Integrated device for high-efficiency cleaning and impurity removal of fiber cloth
The integrated fiber cloth production unit combines cleaning, dewatering, air drying, and impurity removal functions, solving the problems of fragmented processes and resource waste in fiber cloth production, improving impurity removal efficiency and product quality, and simplifying maintenance procedures.
Patent Information
- Application Number
- CN202511005619.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-22
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2045-07-22
AI Technical Summary
Existing fiber cloth production facilities suffer from problems such as fragmented processes, serious resource waste, low impurity removal efficiency, unstable product quality, and inconvenient maintenance.
An integrated device was designed, which integrates the functions of washing, dewatering, air drying and impurity removal into one device. The guide roller and bucket structure realize the continuous and automated processing of fiber cloth. The water removal efficiency and airflow uniformity are improved by using a scraper and a baffle plate. The impurity removal chamber adopts a symmetrical conveyor belt and impurity removal shaft structure to achieve double-sided impurity removal, and the impurity removal scraper is automatically cleaned by a screw and movable scraper structure.
It achieves efficient cleaning and impurity removal of fiber cloth, improves process connection efficiency, reduces resource consumption, ensures the continuity of product surface quality and impurity removal effect, and simplifies the maintenance process.
Smart Images

Figure CN120505762B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of fiber cloth processing equipment technology, specifically to an integrated device for efficient cleaning and impurity removal of fiber cloth. Background Technology
[0002] In the field of fiber cloth production and processing, the technical deficiencies of traditional cleaning and impurity removal devices have long constrained the industry's development. Current technologies often employ independent process designs for fiber cloth processing, with cleaning, dewatering, drying, and impurity removal equipment scattered throughout. This results in large production line footprints and low process integration efficiency, failing to meet the demands of automated continuous production. Furthermore, traditional devices lack effective liquid recovery mechanisms during the cleaning process, leading to widespread cleaning fluid splashing. This not only wastes resources but also interferes with the stability of subsequent dewatering and drying processes.
[0003] Regarding the impurity removal function, existing equipment mostly adopts a single-sided impurity removal structure, which is difficult to completely remove lint and other impurities from both sides of the fiber cloth. Furthermore, it lacks a self-cleaning mechanism, allowing impurities to accumulate on the impurity removal components, leading to a decline in removal efficiency over time. In addition, improper airflow control during the drying process causes wrinkles in the fiber cloth due to airflow disturbances, severely affecting product surface quality. In terms of equipment maintenance, the replacement of vulnerable parts in traditional devices is inconvenient, and flawed sealing design leads to significant liquid leakage and dust diffusion problems, further increasing production and maintenance costs.
[0004] In response to the technical problems that urgently need to be solved in the existing technologies, such as the fragmentation of processes, serious waste of resources, low efficiency in impurity removal, unstable product quality and inconvenient maintenance, this invention proposes an integrated device for efficient cleaning and impurity removal of fiber cloth. Through functional integration design and structural innovation, it systematically solves the technical defects of traditional devices and provides the industry with a technical solution that combines high efficiency and reliability. Summary of the Invention
[0005] Technical problems to be solved: Existing technologies suffer from problems such as fragmented processes, serious waste of resources, low efficiency in impurity removal, unstable product quality, and inconvenient maintenance, which urgently need to be addressed.
