Glass bead defect detection and sorting apparatus
By designing a drive mechanism and an anti-clogging mechanism, and combining variable speed rotation and vibration cleaning, efficient sorting of glass beads is achieved, solving the problems of poor particle size sorting effect, low efficiency, cumbersome operation and high cost in existing technologies.
Patent Information
- Application Number
- CN202511020886.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-24
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2045-07-24
AI Technical Summary
Existing glass bead detection and sorting equipment suffers from poor particle size sorting effect, low efficiency, cumbersome operation, and high cost.
The system employs a drive mechanism to rotate the outer and inner screen cylinders synchronously at different speeds. Combined with an anti-clogging mechanism and vibration components, it cleans debris from the screen holes. Through a detection and sorting mechanism, it achieves airflow, electrostatic, and automated robotic sorting, thereby improving sorting efficiency and accuracy.
It improves the sorting efficiency and accuracy of glass beads, simplifies the operation process, and reduces the cost of testing and sorting.
Smart Images

Figure CN120515674B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of glass bead detection and sorting, and particularly relates to a glass bead defect detection and sorting device. BACKGROUND
[0002] Glass beads used for road marking reflection in highway tunnels generally produce bright reflection effects of the marking under the illumination of vehicle lights through their optical reflection principle, improve the clearness of driving vision and safety in tunnels, and in order to ensure the reflection effect in the tunnel, the glass beads need to have high reflection performance, durability, etc., provide key road guidance for drivers in dim environments, and are important guarantees for tunnel traffic safety.
[0003] In order to ensure the reflection effect of the glass beads, it is generally necessary to classify and screen the glass beads according to the particle size, shape, density, transparency, etc. of the glass beads after production, wherein the density and transparency screening rely on defect detection, such as bubbles, cracks, impurities, etc., and the accuracy of detection directly affects the reflection performance and durability of the road marking.
[0004] At present, when the glass beads are detected and sorted, the defective products with a size that is too large or too small need to be removed first, and in this process, the glass beads will produce debris, causing blockage of the screen holes, affecting the sorting effect and efficiency of the glass beads; in addition, the single or sequential use of air flow sorting, electrostatic sorting or automatic robot sorting (mechanical arm cooperating with detection probe to grab defective glass beads) not only is more complicated to operate, affects the detection and sorting efficiency of the glass beads, but also increases the cost of glass bead detection and sorting. SUMMARY
[0005] The present application aims to solve the problems of poor glass bead particle size sorting effect, low efficiency, complicated operation, low detection and sorting efficiency and high cost in the prior art, and provides a glass bead defect detection and sorting device.
[0006] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:
[0007] The application discloses a glass bead defect detection and sorting device which comprises a support and an outer sieve cylinder and further comprises a driving shaft which is rotatably connected to one side of the support close to the outer sieve cylinder, a driving mechanism is arranged between the driving shaft and the support and used for driving the driving shaft to rotate, a driving ring is fixedly connected to the outer wall of the outer sieve cylinder and matched with the driving mechanism, an inner sieve cylinder is rotatably connected to the inside of the outer sieve cylinder, a linkage assembly is arranged between the inner sieve cylinder and the driving shaft and used for driving the inner sieve cylinder to rotate at a reverse variable speed along the outer sieve cylinder when the driving shaft rotates, a blocking prevention mechanism is arranged on the driving shaft and the outer sieve cylinder and used for blowing air into the outer sieve cylinder and the inner sieve cylinder and intermittently knocking the outer sieve cylinder and the inner sieve cylinder, and a guide hopper is fixedly connected to one side of the support close to the bottom ends of the outer sieve cylinder and the inner sieve cylinder, the inside of the guide hopper is symmetrically fixedly connected with a partition plate, a detection and sorting mechanism is arranged on the guide hopper and connected with the driving shaft and used for sorting glass beads with the same type of defects to the specified positions of the partition plate and the guide hopper.
[0008] In order to facilitate the rotation of the outer sieve cylinder, preferably, the driving mechanism comprises a driving motor which is fixedly connected to the support close to one group of driving shafts, driving wheel sets are arranged on the driving motor and the driving shafts, a first belt is sleeved between the two groups of driving wheel sets, and guide wheels matched with the driving ring are fixedly connected to the driving shafts.
