticizer not only improves the adhesive layer's flexibility and ductility, but also prevents it from hardening and cracking at low temperatures and softening and flowing at high temperatures. The addition of a filler not only reduces production costs but also adjusts the adhesive layer's hardness and stiffness, enhancing its wear resistance and tensile strength, and extending its service life. The addition of antioxidants effectively inhibits the performance degradation of the adhesive layer caused by oxidation reactions during long-term use, delays the aging process, and maintains the stability of the physical properties and bonding properties of the adhesive layer.
[0019] In the adhesive layer of the tensile-resistant double-lap polymer membrane-based waterproof roll of the present invention, a modifier that simultaneously meets the following two conditions: 1. includes alkyl and phenyl groups in the molecular structure; 2. includes epoxy groups or ether groups in the molecular structure is used to modify the filler, thereby improving the dispersibility of the filler and the compatibility with the base material, thereby achieving the effect of improving the tensile performance of the waterproof roll.
[0020] As a further technical solution, when the molecular structure of the modifier includes an alkyl group, a phenyl group and an epoxy group, the modifier is a composition of epoxysilane, phenylsilane and alkylsilane.
[0021] In the adhesive layer of the tensile-resistant double-lap polymer membrane-based waterproof roll of the present invention, a modifier including alkyl, phenyl and epoxy groups in its molecular structure is used to modify the filler, thereby improving the dispersibility of the filler and the compatibility with the base material. The reason is that: asphalt is a mixture mainly composed of long-chain hydrocarbon compounds with a high carbon content, which contains saturated hydrocarbons and aromatic hydrocarbons. The alkyl part of the modifier can have good compatibility with saturated hydrocarbons, the phenyl part can have good compatibility with aromatic hydrocarbons, and the epoxy part can react with the carboxyl group in carboxyl styrene-butadiene rubber, thereby not only improving the dispersibility of the filler, but also improving the compatibility of the filler with the base material, thereby achieving the effect of improving the tensile performance of the waterproof roll.
[0022] As a further technical solution, the mass ratio of the epoxysilane-modified filler, the phenylsilane-modified filler and the alkylsilane-modified filler is 0.5:1:1.5~4.5, for example, it can be 0.5:1:1.5, 0.5:1:2, 0.5:1:2.5, 0.5:1:3, 0.5:1:3.5, 0.5:1:4, 0.5:1:4.5, etc.
[0023] As a further technical solution, when the molecular structure of the modifier includes an alkyl group, a phenyl group, and an epoxy group, the preparation method of the modifier-modified filler includes the following steps: A1. After mixing epoxy silane with anhydrous ethanol, adding a filler for modification, and drying to obtain an epoxy silane-modified filler; A2, mixing phenylsilane with anhydrous ethanol, adding a filler for modification, and drying to obtain a phenylsilane-modified filler; A3, mixing alkylsilane with anhydrous ethanol, adding a filler for modification, and drying to obtain an alkylsilane-modified filler; A4. Evenly mix the epoxysilane-modified filler, the phenylsilane-modified filler, and the alkylsilane-modified filler to obtain a modifier-modified filler.
[0024] As a further technical solution, in step A1, the mass ratio of the epoxysilane to anhydrous ethanol is 1:3~5, for example, it can be 1:3, 1:3.1, 1:3.2, 1:3.3, 1:3.4, 1:3.5, 1:3.6, 1:3.7, 1:3.8, 1:3.9, 1:4, 1:4.5, 1:5, etc.; the mass ratio of the epoxysilane to the filler is 1:10~20, for example, it can be 1:10, 1:11, 1:12, 1:13, 1:14, 1:15, 1:16, 1:17, 1:18, 1:19, 1:20, etc.
[0025] As a further technical solution, in step A2, the mass ratio of the phenylsilane to anhydrous ethanol is 1:3~5, for example, it can be 1:3, 1:3.1, 1:3.2, 1:3.3, 1:3.4, 1:3.5, 1:3.6, 1:3.7, 1:3.8, 1:3.9, 1:4, 1:4.5, 1:5, etc.; the mass ratio of the phenylsilane to the filler is 1:10~20, for example, it can be 1:10, 1:11, 1:12, 1:13, 1:14, 1:15, 1:16, 1:17, 1:18, 1:19, 1:20, etc.
[0026] As a further technical solution, in step A3, the mass ratio of the alkylsilane to anhydrous ethanol is 1:3~5, for example, it can be 1:3, 1:3.1, 1:3.2, 1:3.3, 1:3.4, 1:3.5, 1:3.6, 1:3.7, 1:3.8, 1:3.9, 1:4, 1:4.5, 1:5, etc.; the mass ratio of the alkylsilane to the filler is 1:10~20, for example, it can be 1:10, 1:11, 1:12, 1:13, 1:14, 1:15, 1:16, 1:17, 1:18, 1:19, 1:20, etc.
