Flat cable high-precision terminal crimping production line

The three-stage conveying section drive fixture is used to process wires on the station, which solves the problem that it is difficult to achieve fully automated processing on the terminal station of the line, and achieves efficient fully automated production, reducing personnel costs.

CN120497730APending Publication Date: 2025-08-15DONGGUAN KEPLER SPECIAL CABLING CO LTD
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Patent Information

Application Number
CN202510824529.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-19
Publication Date
2025-08-15

AI Technical Summary

Technical Problem

In the prior art, it is difficult to fully automated processing of the terminal station of the wiring through a single conveying system, especially in multi-core wire scenarios, it is difficult to complete batch crimping through a single downward pressure, resulting in low production efficiency.

Method used

The three-stage conveying section drive fixture is used to process wires on the corresponding stations. The middle conveying section provides the line with the number of movements corresponding to the number of core wires through independent driving parts. The splicing docking is used to realize the transfer of the fixture, which eliminates manual loading and unloading work between adjacent stations and realizes fully automated processing.

Benefits of technology

The unified restrictions on the same streamlined online processing beat are lifted, the personnel investment cost is reduced, and the production efficiency of the line is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of wire production equipment, and particularly relates to a flat cable high-precision terminal crimping production line which comprises a conveying assembly, the conveying assembly comprises a front conveying section and a rear conveying section, and the conveying assembly comprises a middle conveying section, an X-axis driving part and a Y-axis driving part. The X-axis driving part can drive the middle conveying section to move in the X-axis direction, is in butt joint with the front conveying section or the rear conveying section and drives the jig to move relative to the terminal crimping station. The Y-axis driving part can drive the middle conveying section to move in the Y-axis direction and drive the jig to move relative to the terminal crimping station. The three conveying sections are used for driving the jigs to conduct wire processing on the corresponding stations correspondingly, and then the limitation that the machining takt on the same flow line needs to be unified is removed; the three conveying sections achieve transfer of the jig through splicing type butt joint, full-automatic machining of the flat cable is achieved, then the personnel investment cost is reduced, and the production efficiency of the flat cable is improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of wire production equipment, and in particular relates to a high-precision terminal crimping production line for arranged wires. Background Art

[0002] The cable arrangement includes several strands of wire arranged side by side. A single strand of wire includes a core wire, a core sheath, a semi-conductive layer, an outer shield, and an outer sheath arranged in order from the inside out. The main processing steps of the cable arrangement include: (1) peeling the outer sheaths of several strands of wire uniformly with a cutter to expose several strands of shields; (2) applying heat shrink tubing, twisting the exposed shields into one strand and putting heat shrink tubing over the twisted shields; (3) terminaling, using a cutter to uniformly peel the semi-conductive layer, trim the core sheath and expose the core wire, and finally crimping the terminals to each strand of core wire.

[0003] In the prior art, a plurality of independent processing stations are set up to cooperate with corresponding technical personnel to complete the above-mentioned processing flow. Each processing station needs to carry out unloading and loading of blanks / semi-finished products and wire processing work of the corresponding workstations. In order to improve production efficiency and reduce personnel costs, in the technical field of wire production equipment, a linear conveying system or a circular conveying system is used to drive the jigs equipped with wire products to flow through each processing station in sequence to realize automated production. For example, the invention application patent number (CN202510235871.X) published by China discloses a high-speed wire core processing and welding automation solution production line. The 55th paragraph of its specification records: "First, the staff will place the high-speed wire cores evenly arranged on the wire rack one by one on the flow channel carrier 3, and the high-speed wire cores will be placed on the flow channel carrier 3. The fastening and fixing with the runner carrier 3 enables the runner carrier 3 to be moved to the corresponding working position, and then the high-speed wire core on the runner carrier 3 is processed by the corresponding processing machine. This realizes the fully automatic processing of the core wire. However, in the processing scenario of the cable arrangement, the processing steps other than the terminal process, such as trimming (increasing the blade size), shaping (increasing the brush roller size), twisting (increasing the clamping block size), etc., can be unified by adjusting the size of the working parts to achieve a unified operation rhythm, so that a single set of drive systems can be used to achieve material flow. However, due to the different spacing between adjacent core wires on the cable arrangement and adjacent terminals on the material strip, especially in the processing scenario of multi-core wires, it is difficult to complete batch crimping with a single press. As a result, the terminal station still cannot be connected in series to the flow line of a single set of conveying system. Summary of the Invention

[0004] The purpose of the present invention is to provide a high-precision terminal crimping production line for cable arrangement, aiming to solve the technical problems in the prior art.