[0009] In order to facilitate the rotation of the inner sieve cylinder and the outer sieve cylinder, preferably, the linkage assembly comprises a driven wheel set which is fixedly connected to the driving shaft and the inner sieve cylinder, a second belt is sleeved between the two groups of driven wheel sets and used for driving the inner sieve cylinder and the outer sieve cylinder to synchronously rotate at a variable speed.
[0010] In order to facilitate the cleaning of the debris in the sieve holes of the outer sieve cylinder, preferably, the blocking prevention mechanism comprises an air supply device which is fixedly connected to the support and connected with the driving shaft, the air outlet of the air supply device is matched with the outer wall of the outer sieve cylinder and used for blowing the dust blocked in the sieve holes of the outer sieve cylinder into the inside of the outer sieve cylinder, an inner cylinder blocking prevention assembly is arranged between the outer sieve cylinder and the air supply device, and a vibration assembly is arranged on the inner wall of the outer sieve cylinder.
[0011] In order to facilitate the cleaning of the debris in the sieve holes of the inner sieve cylinder, further, the inner cylinder blocking prevention assembly comprises an air sliding ring which is fixedly connected to the outer wall of the outer sieve cylinder, an air supply pipe is communicated between the air sliding ring and the air supply device, a plurality of connecting shafts are fixedly connected to the inner wall of the outer sieve cylinder, guide blocks matched with the inner wall of the outer sieve cylinder and the outer wall of the inner sieve cylinder are fixedly connected to the connecting shafts, and air blowing channels are arranged in the guide blocks, wherein the air outlets of the air blowing channels are close to the outer wall of the inner sieve cylinder, and the air blowing channels are connected with the air sliding ring through pipelines.
[0012] In order to improve the anti-blocking effect of the outer screen barrel and the inner screen barrel, further, the vibration assembly comprises a gear ring fixedly connected to the outer wall of the inner screen barrel, the inner part of the outer screen barrel is rotatably connected with a rotating shaft, the rotating shaft is fixedly connected with a driving gear engaged with the gear ring, the rotating shaft is fixedly connected with a sleeve ring, a plurality of sealing strips are fixedly connected to the outer wall of the sleeve ring, the inner part of the sealing strip is slidably connected with a vibration strip, and a plurality of springs are fixedly connected between the vibration strip and the sealing strip.
[0013] In order to facilitate the collection of glass beads of different sizes according to the size, preferably, a first discharge plate and a second discharge plate fixedly connected to the support are further included, the third discharge plate is fixedly connected to the second discharge plate, the first discharge plate is located at the bottom of the outer screen barrel, and the second discharge plate and the third discharge plate are respectively close to the bottom end of the inner screen barrel of the outer screen barrel.
[0014] In order to facilitate the removal of defective products with low density and bubbles in the glass beads, further, the detection and sorting mechanism comprises a flow guide fixedly connected to the side wall of the guide hopper, and a blowing pipe in communication between the flow guide and the air supply device is used to blow the light defective glass beads to the side between the partition plate away from the flow guide and the guide hopper.
[0015] In order to facilitate the removal of defective products containing impurities in the glass beads, further, a vertical shaft rotatably connected to the side of the support close to the flow guide is further included, a bevel gear set engaged between the vertical shaft and the driving shaft is arranged, a fixed plate is fixedly connected to the inner wall of the guide hopper close to the flow guide, two sets of linkage shafts are rotatably connected to the fixed plate, linkage gears are fixedly connected to the vertical shaft and one set of linkage shafts, a third belt is sleeved between the two sets of linkage gear sets, rollers are fixedly connected to the two sets of linkage shafts, a conveying belt is sleeved on the rollers, and an electrode plate is fixedly connected to the side of the conveying belt away from the fixed plate.
[0016] In order to improve the precision of glass bead detection and sorting, further, an installation plate fixedly connected to the guide hopper is further included, a detection probe is fixedly connected to the side of the installation plate close to the guide hopper, the detection probe is located above the two sets of partition plates, the glass beads pass through the flow guide, below the electrode plate and below the detection probe in sequence, and a mechanical arm electrically connected with the detection probe is arranged on the guide hopper.
