Device for powder coating detection
Through the combination of detection mechanism and factor addition module, the problem of single and time-consuming detection methods of existing powder coating detection devices is solved, efficient and fast adhesion detection is achieved, and detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202510739078.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-04
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During use, the existing powder coating adhesion detection device uses a high-pressure fan to swell the powder coating on the surface of the object to impact the powder coating on the surface of the object. The detection method is single and cannot simulate the adhesion in different environments. The wind blowing takes a long time to reduce the detection efficiency.
The detection mechanism is adopted to closely adhere to the adhesive tape plate and roll it up. If the powder coating is coiled simultaneously with the tape plate, the adhesion force will be greater. Otherwise, the tape plate with stronger viscosity will be replaced and repeated inspection will be added. Modules such as heating and oscillation will be added to simulate adhesion detection in different environments.
It realizes efficient and fast adhesion detection of powder coatings, improves the accuracy and efficiency of the detection results, and enhances the use value of the detection device.
Smart Images

Figure CN120489941A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of powder coating performance detection, in particular to a device for detecting powder coating. Background Art
[0002] Powder coating is a solid powdered synthetic resin coating composed of solid resin, pigments, fillers and additives. Unlike ordinary solvent-based coatings and water-based coatings, its dispersion medium is air instead of solvent and water. It has the characteristics of no solvent pollution, 100% film formation and low energy consumption. During the production process of powder coating, its various properties need to be tested, including adhesion testing.
[0003] During use, the existing powder coating adhesion detection device fixes the object sprayed with powder coating, and then uses a high-pressure blower to blow a large amount of gas to impact the powder coating on the surface of the object to observe whether the powder coating on the surface of the object is detached. However, this detection method is relatively simple and cannot simulate the adhesion of powder coatings in different environments. At the same time, the wind blowing takes a long time, which reduces the detection efficiency and thus reduces the use value of the detection device. Summary of the Invention
[0004] The present invention discloses a device for detecting powder coatings, which aims to solve the technical problem that in the existing powder coating adhesion detection device, after fixing an object sprayed with powder coating, a large amount of gas is blown out by a high-pressure blower to impact the powder coating on the surface of the object, and whether the powder coating on the surface of the object is detached is observed. However, this detection method is relatively simple and cannot simulate the adhesion of powder coatings in different environments. At the same time, the wind blowing takes a long time, which reduces the detection efficiency.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.
[0007] By providing a detection mechanism, when conducting a powder coating adhesion test, the object sprayed with powder coating is clamped on the test table, and then the adhesive tape is pressed against the powder coating so that the adhesive tape and the powder coating are tightly adhered. The motor is then started to drive the adhesive tape to reel up, so that the adhesive tape and the powder coating are quickly separated. If the powder coating is reeled up synchronously with the adhesive tape, there is a big problem with the adhesion of the powder coating. If there is no powder coating attached to the adhesive tape, it means that the adhesion of the powder coating is strong. In this case, the adhesive tape is replaced with a more sticky adhesive tape, and it is tested again. The adhesion level of the powder coating is obtained through layer-by-layer screening. This method of powder coating adhesion testing is efficient and fast, and the test results can be reflected intuitively, thereby improving the detection efficiency and detection effect, thereby improving the use value of the detection device.
[0008] In a preferred solution, the outer side wall of the winding shaft is fixedly connected with a fixing ring, and the outer side wall of the fixing ring located at the upper half of the winding shaft is fixedly connected with a cross rod at equal distances, and each cross rod is fixedly connected with an end block at one end facing the winding shaft, and the outer side wall of the end block is fixedly connected with an electric telescopic rod three, and the output end of the electric telescopic rod three is fixedly connected with an arc-shaped pressure plate, and the side wall of the arc-shaped pressure plate facing the docking sleeve is fixedly connected with an extrusion sheet at equal distances.
[0009] In a preferred solution, an adjusting slot is provided on one side of the reciprocating slide rod, and the adjusting slot is internally slidably connected to the adjusting slide rod, one side of the reciprocating slide rod is fixedly connected to an electric telescopic rod 1, the output end of the electric telescopic rod 1 is fixedly connected to one side of the adjusting slide rod, the top of the adjusting slide rod above the adhesive tape plate is fixedly connected to an electric telescopic rod 2, the output end of the electric telescopic rod 2 is fixedly connected to an axle frame, and the inner walls on both sides of the axle frame are connected to pressing rollers through bearings.