[0005] To achieve the above-mentioned purpose, the embodiment of the present invention provides a high-precision terminal crimping production line for cable arrangement, including a conveying component, a first processing station, a second processing station, and a number of jigs capable of fixing wires, wherein the first processing station includes a skinning station and a heat shrink tube sleeve station arranged along the X-axis direction, the second processing station includes a core skinning station and a terminal punching station arranged along the X-axis direction, and also includes a feeding and punching component, the conveying component includes a front conveying section and a rear conveying section, the front conveying section can drive the jig to pass through the skinning station, the heat shrink tube sleeve station, and the core skinning station in sequence, and the second processing station includes a front conveying section and a rear conveying section. The workstation also includes a blanking station located at the rear end of the terminal punching station, the rear conveying section is located next to the blanking station, and the feeding assembly includes a middle conveying section, an X-axis drive and a Y-axis drive. The middle conveying section is located next to the terminal punching station, and the X-axis drive can drive the middle conveying section to move in the X-axis direction, and dock with the front conveying section or the rear conveying section, and drive the jig to move relative to the terminal punching station. The Y-axis drive can drive the middle conveying section to move in the Y-axis direction, and drive the jig to move relative to the terminal punching station.

[0006] 18. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. said linking rod has a round shank to contact with said linking rod.

[0007] Optionally, the front conveying section also includes a first material stripping rod and a first driving member located between a pair of first rails. The first material stripping rod is provided with a plurality of first material stripping blocks along the X-axis direction. The first material stripping blocks act on the bottom of the jig and can provide a pushing and supporting force for the jig to slide in the X-axis direction. The first driving member is transmission-connected to the first material stripping rod and can drive the first material stripping rod to move back and forth in the X-axis direction. When the first material stripping rod slides toward one end close to the second rail, the end can extend between the pair of second rails and push the jig into the second slide groove.

[0008] Optionally, the rear conveying section also includes a third material stripping rod and a third driving member located between a pair of the third rails, the third material stripping rod is provided with a plurality of third material stripping blocks along the X-axis direction, the third material stripping blocks act on the bottom of the jig and can provide a pushing and supporting force for the jig to slide in the X-axis direction, the third driving member is transmission-connected to the third material stripping rod and can drive the third material stripping rod to move back and forth in the X-axis direction, when the third material stripping rod slides toward one end close to the second rail, the end can extend between the pair of the second rails and push the jig into the third slide groove.

[0009] Optionally, the feeding assembly also includes a buffer seat, the buffer seat includes a lower seat body and an upper seat body, an elastic device is provided between the lower seat body and the upper seat body, the elastic device acts on the upper seat body and can continuously provide elastic supporting force in the Z-axis direction, and the middle conveying section is provided at the top of the upper seat body; the X-axis driving component includes a linear module and a linear slide, and the Y-axis driving component includes a cylinder, the bottom of the lower seat body is slidably connected to the linear slide in the Y-axis direction, and the piston rod of the cylinder is transmission-connected to the bottom of the lower seat body.

[0010] Optionally, it also includes an overhead guide rail, a Z-axis slider is provided on the lower seat, the inner side of the overhead guide rail is slidably connected to the Z-axis slider, the bottom end of the outer side of the overhead guide rail is fixedly connected to the upper seat, and the top end is connected to an assembly plate, and the middle conveying section is provided on the assembly plate.

[0011] Optionally, a positioning component is further included, which includes a positioning card holder and a positioning drive provided on the assembly plate. The jig is provided with a pair of positioning grooves at one end away from the terminal punching station. The fixed end of the positioning card holder is transmission-connected to the positioning drive, and the free end is provided with a positioning strip corresponding to the positioning groove. The positioning drive can drive the positioning strip to move back and forth along the Y-axis direction.

[0012] Optionally, a loading station is further included, which is located at the feed end of the first processing station, and the front conveying section extends to the loading station.

[0013] Optionally, the first processing station further includes a shield breaking station, a shield flipping station, a shield thinning station and a shield twisting station, which are arranged between the skin stripping station and the heat shrink tubing station.

[0014] Optionally, a reflux component is further included, which can transfer the fixture located at the unloading station to the head end of the front conveying section.

[0015] The working principle of the high-precision terminal crimping production line for arranging wires provided by the embodiment of the present invention is as follows: (1) putting on heat shrink tubing, the jig with the arranging wire fixed thereon passes through the front conveying section and sequentially passes through the outer skin stripping station and the heat shrink tubing putting station; (2) stripping the core skin, the arranging wire passes through the core skin stripping station at the end of the front conveying section to expose the core wire; (3) the jig is transferred for the first time, the X-axis driving member drives the middle conveying section to move toward one end close to the front conveying section until it docks with the end of the front conveying section, and the jig with the arranging wire fixed thereon flows into the middle conveying section; (4) crimping Terminal, first the Y-axis drive drives the middle conveying section and drives the jig to move to the end close to the terminal punching station, then the X-axis drive drives the middle conveying section and drives several strands of core wire on the jig to perform the terminal crimping process in sequence along the X-axis direction; (5) Secondary transfer of the jig, the X-axis drive drives the middle conveying section to move to the end close to the rear conveying section until it docks with the end of the rear conveying section, and the jig with the cable fixed flows into the rear conveying section; (6) Unloading, the jig with the cable fixed moves to the unloading station through the rear conveying section.

