Modularized LED explosion-proof lamp

Through the modularly designed water-cooling system and intelligent control, the problem of internal heat dissipation of explosion-proof lamps is solved, and effective temperature control and heat dissipation efficiency are achieved.

CN120488192AActive Publication Date: 2025-08-15SHENZHEN KHJ SEMICON LIGHTING

Patent Information

Application Number
CN202510903482.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-01
Publication Date
2025-08-15
Estimated Expiration
2045-07-01

AI Technical Summary

Technical Problem

During use, the existing explosion-proof lights are closed due to the internal space, which makes it difficult to dissipate heat and the temperature is difficult to effectively reduce.

Method used

It adopts a modular design, including water-cooled plate, water-cooled channel, temperature sensor and controller, circulates cold water through a water pump for heat dissipation, and increases the circulation speed of cold water in the water-cooled channel when necessary, combines annular water pipes and fans to enhance the air flow of the heat dissipation wings, and cleans up dust in time to improve the heat dissipation effect.

Benefits of technology

Effectively control the internal temperature of the explosion-proof lamp shell, ensure that the temperature of the light source plate does not rise abnormally, improve heat dissipation efficiency, reduce energy consumption, and prevent excessive temperatures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of explosion-proof lamps, in particular to a modular LED explosion-proof lamp which comprises an explosion-proof lamp shell, a plurality of heat dissipation fins are fixedly connected to the outer side wall of the explosion-proof lamp shell in an annular array mode, and a light source plate and a water cooling plate located over the light source plate are arranged in the explosion-proof lamp shell; the bottom face of the water cooling plate makes contact with the top face of the light source plate, a water cooling channel is formed in the water cooling plate, and the water cooling channel is provided with a water outlet and a water inlet located in the same side. The water-cooling plate, the water-cooling channel and the water-cooling groove are arranged, the lamp body is arranged on the light source plate along the track of the water-cooling channel, the water-cooling plate can cool the lamp body position, namely the heating source position, in time, and the water-cooling groove is formed in the position, corresponding to the lamp body, in the water-cooling channel, so that the heat dissipation area is increased; therefore, the position of the heating source can be fully cooled, the temperature of the light source plate is effectively controlled, and the temperature in the explosion-proof lamp shell is prevented from abnormally rising.
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Description

Technical Field

[0001] The present invention relates to the field of explosion-proof lamps, and in particular to a modular LED explosion-proof lamp. Background Art

[0002] The design and material selection of explosion-proof street lights have been specially considered to ensure safe use in flammable and explosive environments. They usually have multiple functions such as explosion-proof, anti-corrosion, and waterproof, which can ensure the normal operation of the lighting system under harsh environmental conditions.

[0003] For example, the invention patent with application number CN202111620378.8 discloses an explosion-proof lamp, which includes a lamp holder, a driving device and an antenna. The lamp holder includes a lamp holder shell and a light source component arranged in the lamp holder shell; the driving device includes a driving shell and a driving assembly arranged in the driving shell, the lamp holder shell is connected to the driving shell, the driving assembly is electrically connected to the light source component, and is used to drive the light source component to emit light; the antenna includes an antenna body and a connecting wire led out from the antenna body, the antenna body is installed in the lamp holder shell, the driving shell is provided with a wire through hole, the connecting wire passes through the wire through hole and is electrically connected to the driving assembly, and a sealing structure for sealing the wire through hole is provided in the wire through hole.

[0004] Existing explosion-proof lamps still have the following deficiencies during actual use: for example, during use, since the internal space of the explosion-proof lamp is in a closed state, it is difficult for air to circulate inside the explosion-proof lamp, resulting in the temperature generated by the lamp body being difficult to dissipate in time.

