Wire cable with long service life and high performance

By installing deformation-resistant components on the outer layer of wire and cable, multiple damage problems of cables in fire environments are solved, the deformation resistance and protection performance of the cables are enhanced, and the service life of the cables is extended.

CN120496931APending Publication Date: 2025-08-15安徽齐宝电线电缆有限公司
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Patent Information

Application Number
CN202510673581.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-23
Publication Date
2025-08-15

AI Technical Summary

Technical Problem

Existing wires and cables are difficult to withstand multiple damages from high temperatures, mechanical impacts and fire water jets in fire environments, affecting the integrity and service life of the circuit.

Method used

A long-life high-performance wire and cable is designed. By installing deformation-resistant components on the outer layer, including positioning sleeves, protective layers, protective covers and deformation-resistant cables, it disperses and absorbs external impacts, enhances the deformation resistance of the cable and improves waterproof, flame retardant and moisture-proof performance.

Benefits of technology

Maintain circuit integrity in special environments, extend the service life of the cable, improve the quality of the cable, and enhance resistance to deformation, waterproof, flame retardant and moisture-proof performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of wires and cables, and discloses a long-life high-performance wire and cable comprising a first wire bundle and a plurality of second wire bundles installed in the circumferential direction of the first wire bundle at equal intervals, and a plurality of positioning assemblies used for fixing the second wire bundles are arranged on the outer side of the first wire bundle at equal intervals. The outer side of the positioning assembly is provided with the protection assembly, the outer side of the protection assembly is provided with the protection cover, and the outer side of the protection cover is provided with the anti-deformation assembly which is used for enhancing the anti-deformation capability of the cable. When the long-service-life high-performance wire cable is subjected to external force or impact, the deformation-resistant assembly is arranged on the outer layer, the external force is firstly subjected to the external force and then transmitted to the protection cover and the positioning assembly in sequence, the impact force is dispersed and absorbed in sequence, the external force is prevented from being directly transmitted to the first wire bundle and the second wire bundle inside, and the service life of the wire cable is prolonged. Therefore, the anti-deformation capability of the cable can be enhanced, and the influence on the first wire bundle and the second wire bundle in the cable can be avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of wires and cables, and in particular to a long-life, high-performance wire and cable. Background Art

[0002] Wires and cables are wire products used to transmit electrical energy, information and realize electromagnetic energy conversion. Wires and cables in a broad sense are also referred to as cables. Cables in a narrow sense refer to insulated cables, which can be defined as: a collection of the following parts, one or more insulated cores, and their respective coatings, total protective layers and outer sheaths. Cables may also have additional uninsulated conductors.

[0003] Ordinary wires and cables are made of traditional PVC plastic, which has certain shortcomings in terms of waterproofing, fireproofing, and moisture resistance. Special industries such as firefighting place particularly high demands on cables, such as maintaining normal operation for a certain period of time during a fire. In addition to high temperatures, firefighting also involves external mechanical impacts and water jets. In such an environment, wires and cables must be able to withstand multiple destructive tests to maintain circuit integrity. Failure to do so will directly affect the quality and service life of the wires and cables. Summary of the Invention

[0004] In order to solve the problem that existing wires and cables are subjected to external mechanical impacts and fire-fighting water sprays in addition to high temperature in the event of a fire, in this environment, in order to maintain the integrity of the circuit, the wires and cables must be able to withstand multiple destructive tests, otherwise it will directly affect the quality and service life of the wires and cables. The present application provides a long-life high-performance wire and cable.

[0005] The present application provides a long-life, high-performance wire and cable that adopts the following technical solutions:

[0006] A long-life, high-performance wire and cable comprises a first wire bundle and a plurality of second wire bundles arranged at equal intervals in the circumferential direction of the first wire bundle, a plurality of positioning components for fixing the second wire bundles are arranged at equal intervals on the outside of the first wire bundle, a protective component is arranged on the outside of the positioning component, a protective cover is arranged on the outside of the protective component, and an anti-deformation component is arranged on the outside of the protective cover to enhance the cable's anti-deformation ability.

[0007] Preferably, the positioning assembly includes a positioning sleeve, a positioning cavity is defined inside the positioning sleeve, and the positioning cavity is filled with silicone rubber.

[0008] Preferably, one side of the positioning sleeve is provided with a plurality of elastic strips, and the other side is provided with a plurality of strip grooves matching the elastic strips, and both the elastic strips and the strip grooves adopt an isosceles trapezoidal structure.