[0016] The above one or more technical solutions in the high-precision terminal crimping production line for cable arrangement provided by the embodiment of the present invention have at least one of the following technical effects: Compared with the existing technology, the present application uses three conveying sections to drive the jigs to process the wires at the corresponding workstations respectively. The middle conveying section provides the cable arrangement with a number of movements corresponding to the number of its core wires through an independent driving part, thereby removing the restriction that the processing rhythm on the same flow line needs to be unified; the three conveying sections use splicing docking to realize the transfer of jigs, eliminating the manual loading and unloading work between adjacent workstations, and realizing fully automated processing of the cable arrangement, thereby reducing personnel input costs and improving the production efficiency of the cable arrangement. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 This is a schematic structural diagram of a high-precision terminal crimping production line for cable routing provided by an embodiment of the present invention.

[0019] Figure 2 This is a structural schematic diagram of the hidden frame assembly of the cable high-precision terminal crimping production line provided by an embodiment of the present invention.

[0020] Figure 3 A schematic structural diagram of a conveying assembly provided in an embodiment of the present invention.

[0021] Figure 4 A schematic structural diagram of a feeding and printing assembly provided in an embodiment of the present invention.

[0022] Among them, the reference numerals in the figures are:

[0023] 1—Conveying assembly 11—Front conveying section 111—First track

[0024] 112 - first chute 113 - first gap 12 - rear conveying section

[0025] 121—third track 122—third chute 123—third gap

[0026] 13—first material shifting rod 131—first material shifting block 14—first driving member

[0027] 2—First processing station 21—Skinning station 22—Shielding and breaking station

[0028] 23—Shield flipping station 24—Shield thinning station 25—Shield tightening station

[0029] 26-heat shrink tubing station 27-loading station 3-second processing station

[0030] 31 - Stripping station 32 - Terminal punching station 33 - Cutting station

[0031] 331 - First Robot 332 - Second Robot 4 - Fixture

[0032] 41—base 42—top cover 5—feeding assembly

[0033] 51—middle conveying section 511—second track 512—second chute

[0034] 513—Second gap 52—X-axis driving member 53—Y-axis driving member

[0035] 54—Buffer seat 541—Lower seat body 542—Upper seat body

[0036] 543—Elastic device 544—Overhead guide rail 545—Z-axis slider

[0037] 546 - Assembly plate 547 - Positioning insert 548 - Positioning drive

[0038] 6—Reflux component 61—Third manipulator 62—Conveyor belt. DETAILED DESCRIPTION

[0039] The following describes embodiments of the present invention in detail, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0040] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.

[0041] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0042] In the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.