[0005] To this end, the present invention proposes a modular LED explosion-proof lamp to solve the above problems. Summary of the Invention

[0006] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a modular LED explosion-proof lamp.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a modular LED explosion-proof lamp, comprising:

[0008] The explosion-proof lamp housing has a plurality of heat dissipation fins fixedly connected to the outer wall in a circular array, and a light source board and a water cooling plate located directly above the light source board are arranged inside;

[0009] The bottom surface of the water cooling plate contacts the top surface of the light source board, and a water cooling channel is opened in the water cooling plate, and the water cooling channel has a water outlet and a water inlet located on the same side;

[0010] The water inlet pipe and the water outlet pipe are connected to the water inlet and water outlet of the water cooling channel respectively, and are connected to the water circuit of the water pump;

[0011] The bottom end of the light source board is provided with a plurality of lamp bodies distributed along the track of the water cooling channel, and a water cooling groove is provided in the water cooling channel at the position corresponding to the lamp body to increase the heat dissipation area;

[0012] Specifically, in the prior art, during the use of explosion-proof lamps, since the internal space of the explosion-proof lamps is in a closed state, it is difficult for the air inside the explosion-proof lamps to circulate, resulting in the temperature generated by the lamp body being difficult to dissipate in time. The present technical solution can solve the above problem. The specific operation is as follows: when the explosion-proof lamp is started, the water pump is started, so that the cold water in the external condensation tank enters the water cooling channel through the water inlet pipe, and then is discharged into the condensation tank through the drain pipe;

[0013] When cold water circulates in the water cooling channel, it will lower the temperature of the water cooling plate, dissipate heat to the light source board through the water cooling plate, thereby lowering the temperature of the light source board and further lowering the temperature inside the explosion-proof lamp housing;

[0014] Since the lamp body is arranged on the light source board along the track of the water cooling channel, the water cooling plate can cool down the lamp body position, i.e. the heat source position, in time, and a water cooling groove is opened in the water cooling channel at the position corresponding to the lamp body to increase the heat dissipation area, thereby ensuring that the heat source position can be fully cooled, ensuring that the temperature of the light source board is effectively controlled, and preventing the abnormal temperature inside the explosion-proof lamp housing from rising.

[0015] Preferably, it also includes:

[0016] A temperature sensor is provided in the explosion-proof lamp housing and is used to detect the temperature in the explosion-proof lamp housing;

[0017] A controller controls the speed of an impeller in the water pump based on a temperature signal from a temperature sensor to adjust the circulation speed of the cold water in the water cooling channel.

[0018] Specifically, by setting a temperature sensor and a controller, when the circuit output current increases and the brightness of the lamp body is improved, the temperature inside the explosion-proof lamp housing will increase. Based on the temperature signal of the temperature sensor, when the temperature value exceeds a specified threshold, the controller controls the impeller speed in the water pump to increase, thereby increasing the circulation speed of the cold water in the water cooling channel and accelerating the cooling speed of the water cooling plate, so that the temperature of the light source board can be quickly brought up, ensuring that the temperature of the light source board is effectively controlled and preventing the abnormal temperature increase inside the explosion-proof lamp housing;

[0019] When the temperature value is lower than the specified threshold, the controller controls the impeller speed in the water pump to slow down, thereby reducing energy consumption.

[0020] Preferably, it also includes:

[0021] An annular water pipe, wherein the annular water pipe is fixedly connected to the plurality of heat dissipating fins on the path, one end of the annular water pipe is connected to the end of the water outlet pipe, and the other end is connected to the water pump;

[0022] Several sealed bearings are rotatably connected in a circular array in an annular water pipe. One end of the sealed bearing is provided with a turbine for driving the sealed bearing, and the other end passes through the annular water pipe and is fixedly connected to a fan. The fan is located between two heat dissipation fins.

[0023] Preferably, it also includes:

[0024] A plurality of receiving tubes, wherein the plurality of receiving tubes are fixedly connected to the outer wall of the annular water pipe at positions corresponding to the turbines, the turbines are slidably inserted into a slide groove provided at the end of a sealed bearing, and a spring is fixedly connected between the turbine and the sealed bearing;

[0025] The pushing component is based on the temperature signal of the temperature sensor. When the temperature exceeds the specified threshold, the controller starts the pushing component to push several turbines from the receiving tube into the annular water pipe.