[0006] Technical Solution: To achieve the above-mentioned objective, the present invention provides the following technical solution: an integrated device for high-efficiency cleaning and impurity removal of fiber cloth, the device comprising a washing chamber, a dewatering chamber, a drying area, and a impurity removal chamber. The dewatering chamber, drying area, and impurity removal chamber are located above the washing chamber, and the drying area is located between the dewatering chamber and the impurity removal chamber. A bucket is fixedly installed between the dewatering chamber, the drying area, and the washing chamber. The washing chamber is provided with two rows of symmetrical rolling brushes, and guide rollers are provided on both sides of the rolling brushes. A guide roller is movably installed in the dewatering chamber, and a limiting plate is fixedly installed on both sides of the guide roller. The dewatering chamber is provided with two symmetrical scrapers, the position of which is relative to the dewatering chamber. The top of the inner guide roller is on the same horizontal plane, the scraper is an arc-shaped plate, and an air baffle is provided on one side of the air drying area. Two fans are provided above and below the air baffle. The fans are fixed between the dewatering chamber and the impurity removal chamber by rods. On the other side of the air drying area, a rod is provided to fix the dewatering chamber and the impurity removal chamber in place. The impurity removal chamber is provided with two sets of conveyor belts and impurity removal shafts. Each set includes one conveyor belt and three impurity removal shafts. One set of conveyor belts is located above the impurity removal shafts, and the other set of impurity removal shafts is located above the conveyor belts. The positions between the conveyor belts and the impurity removal shafts and between the scraper are on the same horizontal plane. Two symmetrically distributed impurity guide plates are provided at the bottom of the impurity removal chamber. The impurity guide plates are inclined straight plates.
[0007] Furthermore, two guide rollers are installed on one side of the rolling brush. One guide roller is located above the cleaning chamber and below the guide plate, and is used to guide the external fiber cloth into the cleaning chamber. The bottom of the other guide roller is located between the two rows of rolling brushes, and is used to guide the fiber cloth in the cleaning chamber into the rolling brushes. The guide roller on the other side of the rolling brush is located on the same vertical plane as the guide roller in the dewatering chamber, and is used to guide the fiber cloth between the rolling brushes into the dewatering chamber.
[0008] Furthermore, the opening above the bucket covers the area below the movable connecting shaft and the bottom area of the drying chamber, and the opening below the bucket is located in the middle position above the cleaning chamber. The opening below the bucket is a straight strip.
[0009] Furthermore, a movable connecting shaft is fixedly installed on each side of the wiper blade. One side of the movable connecting shaft is movably installed on the water removal chamber, and a fixing block is fixedly installed between the other side of the movable connecting shaft and the wiper blade. A spring wire is provided between the water removal chamber and the fixing block, which is sleeved on the movable connecting shaft. The two ends of the spring wire are fixedly connected to the water removal chamber and the fixing block, respectively.
[0010] Furthermore, the ends of the two wiper blades that are close to each other are arc-shaped. In a static state, the spring wire between the fixed block and the water removal chamber will elastically close the two wiper blades together.
[0011] Furthermore, the width of the wind deflector near the outer side is greater than the width of the wind deflector near the inner side, and the position of the wind deflector near the inner side and the two wiper blades are on the same horizontal plane.
[0012] Furthermore, the two sides of the impurity removal shaft are movably mounted on the conveyor belt, and a decontamination wiping plate is movably mounted on each side of the impurity removal shaft. The decontamination wiping plate is fixedly mounted on the impurity removal bin, and four symmetrically arranged decontamination scrapers are fixedly mounted on the impurity removal shaft. The decontamination scrapers are provided with cutting edges on both sides and are arc-shaped.
[0013] Furthermore, the impurity removal shaft has an installation groove located between the impurity removal scrapers, and a lead screw is installed in the installation groove. One end of the lead screw is movably connected to the impurity removal shaft through a bearing, and the other end of the lead screw is connected to the built-in motor in the impurity removal shaft.
[0014] Furthermore, a movable scraper is movably mounted on the lead screw. The movable scraper has four scrapers arranged symmetrically at the center. The movable scraper is movably mounted in the mounting groove, the length of which is greater than the length of the lead screw. The scrapers on the movable scraper are arc-shaped and adapted to the impurity removal scraper.
[0015] Beneficial effects: Compared with the prior art, the present invention provides an integrated device for efficient cleaning and impurity removal of fiber cloth, which has the following beneficial effects:
[0016] 1. In this solution, the functions of cleaning, dewatering, drying and impurity removal are integrated into the same device through integrated design. Each compartment is arranged in a layered layout. The continuous and automated processing of the fiber cloth is achieved through the guide roller and the bucket structure, which greatly improves the efficiency of process connection. The bucket structure can not only prevent the cleaning liquid from splashing, but also realize the recycling of water and cleaning liquid, which significantly reduces resource consumption compared with traditional equipment.