[0043] In one embodiment of the present invention, Figures 1 to 4As shown, a high-precision terminal crimping production line for a flat cable is provided, comprising a conveying component 1, a first processing station 2, a second processing station 3, and a plurality of jigs 4 capable of fixing wires, wherein the first processing station 2 comprises a skinning station 21 and a heat shrink tube sleeve station 26 arranged along the X-axis direction, the second processing station 3 comprises a core skinning station 31 and a terminal crimping station 32 arranged along the X-axis direction, and further comprises a feeding and crimping component 5, the conveying component 1 comprises a front conveying section 11 and a rear conveying section 12, the front conveying section 11 can drive the jig 4 to sequentially pass through the skinning station 21, the heat shrink tube sleeve station 26, and the core skinning station 31, the second processing station 3 also comprises a The unloading station 33 is at the rear end of the terminal punching station 32, and the rear conveying section 12 is located next to the unloading station 33. The feeding assembly 5 includes a middle conveying section 51, an X-axis driving member 52 and a Y-axis driving member 53. The middle conveying section 51 is located next to the terminal punching station 32. The X-axis driving member 52 can drive the middle conveying section 51 to move in the X-axis direction, and dock with the front conveying section 11 or the rear conveying section 12, and drive the jig 4 to move relative to the terminal punching station 32. The Y-axis driving member 53 can drive the middle conveying section 51 to move in the Y-axis direction, and drive the jig 4 to move relative to the terminal punching station 32. The working principle of the embodiment of the present invention is as follows: (1) the heat shrink tube is applied, and the fixture 4 with the cable is fixed passes through the front conveying section 11 and sequentially passes through the outer skin stripping station 21 and the heat shrink tube application station 26; (2) the core skin is stripped, and the cable is exposed through the core skin stripping station 31 at the end of the front conveying section 11; (3) the fixture 4 is transferred for the first time, and the X-axis driving member 52 drives the middle conveying section 51 to move toward one end close to the front conveying section 11 until it docks with the end of the front conveying section 11, and the fixture 4 with the cable fixed flows into the middle conveying section 51; (4) the terminal is crimped, and the Y-axis driving member 52 first drives the middle conveying section 51 to move toward the end close to the front conveying section 11 until it docks with the end of the front conveying section 11, and the fixture 4 with the cable fixed flows into the middle conveying section 51; 3. The middle conveying section 51 drives the jig 4 to move toward one end near the terminal crimping station 32. Then, the X-axis driving member 52 drives the middle conveying section 51 and drives the several strands of core wire on the jig 4 to perform the terminal crimping process in sequence along the X-axis direction. (5) The jig 4 is transferred for the second time. The X-axis driving member 52 drives the middle conveying section 51 to move toward one end near the rear conveying section 12 until it docks with the end of the rear conveying section 12. The jig 4 with the wire arrangement fixed thereon flows into the rear conveying section 12. (6) Unloading. The jig 4 with the wire arrangement fixed thereon moves to the unloading station 33 through the rear conveying section 12. The three conveying sections are used to drive the jig 4 to process the wire at the corresponding stations. The middle conveying section 51 provides the wire arrangement with a number of movements corresponding to the number of its core wires through an independent driving member, thereby eliminating the need for a unified processing rhythm on the same flow line. The three conveying sections use splicing docking to realize the transfer of the jig 4, eliminating the manual loading and unloading work between adjacent stations, realizing fully automated processing of the wire arrangement, thereby reducing personnel input costs and improving the production efficiency of the wire arrangement.Specifically, it also includes a first frame assembly and a second frame assembly. The first frame assembly includes a frame structure for supporting each station of the first processing station 2, and a protective cover on the frame structure. Each station is located in the inner cavity of the protective cover. The second frame assembly is used to install the second processing station 3, and its structure and function are the same as those of the first frame assembly, so it is not repeated here. Further, the fixture 4 includes a base 41 and a top cover 42. The bottom of the base 41 is convexly provided with a first slide groove 112, a second slide groove 512 and a third slide groove 122. Slide, the top of the base 41 is provided with a wire groove for installing the cable; one side of the top cover 42 is hinged to the base 41, and a torsion spring is provided on the hinge. The torsion spring acts on the top cover 42 and can continuously provide an elastic force for opening the fixture 4. A magnet A is provided on the other side of the top cover 42, and a magnet B is provided on the base 41 that is magnetically matched with the magnet A. Magnet A and magnet B can continuously provide a magnetic force for closing the fixture 4; further, it also includes a limit component provided at the first processing station 2, and the limit component includes a suspension frame, a height limit structure and a pressing structure The height limiting structure and the pressing structure are respectively suspended above the front conveying section 11 by a suspension bracket. The height limiting structure includes a height limiting plate, a metal bumper hinged at the bottom end of the height limiting plate, and a metal proximity switch provided on the height limiting plate. The bottom end of the metal bumper is suspended above the front conveying section 11, and the suspended height is the height of the fixture 4 in the closed state. When the fixture 4 is in the open state, the top cover 42 contacts the metal bumper and drives the metal bumper to swing relative to the height limiting plate. The metal proximity switch is used to monitor the top of the metal bumper. When the metal bumper swings When the metal proximity switch does not detect the metal collision block, an external buzzer or alarm light is used to alarm, so as to feed back the information that the fixture 4 is not closed to the user. The clamping structure includes a cylinder hung upside down on the suspension frame, and a clamping block fixed to the end of the cylinder push rod. The top cover 42 is provided with a through hole for the clamping block to pass through. When the fixture 4 moves to the work station on the corresponding side, the cylinder drives the clamping block to press down, and the free end of the clamping block passes through the through hole, and its end clamps the wire in the wire trough, thereby avoiding axial displacement of the wire during processing.