[0027] In the adhesive layer of the tensile double-lapped polymer membrane-based waterproof membrane of the present invention, the epoxysilane can be any one or more conventional silanes containing epoxy groups, for example, it can be one or more of KH-560 γ-glycidyloxypropyltrimethoxysilane, KH-7813-(2,3-epoxypropyloxy)propylmethyldimethoxysilane, KH-561 γ-glycidyloxypropyltriethoxysilane, KH-1770 2-(3,4-epoxycyclohexyl)ethyltriethoxysilane, KH-1771 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, KH-783-(2,3-epoxypropyloxy)propylmethyldiethoxysilane, preferably KH-560.
[0028] In the adhesive layer of the tensile-resistant double-lap polymer membrane-based waterproof membrane of the present invention, the phenylsilane can be any one or more conventional phenyl-containing silanes, for example, it can be one or more of KH-621 diphenyldimethoxysilane, KH-622 diphenyldiethoxysilane, KH-631 phenyltrimethoxysilane, KH-632 phenyltriethoxysilane, KH-1621 methylphenyldimethoxysilane, and KH-1622 methylphenyldiethoxysilane, preferably KH-632.
[0029] In the adhesive layer of the tensile double-lapped polymer membrane-based waterproofing membrane of the present invention, the alkyl silane can be any one or more conventional silanes containing an alkyl group, for example, KH-516 1,2-Bis(trimethoxysilyl)ethane, KH-5261,2-Bis(triethoxysilyl)ethane, KH-131 methyltrimethoxysilane, KH-132 methyltriethoxysilane, KH-2121 dimethyldimethoxysilane, KH-2122 dimethyldiethoxysilane, KH-313 propyltrimethoxysilane, KH-330 propyltriethoxysilane, KH-2321 diisopropyldimethoxysilane, KH-242 isobutyltriethoxysilane, KH-2421 diisobutyldimethoxysilane, KH-2521 dicyclopentyldimethoxysilane, KH-480 n-hexyltriethoxysilane, KH-481 cyclohexyltrimethoxysilane, KH-580 One or more of octyltriethoxysilane, KH-581 octyltrimethoxysilane, KH-2581 isooctyltrimethoxysilane, KH-2580 isooctyltriethoxysilane, KH-681 n-decyltrimethoxysilane, KH-3112 n-dodecyltrimethoxysilane, KH-3113 n-dodecyltriethoxysilane, KH-1631 hexadecyltrimethoxysilane, KH-1632 hexadecyltriethoxysilane, KH-1831 octadecyltrimethoxysilane, KH-1832 octadecyltriethoxysilane, KH-1821 octadecylmethyldimethoxysilane, and KH-1822 octadecylmethyldiethoxysilane, preferably KH-581.
[0030] In the adhesive layer of the tensile-resistant double-lap polymer membrane-based waterproof roll of the present invention, when the molecular structure of the modifier includes an alkyl group, a phenyl group, and an ether group, the modifier can be any one or more compounds containing an alkyl group, a phenyl group, and an ether group, for example, it can be one or both of 2-octadecyl-1,4-dimethoxybenzene and 4-n-octadecyloxybiphenyl, preferably 4-n-octadecyloxybiphenyl (CAS No. 376609-78-8).
[0031] In the adhesive layer of the tensile-resistant double-lap polymer membrane-based waterproof roll of the present invention, a modifier including alkyl, phenyl and ether groups in its molecular structure is used to modify the filler, thereby improving the dispersibility of the filler and the compatibility with the base material. The reason is that: asphalt is a mixture mainly of long-chain hydrocarbon compounds with a high carbon content, which contains saturated hydrocarbons and aromatic hydrocarbons. The alkyl part of the modifier can have good compatibility with saturated hydrocarbons, the phenyl part can have good compatibility with aromatic hydrocarbons, and the ether parts cannot form hydrogen bonds. However, it can not only form hydrogen bonds with the hydroxyl groups on the surface of the filler and thus be adsorbed on the surface of the filler, but also form hydrogen bonds with the carboxyl groups in carboxyl styrene-butadiene rubber, thereby not only improving the dispersibility of the filler, but also improving the compatibility of the filler with the base material, thereby achieving the effect of improving the tensile performance of the waterproof roll.
[0032] As a further technical solution, the raw materials of the modifier-modified filler include the modifier and the filler in a mass ratio of 5 to 10:100.
[0033] As a further technical solution, the preparation method of the modifier-modified filler includes the following steps: dissolving the modifier, adding the filler, mixing evenly, and drying to obtain the modifier-modified filler.
[0034] As a further technical solution, the solvent used for dissolving includes one of ethanol and acetone.