[0026] Preferably, the pushing assembly includes:

[0027] an annular explosion-proof housing, the annular explosion-proof housing being fixedly connected to the outer side wall of the annular water pipe, the receiving tube being located inside the annular explosion-proof housing;

[0028] a plurality of magnets, wherein the plurality of magnets are respectively fixedly connected to ends of the turbine;

[0029] A plurality of electromagnets, wherein the plurality of electromagnets are fixedly connected in the annular explosion-proof housing at positions corresponding to the first electromagnet;

[0030] The controller is based on the temperature signal of the temperature sensor. When the temperature exceeds a specified threshold, the controller turns on the current of several electromagnets, causing the electromagnets to generate the same magnetic force as magnets, thereby pushing several turbines from the storage tube into the annular water pipe.

[0031] Preferably, two cleaning plates are symmetrically and slidably connected to both sides of each heat dissipating fin, and brushes are fixedly connected to the side walls of the cleaning plates;

[0032] The reciprocating linear drive assembly is based on the temperature signal of the temperature sensor. When the temperature exceeds the specified threshold, the controller starts the reciprocating linear drive assembly, causing the cleaning plate to move back and forth along the side wall of the heat sink, and clean the dust on the surface of the heat sink with a brush.

[0033] Preferably, the reciprocating linear drive assembly includes:

[0034] A driving roller, the driving roller is sleeved on the outer wall of the sealed bearing and fixedly connected to the sealed bearing, and a driving groove is opened on the surface of the driving roller;

[0035] An annular sleeve is slidably connected to the surface of the driving roller, a sliding pin is fixed in the annular sleeve, the sliding pin is slidably connected to the driving groove, the two ends of the annular sleeve are symmetrically fixedly connected to the telescopic frame, and the cleaning plate is rotatably connected to the end of the telescopic frame.

[0036] Preferably, it also includes:

[0037] The power supply housing is fixed on the top of the explosion-proof lamp housing and contains a controller;

[0038] The top of the explosion-proof lamp housing and the bottom of the power supply housing are respectively provided with a first connecting groove and a second connecting groove, and the top of the water-cooling plate is correspondingly provided with a clearance groove for the power supply line to pass through.

[0039] Preferably, the driving groove is composed of first to fourth arc-shaped grooves connected end to end, which are used to guide the annular sleeve to perform periodic reciprocating motion.

[0040] Preferably, a plurality of limiting rods with different diameters are fixedly connected to the bottom end of the water-cooling plate, and a slot is provided on the limiting rod at the top end of the power board corresponding to the target position.

[0041] Compared with the prior art, the present invention has the following beneficial effects:

[0042] 1. The present invention provides a water-cooling plate, a water-cooling channel and a water-cooling groove. Since the lamp body is arranged on the light source board along the trajectory of the water-cooling channel, the water-cooling plate can timely cool down the lamp body position, i.e., the heat source position, and a water-cooling groove is opened in the water-cooling channel at the position corresponding to the lamp body to increase the heat dissipation area, thereby ensuring that the heat source position can be fully cooled, ensuring that the temperature of the light source board is effectively controlled, and preventing the abnormal temperature inside the explosion-proof lamp housing from rising.

[0043] 2. The present invention sets a temperature sensor and a controller. The controller is based on the temperature signal of the temperature sensor. When the temperature value exceeds the specified threshold, the controller controls the impeller speed in the water pump to increase, thereby increasing the circulation speed of the cold water in the water cooling channel and accelerating the cooling speed of the water cooling plate, so that the temperature of the light source board can be quickly brought up, ensuring that the temperature of the light source board is effectively controlled and preventing the abnormal temperature inside the explosion-proof lamp housing from rising.

[0044] 3. The present invention sets an annular water pipe and a fan. When the temperature exceeds a specified threshold, the controller controls the impeller speed to increase, thereby increasing the circulation speed of the cold water in the water-cooling channel and starting the electromagnet current, so that the electromagnet generates the same magnetic force as the magnet. Under the principle of like charges repelling each other, the turbine slides along the surface of the sealed bearing and enters the annular water pipe. The turbine is driven to rotate by the water flow, and the sealed bearing drives the fan blades to rotate, thereby increasing the air flow between the heat dissipation fins, further reducing the temperature of the explosion-proof lamp housing, and effectively controlling the internal temperature of the explosion-proof lamp housing.