[0044] In one embodiment of the present invention, Figure 3As shown, the front conveying section 11 includes a pair of first rails 111, and the inner sides of the pair of first rails 111 are respectively provided with first slide grooves 112, the first slide grooves 112 extend along the X-axis direction, and the end portions thereof form first notches 113 on the first rails 111; the middle conveying section 51 includes a pair of second rails 511, and the inner sides of the pair of second rails 511 are respectively provided with second slide grooves 512, the second slide grooves 512 extend along the X-axis direction, and the end portions thereof form second notches 513 on the second rails 511; the rear conveying end portion includes a pair of third rails 121, and the inner sides of the pair of third rails 121 are respectively provided with third slide grooves 122, the third slide grooves 123 and the third slide grooves 124. 22 extends along the X-axis direction, and the end portion forms a third notch 123 on the third rail 121; when the middle conveying section 51 slides toward the end close to the front conveying section 11, until the second notch 513 docks with the first notch 113, thereby connecting the first slide groove 112 and the second slide groove 512; the bottom of the fixture 4 is provided with a slider that slides with the first slide groove 112, the second slide groove 512 and the third slide groove 122; when the middle conveying section 51 slides toward the end close to the rear conveying section 12, until the second notch 513 docks with the third notch 123, thereby connecting the second slide groove 512 and the third slide groove 122. Specifically, the first rail 111, the second rail 511 and the third rail 121 are strip-shaped bodies extending along the X-axis direction. By moving the second rail 511, its second notch 513 is docked with the first notch 113 or the third notch 123, and then the second slide 512 is connected with the first slide 112 or the second slide 512. In the connected state, the jig 4 is switched to another rail through the slide bar on the base 41 to realize the loading and unloading of wire between adjacent processing stations.

[0045] In one embodiment of the present invention, Figure 3As shown, the front conveying section 11 also includes a first material removal rod 13 and a first driving member 14 located between a pair of first rails 111. The first material removal rod 13 is provided with a plurality of first material removal blocks 131 along the X-axis direction. The first material removal blocks 131 act on the bottom of the jig 4 and can provide the jig 4 with a pushing force for sliding in the X-axis direction. The first driving member 14 is transmission-connected to the first material removal rod 13 and can drive the first material removal rod 13 to move back and forth in the X-axis direction. When the first material removal rod 13 slides toward one end close to the second rail 511, the end can extend between the pair of second rails 511 and push the jig 4 into the second slide groove 512. Specifically, it also includes a plurality of first support seats arranged along the X-axis direction, a first connecting plate corresponding to a pair of first rails 111 is provided on the top of the support base 41, a first avoidance slot is reserved between the pair of first connecting plates for avoiding the first material removal rod 13, the first driving member 14 includes a first servo motor, a first screw rod, and a first screw rod slider, the first servo motor is arranged on the support seat, the output spindle is connected to the first screw rod transmission, the first screw rod drives the first material removal rod 13 to realize a linear reciprocating movement in the X-axis direction through the screw rod slider, further, the first avoidance slot is provided in the first guide seat, the first material removal rod 13 and the first guide seat sliding cooperation, which is conducive to improving the reciprocating sliding of the first material removal rod 13 In order to ensure the stability of the material, the first material shifting block 131 includes a fixed seat fixed on the first material shifting rod 13, a swinging block hinged to the fixed seat, a spring is provided between the free end of the swinging block and the fixed seat, the front end of the swinging block is a top plane, and the rear end is a guide inclined surface. When the first material shifting block 131 slides forward, the spring provides an elastic force for the free end of the swinging block, so that the top plane of the free end of the swinging block can press against the jig 4, and cooperate with the first driving member 14 to push the jig 4 forward. When the first material shifting block 131 slides backward, the jig 4 acts on the guide inclined surface of the swinging block. At this time, the spring is compressed, and the guide inclined surface is used to cooperate with the reverse drive of the first driving member 14 to realize the reset of the material shifting block.

[0046] In one embodiment of the present invention, Figure 3As shown, the rear conveying section 12 also includes a third material removal rod and a third driving member located between the pair of third rails 121. The third material removal rod is provided with a plurality of third material removal blocks along the X-axis direction. The third material removal blocks act on the bottom of the jig 4 and can provide the jig 4 with a pushing and resisting force for sliding in the X-axis direction. The third driving member is transmission-connected to the third material removal rod and can drive the third material removal rod to move back and forth in the X-axis direction. When the third material removal rod slides toward one end close to the second rail 511, the end can extend between the pair of second rails 511 and push the jig 4 into the third chute 122. The structure and working principle of the rear conveying section 12 of this embodiment are the same as those of the front conveying section 11, so they will not be described in detail here.