[0017] 2. In this solution, the scraper in the dewatering chamber is elastically connected by spring wire, which can adapt to different thicknesses of fiber cloth and achieve efficient water removal; the baffle plate in the drying area works with the fan to form a uniform airflow field, avoiding wrinkles in the fiber cloth due to airflow disturbance and improving surface quality; the impurity removal chamber adopts a symmetrical conveyor belt and impurity removal shaft structure, which can simultaneously complete the double-sided impurity removal of the fiber cloth, and the screw and movable scraper structure built into the impurity removal shaft can automatically clean the impurity removal scraper, ensuring the continuity of impurity removal effect. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the main structure of the present invention;
[0019] Figure 2 This is a schematic diagram of the internal structure of the main body of the present invention;
[0020] Figure 3 This is a top view of the main structure of the present invention;
[0021] Figure 4 This is a front view schematic diagram of the internal structure of the main body of the present invention;
[0022] Figure 5 This is a schematic diagram of the wiper blade structure of the present invention;
[0023] Figure 6 This is a schematic diagram of the impurity removal wiper structure of the present invention;
[0024] Figure 7 This is a schematic diagram of the impurity removal shaft structure of the present invention;
[0025] Figure 8 This is a schematic diagram of the internal structure of the mounting slot of the present invention;
[0026] Figure 9 This is a schematic diagram of the movable scraper structure of the present invention;
[0027] Figure 10 This is a side view schematic diagram of the impurity removal bin structure of the present invention.
[0028] In the diagram: 10. Cleaning chamber; 11. Guide roller; 12. Limiting plate; 13. Rolling brush; 14. Tilting bucket; 20. Dewatering chamber; 21. Scraper; 22. Movable connecting shaft; 23. Fixing block; 24. Spring wire; 30. Air drying area; 31. Air baffle; 32. Fan; 40. Impurity removal chamber; 41. Conveyor belt; 42. Impurity removal rotating shaft; 43. Impurity removal wiping plate; 44. Impurity removal scraper; 45. Mounting groove; 46. Movable scraper; 47. Lead screw; 48. Guide plate. Detailed Implementation
[0029] To more clearly illustrate the overall concept of the present invention, a detailed description is provided below with reference to the accompanying drawings and examples.
[0030] In the description of this invention, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0032] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0033] In this invention, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "an embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that the specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0034] Please see Figures 1-10 This invention proposes an integrated device for efficient cleaning and impurity removal of fiber cloth. The main body of the device comprises four core functional areas: a cleaning chamber 10, a dehydration chamber 20, a drying chamber 30, and a impurity removal chamber 40. The dehydration chamber 20, the drying chamber 30, and the impurity removal chamber 40 are arranged horizontally and fixedly installed directly above the cleaning chamber 10, forming a three-dimensional structure with upper and lower layers. The drying chamber 30 is precisely located between the dehydration chamber 20 and the impurity removal chamber 40. The three are rigidly connected by a support frame to ensure the straightness and stability of the fiber cloth conveying path.
[0035] The dewatering chamber 20, the drying area 30, and the cleaning chamber 10 are connected and isolated by a bucket 14. The bucket 14 is made of stamped stainless steel sheet, with a rectangular opening at the top that precisely covers the area below the movable connecting shaft 22 and the entire bottom of the drying area 30. The opening dimensions are 500mm long × 300mm wide. The lower opening of the bucket 14 is a straight strip structure, 50mm wide, located at the geometric center above the cleaning chamber 10, and is fixed to the top frame of the cleaning chamber 10 by welding. This structure can both collect the water and cleaning fluid scraped by the scraper 21 and effectively prevent the cleaning fluid inside the cleaning chamber 10 from splashing onto the upper chamber.