[0045] 4. The present invention provides a cleaning plate and a reciprocating linear drive assembly. During the rotation of the sealed bearing, the driving roller rotates synchronously. Under the guidance of the driving groove, the sealing sleeve moves back and forth along the driving groove. Under the connection of the telescopic frame, the cleaning plate moves back and forth along the side wall of the heat dissipating fin. The dust on the surface of the heat dissipating fin is cleaned by a brush, ensuring that the heat dissipating fin can fully contact with the air, thereby improving the heat dissipation effect of the explosion-proof lamp housing. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0047] Figure 2 It is a cross-sectional view of the overall structure of the present invention;

[0048] Figure 3 Schematic diagram of the connection between the annular water pipe and the outlet pipe in the present invention;

[0049] Figure 4 Schematic diagram of the connection between the water cooling plate and the water cooling channel in the present invention;

[0050] Figure 5 This is a schematic diagram of the connection between the water cooling plate and the limiting rod of the present invention;

[0051] Figure 6 This is a schematic diagram of the connection between the light source board and the lamp body of the present invention;

[0052] Figure 7 This is a schematic diagram of the connection between the driving roller and the fan in the present invention;

[0053] Figure 8 This is a schematic diagram of the connection between the sealed bearing and the turbine in the present invention.

[0054] In the figure: explosion-proof lamp housing 1, first connecting groove 101, heat dissipation fin 2, power supply housing 3, second connecting groove 301, light source board 4, lamp body 401, slot 402, water-cooling plate 5, water-cooling channel 501, water-cooling groove 502, limiting rod 503, make way groove 504, water inlet pipe 6, water outlet pipe 7, water pump 8, temperature sensor 9, controller 10, annular water pipe 11, storage tube 12, sealed bearing 13, fan 14, turbine 15, magnet 16, spring 17, annular explosion-proof housing 18, electromagnet 19, cleaning plate 20, brush 21, drive roller 22, drive groove 23, first arc groove 2301, second arc groove 2302, third arc groove 2303, fourth arc groove 2304, annular sleeve 24, telescopic frame 25. DETAILED DESCRIPTION

[0055] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are merely examples, and those skilled in the art may conceive of other obvious variations.

[0056] like Figures 1 to 8 A modular LED explosion-proof light shown includes:

[0057] The explosion-proof lamp housing 1 has a plurality of heat dissipation fins 2 fixedly connected to its outer wall in an annular array, and a light source board 4 and a water cooling plate 5 located directly above the light source board 4 are provided inside;

[0058] The bottom surface of the water-cooling plate 5 contacts the top surface of the light source board 4, and a water-cooling channel 501 is opened in the water-cooling plate 5. The water-cooling channel 501 has a water outlet and a water inlet located on the same side.

[0059] The water inlet pipe 6 and the water outlet pipe 7 are connected to the water inlet and the water outlet of the water cooling channel 501 respectively, and are in communication with the water pump 8;

[0060] At the bottom of the light source board 4, several lamp bodies 401 are distributed along the track of the water cooling channel 501, and water cooling grooves 502 are opened in the water cooling channel 501 at positions corresponding to the lamp bodies 401 to increase the heat dissipation area;

[0061] Specifically, in the prior art, during the use of the explosion-proof lamp, since the internal space of the explosion-proof lamp is in a closed state, it is difficult for the air inside the explosion-proof lamp to circulate, resulting in the temperature generated by the lamp body 401 being difficult to dissipate in time. The present technical solution can solve the above problem. The specific operation is as follows: when the explosion-proof lamp is started, the water pump 8 is started, so that the cold water in the external condensation tank enters the water cooling channel 501 through the water inlet pipe 6, and is then discharged into the condensation tank through the drain pipe;

[0062] When the cold water circulates in the water cooling channel 501, the temperature of the water cooling plate 5 is lowered, and the light source board 4 is dissipated through the water cooling plate 5, thereby lowering the temperature of the light source board 4 and further lowering the temperature inside the explosion-proof lamp housing 1;

[0063] Since the lamp body 401 is arranged on the light source board 4 along the trajectory of the water cooling channel 501, the water cooling plate 5 can cool down the position of the lamp body 401, that is, the heat source position, in time, and a water cooling groove 502 is opened in the water cooling channel 501 at the position corresponding to the lamp body 401 to increase the heat dissipation area, thereby ensuring that the heat source position can be fully cooled, ensuring that the temperature of the light source board 4 is effectively controlled, and preventing the abnormal temperature inside the explosion-proof lamp housing 1 from rising.