[0047] In one embodiment of the present invention, Figure 4 As shown, the feeding assembly 5 also includes a buffer seat 54, and the buffer seat 54 includes a lower seat body 541 and an upper seat body 542. An elastic device 543 is provided between the lower seat body 541 and the lower seat body 541, and the elastic device 543 acts on the upper seat body 542 and can continuously provide elastic supporting force in the Z-axis direction. The middle conveying section 51 is provided at the top of the upper seat body 542; the X-axis driving component 52 includes a linear module and a linear slide, and the Y-axis driving component 53 includes a cylinder. The bottom of the lower seat body 541 is slidably connected to the linear slide in the Y-axis direction, and the piston rod of the cylinder is transmission-connected to the bottom of the lower seat body 541. Specifically, the four corners of the lower seat 541 are respectively provided with guide pillars, and the elastic device 543 is a spring sleeved on the guide pillar. The bottom end of the spring is against the lower seat 541, and the top end is against the upper seat 542. The terminal punching station 32 includes a crimping module and a linkage module that is pressed down synchronously with the crimping module. The crimping module includes an upper die that acts on the terminal and a lower die that acts on the core wire. The linkage module includes a pressure rod fixed to the upper die and a pressure block provided at the bottom end of the pressure rod. When the crimping module is crimped, the pressure block is driven to be pressed down synchronously. Acting on the jig 4, the core wire of the wire moves synchronously in the Z-axis direction, and is pressed down through synchronous linkage. Since the jig 4 does not provide a fixing function for the wire arrangement, when crimping the terminal, the tool of the upper mold needs to cut off the connection between the terminal and its material strip and crimp it on the core wire. Therefore, this action requires a crimping stroke in the Z-axis direction. This embodiment uses a buffer seat and a linkage module connected to the upper mold to drive the jig 4 to descend synchronously, avoiding wire breakage due to excessive crimping stroke (Z-axis direction), which is beneficial to improving product production quality.

[0048] In one embodiment of the present invention, Figure 4As shown, it also includes an overhead guide rail 544, and a Z-axis slider 545 is provided on the lower seat 541. The inner side of the overhead guide rail 544 is slidably connected to the Z-axis slider 545, and the bottom end of the outer side of the overhead guide rail 544 is fixedly connected to the upper seat 542, and the top end is connected to the assembly plate 546, and the middle conveying section 51 is provided on the assembly plate 546. Specifically, the overhead guide rails 544 are arranged in a vertical direction and are provided in pair. A space is provided between the pair of overhead guide rails 544 for the first material shifting rod 13 or the second material shifting rod to penetrate or pull out, so as to achieve the effect of transferring the jig 4 located on the front conveying section 11 to the middle conveying section 51 through the first material shifting rod 13 or transferring the jig 4 located on the middle conveying section 51 to the rear conveying section 12 through the second material shifting rod. The overhead guide rails 544 are connected and fixed to the upper seat 542 and the assembly plate 546 by screws, and the upper seat 542 is further ensured to slide downward smoothly when the crimping work is in progress.

[0049] In one embodiment of the present invention, Figure 4 As shown, it also includes a positioning assembly, which includes a positioning card seat and a positioning drive 548 provided on the assembly plate 546. The jig 4 is provided with a pair of positioning grooves at the end away from the terminal crimping station 32. The fixed end of the positioning card seat is transmission-connected to the positioning drive 548, and the free end is provided with a positioning insert 547 corresponding to the positioning groove. The positioning drive 548 can drive the positioning insert 547 to move back and forth along the Y-axis. Specifically, the positioning drive 548 is a cylinder provided on the assembly plate 546. The push rod of the cylinder is fixedly connected to the positioning card seat. Positioning inserts 547 are respectively extended on both sides of the positioning card seat toward the end close to the jig 4. When crimping the terminal, the cylinder drives the pair of positioning inserts 547 to move toward the end close to the jig 4 until they are plugged into the positioning groove at the bottom of the jig 4, thereby preventing the jig 4 from sliding relative to the middle conveying section 51 during the crimping process, which is beneficial to improving the processing accuracy.

[0050] In one embodiment of the present invention, Figures 1-2 As shown, it also includes a loading station 27, which is located at the feed end of the first processing station 2, and the front conveying section 11 extends to the loading station 27. Specifically, the loading station 27 includes a loading platform located at the end of the first processing station 2 away from the second processing station 3, and the front conveying section 11 extends to the end close to the loading platform. The material handler needs to place the cable to be processed into the cable groove of the fixture 4 on the operating side of the loading platform and close the fixture 4; further, the top of the loading platform is also provided with an end alignment plate, which is located next to the front conveying section 11 and acts on the end of the cable to provide a reference for placing the material and the cable.