[0010] In a preferred solution, the four corners of the bottom of the testing platform are fixedly connected to a grounding seat, and the two sides of the testing platform close to the corners are fixedly connected to two side frames, the top of each side frame is fixedly connected to a hydraulic cylinder 2, and the output end of each hydraulic cylinder 2 is fixedly connected to a clamping plate.
[0011] In a preferred solution, the bottom of the inspection platform is fixedly connected to a movable guide rail, and the inside of the movable guide rail is slidably connected to a movable slide rod, the bottom of the inspection platform close to one end of the movable guide rail is fixedly connected to a hanging plate, the side of the hanging plate facing the movable guide rail is fixedly connected to a hydraulic cylinder four, the output end of the hydraulic cylinder four is fixedly connected to one side of the movable slide rod, and the other side of the movable slide rod is fixedly connected to a movable slide.
[0012] In a preferred solution, the movable slide is fixedly connected to a top frame above the center point of the detection platform, and the interior of the top frame is fixedly connected to hydraulic cylinder three, the output end of hydraulic cylinder three is fixedly connected to a motor frame, the interior of the motor frame is fixedly connected to a drive motor, the output shaft of the drive motor is fixedly connected to the drive shaft through a coupling, the bottom of the drive shaft is fixedly connected to a mounting seat, and the bottom of the mounting seat is provided with factor adding module one and factor adding module two.
[0013] In a preferred solution, the factor adding module 1 includes a heating frame, and the heating frame is fixedly connected to the bottom of the mounting base, heating holes are opened at equal distances on the bottom of the heating frame, and the inner walls on both sides of the heating frame are connected to stacking plates through hinges, and the heating frame is located in the space above the intersection of the two stacking plates and is fixedly connected to electric heating tubes at equal distances. The upper surface of the docking plate is fixedly connected to a limiting spring rod at equal distances, one end of the limiting spring rod is fixedly connected to the inner wall of the heating frame, and the top of the heating frame is fixedly connected to an air pump, and the gas delivery end of the air pump is connected to the inside of the heating frame through a pipeline.
[0014] By providing a factor adding module 1, after the preliminary adhesion test of the powder coating is carried out through the detection mechanism, the adhesive tape plate is separated from the powder coating, and the factor adding module 1 is moved to the bottom of the detection mechanism, the air pump is started, the electric heating tube is energized, and the air pump inputs gas between the two stacking plates, and the gas is heated by the electric heating tube. When the gas pressure increases, the limit spring rod is passively stretched, and the heated gas is ejected through each heating hole to heat the powder coating. After heating for a period of time, the powder coating is tested again through the detection mechanism, thereby obtaining the adhesion test result of the powder coating under high-temperature baking.
[0015] In a preferred embodiment, two cylinders are fixedly connected to the outer side wall of the heating frame facing downward, and the output ends of the two cylinders are fixedly connected to the same sinking ring rod, the inner side wall of the sinking ring rod is fixedly connected to a telescopic sealing sleeve, and the top of the telescopic sealing sleeve is fixedly connected to the bottom of the heating frame.
[0016] In a preferred solution, the factor adding module 2 includes an expansion frame, and the expansion frame is fixedly connected to the bottom of the mounting seat, the outer walls of the expansion frame near both ends are fixedly connected with mounting rings, the interiors of the two mounting rings on one side are fixedly connected with the same vibrating rod, the outer wall of the vibrating rod is sleeved with a vibration transmission sleeve, and the outer wall of the vibration transmission sleeve is fixedly connected with a vibration rod at equal distances.
[0017] By providing a factor adding module 2, after the high-temperature baking test of the powder coating, the drive motor is started to rotate 180°, the factor adding module 2 is rotated to the bottom of the detection mechanism, and the vibration rod is started. The vibration rod transmits the vibration effect to the powder coating through the vibration rod, and the vibration factor is added to the powder coating, and then the adhesion test is performed on it, thereby improving the diversification of the powder coating adhesion test results and improving the use value of the detection device.