[0009] Preferably, the protective component comprises a protective layer arranged on the outside of the positioning sleeve, and a plurality of rubber blocks adapted to the positioning sleeve are arranged at equal intervals on the inside of the protective layer.

[0010] Preferably, the protective cover comprises an insulating layer, a flame retardant layer, a waterproof layer and a wear-resistant layer which are sequentially installed on the outside of the protective layer.

[0011] Preferably, the outer surface of the wear-resistant layer is provided with a plurality of anti-slip protrusions.

[0012] Preferably, the anti-deformation component includes a plurality of outer insulating connecting strips arranged at equal intervals on the outside of the wear-resistant layer, a rubber sleeve installed at the other end of the outer insulating connecting strips, and an anti-deformation cable fixedly wrapped in the rubber sleeve.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] When the long-life high-performance wire and cable is subjected to external force or impact, the anti-deformation component is provided on the outer layer, and the external force is first received, and then transmitted to the protective cover and the positioning component in turn, so as to disperse and absorb the impact force in turn, and avoid the external force being directly transmitted to the first wire bundle and the second wire bundle inside, thereby enhancing the cable's anti-deformation ability and avoiding affecting the first wire bundle and the second wire bundle inside. At the same time, the provision of the protective cover can improve the cable's waterproof, flame retardant and moisture-proof performance, so that the cable can work normally in special environments and continue to maintain the integrity of the circuit, thereby improving the quality and service life of the wire and cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an overall front view of the present invention;

[0016] Figure 2 A cross-sectional view of the entire present invention;

[0017] Figure 3 It is a structural schematic diagram of the positioning component in the present invention;

[0018] Figure 4 It is an enlarged view of point A in the present invention;

[0019] Figure 5 Schematic diagram of the structure of the protection component of the present invention;

[0020] Figure 6 Schematic diagram of the structure of the anti-deformation component in the present invention.

[0021] Explanation of the accompanying drawings: 1. First wire harness; 2. Second wire harness; 3. Positioning assembly; 4. Protective assembly; 5. Anti-deformation assembly; 6. Positioning sleeve; 7. Positioning cavity; 8. Silicone rubber; 9. Elastic strip; 10. Strip groove; 11. Protective layer; 12. Rubber block; 13. Insulating layer; 14. Flame retardant layer; 15. Waterproof layer; 16. Wear-resistant layer; 17. Anti-slip protrusion; 18. Rubber sleeve; 19. External insulating connecting strip; 20. Anti-deformation cable. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0023] See also Figures 1 to 6 , the present invention provides a technical solution:

[0024] A long-life, high-performance wire and cable comprises a first wire bundle 1 and a plurality of second wire bundles 2 equidistantly arranged in a circumferential direction of the first wire bundle 1. A plurality of positioning components 3 for fixing the second wire bundles 2 are equidistantly arranged on the outside of the first wire bundle 1, a protective component 4 is arranged on the outside of the positioning component 3, a protective cover is arranged on the outside of the protective component 4, and an anti-deformation component 5 is arranged on the outside of the protective cover to enhance the cable's anti-deformation ability.

[0025] During use, when the cable is subjected to external force or impact, the anti-deformation component 5 is set on the outer layer, and it will first be subjected to the external force, and then transmitted to the protective cover and the positioning component 3 in turn, to disperse the impact force and absorb the impact force in turn, and avoid the external force being directly transmitted to the internal first wire bundle 1 and the second wire bundle 2, thereby enhancing the cable's anti-deformation ability and avoiding affecting the internal first wire bundle 1 and the second wire bundle 2. At the same time, by setting the protective cover, the cable's waterproof, flame retardant and moisture-proof performance can be improved, so that the cable can work normally in special environments and continue to maintain the integrity of the circuit, thereby improving the quality and service life of the wires and cables.

[0026] The positioning component includes a positioning sleeve 6, a positioning cavity 7 is opened inside the positioning sleeve 6, and the positioning cavity 7 is filled with silicone rubber 8. The positioning sleeve is used to separate the first wire bundle and the second wire bundle, which can avoid rotational twisting between the first wire bundle 1 and the second wire bundle 2. When the cable is subjected to external force or impact, it will be transmitted to the positioning sleeve 6, and the positioning sleeve 6 will squeeze the silicone rubber 8 to cause deformation, thereby absorbing the impact force and avoiding affecting the normal operation of the first wire bundle 1 and the second wire bundle 2 inside.