[0036] Two rows of symmetrically distributed rolling brushes 13 are arranged inside the cleaning chamber 10. Each row of rolling brushes 13 has an axial length of 800mm, a diameter of 100mm, and nylon bristles with a length of 30mm. Four sets of guide rollers 11 are arranged on both sides of the rolling brushes 13. The guide roller 11 located at the top of the cleaning chamber 10 has its axis at a height of 1200mm from the bottom of the cleaning chamber 10 and is precisely positioned directly below the guide plate 48, used to guide the external fiber cloth into the cleaning chamber 10. The bottom roller surface of the other set of guide rollers 11 is 50mm below the center line connecting the two rows of rolling brushes 13, ensuring that the fiber cloth can accurately enter the cleaning area of the rolling brushes 13. The guide roller 11 on the other side of the rolling brushes 13 is located on the same vertical plane as the guide roller 11 in the dewatering chamber 20, with an axial deviation of no more than 2mm, ensuring the smooth transport of the fiber cloth.
[0037] Inside the dewatering chamber 20, a guide roller 11 is movably installed. Limiting plates 12 are fixedly installed at both ends of the guide roller 11's journals. The limiting plates 12 are circular steel plates with a diameter of 200mm, and their edges protrude 30mm above the roller surface, effectively preventing the fiber cloth from shifting during transport. Two symmetrical scraper blades 21 are installed inside the dewatering chamber 20. Their horizontal center planes are on the same horizontal plane as the top roller surface of the guide roller 11 (elevation difference ≤1mm). The scraper blades 21 are made of 5mm thick elastic rubber sheet in an arc shape with a radius of 150mm. Their two sides are connected to the side walls of the dewatering chamber 20 via movable connecting shafts 22.
[0038] The movable connecting shaft 22 has a diameter of 10mm. One end is movably mounted to the side wall of the dewatering chamber 20 via a bearing, and the other end is fixedly connected to the wiper blade 21 via a fixing block 23. The fixing block 23 is a cubic structure with a side length of 40mm. A spring wire 24 with a diameter of 2mm is fitted between the dewatering chamber 20 and the fixing block 23. The natural length of the spring wire 24 is 80mm, and both ends are fixed to the dewatering chamber 20 and the fixing block 23 respectively by bolts. The ends of the two wiper blades 21 that are close to each other are machined into arc surfaces. In the static state, the elastic force of the spring wire 24 makes the arc surfaces of the two wiper blades 21 fit tightly together, forming a closed state with a gap of ≤0.5mm.
[0039] A windbreak plate 31 is vertically installed on one side of the drying unit 30. The windbreak plate 31 has a trapezoidal cross-section design, with a width of 200mm at the outer end and 150mm at the inner end. The lower edge of its inner end is at the same elevation as the horizontal center plane between the two wiper blades 21 (error ≤1mm). Two fans 32 are installed above and below the windbreak plate 31. The fans 32 are axial flow fans, model T351, with an air volume of 2000m³ / h. They are fixed to the support frame between the dewatering chamber 20 and the impurity removal chamber 40 by L-shaped brackets. The angle between the air outlet of the fan 32 and the fiber cloth conveying surface is 45°. On the other side of the drying unit 30, the dewatering chamber 20 and the impurity removal chamber 40 are fixedly connected by two 20mm diameter connecting rods with a spacing of 600mm to ensure the structural stability of the drying unit 30.
[0040] The impurity removal chamber 40 is equipped with two sets of conveyor belts 41 and impurity removal shafts 42. Each set consists of one conveyor belt 41 and three impurity removal shafts 42. One set of conveyor belts 41 is located directly above the three impurity removal shafts 42, and the other set of three impurity removal shafts 42 is located directly above the conveyor belts 41, forming a symmetrical impurity removal structure. The conveyor belts 41 are made of polyurethane, with a thickness of 10mm and a width consistent with the fiber cloth (1000mm). The gap between the conveyor belts 41 and the impurity removal shafts 42 can be controlled within 1mm by adjusting bolts. This gap is at the same horizontal plane as the position of the scraper blade 21 (elevation difference ≤2mm).
[0041] The two ends of the impurity removal shaft 42 are movably mounted on the support frame of the conveyor belt 41 via bearings. The shaft diameter is 30mm and the length is 1050mm. A cleaning blade 43 is movably mounted on each side of the impurity removal shaft 42. The cleaning blade 43 is a 2mm thick felt sheet, fixedly installed on the inner wall of the impurity removal chamber 40, with a contact pressure of 0.5N / cm² with the surface of the impurity removal shaft 42. Four symmetrically arranged impurity removal scrapers 44 are fixedly mounted on the impurity removal shaft 42. The scrapers 44 are made of stainless steel with a hardness of HRC55, machined into an arc shape with a radius of 80mm, and have cutting edges on both sides with a cutting edge angle of 30° and a cutting edge width of 1mm.