[0018] In a preferred solution, the unfolding frame is fixedly connected to two angle adjustment frames on one side close to the vibration rod, and the inner walls of the two angle adjustment frames are provided with hanging teeth at equal distances, the outer wall of the vibration transmission sleeve facing upward is fixedly connected to a fitting rod 1, the top of the fitting rod 1 is fixedly connected to a telescopic connecting rod at equal distances, the tops of multiple telescopic connecting rods are fixedly connected to the same fitting rod 2, the outer wall of the fitting rod 2 is fixedly connected to a hanging rod, and the hanging rod is hung on the two hanging teeth.
[0019] From the above, it can be seen that the device for testing powder coating provided by the present invention has the following features: when performing powder coating adhesion testing, the object sprayed with powder coating is clamped on the testing table, and then the adhesive tape is pressed to the powder coating so that the adhesive tape and the powder coating are tightly adhered, and then the motor is started to drive the adhesive tape to reel up, so that the adhesive tape and the powder coating are quickly separated. If the powder coating is reeled up synchronously with the adhesive tape, then there is a big problem with the adhesion of the powder coating. If there is no powder coating attached to the adhesive tape, it means that the adhesion of the powder coating is strong. In this case, the adhesive tape is replaced with a more sticky adhesive tape, and it is tested again. The adhesion level of the powder coating is obtained through layer-by-layer screening. This method has the technical effect of efficient and fast powder coating adhesion testing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of a device for detecting powder coatings proposed by the present invention.
[0021] Figure 2 This is a front view of the overall structure of a device for detecting powder coatings proposed by the present invention.
[0022] Figure 3 This is a schematic diagram of the detection mechanism structure of a device for detecting powder coatings proposed by the present invention.
[0023] Figure 4 for Figure 3 Bottom view of the local structure.
[0024] Figure 5 This is an enlarged view of the adhesive tape structure of a device for powder coating detection proposed by the present invention.
[0025] Figure 6 This is a schematic diagram of the combined structure of factor adding module 1 and factor adding module 2 of a device for powder coating detection proposed by the present invention.
[0026] Figure 7 This is a structural diagram of a factor-adding module of a device for powder coating detection proposed by the present invention.
[0027] Figure 8 This is a cross-sectional view of the heating frame structure of a device for powder coating detection proposed by the present invention.
[0028] Figure 9 This is a structural schematic diagram of a factor-adding module 2 of a device for powder coating detection proposed by the present invention.
[0029] Figure 10 for Figure 9 Enlarged view of the middle unilateral structure.
[0030] In the figure: 1. Testing table; 2. Mounting frame; 3. Hydraulic cylinder 1; 4. Fixing plate; 5. Hydraulic cylinder 2; 6. Top frame; 7. Hydraulic cylinder 3; 8. Motor frame; 9. Moving slide; 10. Moving slide bar; 11. Grounding seat; 12. Side frame; 13. Clamping plate; 14. Reciprocating slide bar; 15. Drive shaft; 16. Drive motor; 17. Mounting seat; 18. Moving guide rail; 19. Hydraulic cylinder 4; 20. Hanging plate; 21. Testing mechanism; 2101. Adhesive tape plate; 2102. Winding motor; 2103. Lifting frame; 2104. Adjusting chute; 2105. Electric telescopic rod 1; 2106. Docking sleeve; 2107. Winding shaft; 2108. Mounting plate; 2109. Electric telescopic rod 2
[0031] 2110, adjusting slide bar; 2111, pressing roller; 2112, shaft bracket; 2113, fixing ring;
[0032] 2114, cross rod; 2115, curved pressure plate; 2116, end block; 2117, electric telescopic rod three; 2118, extrusion plate; 2119, electric telescopic rod four; 22, external rod; 23, factor addition module one; 2301, heating frame; 2302, telescopic sealing sleeve; 2303, cylinder; 2304, sinking ring rod; 2305, air pump; 2306, limit spring rod; 2307, stacking plate ; 2308, electric heating tube; 2309, heating hole; 24, factor adding module 2; 2401, unfolding frame; 2402, vibration rod; 2403, vibration transmission sleeve; 2404, mounting ring; 2405, angle adjustment frame; 2406, vibration rod; 2407, fitting rod 1; 2408, telescopic connecting rod; 2409, hanging rod; 2410, fitting rod 2; 2411, hanging tooth; 25, reciprocating guide rail. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0034] The device for detecting powder coating disclosed in the present invention is mainly applicable to the existing powder coating adhesion detection device. During use, after fixing the object sprayed with powder coating, a large amount of gas is blown out by a high-pressure blower to impact the powder coating on the surface of the object to observe whether the powder coating on the surface of the object is detached. However, this detection method is relatively simple and cannot simulate the adhesion of powder coating in different environments. At the same time, the wind blowing takes a long time, which reduces the detection efficiency.