[0035] In the adhesive layer of the tensile-resistant double-lap polymer membrane-based waterproof roll of the present invention, the tackifier can be any one or more tackifiers in the field, preferably one or both of petroleum resin and rosin resin; the plasticizer can be any one or more plasticizers in the field, preferably one or both of dibutyl phthalate and dioctyl phthalate; the antioxidant can be any one or more antioxidants in the field, preferably one or both of antioxidant 1010 and antioxidant 168; the filler in the modifier-modified filler can be any one or more fillers in the field, preferably one or more of talc, carbon black, and heavy calcium powder.
[0036] As a further technical solution, the preparation methods of the first permeation reaction adhesive layer, the second permeation reaction adhesive layer, and the third permeation reaction adhesive layer independently include the following steps: heating the asphalt to 180~190℃, mixing it evenly with carboxylated styrene-butadiene rubber, SBS, and modifier-modified filler, cooling it to 135~140℃, adding the remaining components and mixing.
[0037] During the preparation process of the adhesive layer of the tensile-resistant double-lap polymer membrane-based waterproof roll material of the present invention, the asphalt is first heated to 180-190° C. Within this temperature range, the asphalt can be in a molten flow state and can be fully mixed with carboxylated styrene-butadiene rubber, SBS, and a modifier-modified filler. The remaining components are then added after the temperature is lowered to 135-140° C., which can effectively prevent high temperature from damaging the performance of various functional additives and ensure that various functional additives can fully play their role.
[0038] The working principle and beneficial effects of the present invention are: The present invention provides a tensile-resistant double-lapped polymer membrane-based waterproof membrane, which realizes a "double-occlusal" structure when the waterproof membrane is overlapped by providing a first overlapped interface and a second overlapped interface on both sides of the second permeable reactive adhesive layer. Figure 2 As shown, an "S-shaped" overlap surface is formed, which improves the peeling index between the membranes and ensures the waterproof performance of the overlap interface of the waterproof membrane by increasing the water penetration path. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0040] Figure 1 This is a schematic structural diagram of the waterproof membrane of the present invention; In the figure: 1 is a first separator, 2 is a first permeable reactive adhesive layer, 3 is a first polymer film base layer, 4 is a second permeable reactive adhesive layer, 5 is a second polymer film base layer, 6 is a third permeable reactive adhesive layer, 7 is an anti-sticking layer, 8 is a second separator, 9 is a fifth separator, 10 is a sixth separator, 11 is a third separator, and 12 is a fourth separator; Figure 2 It is a schematic diagram of the structure of the waterproof membrane of the present invention when it is overlapped. DETAILED DESCRIPTION
[0041] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0042] The parameters of the raw materials in the following examples and comparative examples are as follows: The brand of SBS is YH-795; Asphalt is 90# asphalt; Carboxylated styrene butadiene rubber is an ultrafine powder of carboxylated styrene butadiene rubber, brand Narpow VP201, purchased from Beijing Beihuayan Company, affiliated to Beijing Research Institute of Chemical Industry of Sinopec. The petroleum resin is petroleum resin C9; The rosin resin is 424 rosin resin; The talc powder contains 60wt% silicon dioxide and 15wt% magnesium oxide, and has a particle size of 400 mesh.
[0043] Example 1 A tensile-resistant double-lap polymer membrane-based waterproofing membrane comprises, from bottom to top, a first insulating membrane, a first osmotic reactive adhesive layer, a first polymer membrane base layer, a second osmotic reactive adhesive layer, a second polymer membrane base layer, a third osmotic reactive adhesive layer, and a surface layer, wherein the surface layer is formed by connecting the second insulating membrane and the anti-adhesive layer; a first overlapping joint with a length of 100 mm and a second overlapping joint with a length of 100 mm are provided on both sides of the second osmotic reactive adhesive layer; the second insulating membrane and the first overlapping joint are respectively located on both sides of the anti-adhesive layer; the upper surface of the inner wall of the first overlapping joint is provided with a third insulating membrane, and the lower surface is provided with a fourth insulating membrane; the upper surface of the inner wall of the second overlapping joint is provided with a fifth insulating membrane, and the lower surface is provided with a sixth insulating membrane; The first isolation film, the second isolation film, the third isolation film, the fourth isolation film, the fifth isolation film and the sixth isolation film are all PE films with a thickness of 0.05 mm; The first polymer film base layer and the second polymer film base layer are both PET films with a thickness of 0.1 mm; The anti-sticking layer is a PE film with a thickness of 0.05 mm; The first osmotic reaction adhesive layer, the second osmotic reaction adhesive layer, and the third osmotic reaction adhesive layer are prepared by the following method: 40 parts of asphalt are heated to 185° C., and then mixed with 3 parts of carboxylated styrene-butadiene rubber, 15 parts of SBS, and 45 parts of a modifier and modified filler, and then cooled to 140° C., and then 5 parts of petroleum resin, 8 parts of dibutyl phthalate, and 1 part of antioxidant 1010 are added and mixed until uniform. Modifier modified filler is prepared by the following method: A1. Mix 1 part of KH-560 with 5 parts of anhydrous ethanol, add 20 parts of talc for modification, and dry to obtain an epoxysilane-modified filler; A2. Mix 1 part of KH-632 with 5 parts of anhydrous ethanol, add 20 parts of talc for modification, and dry to obtain a phenylsilane-modified filler; A3, after mixing 1 part of KH-581 with 5 parts of anhydrous ethanol, adding 20 parts of talc for modification, and drying to obtain an alkylsilane-modified filler; A4. Evenly mix the epoxysilane-modified filler, the phenylsilane-modified filler, and the alkylsilane-modified filler in a mass ratio of 0.5:1:4.5 to obtain a modifier-modified filler.