[0042] A mounting groove 45 is provided on the shaft body of the impurity removal rotating shaft 42 located between the impurity removal scrapers 44. The mounting groove 45 is a rectangular groove with a length of 400mm and a width of 50mm. A lead screw 47 is installed in the mounting groove 45. The lead screw 47 has a diameter of 12mm and a thread pitch of 5mm. One end is movably connected to the impurity removal rotating shaft 42 via a deep groove ball bearing, and the other end is connected to the output shaft of a micro motor (power of 20W) installed inside the impurity removal rotating shaft 42. A movable scraper 46 is movably mounted on the lead screw 47. The movable scraper 46 consists of four scrapers arranged symmetrically at the center. Each scraper has an arc-shaped structure adapted to the impurity removal scrapers 44. The scraper is 5mm thick and made of engineering plastic. The length of the mounting groove 45 (400mm) is greater than the effective thread length of the lead screw 47 (350mm) to ensure the travel of the movable scraper 46. Two symmetrically distributed guide plates 48 are welded to the bottom of the impurity bin 40. The guide plates 48 are inclined straight plates with an inclination angle of 45°, a plate width of 200mm, and a length of 500mm. The bottom outlet is connected to the impurity collection box.
[0043] The fiber cloth (1000mm wide) to be processed is guided from outside the device into the cleaning chamber 10 via guide roller 11. The rotation speed of guide roller 11 is controlled by a variable frequency motor, with an initial speed set at 5m / min to ensure smooth feeding of the fiber cloth. After passing through guide roller 11, the fiber cloth passes downwards through it. The axis height of guide roller 11 is designed to ensure that the fiber cloth accurately enters the cleaning area between two rows of rolling brushes 13. The rolling brushes 13 are driven by a three-phase asynchronous motor at a speed of 150r / min. The two rows of rolling brushes 13 rotate in opposite directions, creating a clamping and cleaning effect on the fiber cloth.
[0044] Cleaning chamber 10 is filled with cleaning solution (a mixture of water and neutral detergent, 5% concentration), with the liquid level controlled to be 50mm above the axis of the rolling brushes 13. As the fabric passes through the two rows of rolling brushes 13, the bristles (Shore 50A hardness) of the brushes 13 make full contact with the fabric surface, generating mechanical friction during rotation. This, combined with the chemical action of the cleaning solution, achieves simultaneous cleaning of both sides of the fabric. During cleaning, the rotation direction of the rolling brushes 13 is opposite to the fabric conveying direction, enhancing the cleaning effect.
[0045] The cleaned fabric enters the dewatering chamber 20 under the guidance of the guide roller 11, where the conveying angle is first adjusted. Since the wiper blades 21 are connected to the dewatering chamber 20 via the movable connecting shaft 22 and spring wire 24, when the fabric passes between the two wiper blades 21, the elastic force generated by the spring wire 24 (elasticity coefficient 2N / mm) causes the wiper blades 21 to automatically clamp the fabric. The clamping force is automatically adjusted according to the thickness of the fabric. The arc-shaped design of the wiper blades 21 fits tightly against the surface of the fabric, ensuring effective water removal.
[0046] The water and cleaning fluid scraped off by the scraper 21 slides down the curved surface to the upper opening of the bucket 14. Through the guiding effect of the bucket 14, it flows back into the cleaning chamber 10 through the lower straight opening. This recycling system achieves a recovery rate of over 90%, realizing resource recycling. The structure of the bucket 14 also effectively prevents cleaning fluid from splashing inside the cleaning chamber 10, ensuring a dry environment for the dewatering chamber 20 and the drying area 30.