[0035] Reference Figures 1-10A device for detecting powder coatings includes a detection platform 1, a mounting frame 2 is fixedly connected to one side of the detection platform 1, and the mounting frame 2 is fixedly connected to a reciprocating guide rail 25 facing the top of the detection platform 1, and a reciprocating slide 14 is slidably connected to the inside of the reciprocating guide rail 25, a fixing plate 4 is fixedly connected to one side of the mounting frame 2, a hydraulic cylinder 3 is fixedly connected to one side of the fixing plate 4, an external rod 22 is fixedly connected to the output end of the hydraulic cylinder 3, one end of the external rod 22 is fixedly connected to the outer side wall of the reciprocating slide 14, a detection mechanism 21 is provided at the bottom of the reciprocating slide 14, and the detection mechanism 21 includes a mounting plate 2108 and the adhesive tape plate 2101, the mounting plate 2108 is fixedly connected to the bottom of the reciprocating slide 14, the top of the mounting plate 2108 is fixedly connected to the electric telescopic rod four 2119, the output end of the electric telescopic rod four 2119 is fixedly connected to the lifting sleeve 2103, the bottom of the lifting sleeve 2103 is fixedly connected to the winding motor 2102, the output shaft of the winding motor 2102 is fixedly connected to the winding shaft 2107 through a coupling, and the top of the adhesive tape plate 2101 is provided with a docking sleeve 2106, and the docking sleeve 2106 is inserted into the outside of the winding shaft 2107.
[0036] In a specific application scenario, when conducting a powder coating adhesion test, the object sprayed with powder coating is clamped on the test table 1, and then the adhesive tape plate 2101 is pressed onto the powder coating so that the adhesive tape plate 2101 is tightly adhered to the powder coating, and then the motor is started to drive the adhesive tape plate 2101 to reel up, so that the adhesive tape plate 2101 and the powder coating are quickly separated. If the powder coating is reeled up synchronously with the adhesive tape plate 2101, then there is a big problem with the adhesion of the powder coating. If there is no powder coating attached to the adhesive tape plate 2101, it means that the adhesion of the powder coating is strong. In this case, the adhesive tape plate 2101 is replaced with a more sticky adhesive tape plate 2101, and it is tested again. The adhesion level of the powder coating is obtained through layer-by-layer screening. This method of powder coating adhesion testing is efficient and fast, and the test results can be reflected intuitively, thereby improving the test efficiency and test effect, thereby improving the use value of the detection device.
[0037] Specifically, when the adhesive tape plate 2101 contacts the powder coating, the electric telescopic rod 2109 is adjusted to drive the pressing roller 2111 to contact and squeeze the adhesive tape plate 2101, and the telescopic rod 1 is adjusted to drive the pressing roller 2111 to press the adhesive tape plate 2101, so that the adhesive tape plate 2101 and the powder coating are quickly adhered to each other, further improving the detection efficiency.
[0038] It should be noted that when replacing the adhesive strip 2101, the third electric telescopic rod 2117 is adjusted to drive the extrusion pieces 2118 to separate from the docking sleeves 2106 on the outside of the adhesive strip 2101. The wound adhesive strip 2101 is then directly removed from the reel 2107. The docking sleeve 2106 on the outside of the new adhesive strip 2101 is then inserted onto the outside of the reel 2107. The third electric telescopic rod 2117 then drives the extrusion pieces 2118 to re-extrude and re-restrict the new adhesive strip 2101. This allows the adhesive strip 2101 to be quickly replaced.