[0044] Example 2 A tensile-resistant double-lap polymer membrane-based waterproofing membrane comprises, from bottom to top, a first insulating membrane, a first osmotic reactive adhesive layer, a first polymer membrane base layer, a second osmotic reactive adhesive layer, a second polymer membrane base layer, a third osmotic reactive adhesive layer, and a surface layer, wherein the surface layer is formed by connecting the second insulating membrane and the anti-adhesion layer; a first overlapping joint with a length of 60 mm and a second overlapping joint with a length of 60 mm are provided on both sides of the second osmotic reactive adhesive layer; the second insulating membrane and the first overlapping joint are respectively located on both sides of the anti-adhesion layer; the upper surface of the inner wall of the first overlapping joint is provided with a third insulating membrane, and the lower surface is provided with a fourth insulating membrane; the upper surface of the inner wall of the second overlapping joint is provided with a fifth insulating membrane, and the lower surface is provided with a sixth insulating membrane; The first isolation film, the second isolation film, the third isolation film, the fourth isolation film, the fifth isolation film and the sixth isolation film are all PE films with a thickness of 0.07 mm; The first polymer film base layer and the second polymer film base layer are both PET films with a thickness of 0.15 mm; The anti-sticking layer is a PE film with a thickness of 0.07 mm; The first osmotic reaction adhesive layer, the second osmotic reaction adhesive layer, and the third osmotic reaction adhesive layer are all prepared by the following method: 30 parts of asphalt are heated to 185° C., mixed evenly with 1 part of carboxylated styrene-butadiene rubber, 5 parts of SBS, and 25 parts of a modifier and modified filler, cooled to 140° C., and added with 2 parts of rosin resin, 3 parts of dioctyl phthalate, and 0.1 part of antioxidant 168, and mixed until uniform, to obtain the product; Modifier modified filler is prepared by the following method: A1. Mix 1 part of KH-560 with 3 parts of anhydrous ethanol, add 10 parts of talc for modification, and dry to obtain an epoxysilane-modified filler; A2. Mix 1 part of KH-632 with 3 parts of anhydrous ethanol, add 10 parts of talc to modify it, and dry it to obtain a phenylsilane-modified filler; A3, after mixing 1 part of KH-581 with 3 parts of anhydrous ethanol, 10 parts of talc were added for modification, and dried to obtain an alkylsilane-modified filler; A4. Evenly mix the epoxy silane modified filler, the phenyl silane modified filler, and the alkyl silane modified filler in a mass ratio of 0.5:1:1.5 to obtain a modifier modified filler.
[0045] Example 3 A tensile-resistant double-lap polymer membrane-based waterproofing membrane comprises, from bottom to top, a first insulating membrane, a first osmotic reactive adhesive layer, a first polymer membrane base layer, a second osmotic reactive adhesive layer, a second polymer membrane base layer, a third osmotic reactive adhesive layer, and a surface layer, wherein the surface layer is formed by connecting the second insulating membrane and the anti-adhesive layer; a first overlapping joint with a length of 100 mm and a second overlapping joint with a length of 100 mm are provided on both sides of the second osmotic reactive adhesive layer; the second insulating membrane and the first overlapping joint are respectively located on both sides of the anti-adhesive layer; the upper surface of the inner wall of the first overlapping joint is provided with a third insulating membrane, and the lower surface is provided with a fourth insulating membrane; the upper surface of the inner wall of the second overlapping joint is provided with a fifth insulating membrane, and the lower surface is provided with a sixth insulating membrane; The first isolation film, the second isolation film, the third isolation film, the fourth isolation film, the fifth isolation film and the sixth isolation film are all PE films with a thickness of 0.05 mm; The first polymer film base layer and the second polymer film base layer are both PET films with a thickness of 0.1 mm; The anti-sticking layer is a PE film with a thickness of 0.05 mm; The first osmotic reaction adhesive layer, the second osmotic reaction adhesive layer, and the third osmotic reaction adhesive layer are prepared by the following method: 40 parts of asphalt are heated to 185° C., and then mixed with 3 parts of carboxylated styrene-butadiene rubber, 15 parts of SBS, and 45 parts of a modifier and modified filler, and then cooled to 140° C., and then 5 parts of petroleum resin, 8 parts of dibutyl phthalate, and 1 part of antioxidant 1010 are added and mixed until uniform. Modifier modified filler is prepared by the following method: A1. Mix 1 part of KH-560 with 5 parts of anhydrous ethanol, add 20 parts of talc for modification, and dry to obtain an epoxysilane-modified filler; A2. Mix 1 part of KH-632 with 5 parts of anhydrous ethanol, add 20 parts of talc for modification, and dry to obtain a phenylsilane-modified filler; A3. Evenly mix the epoxy silane modified filler and the phenyl silane modified filler in a mass ratio of 0.5:1 to obtain a modifier modified filler.