[0051] In one embodiment of the present invention, Figure 2As shown, the first processing station 2 further includes a shield breaking station 22 , a shield flipping station 23 , a shield thinning station 24 and a shield twisting station 25 , which are arranged between the skinning station 21 and the heat shrink tubing station 26 . Specifically, the first processing station 2 includes a skinning station 21, a shield breaking station 22, a shield flipping station 23, a shield thinning station 24, a shield twisting station 25, and a heat shrink tubing station 26, which are arranged in sequence along the X-axis direction; the skinning station 21 includes a cutter assembly acting on the outer skin of the cable, and a pneumatic finger driving the cutter assembly to open and close, so that the shield of the cable is exposed; the shield breaking station 22 includes a steel brush roller acting on the shield, and a motor driving the steel brush roller to rotate, so that the exposed shield can be broken up; the shield flipping station 23 includes a brush roller acting on the shield, a motor driving the brush roller to rotate, and a linear module driving the brush roller up and down, and by lifting the brush roller, the brush roller acts on the loose shield and flips it up uniformly; the shield thinning station 24 includes a blade assembly acting on the shield, and a cylinder driving the blade assembly to open and close, and the blade end of the blade assembly is provided with a plurality of spaced teeth , when closed, it can reduce the number of strands of the shield, making it easier to put on the heat shrink tube; the shield twisting station 25 includes a pair of clamping blocks, pneumatic fingers that drive a pair of clamping blocks to open and close, and a rotating cylinder that drives the pneumatic fingers to rotate. The pneumatic fingers drive a pair of clamping blocks to close and clamp the shield, and the rotating cylinder drives the pair of clamping blocks to rotate by driving the pneumatic fingers to rotate, thereby achieving the effect of shield twisting. After twisting, the shield is in the shape of a single strand; the heat shrink tube sleeve station 26 includes an upper clamp for clamping and fixing the heat shrink tube, a lower clamp for clamping and fixing the shield, a linear module that drives the upper clamp and the lower clamp to move toward each other, scissors for cutting the heat shrink tube, and a baking component. The heat shrink tube is put on by the opposite movement of the upper clamp and the lower clamp. The baking component has a heating tube and a cylinder that drives the heating tube to move up and down. When the heating tube moves toward one end close to the wire, it can be covered on the shield with the heat shrink tube, and the heat shrink tube is fixed by heating. The core peeling station 31, the terminal punching station 32, and the blanking station 33 of the second processing station 3 are arranged in sequence along the X-axis direction. The core peeling station 31 includes a cutter assembly acting on the core skin and a pneumatic finger driving the cutting assembly to open and close, which can trim the chip and expose the core wire. The terminal punching station 32 includes a crimping module and a linkage module that presses down synchronously with the crimping module. The crimping module includes an upper mold acting on the terminal, a lower mold acting on the core wire, and a lifting drive that drives the upper mold and the lower mold to open and close. The mold has a blade that acts on the terminal material strip, and the lower mold has acupuncture points that match the single core wire. The X-axis drive part 52 is located in a segmented manner to drive each core wire into or out of the aforementioned acupuncture points. The unloading station 33 includes a first manipulator 331 that opens the top cover 42 of the fixture 4, a second manipulator 332 that clamps and fixes the cable, and a linear module that drives the second manipulator 332 to move along the X-axis direction. The second manipulator 332 moves the processed cable out of the second processing station 3 by moving in the X-axis direction.

[0052] In one embodiment of the present invention, Figure 2 As shown, the apparatus further includes a reflux assembly 6 capable of transferring the jig 4 located at the unloading station 33 to the head end of the front conveying section 11. Specifically, the reflux assembly 6 includes a third manipulator 61 and a conveyor belt 62 that runs in the opposite direction of the conveying direction of the conveying assembly 1. The third manipulator 61 is located at the rear end of the rear conveying section 12 and is capable of clamping and acting on the jig 4 and transferring the jig 4 to the conveyor belt 62. The other end of the conveyor belt 62 extends toward an end near the loading station 27, thereby returning the empty jig 4 to the loading station 27.

[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A high-precision crimping production line for cable terminals, comprising a conveyor assembly, a first processing station, a second processing station, and several fixtures capable of securing the wires. The first processing station includes a wire stripping station and a heat shrink tubing station arranged along the X-axis. The second processing station includes a wire stripping station and a terminal crimping station arranged along the X-axis. The production line is characterized by: It also includes a feeding and punching component, the feeding component includes a front feeding section and a rear feeding section, the front feeding section can drive the jig to pass through the outer skin stripping station, the heat shrink tube sleeve station, and the core skin stripping station in sequence, the second processing station also includes a blanking station located at the rear end of the terminal punching station, the rear feeding section is located next to the blanking station, the feeding and punching component includes a middle feeding section, an X-axis driving member and a Y-axis driving member, the middle feeding section is located next to the terminal punching station, the X-axis driving member can drive the middle feeding section to move in the X-axis direction, and dock with the front feeding section or the rear feeding section, and drive the jig to move relative to the terminal punching station, the Y-axis driving member can drive the middle feeding section to move in the Y-axis direction, and drive the jig to move relative to the terminal punching station.