[0039] Reference Figure 1-Figure 5 In a preferred embodiment, the outer wall of the winding shaft 2107 is fixedly connected with a fixing ring 2113, and the outer wall of the fixing ring 2113 located at the upper half of the winding shaft 2107 is fixedly connected with a cross rod 2114 at an equal distance, and each cross rod 2114 is fixedly connected with an end block 2116 at one end facing the winding shaft 2107, and the outer wall of the end block 2116 is fixedly connected with an electric telescopic rod 3 2117, and the output end of the electric telescopic rod 3 2117 is fixedly connected with an arc-shaped pressure plate 2115, and the arc-shaped pressure plate 2115 is fixedly connected with an extrusion plate 2115 at an equal distance on the side wall facing the docking sleeve 2106. Piece 2118, an adjusting slot 2104 is opened on one side of the reciprocating slide 14, and the adjusting slot 2104 is internally slidably connected to an adjusting slide 2110, one side of the reciprocating slide 14 is fixedly connected to an electric telescopic rod 1 2105, the output end of the electric telescopic rod 1 2105 is fixedly connected to one side of the adjusting slide 2110, the top of the adjusting slide 2110 located above the adhesive tape plate 2101 is fixedly connected to an electric telescopic rod 2109, the output end of the electric telescopic rod 2109 is fixedly connected to an axle frame 2112, and the inner walls on both sides of the axle frame 2112 are connected to pressing rollers 2111 through bearings.
[0040] Reference Figure 1 and Figure 2 In a preferred embodiment, the four corners of the bottom of the testing platform 1 are fixedly connected to a grounding seat 11, and two side frames 12 are fixedly connected on both sides of the testing platform 1 near the corners, and the top of each side frame 12 is fixedly connected to a hydraulic cylinder 2 5, and the output end of each hydraulic cylinder 2 5 is fixedly connected to a clamping plate 13.
[0041] Reference Figure 1 、 Figure 2 and Figure 6In a preferred embodiment, the bottom of the testing platform 1 is fixedly connected to a movable guide rail 18, and the internal sliding connection of the movable guide rail 18 is a movable slide rod 10. The bottom of the testing platform 1 near one end of the movable guide rail 18 is fixedly connected to a hanging plate 20, and the side of the hanging plate 20 facing the movable guide rail 18 is fixedly connected to a hydraulic cylinder four 19. The output end of the hydraulic cylinder four 19 is fixedly connected to one side of the movable slide rod 10, and the other side of the movable slide rod 10 is fixedly connected to a movable slide 9. The movable slide 9 is located above the center point of the testing platform 1 and is fixedly connected to a top frame 6, and the inside of the top frame 6 is fixedly connected to a hydraulic cylinder three 7. The output end of the hydraulic cylinder three 7 is fixedly connected to a motor frame 8, and the inside of the motor frame 8 is fixedly connected to a driving motor 16. The output shaft of the driving motor 16 is fixedly connected to the driving shaft 15 through a coupling. The bottom of the driving shaft 15 is fixedly connected to a mounting seat 17. The bottom of the mounting seat 17 is provided with a factor adding module one 23 and a factor adding module two 24.
[0042] Reference Figure 1 、 Figure 6 、 Figure 7 and Figure 8 In a preferred embodiment, the factor adding module 1 23 includes a heating frame 2301, and the heating frame 2301 is fixedly connected to the bottom of the mounting base 17. The bottom of the heating frame 2301 is provided with heating holes 2309 at equal distances. The inner walls on both sides of the heating frame 2301 are connected to stacking plates 2307 through hinges. The heating frame 2301 is located in the space above the intersection of the two stacking plates 2307, and the electric heating tubes 2308 are fixedly connected at equal distances. The upper surface of the docking plate is fixedly connected to the limit spring rod 2306 at equal distances. The limit spring rod 2306 One end is fixedly connected to the inner wall of the heating frame 2301, the top of the heating frame 2301 is fixedly connected to an air pump 2305, the gas delivery end of the air pump 2305 is connected to the inside of the heating frame 2301 through a pipeline, and the outer side wall of the heating frame 2301 facing downward is fixedly connected to two cylinders 2303, and the output ends of the two cylinders 2303 are fixedly connected to the same sinking ring rod 2304, the inner side wall of the sinking ring rod 2304 is fixedly connected to a telescopic sealing sleeve 2302, and the top of the telescopic sealing sleeve 2302 is fixedly connected to the bottom of the heating frame 2301.