[0064] As a further embodiment of the present invention, it also includes:

[0065] The temperature sensor 9 is arranged in the explosion-proof lamp housing 1 and is used to detect the temperature in the explosion-proof lamp housing 1;

[0066] The controller 10 controls the impeller speed of the water pump 8 based on the temperature signal of the temperature sensor 9 to adjust the circulation speed of the cooling water in the water cooling channel 501;

[0067] Specifically, by providing a temperature sensor 9 and a controller 10, when the circuit output current increases and the brightness of the lamp body 401 is increased, the temperature inside the explosion-proof lamp housing 1 will increase. The controller 10 is based on the temperature signal of the temperature sensor 9. When the temperature value exceeds a specified threshold, the controller 10 controls the impeller speed in the water pump 8 to increase, thereby increasing the circulation speed of the cold water in the water-cooling channel 501 and accelerating the cooling speed of the water-cooling plate 5, so that the temperature of the light source board 4 can be quickly brought up, ensuring that the temperature of the light source board 4 is effectively controlled, and preventing the abnormal increase in the temperature inside the explosion-proof lamp housing 1;

[0068] When the temperature value is less than a specified threshold, the controller 10 controls the impeller speed in the water pump 8 to slow down, thereby reducing energy consumption.

[0069] As a further embodiment of the present invention, an annular water pipe 11 is fixedly connected to several heat dissipating fins 2 on the path, one end of the annular water pipe 11 is connected to the end of the water outlet pipe 7, and the other end is connected to the water pump 8;

[0070] Several sealed bearings 13 are rotatably connected in an annular array within the annular water pipe 11. One end of the sealed bearing 13 is provided with a turbine 15 for driving the sealed bearing 13. The other end passes through the annular water pipe 11 and is fixedly connected to a fan 14. The fan 14 is located between the two heat dissipating fins 2.

[0071] Several receiving tubes 12 are fixedly connected to the outer wall of the annular water pipe 11 at positions corresponding to the turbines 15. The turbines 15 are slidably inserted into the chute provided at the end of the sealed bearing 13. A spring 17 is fixedly connected between the turbine 15 and the sealed bearing 13.

[0072] The controller 10 activates the pushing assembly based on the temperature signal of the temperature sensor 9. When the temperature exceeds a specified threshold, the controller 10 pushes the turbines 15 from the receiving tube 12 into the annular water pipe 11.

[0073] The push components include:

[0074] An annular explosion-proof housing 18 is fixedly connected to the outer wall of the annular water pipe 11, and the receiving pipe 12 is located in the annular explosion-proof housing 18;

[0075] Several magnets 16 are fixedly connected to the ends of the turbine 15;

[0076] Several electromagnets 19, wherein the positions of the several electromagnets 19 corresponding to the first electromagnet 19 are fixedly connected in the annular explosion-proof shell;

[0077] Based on the temperature signal from the temperature sensor 9, when the temperature exceeds a specified threshold, the controller 10 switches on the current of the electromagnets 19, causing the electromagnets 19 to generate the same magnetic force as the magnets 16, thereby pushing the turbines 15 from the receiving tube 12 into the annular water pipe 11;

[0078] Specifically, by providing the annular water pipe 11 and the fan 14, when the temperature exceeds a specified threshold, the controller 10 controls the impeller speed to increase, thereby increasing the circulation speed of the cold water in the water-cooling channel 501 and starting the current of the electromagnet 19, so that the electromagnet 19 generates the same magnetic force as the magnet 16. Under the principle of like charges repelling each other, the turbine 15 slides along the surface of the sealed bearing 13 and enters the annular water pipe 11. The turbine 15 is driven to rotate by the water flow, thereby causing the sealed bearing 13 to drive the fan blades to rotate, thereby increasing the air flow between the heat dissipating fins 2, further reducing the temperature of the explosion-proof lamp housing 1, and effectively controlling the internal temperature of the explosion-proof lamp housing 1.