[0027] A plurality of elastic strips 9 are provided on one side of the positioning sleeve 6, and a plurality of strip grooves 10 matching the elastic strips 9 are provided on the other side. Both the elastic strips 9 and the strip grooves 10 adopt an isosceles trapezoidal structure. The protective component 4 includes a protective layer 11 arranged on the outside of the positioning sleeve 6, and a plurality of rubber blocks 12 adapted to the positioning sleeve 6 are arranged at equal intervals on the inside of the protective layer 11. By matching the elastic strips 9 and the strip grooves 10 with each other, the positions of the plurality of positioning sleeves 6 are limited, making it difficult for them to slide.

[0028] The protective cover includes an insulating layer 13 , a flame retardant layer 14 , a waterproof layer 15 and a wear-resistant layer 16 which are sequentially installed on the outside of the protective layer 11 .

[0029] The outer surface of the wear-resistant layer 16 is provided with a plurality of anti-slip protrusions 17 .

[0030] It should be noted that the insulating layer 13 is made of silicone rubber, the flame retardant layer 14 is made of polyvinyl chloride material, the waterproof layer 15 is made of water-blocking tape, and the wear-resistant layer 16 is made of polyurethane material, which makes the cable more waterproof and fire-resistant, and has good buffering and shock-absorbing effects, a long service life, and is suitable for environments with higher working temperatures.

[0031] The anti-deformation component includes a plurality of outer insulating connecting strips 19 arranged at equal intervals on the outside of the wear-resistant layer 16, a rubber sleeve 18 installed at the other end of the outer insulating connecting strip 19, and an anti-deformation cable 20 fixedly wrapped in the rubber sleeve 18. When the cable is subjected to external force or impact, the anti-deformation cable 20 is the first to be subjected to tension, which can prevent the tension from being transmitted to the internal cable. The rubber sleeve 18 is provided to protect the anti-deformation cable 20.

[0032] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.

[0033] Secondly: The drawings of the embodiments disclosed in the present invention only involve structures related to the embodiments disclosed in the present invention. Other structures may refer to conventional designs. The same embodiment and different embodiments of the present invention may be combined with each other without conflict.

[0034] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

[0035] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A long-life, high-performance wire and cable, characterized by: The invention comprises a first wire bundle (1) and a plurality of second wire bundles (2) arranged at equal intervals in the circumferential direction of the first wire bundle (1); a plurality of positioning components (3) for fixing the second wire bundles (2) are arranged at equal intervals on the outside of the first wire bundle (1); a protective component (4) is arranged on the outside of the positioning component (3); a protective cover is arranged on the outside of the protective component (4); and an anti-deformation component (5) is arranged on the outside of the protective cover to enhance the anti-deformation capability of the cable.

2. The long-life, high-performance wire and cable according to claim 1, characterized in that: The positioning assembly comprises a positioning sleeve (6), a positioning cavity (7) is provided inside the positioning sleeve (6), and the positioning cavity (7) is filled with silicone rubber (8).

3. The long-life, high-performance wire and cable according to claim 2, characterized in that: One side of the positioning sleeve (6) is provided with a plurality of elastic strips (9), and the other side is provided with a plurality of strip grooves (10) matching the elastic strips (9), and both the elastic strips (9) and the strip grooves (10) adopt an isosceles trapezoidal structure.

4. The long-life, high-performance wire and cable according to claim 3, characterized in that: The protective assembly (4) comprises a protective layer (11) arranged on the outside of the positioning sleeve (6), and a plurality of rubber blocks (12) adapted to the positioning sleeve (6) are arranged at equal intervals on the inside of the protective layer (11).

5. The long-life, high-performance wire and cable according to claim 4, characterized in that: The protective cover comprises an insulating layer (13), a flame retardant layer (14), a waterproof layer (15) and a wear-resistant layer (16) which are sequentially installed on the outside of the protective layer (11).

6. The long-life, high-performance wire and cable according to claim 5, characterized in that: The outer surface of the wear-resistant layer (16) is provided with a plurality of anti-slip protrusions (17).

7. The long-life, high-performance wire and cable according to claim 6, characterized in that: The anti-deformation component (5) comprises a plurality of outer insulating connecting strips (19) arranged at equal intervals outside the wear-resistant layer (16), a rubber sleeve (18) installed at the other end of the outer insulating connecting strips (19), and an anti-deformation cable (20) fixedly wrapped in the rubber sleeve (18).