[0047] After dehydration, the fabric enters the drying section 30. At this time, the four fans 32 on both the upper and lower sides start simultaneously, with the air speed set to 10 m / s. The trapezoidal cross-section of the baffle plate 31 creates a gradually changing airflow channel. The narrow end near the inner side is flush with the horizontal center plane of the wiper plate 21, ensuring that the airflow is evenly distributed across the fabric surface and preventing wrinkles caused by airflow disturbance. The drying section 30 has a processing length of 2000 mm. When the fabric passes through at a speed of 5 m / min, the drying time is approximately 24 seconds, reducing the fabric's moisture content from 60% to below 5%.
[0048] The dried fabric enters the impurity removal chamber 40. It first passes through the gap between the upper conveyor belt 41 and the three lower impurity removal shafts 42, and then through the gap between the lower conveyor belt 41 and the three upper impurity removal shafts 42, achieving impurity removal on both sides. The conveyor belt 41 operates at the same speed as the fabric (5 m / min), the impurity removal shafts 42 rotate at 300 r / min, and the impurity removal scraper 44 contacts the fabric surface at a pressure of 1 N / cm², effectively removing lint, dust, and other impurities from the fabric surface.
[0049] A miniature motor (20W) inside the impurity removal shaft 42 drives the lead screw 47 to rotate at a speed of 5 r / min, causing the movable scraper 46 to reciprocate along the lead screw 47 (stroke 350mm). The arc-shaped scraper of the movable scraper 46 fits against the inner surface of the impurity removal scraper 44, pushing the impurities attached to the scraper 44 to both sides. When the movable scraper 46 moves to both ends of the impurity removal shaft 42, it contacts the fixedly installed impurity removal wiping plate 43. The impurity removal wiping plate 43 wipes away the impurities on the movable scraper 46, and the impurities fall onto the guide plate 48 under gravity and slide into the collection box along the inclined plate. This self-cleaning system runs a cycle every 10 minutes to ensure the continuous and efficient operation of the impurity removal scraper 44.
[0050] The guide plate 48 (tilted at a 45° angle) at the bottom of the impurity removal bin 40 guides falling impurities to the outlet. A removable collection box is installed at the outlet for easy periodic cleaning. Sealing strips are installed at the joints of the various bins to prevent liquid leakage and dust diffusion. The rolling brush 13, squeegee 21, impurity removal scraper 44, and other vulnerable parts adopt a quick-release structure, with a replacement time of ≤15 minutes, making maintenance convenient.
[0051] The operating parameters are as follows: During the cleaning stage, the rotating brush 13 rotates at 150 r / min, the cleaning solution concentration is 5%, and the fiber cloth conveying speed is 5 m / min; During the dewatering stage, the squeegee 21 clamps with a force of 10 N, and the spring wire 24 preloads with a tension of 10 mm; During the drying stage, the fan 32 has a wind speed of 10 m / s and a drying time of 24 seconds; During the impurity removal stage, the impurity removal shaft 42 rotates at 300 r / min, and the gap between the conveyor belt 41 and the impurity removal shaft 42 is 2 mm.
[0052] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the scope of protection of this invention.