[0046] Example 4 A tensile-resistant double-lap polymer membrane-based waterproofing membrane comprises, from bottom to top, a first insulating membrane, a first osmotic reactive adhesive layer, a first polymer membrane base layer, a second osmotic reactive adhesive layer, a second polymer membrane base layer, a third osmotic reactive adhesive layer, and a surface layer, wherein the surface layer is formed by connecting the second insulating membrane and the anti-adhesive layer; a first overlapping joint with a length of 100 mm and a second overlapping joint with a length of 100 mm are provided on both sides of the second osmotic reactive adhesive layer; the second insulating membrane and the first overlapping joint are respectively located on both sides of the anti-adhesive layer; the upper surface of the inner wall of the first overlapping joint is provided with a third insulating membrane, and the lower surface is provided with a fourth insulating membrane; the upper surface of the inner wall of the second overlapping joint is provided with a fifth insulating membrane, and the lower surface is provided with a sixth insulating membrane; The first isolation film, the second isolation film, the third isolation film, the fourth isolation film, the fifth isolation film and the sixth isolation film are all PE films with a thickness of 0.05 mm; The first polymer film base layer and the second polymer film base layer are both PET films with a thickness of 0.1 mm; The anti-sticking layer is a PE film with a thickness of 0.05 mm; The first osmotic reaction adhesive layer, the second osmotic reaction adhesive layer, and the third osmotic reaction adhesive layer are prepared by the following method: 40 parts of asphalt are heated to 185° C., and then mixed with 3 parts of carboxylated styrene-butadiene rubber, 15 parts of SBS, and 45 parts of a modifier and modified filler, and then cooled to 140° C., and then 5 parts of petroleum resin, 8 parts of dibutyl phthalate, and 1 part of antioxidant 1010 are added and mixed until uniform. Modifier modified filler is prepared by the following method: A1. Mix 1 part of KH-560 with 5 parts of anhydrous ethanol, add 20 parts of talc for modification, and dry to obtain an epoxysilane-modified filler; A2. Mix 1 part of KH-581 with 5 parts of anhydrous ethanol, add 20 parts of talc for modification, and dry to obtain an alkylsilane-modified filler; A3. Evenly mix the epoxy silane modified filler and the alkyl silane modified filler in a mass ratio of 0.5:4.5 to obtain a modifier modified filler.
[0047] Example 5 A tensile-resistant double-lap polymer membrane-based waterproofing membrane comprises, from bottom to top, a first insulating membrane, a first osmotic reactive adhesive layer, a first polymer membrane base layer, a second osmotic reactive adhesive layer, a second polymer membrane base layer, a third osmotic reactive adhesive layer, and a surface layer, wherein the surface layer is formed by connecting the second insulating membrane and the anti-adhesive layer; a first overlapping joint with a length of 100 mm and a second overlapping joint with a length of 100 mm are provided on both sides of the second osmotic reactive adhesive layer; the second insulating membrane and the first overlapping joint are respectively located on both sides of the anti-adhesive layer; the upper surface of the inner wall of the first overlapping joint is provided with a third insulating membrane, and the lower surface is provided with a fourth insulating membrane; the upper surface of the inner wall of the second overlapping joint is provided with a fifth insulating membrane, and the lower surface is provided with a sixth insulating membrane; The first isolation film, the second isolation film, the third isolation film, the fourth isolation film, the fifth isolation film and the sixth isolation film are all PE films with a thickness of 0.05 mm; The first polymer film base layer and the second polymer film base layer are both PET films with a thickness of 0.1 mm; The anti-sticking layer is a PE film with a thickness of 0.05 mm; The first osmotic reaction adhesive layer, the second osmotic reaction adhesive layer, and the third osmotic reaction adhesive layer are prepared by the following method: 40 parts of asphalt are heated to 185° C., and then mixed with 3 parts of carboxylated styrene-butadiene rubber, 15 parts of SBS, and 45 parts of a modifier and modified filler, and then cooled to 140° C., and then 5 parts of petroleum resin, 8 parts of dibutyl phthalate, and 1 part of antioxidant 1010 are added and mixed until uniform. Modifier modified filler is prepared by the following method: A1. Mix 1 part of KH-632 with 5 parts of anhydrous ethanol, add 20 parts of talc to modify it, and dry it to obtain a phenylsilane-modified filler; A2. Mix 1 part of KH-581 with 5 parts of anhydrous ethanol, add 20 parts of talc for modification, and dry to obtain an alkylsilane-modified filler; A3. Evenly mix the phenylsilane modified filler and the alkylsilane modified filler in a mass ratio of 1:4.5 to obtain a modifier modified filler.