[0043] Specifically, after the adhesion of the powder coating is preliminarily tested by the detection mechanism 21, the adhesive tape plate 2101 is separated from the powder coating, and the factor adding module 23 is moved to the bottom of the detection mechanism 21, the air pump 2305 is started, and the electric heating tube 2308 is energized. The air pump 2305 inputs gas between the two stacking plates 2307, and the gas is heated by the electric heating tube 2308. When the gas pressure increases, the limit spring rod 2306 is passively stretched, and the heated gas is ejected through each heating hole 2309 to heat the powder coating. After heating for a period of time, the powder coating is tested again by the detection mechanism 21, thereby obtaining the adhesion test result of the powder coating under high-temperature baking.
[0044] It should be noted that during the heating process, the regulating cylinder 2303 drives the sinking ring rod 2304 to move to the bottom, and the heating part of the powder coating is sealed by the expanded telescopic sealing sleeve 2302, thereby improving the heating effect and reducing the time required for heating.
[0045] Reference Figure 1 、 Figure 6 、 Figure 9 and Figure 10 In a preferred embodiment, the factor adding module 24 includes an expansion frame 2401, and the expansion frame 2401 is fixedly connected to the bottom of the mounting seat 17. The outer walls of the expansion frame 2401 near both ends are fixedly connected with mounting rings 2404. The interiors of the two mounting rings 2404 on one side are fixedly connected with the same vibrating rod 2402. The outer wall of the vibrating rod 2402 is sleeved with a vibration transmission sleeve 2403. The outer wall of the vibration transmission sleeve 2403 is fixedly connected with a vibration rod 2406 at an equal distance. The expansion frame 2401 is close to the vibrating rod 2 Two angle adjustment frames 2405 are fixedly connected to one side of 402, and the inner walls of the two angle adjustment frames 2405 are provided with hanging teeth 2411 at equal distances. The outer wall of the vibration transmission sleeve 2403 facing upward is fixedly connected to a fitting rod 1 2407, and the top of the fitting rod 1 2407 is fixedly connected to a telescopic link 2408 at equal distances. The tops of multiple telescopic links 2408 are fixedly connected to the same fitting rod 2 2410, and the outer wall of the fitting rod 2 2410 is fixedly connected to a hanging rod 2409, and the hanging rod 2409 is hung on two hanging teeth 2411.
[0046] It should be noted that after the powder coating is subjected to high-temperature baking test, the drive motor 16 is started to rotate 180°, the factor adding module 24 is rotated to the bottom of the detection mechanism 21, and the vibration rod 2402 is started. The vibration rod 2402 transmits the vibration effect to the powder coating through the vibration rod 2406, and the vibration factor is added to the powder coating, and then the adhesion test is performed on it, thereby improving the diversification of the powder coating adhesion test results and improving the use value of the detection device.
[0047] Working principle: When in use, clamp the object sprayed with powder coating on the test table 1, then press the adhesive tape plate 2101 to the powder coating, adjust the electric telescopic rod 2109 to drive the pressing roller 2111 to contact and squeeze the adhesive tape plate 2101, then adjust the telescopic rod 1 to drive the pressing roller 2111 to press the adhesive tape plate 2101, so that the adhesive tape plate 2101 and the powder coating are quickly adhered, and then start the motor to drive the adhesive tape plate 2101 to reel, so that the adhesive tape plate 2101 and the powder coating are quickly adhered. If the powder coating is wound up synchronously with the adhesive tape 2101, then the adhesion of the powder coating has a big problem. If there is no powder coating attached to the adhesive tape 2101, then the adhesion of the powder coating is strong. In this case, the adhesive tape 2101 is replaced with a more sticky adhesive tape 2101 and tested again. The adhesion level of the powder coating is obtained through layer-by-layer screening. Then, factors are added to the powder coating adhesion test. The factor addition module 1 is moved to 23. Move to the bottom of the detection mechanism 21, start the air pump 2305, and energize the electric heating tube 2308. The air pump 2305 inputs gas between the two stacking plates 2307, and the gas is heated by the electric heating tube 2308. When the gas pressure increases, the limit spring rod 2306 is passively stretched, and the heated gas is ejected through each heating hole 2309 to heat the powder coating. After heating for a period of time, the powder coating is tested again by the detection mechanism 21, thereby obtaining the adhesion test result of the powder coating under high-temperature baking. After the high-temperature baking test of the powder coating, the drive motor 16 is started and rotated 180°, and the factor adding module 24 is rotated to the bottom of the detection mechanism 21, and the vibration rod 2402 is started. The vibration rod 2402 transmits the vibration effect to the powder coating through the vibration rod 2406, adds the vibration factor to the powder coating, and then performs adhesion testing on it, and obtains the adhesion test result of the powder coating under the vibration state again. After the multiple tests are completed, the object sprayed with powder coating is removed and the operation is ended.