[0079] When the temperature is lower than the specified threshold, the controller 10 controls the impeller speed to slow down while disconnecting the current of the electromagnet 19, causing the electromagnet 19 to lose its magnetic force. Under the action of the spring 17, the turbine 15 enters the storage tube 12, reducing the space occupied by the annular water pipe 11, thereby ensuring the stability of the cold water circulation speed.

[0080] As a further embodiment of the present invention, two cleaning plates 20 are symmetrically and slidably connected to both sides of each heat dissipating fin 2, and a brush 21 is fixedly connected to the side wall of the cleaning plate 20;

[0081] The controller 10 activates the reciprocating linear drive assembly based on the temperature signal of the temperature sensor 9. When the temperature exceeds a specified threshold, the controller 10 causes the cleaning plate 20 to reciprocate along the side wall of the heat dissipating fin 2, and uses the brush 21 to clean the dust on the surface of the heat dissipating fin 2.

[0082] The reciprocating linear drive assembly includes:

[0083] A driving roller 22 is sleeved on the outer wall of the sealed bearing 13 and fixedly connected to the sealed bearing 13. A driving groove 23 is opened on the surface of the driving roller 22;

[0084] An annular sleeve 24 is slidably connected to the surface of the driving roller 22. A sliding pin is fixed in the annular sleeve 24, and the sliding pin is slidably connected to the driving groove 23. The two ends of the annular sleeve 24 are symmetrically fixedly connected to the telescopic frame 25. The cleaning plate 20 is rotatably connected to the end of the telescopic frame 25.

[0085] When the driving roller 22 rotates the annular sleeve 24, under the guidance of the driving groove 23, the cleaning plate 20 moves back and forth along the side wall of the heat dissipating fin 2, and the dust on the surface of the heat dissipating fin 2 is cleaned by the brush 21;

[0086] The driving groove 23 includes a first arcuate groove 2301, a second arcuate groove 2302, a third arcuate groove 2303, and a fourth arcuate groove 2304. The end of the first arcuate groove 2301 is connected to the end of the second arcuate groove 2302, the beginning of the second arcuate groove 2302 is connected to the beginning of the third arcuate groove 2303, the end of the third arcuate groove 2303 is connected to the end of the fourth arcuate groove 2304, and the beginning of the fourth arcuate groove 2304 is connected to the beginning of the first arcuate groove 2301.

[0087] Specifically, by providing a cleaning plate 20 and a reciprocating linear drive assembly, the driving roller 22 rotates synchronously during the rotation of the sealing bearing 13. Under the guidance of the driving groove 23, the sealing sleeve moves back and forth along the driving groove 23. Under the connection of the telescopic frame 25, the cleaning plate 20 moves back and forth along the side wall of the heat dissipating fin 2. The dust on the surface of the heat dissipating fin 2 is cleaned by the brush 21, ensuring that the heat dissipating fin 2 can fully contact with the air, thereby improving the heat dissipation effect of the explosion-proof lamp housing 1.

[0088] At the same time, during the process of cleaning the surface of the heat dissipation fins 2 , the generated dust will be blown away by the fan 14 , so that the dust is kept away from the explosion-proof lamp housing 1 , thereby preventing the dust from falling again and adhering to the heat dissipation fins 2 .

[0089] It should be noted that: grooves are provided on both sides of the heat dissipation fin 2, and the cleaning plate 20 slides in the grooves;

[0090] Several track seats are fixed on the outer side wall of the explosion-proof lamp housing 1, and the annular sleeve 24 is slidably connected to the track seats.

[0091] As a further embodiment of the present invention, the bottom end of the water cooling plate 5 is fixedly connected to a plurality of limit rods 503 of different diameters, and the limit rod 503 at the top end of the power board corresponding to the target position is provided with a slot 402;

[0092] Specifically, by providing the limiting rod 503 and the slot 402 , it is ensured that the plurality of lamp bodies 401 are in contact with the water cooling groove 502 at the target position.