[0048] Example 6 A tensile-resistant double-lap polymer membrane-based waterproofing membrane comprises, from bottom to top, a first insulating membrane, a first osmotic reactive adhesive layer, a first polymer membrane base layer, a second osmotic reactive adhesive layer, a second polymer membrane base layer, a third osmotic reactive adhesive layer, and a surface layer, wherein the surface layer is formed by connecting the second insulating membrane and the anti-adhesive layer; a first overlapping joint with a length of 100 mm and a second overlapping joint with a length of 100 mm are provided on both sides of the second osmotic reactive adhesive layer; the second insulating membrane and the first overlapping joint are respectively located on both sides of the anti-adhesive layer; the upper surface of the inner wall of the first overlapping joint is provided with a third insulating membrane, and the lower surface is provided with a fourth insulating membrane; the upper surface of the inner wall of the second overlapping joint is provided with a fifth insulating membrane, and the lower surface is provided with a sixth insulating membrane; The first isolation film, the second isolation film, the third isolation film, the fourth isolation film, the fifth isolation film and the sixth isolation film are all PE films with a thickness of 0.05 mm; The first polymer film base layer and the second polymer film base layer are both PET films with a thickness of 0.1 mm; The anti-sticking layer is a PE film with a thickness of 0.05 mm; The first osmotic reaction adhesive layer, the second osmotic reaction adhesive layer, and the third osmotic reaction adhesive layer are prepared by the following method: 40 parts of asphalt are heated to 185° C., and then mixed with 3 parts of carboxylated styrene-butadiene rubber, 15 parts of SBS, and 45 parts of a modifier and modified filler, and then cooled to 140° C., and then 5 parts of petroleum resin, 8 parts of dibutyl phthalate, and 1 part of antioxidant 1010 are added and mixed until uniform. Modifier modified filler is prepared by the following method: 5 parts of 4-n-octadecyloxybiphenyl were dissolved in 120 parts of ethanol, and 100 parts of talc were added, mixed evenly, and dried to obtain a modifier-modified filler.
[0049] Example 7 A tensile-resistant double-lap polymer membrane-based waterproofing membrane comprises, from bottom to top, a first insulating membrane, a first osmotic reactive adhesive layer, a first polymer membrane base layer, a second osmotic reactive adhesive layer, a second polymer membrane base layer, a third osmotic reactive adhesive layer, and a surface layer, wherein the surface layer is formed by connecting the second insulating membrane and the anti-adhesive layer; a first overlapping joint with a length of 100 mm and a second overlapping joint with a length of 100 mm are provided on both sides of the second osmotic reactive adhesive layer; the second insulating membrane and the first overlapping joint are respectively located on both sides of the anti-adhesive layer; the upper surface of the inner wall of the first overlapping joint is provided with a third insulating membrane, and the lower surface is provided with a fourth insulating membrane; the upper surface of the inner wall of the second overlapping joint is provided with a fifth insulating membrane, and the lower surface is provided with a sixth insulating membrane; The first isolation film, the second isolation film, the third isolation film, the fourth isolation film, the fifth isolation film and the sixth isolation film are all PE films with a thickness of 0.05 mm; The first polymer film base layer and the second polymer film base layer are both PET films with a thickness of 0.1 mm; The anti-sticking layer is a PE film with a thickness of 0.05 mm; The first osmotic reaction adhesive layer, the second osmotic reaction adhesive layer, and the third osmotic reaction adhesive layer are prepared by the following method: 40 parts of asphalt are heated to 185° C., and then mixed with 3 parts of carboxylated styrene-butadiene rubber, 15 parts of SBS, and 45 parts of a modifier and modified filler, and then cooled to 140° C., and then 5 parts of petroleum resin, 8 parts of dibutyl phthalate, and 1 part of antioxidant 1010 are added and mixed until uniform. Modifier modified filler is prepared by the following method: After dissolving 10 parts of 4-n-octadecyloxybiphenyl in 150 parts of acetone, 100 parts of talc powder was added, mixed evenly, and dried to obtain a modifier-modified filler.