Claims
1. An integrated device for high-efficiency cleaning and impurity removal of fiber cloth, characterized in that: The device includes a cleaning chamber (10), a dewatering chamber (20), a drying area (30), and a waste removal chamber (40). The dewatering chamber (20), the drying area (30), and the waste removal chamber (40) are located above the cleaning chamber (10). The drying area (30) is located between the dewatering chamber (20) and the waste removal chamber (40). A bucket (14) is fixedly installed between the dewatering chamber (20), the drying area (30), and the cleaning chamber (10). The cleaning chamber (10) has two rows of... A rolling brush (13) is provided on both sides of the rolling brush (13). A guide roller (11) is movably installed in the dewatering chamber (20). A limiting plate (12) is fixedly installed on both sides of the guide roller (11). Two symmetrical scraper blades (21) are provided in the dewatering chamber (20). The position between the two scraper blades (21) is at the same level as the top of the guide roller (11) in the dewatering chamber (20). 21) is an arc-shaped plate. One side of the drying area (30) is provided with a baffle plate (31). Two fans (32) are provided above and below the baffle plate (31). The fans (32) are fixed between the dewatering chamber (20) and the impurity removal chamber (40) by rods. The other side of the drying area (30) is provided with a rod to fix the dewatering chamber (20) and the impurity removal chamber (40) together. The impurity removal chamber (40) is provided with two sets of conveyor belts (41) and impurity removal shafts (42). Each set includes a There is a conveyor belt (41) and three impurity removal shafts (42), one set of conveyor belts (41) is located above the impurity removal shafts (42), and the other set of impurity removal shafts (42) is located above the conveyor belts (41). The positions between the conveyor belts (41) and the impurity removal shafts (42) and between the scrapers (21) are on the same horizontal plane. The bottom of the impurity removal chamber (40) is provided with two symmetrically distributed guide plates (48), and the guide plates (48) are inclined straight plates. The two sides of the impurity removal shaft (42) are movably mounted on the conveyor belt (41). A cleaning blade (43) is movably mounted on each side of the impurity removal shaft (42). The cleaning blade (43) is fixedly mounted on the impurity removal chamber (40). Four symmetrically arranged cleaning scrapers (44) are fixedly mounted on the impurity removal shaft (42). Both sides of the cleaning scraper (44) are provided with cutting edges. The cleaning scraper (44) is arc-shaped. The impurity removal shaft (42) is provided with an installation groove (45) between the impurity removal scrapers (44). A lead screw (47) is provided in the installation groove (45). One end of the lead screw (47) is movably connected to the impurity removal shaft (42) through a bearing, and the other end of the lead screw (47) is connected to the built-in motor in the impurity removal shaft (42). A movable scraper (46) is movably mounted on the lead screw (47). The movable scraper (46) has four scrapers arranged symmetrically at the center. The movable scraper (46) is movably mounted in the mounting groove (45). The length of the mounting groove (45) is greater than the length of the lead screw (47). The scraper on the movable scraper (46) is an arc shape that is adapted to the impurity removal scraper (44).
2. The integrated device for high-efficiency cleaning and impurity removal of fiber cloth according to claim 1, characterized in that: Two guide rollers (11) are installed on one side of the rolling brush (13). One guide roller (11) is located above the cleaning chamber (10) and below the guide plate (48) to guide the external fiber cloth into the cleaning chamber (10). The bottom of the other guide roller (11) is located between the two rows of rolling brushes (13) to guide the fiber cloth in the cleaning chamber (10) between the rolling brushes (13). The guide roller (11) on the other side of the rolling brush (13) is located on the same vertical plane as the guide roller (11) in the dewatering chamber (20) to guide the fiber cloth between the rolling brushes (13) into the dewatering chamber (20).
3. The integrated device for high-efficiency cleaning and impurity removal of fiber cloth according to claim 1, characterized in that: The opening above the bucket (14) covers the area below the movable connecting shaft (22) and the bottom area of the drying area (30). The opening below the bucket (14) is located in the middle position above the cleaning chamber (10). The opening below the bucket (14) is a straight strip.
4. The integrated device for high-efficiency cleaning and impurity removal of fiber cloth according to claim 1, characterized in that: A movable connecting shaft (22) is fixedly installed on both sides of the wiper blade (21). One side of the movable connecting shaft (22) is movably installed on the water removal chamber (20). A fixing block (23) is fixedly installed between the other side of the movable connecting shaft (22) and the wiper blade (21). A spring wire (24) is provided between the water removal chamber (20) and the fixing block (23) and is sleeved on the movable connecting shaft (22). The two ends of the spring wire (24) are fixedly connected to the water removal chamber (20) and the fixing block (23) respectively.
5. The integrated device for high-efficiency cleaning and impurity removal of fiber cloth according to claim 4, characterized in that: The two wiper blades (21) are close to each other at one end with an arc surface. In a static state, the spring wire (24) between the fixed block (23) and the water removal chamber (20) closes the two wiper blades (21) together through elasticity.
6. The integrated device for high-efficiency cleaning and impurity removal of fiber cloth according to claim 1, characterized in that: The width of the outer end of the windbreak plate (31) is greater than the width of the inner end of the windbreak plate (31), and the position of the inner end of the windbreak plate (31) and the two wiper blades (21) are on the same horizontal plane.
Citation Information
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