[0048] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A device for testing powder coatings, comprising a testing platform (1), characterized in that: One side of the detection platform (1) is fixedly connected to a mounting frame (2), and the mounting frame (2) is fixedly connected to a reciprocating guide rail (25) facing the top of the detection platform (1), and the reciprocating guide rail (25) is internally slidably connected to a reciprocating slide bar (14), one side of the mounting frame (2) is fixedly connected to a fixing plate (4), one side of the fixing plate (4) is fixedly connected to a hydraulic cylinder (3), the output end of the hydraulic cylinder (3) is fixedly connected to an external connecting rod (22), one end of the external connecting rod (22) is fixedly connected to the outer side wall of the reciprocating slide bar (14), and a detection mechanism (21) is provided at the bottom of the reciprocating slide bar (14), and the detection mechanism (21) includes a mounting plate (2108) and The adhesive tape plate (2101) and the mounting plate (2108) are fixedly connected to the bottom of the reciprocating slide rod (14); the top of the mounting plate (2108) is fixedly connected to the electric telescopic rod four (2119); the output end of the electric telescopic rod four (2119) is fixedly connected to the lifting sleeve frame (2103); the bottom of the lifting sleeve frame (2103) is fixedly connected to the winding motor (2102); the output shaft of the winding motor (2102) is fixedly connected to the winding shaft rod (2107) through a coupling; the top of the adhesive tape plate (2101) is provided with a docking sleeve (2106), and the docking sleeve (2106) is inserted into the outer side of the winding shaft rod (2107).
2. A device for detecting powder coatings according to claim 1, characterized in that: The outer wall of the reeling shaft (2107) is fixedly connected to a fixing ring (2113), and the outer wall of the fixing ring (2113) located at the upper half of the reeling shaft (2107) is fixedly connected to a cross rod (2114) at equal distances, and each cross rod (2114) is fixedly connected to an end block (2116) at one end facing the reeling shaft (2107), and the outer wall of the end block (2116) is fixedly connected to an electric telescopic rod three (2117), and the output end of the electric telescopic rod three (2117) is fixedly connected to an arc-shaped pressure plate (2115), and the side wall of the arc-shaped pressure plate (2115) facing the docking sleeve (2106) is fixedly connected to an extrusion sheet (2118) at equal distances.
3. A device for detecting powder coatings according to claim 2, characterized in that: An adjusting slot (2104) is provided on one side of the reciprocating slide (14), and an adjusting slide (2110) is slidably connected to the inside of the adjusting slot (2104), an electric telescopic rod (2105) is fixedly connected to one side of the reciprocating slide (14), an output end of the electric telescopic rod (2105) is fixedly connected to one side of the adjusting slide (2110), and an electric telescopic rod (2109) is fixedly connected to the top of the adjusting slide (2110) above the adhesive tape plate (2101), an output end of the electric telescopic rod (2109) is fixedly connected to an axle frame (2112), and the inner walls on both sides of the axle frame (2112) are connected to pressing rollers (2111) through bearings.
4. The device for detecting powder coating according to claim 1, characterized in that: The four corners of the bottom of the detection platform (1) are fixedly connected to a grounding seat (11), and the two sides of the detection platform (1) close to the corners are fixedly connected to two side frames (12), the top of each side frame (12) is fixedly connected to a hydraulic cylinder 2 (5), and the output end of each hydraulic cylinder 2 (5) is fixedly connected to a clamping plate (13).