2. The high-precision terminal crimping production line for cable arrangement according to claim 1, characterized in that: The front conveying section includes a pair of first rails, and the inner sides of the pair of first rails are respectively provided with a first slide groove, the first slide groove extends along the X-axis direction, and the end portion forms a first notch on the first rail; the middle conveying section includes a pair of second rails, the inner sides of the pair of second rails are respectively provided with a second slide groove, the second slide groove extends along the X-axis direction, and the end portion forms a second notch on the second rail; the rear conveying end portion includes a pair of third rails, the inner sides of the pair of third rails are respectively provided with a third slide groove, the third slide groove extends along the X-axis direction, and the end portion forms a third notch on the third rail; when the middle conveying section slides toward one end close to the front conveying section until the second notch is docked with the first notch, thereby connecting the first slide groove and the second slide groove; the bottom of the fixture is provided with a slider that slidably cooperates with the first slide groove, the second slide groove and the third slide groove; when the middle conveying section slides toward one end close to the rear conveying section until the second notch is docked with the third notch, thereby connecting the second slide groove and the third slide groove.

3. The high-precision terminal crimping production line for cable arrangement according to claim 2, characterized in that: The front conveying section also includes a first material stripping rod and a first driving member located between a pair of first rails. The first material stripping rod is provided with a plurality of first material stripping blocks along the X-axis direction. The first material stripping blocks act on the bottom of the jig and can provide a pushing and resisting force for the jig to slide in the X-axis direction. The first driving member is transmission-connected to the first material stripping rod and can drive the first material stripping rod to move back and forth in the X-axis direction. When the first material stripping rod slides toward one end close to the second rail, the end can extend between the pair of second rails and push the jig into the second slide groove.

4. The high-precision terminal crimping production line for cable arrangement according to claim 2, characterized in that: The rear conveying section also includes a third material stripper rod and a third driving member located between a pair of the third rails. The third material stripper rod is provided with a plurality of third material stripper blocks along the X-axis direction. The third material stripper blocks act on the bottom of the jig and can provide a pushing and resisting force for the jig to slide in the X-axis direction. The third driving member is transmission-connected to the third material stripper rod and can drive the third material stripper rod to move back and forth in the X-axis direction. When the third material stripper rod slides toward one end close to the second rail, the end can extend between the pair of second rails and push the jig into the third slide groove.

5. The high-precision terminal crimping production line for cable arrangement according to claim 1, characterized in that: The feeding assembly also includes a buffer seat, which includes a lower seat and an upper seat. An elastic device is provided between the lower seat and the upper seat. The elastic device acts on the upper seat and can continuously provide elastic supporting force in the Z-axis direction. The middle conveying section is provided at the top of the upper seat; the X-axis driving component includes a linear module and a linear slide, and the Y-axis driving component includes a cylinder. The bottom of the lower seat is slidably connected to the linear slide in the Y-axis direction, and the piston rod of the cylinder is transmission-connected to the bottom of the lower seat.

6. The high-precision terminal crimping production line for cable arrangement according to claim 5, characterized in that: It also includes an overhead guide rail, a Z-axis slider is provided on the lower seat, the inner side of the overhead guide rail is slidably connected to the Z-axis slider, the bottom end of the outer side of the overhead guide rail is fixedly connected to the upper seat, and the top end is connected to an assembly plate, and the middle conveying section is provided on the assembly plate.

7. The high-precision terminal crimping production line for cable arrangement according to claim 6, characterized in that: It also includes a positioning component, which includes a positioning card holder and a positioning drive provided on the assembly plate. The jig is provided with a pair of positioning grooves at one end away from the terminal punching station. The fixed end of the positioning card holder is transmission-connected to the positioning drive, and the free end is provided with a positioning strip corresponding to the positioning groove. The positioning drive can drive the positioning strip to move back and forth along the Y-axis direction.

8. The high-precision terminal crimping production line for cable arrangement according to claim 1, characterized in that: It also includes a loading station, which is located at the feeding end of the first processing station, and the front conveying section extends to the loading station.

9. The high-precision terminal crimping production line for cable arrangement according to claim 1, characterized in that: The first processing station also includes a shield breaking station, a shield flipping station, a shield thinning station and a shield twisting station, which are arranged between the skin stripping station and the heat shrink tubing station.

10. The high-precision terminal crimping production line for cable arrangement according to claim 1, characterized in that: It also includes a reflux component, which can transfer the fixture located at the unloading station to the head end of the front conveying section.

Citation Information

Patent Citations

  • High-speed wire core wire processing and welding automatic solution production line

    CN119976223A