[0050] Example 8 A tensile-resistant double-lap polymer membrane-based waterproofing membrane comprises, from bottom to top, a first insulating membrane, a first osmotic reactive adhesive layer, a first polymer membrane base layer, a second osmotic reactive adhesive layer, a second polymer membrane base layer, a third osmotic reactive adhesive layer, and a surface layer, wherein the surface layer is formed by connecting the second insulating membrane and the anti-adhesive layer; a first overlapping joint with a length of 100 mm and a second overlapping joint with a length of 100 mm are provided on both sides of the second osmotic reactive adhesive layer; the second insulating membrane and the first overlapping joint are respectively located on both sides of the anti-adhesive layer; the upper surface of the inner wall of the first overlapping joint is provided with a third insulating membrane, and the lower surface is provided with a fourth insulating membrane; the upper surface of the inner wall of the second overlapping joint is provided with a fifth insulating membrane, and the lower surface is provided with a sixth insulating membrane; The first isolation film, the second isolation film, the third isolation film, the fourth isolation film, the fifth isolation film and the sixth isolation film are all PE films with a thickness of 0.05 mm; The first polymer film base layer and the second polymer film base layer are both PET films with a thickness of 0.1 mm; The anti-sticking layer is a PE film with a thickness of 0.05 mm; The first permeation reaction adhesive layer, the second permeation reaction adhesive layer, and the third permeation reaction adhesive layer are all prepared by the following method: after heating 40 parts of asphalt to 185°C, mixing them evenly with 3 parts of carboxylated styrene-butadiene rubber, 15 parts of SBS, and 45 parts of talc, cooling them to 140°C, adding 5 parts of petroleum resin, 8 parts of dibutyl phthalate, and 1 part of antioxidant 1010, and mixing them until uniform, the obtained layer is obtained.
[0051] Comparative Example 1 A tensile-resistant double-lap polymer membrane-based waterproofing membrane comprises, from bottom to top, a first barrier membrane, a first osmotic reactive adhesive layer, a first polymer membrane base layer, a second osmotic reactive adhesive layer, a second polymer membrane base layer, a third osmotic reactive adhesive layer, and a surface layer, wherein the surface layer is formed by connecting the second barrier membrane and the anti-adhesion layer; a 100mm-long lap joint is provided on one side of the second osmotic reactive adhesive layer, the second barrier membrane and the lap joint are respectively located on either side of the anti-adhesion layer, the third barrier membrane is provided on the upper surface of the inner wall of the lap joint, and a fourth barrier membrane is provided on the lower surface; The first isolation film, the second isolation film, the third isolation film and the fourth isolation film are all PE films with a thickness of 0.05 mm; The first polymer film base layer and the second polymer film base layer are both PET films with a thickness of 0.1 mm; The anti-sticking layer is a PE film with a thickness of 0.05 mm; The first permeation reaction adhesive layer, the second permeation reaction adhesive layer, and the third permeation reaction adhesive layer are all prepared by the following method: after heating 40 parts of asphalt to 185°C, mixing them evenly with 3 parts of carboxylated styrene-butadiene rubber, 15 parts of SBS, and 45 parts of talc, cooling them to 140°C, adding 5 parts of petroleum resin, 8 parts of dibutyl phthalate, and 1 part of antioxidant 1010, and mixing them until uniform, the obtained layer is obtained.
[0052] Performance testing: (1) After overlapping the waterproof membranes with a thickness of 3 mm obtained in Example 8 and Comparative Example 1, the peel strength between the membranes (overlapping edge) was tested with reference to the method in GB / T 23457-2017, and the adhesion (long edge) of the overlapping edges in shear state was tested with reference to the method in GB 12953-2003. The test results are recorded in Table 1.
[0053] Table 1 Peel strength and adhesion test results
[0054] As can be seen from Table 1, compared with Comparative Example 1, the peel strength between the coils and the adhesion in the shear state of the overlapping edges of Example 8 are higher. At the same time, the peel strength remains at 100% after immersion in water. This shows that the present invention realizes a "double-bite" structure during overlap by providing a first overlapping interface and a second overlapping interface on both sides of the second permeable reactive adhesive layer, thereby improving the peel strength and adhesion between the coils while ensuring the waterproof performance of the overlapping interface.
[0055] (2) The waterproof membranes with a thickness of 3 mm obtained in Examples 1 to 8 were tested for tensile properties according to the method in GB / T 23457-2017 "Pre-laid waterproof membranes". The maximum longitudinal tensile force and the maximum transverse tensile force were both the average values of 5 specimens as the final test results. The test results are recorded in Table 2.
[0056] Table 2 Tensile performance test results of waterproof membrane
[0057] As can be seen from Table 2, compared with Example 8, the maximum longitudinal tensile force and the maximum transverse tensile force of the waterproof membrane obtained in Examples 1 to 7 are higher, indicating that the use of a modifier that simultaneously meets the following two conditions: ① including an alkyl group and a phenyl group in the molecular structure; ② including an epoxy group or an ether group in the molecular structure to modify the filler improves the tensile properties of the waterproof membrane.