5. The device for detecting powder coating according to claim 1, characterized in that: The bottom of the detection platform (1) is fixedly connected to a movable guide rail (18), and the inside of the movable guide rail (18) is slidably connected to a movable slide bar (10). The bottom of the detection platform (1) close to one end of the movable guide rail (18) is fixedly connected to a hanging plate (20), and the side of the hanging plate (20) facing the movable guide rail (18) is fixedly connected to a hydraulic cylinder four (19), the output end of the hydraulic cylinder four (19) is fixedly connected to one side of the movable slide bar (10), and the other side of the movable slide bar (10) is fixedly connected to a movable slide (9).
6. The device for detecting powder coating according to claim 5, characterized in that: The movable slide (9) is located above the center point of the detection platform (1) and is fixedly connected to a top frame (6), and the interior of the top frame (6) is fixedly connected to a hydraulic cylinder three (7), the output end of the hydraulic cylinder three (7) is fixedly connected to a motor frame (8), the interior of the motor frame (8) is fixedly connected to a drive motor (16), the output shaft of the drive motor (16) is fixedly connected to a drive shaft (15) through a coupling, the bottom of the drive shaft (15) is fixedly connected to a mounting seat (17), and the bottom of the mounting seat (17) is provided with a factor adding module one (23) and a factor adding module two (24).
7. A device for detecting powder coatings according to claim 6, characterized in that: The factor adding module 1 (23) includes a heating frame (2301), and the heating frame (2301) is fixedly connected to the bottom of the mounting seat (17), and heating holes (2309) are opened at equal distances on the bottom of the heating frame (2301). The inner walls on both sides of the heating frame (2301) are connected to the stacking plates (2307) through hinges. The heating frame (2301) is located in the space above the intersection of the two stacking plates (2307), and the electric heating tubes (2308) are fixedly connected at equal distances. The upper surface of the docking plate is fixedly connected to the limiting spring rod (2306) at equal distances, and one end of the limiting spring rod (2306) is fixedly connected to the inner wall of the heating frame (2301). The top of the heating frame (2301) is fixedly connected to the air pump (2305), and the gas delivery end of the air pump (2305) is connected to the inside of the heating frame (2301) through a pipeline.
8. The device for detecting powder coating according to claim 7, characterized in that: The outer side wall of the heating frame (2301) facing downward is fixedly connected to two cylinders (2303), and the output ends of the two cylinders (2303) are fixedly connected to the same sinking ring rod (2304), the inner side wall of the sinking ring rod (2304) is fixedly connected to a telescopic sealing sleeve (2302), and the top of the telescopic sealing sleeve (2302) is fixedly connected to the bottom of the heating frame (2301).
9. The device for detecting powder coating according to claim 6, characterized in that: The factor adding module 2 (24) includes an expansion frame (2401), and the expansion frame (2401) is fixedly connected to the bottom of the mounting seat (17), and the outer walls of the expansion frame (2401) near both ends are fixedly connected with mounting rings (2404), and the interiors of the two mounting rings (2404) on one side are fixedly connected with the same vibration rod (2402), and the outer wall of the vibration rod (2402) is sleeved with a vibration transmission sleeve (2403), and the outer wall of the vibration transmission sleeve (2403) is fixedly connected with a vibration rod (2406) at equal distances.
10. The device for detecting powder coating according to claim 9, characterized in that: The unfolding frame (2401) is fixedly connected to one side of the vibrating rod (2402) with two angle adjustment frames (2405), and the inner walls of the two angle adjustment frames (2405) are equidistantly provided with hanging teeth (2411), the outer wall of the vibration transmission sleeve (2403) facing upward is fixedly connected to a fitting rod 1 (2407), the top of the fitting rod 1 (2407) is fixedly connected to a telescopic connecting rod (2408) at an equidistant distance, the tops of the multiple telescopic connecting rods (2408) are fixedly connected to the same fitting rod 2 (2410), the outer wall of the fitting rod 2 (2410) is fixedly connected to a hanging rod (2409), and the hanging rod (2409) is hung on the two hanging teeth (2411).