[0093] As a further embodiment of the present invention, it also includes:

[0094] The power supply shell 3 is fixedly connected to the top of the explosion-proof lamp housing 1. The controller 10 is located in the power supply shell 3. The top of the explosion-proof lamp housing 1 is provided with a first connecting groove 101. The bottom of the power supply shell 3 is provided with a second connecting groove 301 at a position corresponding to the connecting groove.

[0095] A clearance groove 504 is provided at the top of the water cooling plate 5 corresponding to the first connecting groove 101;

[0096] Specifically, by providing the clearance groove 504 , the wires in the power supply housing 3 can be connected to the power board through the clearance groove 504 .

[0097] The working principle of the present invention is as follows: when the explosion-proof lamp is started, the water pump 8 is started, so that the cold water in the external condensation tank enters the water cooling channel 501 through the water inlet pipe 6, and then is discharged into the condensation tank through the drain pipe;

[0098] When the cold water circulates in the water cooling channel 501, the temperature of the water cooling plate 5 is lowered, and the light source board 4 is dissipated through the water cooling plate 5, thereby lowering the temperature of the light source board 4 and further lowering the temperature inside the explosion-proof lamp housing 1;

[0099] Since the lamp body 401 is arranged on the light source board 4 along the track of the water cooling channel 501, the water cooling plate 5 can timely cool down the lamp body 401, i.e., the heat source. In addition, a water cooling groove 502 is provided in the water cooling channel 501 at a position corresponding to the lamp body 401, thereby increasing the heat dissipation area, thereby ensuring that the heat source can be sufficiently cooled, ensuring that the temperature of the light source board 4 is effectively controlled, and preventing the abnormal temperature increase inside the explosion-proof lamp housing 1.

[0100] When the temperature value exceeds the specified threshold, the controller 10 controls the impeller speed in the water pump 8 to increase, thereby increasing the circulation speed of the cold water in the water cooling channel 501, accelerating the cooling speed of the water cooling plate 5, so that the temperature of the light source board 4 can be quickly brought up, ensuring that the temperature of the light source board 4 is effectively controlled, and preventing the abnormal temperature rise inside the explosion-proof lamp housing 1;

[0101] When the temperature value is less than a specified threshold, the controller 10 controls the impeller speed in the water pump 8 to slow down, thereby reducing energy consumption.

[0102] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. Various changes and improvements are possible without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the invention as claimed.

Claims

1. A modular LED explosion-proof lamp, characterized in that: include: An explosion-proof lamp housing (1) has a plurality of heat dissipation fins (2) fixedly connected in a circular array on its outer wall, and a light source panel (4) and a water-cooling panel (5) located directly above the light source panel (4) are provided inside; The bottom surface of the water-cooling plate (5) contacts the top surface of the light source plate (4), and a water-cooling channel (501) is provided in the water-cooling plate (5), wherein the water-cooling channel (501) has a water outlet and a water inlet located on the same side; The water inlet pipe (6) and the water outlet pipe (7) are respectively connected to the water inlet and the water outlet of the water cooling channel (501), and are in communication with the water circuit of the water pump (8); The bottom end of the light source plate (4) is provided with a plurality of lamp bodies (401) distributed along the track of the water cooling channel (501), and a water cooling groove (502) is provided in the water cooling channel (501) at a position corresponding to the lamp body (401) to increase the heat dissipation area.

2. A modular LED explosion-proof lamp according to claim 1, characterized in that: Also includes: A temperature sensor (9), the temperature sensor (9) being arranged in the explosion-proof lamp housing (1) and being used to detect the temperature in the explosion-proof lamp housing (1); A controller (10) controls the speed of an impeller in a water pump (8) based on a temperature signal from a temperature sensor (9) to adjust the circulation speed of cooling water in a water cooling channel (501).

3. A modular LED explosion-proof lamp according to claim 1, characterized in that: Also includes: an annular water pipe (11), the annular water pipe (11) being fixedly connected to a plurality of heat dissipating fins (2) on the path, one end of the annular water pipe (11) being connected to the end of the water outlet pipe (7), and the other end being connected to the water pump (8); A plurality of sealed bearings (13) are rotatably connected in an annular array in an annular water pipe (11); one end of the sealed bearing (13) is provided with a turbine (15) for driving the sealed bearing (13); the other end passes through the annular water pipe (11) and is fixedly connected to a fan (14); the fan (14) is located between two heat dissipation fins (2).