[0058] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A tensile-resistant double-lap polymer membrane-based waterproofing membrane comprising, from bottom to top, a first barrier membrane, a first osmotic reactive adhesive layer, a first polymer membrane base layer, a second osmotic reactive adhesive layer, a second polymer membrane base layer, a third osmotic reactive adhesive layer, and a surface layer, wherein the surface layer is formed by connecting the second barrier membrane and the release layer; It is characterized by: A first overlapping interface and a second overlapping interface are respectively provided on both sides of the second permeable reactive adhesive layer, the second isolation film and the first overlapping interface are respectively located on both sides of the anti-sticking layer, the inner wall of the first overlapping interface is provided with a third isolation film and a fourth isolation film, and the inner wall of the second overlapping interface is provided with a fifth isolation film and a sixth isolation film.
2. The tensile-resistant double-lapped polymer membrane-based waterproofing membrane according to claim 1, characterized in that: The raw materials of the first osmotic reactive adhesive layer, the second osmotic reactive adhesive layer, and the third osmotic reactive adhesive layer each independently include the following components in parts by mass: 30-40 parts of asphalt, 5-15 parts of SBS, 1-3 parts of carboxylated styrene-butadiene rubber, 2-5 parts of tackifier, 3-8 parts of plasticizer, 0.1-1 part of antioxidant, and 25-45 parts of modifier and modified filler; The modifier in the modifier-modified filler meets at least the following two technical characteristics: (1) The molecular structure includes alkyl and phenyl groups; (2) The molecular structure includes epoxy or ether groups.
3. The tensile-resistant double-lapped polymer membrane-based waterproofing membrane according to claim 2, characterized in that: When the molecular structure of the modifier includes an alkyl group, a phenyl group and an epoxy group, the modifier is a combination of epoxysilane, phenylsilane and alkylsilane.
4. The tensile-resistant double-lapped polymer membrane-based waterproofing membrane according to claim 3, characterized in that: The mass ratio of the epoxysilane modified filler, the phenylsilane modified filler and the alkylsilane modified filler is 0.5:1:1.5~4.
5.
5. The tensile-resistant double-lapped polymer membrane-based waterproofing membrane according to claim 3, characterized in that: When the molecular structure of the modifier includes an alkyl group, a phenyl group, and an epoxy group, the preparation method of the modifier-modified filler comprises the following steps: A1. After mixing epoxy silane with anhydrous ethanol, adding a filler for modification, and drying to obtain an epoxy silane-modified filler; A2, mixing phenylsilane with anhydrous ethanol, adding a filler for modification, and drying to obtain a phenylsilane-modified filler; A3, mixing alkylsilane with anhydrous ethanol, adding a filler for modification, and drying to obtain an alkylsilane-modified filler; A4. Evenly mix the epoxysilane-modified filler, the phenylsilane-modified filler, and the alkylsilane-modified filler to obtain a modifier-modified filler.
6. The tensile-resistant double-lapped polymer membrane-based waterproofing membrane according to claim 5, characterized in that: In step A1, the mass ratio of the epoxysilane to anhydrous ethanol is 1:3-5, and the mass ratio of the epoxysilane to the filler is 1:10-20; In step A2, the mass ratio of the phenylsilane to anhydrous ethanol is 1:3-5, and the mass ratio of the phenylsilane to the filler is 1:10-20; In step A3, the mass ratio of the alkylsilane to anhydrous ethanol is 1:3-5, and the mass ratio of the alkylsilane to the filler is 1:10-20.
7. The tensile-resistant double-lapped polymer membrane-based waterproofing membrane according to any one of claims 3 to 6, characterized in that: The epoxy silane includes one or more of KH-560, KH-781, KH-561, KH-1770, KH-1771, and KH-78; the phenyl silane includes one or more of KH-621, KH-622, KH-631, KH-632, KH-1621, and KH-1622; the alkyl silane includes KH-516, KH-526, KH-131, KH-132, KH-2121, and KH-212 2. KH-313, KH-330, KH-2321, KH-242, KH-2421, KH-2521, KH-480, KH-481, KH-580, KH-581, KH-2581, K One or more of H-2580, KH-681, KH-3112, KH-3113, KH-1631, KH-1632, KH-1831, KH-1832, KH-1821, KH-1822.
8. The tensile-resistant double-lapped polymer membrane-based waterproofing membrane according to claim 2, characterized in that: When the molecular structure of the modifier includes an alkyl group, a phenyl group and an ether group, the modifier is one or both of 2-octadecyl-1,4-dimethoxybenzene and 4-n-octadecyloxybiphenyl.
9. The tensile-resistant double-lapped polymer membrane-based waterproofing membrane according to claim 8, characterized in that: The raw materials of the modifier-modified filler include the modifier and the filler in a mass ratio of 5 to 10:
100.
10. The tensile-resistant double-lapped polymer membrane-based waterproofing membrane according to claim 8 or 9, characterized in that: The preparation method of the modifier-modified filler comprises the following steps: dissolving the modifier, adding the filler, mixing evenly, and drying to obtain the modifier-modified filler.
Citation Information
Patent Citations
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