4. A modular LED explosion-proof lamp according to claim 3, characterized in that: Also includes: A plurality of receiving tubes (12), wherein the plurality of receiving tubes (12) are fixedly connected to the outer wall of the annular water pipe (11) at positions corresponding to the turbines (15), wherein the turbines (15) are slidably inserted into a chute provided at the end of the sealing bearing (13), and a spring (17) is fixedly connected between the turbine (15) and the sealing bearing (13); The controller (10) starts the pushing component based on the temperature signal of the temperature sensor (9) when the temperature exceeds a specified threshold value, and pushes the turbines (15) from the receiving tube (12) into the annular water pipe (11).

5. A modular LED explosion-proof lamp according to claim 4, characterized in that: The pushing component includes: an annular explosion-proof housing (18), wherein the annular explosion-proof housing (18) is fixedly connected to the outer side wall of the annular water pipe (11), and the receiving pipe (12) is located inside the annular explosion-proof housing (18); A plurality of magnets (16), wherein the plurality of magnets (16) are respectively fixedly connected to the ends of the turbine (15); A plurality of electromagnets (19), wherein the plurality of electromagnets (19) are fixedly connected in the annular explosion-proof housing at positions corresponding to the positions of the first electromagnet (19); The controller (10) is based on the temperature signal of the temperature sensor (9). When the temperature exceeds a specified threshold, the controller (10) switches on the current of the plurality of electromagnets (19), so that the electromagnets (19) generate the same magnetic force as the magnets (16), thereby pushing the plurality of turbines (15) from the receiving tube (12) into the annular water pipe (11).

6. A modular LED explosion-proof lamp according to claim 3, characterized in that: Two cleaning plates (20) are symmetrically and slidingly connected to both sides of each of the heat dissipation fins (2), and a brush (21) is fixedly connected to the side wall of the cleaning plate (20); The controller (10) starts the reciprocating linear drive assembly based on the temperature signal of the temperature sensor (9). When the temperature exceeds a specified threshold, the controller (10) causes the cleaning plate (20) to move back and forth along the side wall of the heat dissipating fin (2), and cleans the dust on the surface of the heat dissipating fin (2) through the brush (21).

7. A modular LED explosion-proof lamp according to claim 6, characterized in that: The reciprocating linear drive assembly comprises: A driving roller (22), wherein the driving roller (22) is sleeved on the outer wall of the sealed bearing (13) and fixedly connected to the sealed bearing (13), and a driving groove (23) is formed on the surface of the driving roller (22); An annular sleeve (24) is slidably connected to the surface of the driving roller (22), a sliding pin is fixed in the annular sleeve (24), and the sliding pin is slidably connected in the driving groove (23), and telescopic frames (25) are symmetrically fixedly connected at both ends of the annular sleeve (24), and the cleaning plate (20) is rotatably connected to the end of the telescopic frame (25).

8. The modular LED explosion-proof lamp according to claim 2, characterized in that: Also includes: A power supply housing (3) is fixed to the top of the explosion-proof lamp housing (1), and a controller (10) is provided inside the power supply housing; The top end of the explosion-proof lamp housing (1) and the bottom end of the power supply housing (3) are respectively provided with a first connecting groove (101) and a second connecting groove (301), and the top end of the water cooling plate (5) is correspondingly provided with a clearance groove (504) for the power supply line to pass through.

9. The modular LED explosion-proof lamp according to claim 7, characterized in that: The driving groove (23) is composed of first to fourth arc-shaped grooves (2301-2304) connected end to end, and is used to guide the annular sleeve (24) to perform periodic reciprocating motion.

10. The modular LED explosion-proof lamp according to claim 1, characterized in that: The bottom end of the water-cooling plate (5) is fixedly connected to a plurality of limiting rods (503) with different diameters, and the limiting rod (503) at the top end of the power board corresponding to the target position is provided with a slot (402).

Citation Information

Patent Citations

  • Explosion-proof lamp

    CN114060782A

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    CN110748819A

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    CN216047010U

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    CN216202755U

Cited By

  • Improved explosion-proof lamp

    CN120799407A