[0017] Compared with the prior art, the glass bead defect detection and sorting equipment has the following beneficial effects:
[0018] 1. The glass bead defect detection and sorting equipment, by driving mechanism and linkage assembly drive outer screen cylinder and inner screen cylinder synchronous differential rotation, at the same time realize sorting to large particle size and small particle size glass bead, thereby improve the sorting efficiency of glass bead, also convenient for recycling of defective glass bead.
[0019] 2. The glass bead defect detection and sorting equipment, by driving mechanism drive air supply equipment, on the one hand can clean the debris in the outer screen cylinder screen hole, on the other hand can clean the debris in the inner screen cylinder screen hole through the anti blocking mechanism, improve the glass bead sorting effect, at the same time, improve the sorting efficiency of glass bead, in addition, through the vibration assembly, can uniformly knock the outer screen cylinder and the inner screen cylinder, further improve the anti blocking effect of the outer screen cylinder and the inner screen cylinder.
[0020] 3. The glass bead defect detection and sorting equipment, by detection and sorting can in turn carry out airflow sorting, electrostatic sorting and automatic robot sorting to the particle size qualified glass bead, ensure the glass bead detection and sorting efficiency, also can ensure the precision of glass bead sorting, the operation is more simple, also reduce the cost of glass bead detection and sorting, more energy saving and environmental protection.
[0021] The part not involved in the device is the same as or can be realized by the prior art, the present application can overcome the problems of poor glass bead particle size sorting effect, low efficiency, complicated operation, low detection and sorting efficiency and high cost. DETAILED DESCRIPTION
[0022] Figure 1 Structure diagram of a glass bead defect detection and sorting equipment Figure One ;
[0023] Figure 2 Structure diagram of a glass bead defect detection and sorting equipment Figure Two ;
[0024] Figure 3 Cross section structure diagram of a glass bead defect detection and sorting equipment
[0025] Figure 4 Structure diagram of outer screen cylinder in a glass bead defect detection and sorting equipment
[0026] Figure 5 Internal structure diagram of outer screen cylinder in a glass bead defect detection and sorting equipment
[0027] Figure 6 Cross section structure diagram of outer screen cylinder and inner screen cylinder in a glass bead defect detection and sorting equipment
[0028] Figure 7 This is a structural schematic diagram of a guide hopper in a glass bead defect detection and sorting device proposed by the present invention;
[0029] Figure 8 This is a schematic structural diagram of a fixed plate in a glass bead defect detection and sorting device proposed by the present invention;
[0030] Figure 9 This is a schematic structural diagram of a guide hopper in a glass bead defect detection and sorting device proposed by the present invention;
[0031] Figure 10 A glass bead defect detection and sorting device proposed by the present invention Figure 2 Schematic diagram of the structure of part A;
[0032] Figure 11 A glass bead defect detection and sorting device proposed by the present invention Figure 6 Schematic diagram of the structure of part B.
[0033] In the figure: 1. Bracket; 2. Outer sieve drum; 3. Drive motor; 4. Drive shaft; 5. Drive pulley assembly; 6. First belt; 7. Guide pulley; 8. Drive ring; 9. Air supply device; 10. Inner sieve drum; 11. Feed hopper; 12. Driven pulley assembly; 13. Second belt; 14. Air slip ring; 15. Air supply pipe; 16. Connecting shaft; 17. Guide block; 18. Air blowing channel; 19. Gear ring; 20. Rotating shaft; 21. Drive gear; 22. Collar; 23. Sealing strip. 24. Vibrating bar; 25. Spring; 26. Discharge port; 27. First discharge plate; 28. Second discharge plate; 29. Third discharge plate; 30. Guide hopper; 31. Partition plate; 32. Guide piece; 33. Blowing pipe; 34. Vertical shaft; 35. Bevel gear set; 36. Fixed plate; 37. Interlocking shaft; 38. Interlocking wheel set; 39. Third belt; 40. Roller; 41. Conveyor belt; 42. Electrode plate; 43. Mounting plate; 44. Detection probe; 45. Groove. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0035] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0036] Embodiments:
[0037] Referring to Figures 1-11 A glass bead defect detection and sorting device, comprising a support 1 and an outer sieve cylinder 2, the support 1 is fixedly connected with a feeding hopper 11, the bottom end of the feeding hopper 11 extends to the inside of the inner sieve cylinder 10, that is, the glass beads are transported to the inside of the inner sieve cylinder 10, further comprising: a drive shaft 4 rotatably connected to one side of the support 1 close to the outer sieve cylinder 2, a drive mechanism is arranged between the drive shaft 4 and the support 1 for driving the drive shaft 4 to rotate, wherein the outer wall of the outer sieve cylinder 2 is fixedly connected with a drive ring 8 which is fitted with the drive mechanism; the inner sieve cylinder 10 is rotatably connected to the inside of the outer sieve cylinder 2, a linkage assembly is arranged between the inner sieve cylinder 10 and the drive shaft 4 for driving the inner sieve cylinder 10 to rotate in the opposite direction and at different speeds along the outer sieve cylinder 2 when the drive shaft 4 rotates; an anti-blocking mechanism is arranged on the drive shaft 4 and the outer sieve cylinder 2 for blowing air into the outer sieve cylinder 2 and the inner sieve cylinder 10 and intermittently knocking the outer sieve cylinder 2 and the inner sieve cylinder 10; a guide hopper 30 is fixedly connected to one side of the support 1 close to the bottom end of the outer sieve cylinder 2 and the inner sieve cylinder 10, the inside of the guide hopper 30 is symmetrically fixedly connected with a partition plate 31, wherein the guide hopper 30 is provided with a detection and sorting mechanism connected with the drive shaft 4 for sorting glass beads with the same type of defects to the specified position of the partition plate 31 and the guide hopper 30.
[0038] In the embodiment, the glass beads to be detected and sorted are added to the inside of the inner screen cylinder 10 from the feeding hopper 11, while the outer screen cylinder 2 and the inner screen cylinder 10 are driven to rotate by the driving mechanism and the linkage assembly. It should be noted that the size of the screen holes of the inner screen cylinder 10 is larger than that of the outer screen cylinder 2, and the inner screen cylinder 10 and the outer screen cylinder 2 are both arranged obliquely. During rotation, the large-diameter glass beads stay inside the inner screen cylinder 10, and the small-diameter and qualified-diameter glass beads fall into the outer screen cylinder 2 under the action of gravity. Then, the small-diameter glass beads fall from the inside of the outer screen cylinder 2 to the outside under the action of gravity, thereby realizing the particle size sorting of the glass beads. Further, in the sorting process, the debris in the screen holes of the outer screen cylinder 2 and the inner screen cylinder 10 can be cleaned by the anti-blocking mechanism to prevent the outer screen cylinder 2 and the inner screen cylinder 10 from being blocked. In addition, the outer screen cylinder 2 and the inner screen cylinder 10 can be intermittently and uniformly knocked, further improving the anti-blocking effect of the outer screen cylinder 2 and the inner screen cylinder 10. The glass beads with qualified particle size after sorting fall onto the guide hopper 30, and are subjected to airflow sorting, electrostatic sorting and automatic robot sorting in sequence, and the glass beads with different types of defects are arranged at different positions along the guide hopper 30. This not only improves the detection and sorting effect of the glass beads, but also improves the detection accuracy of the glass beads.
[0039] With reference to Figure 2 and Figure 10 , the driving mechanism includes a driving motor 3 fixedly connected to the support 1 near one set of driving shafts 4. The driving motor 3 and the driving shafts 4 are both provided with driving wheel sets 5. The first belt 6 is sleeved between the two sets of driving wheel sets 5. The driving shafts 4 are fixedly connected with guide wheels 7 that are in close contact with the driving rings 8.
[0040] In the embodiment, when the glass beads are sorted, the driving motor 3 is started to drive the driving shafts 4 to rotate through the driving wheel sets 5 and the first belt 6, thereby driving the guide wheels 7 to rotate. Under the action of the driving rings 8, the outer screen cylinder 2 is driven to rotate on the support 1. It should be noted that the guide wheels 7 can be provided with limit pieces to ensure that the guide wheels 7 are in close contact with the driving rings 8 during rotation. The driving of the guide wheels 7 to drive the driving rings 8 to rotate mainly relies on the friction between the driving rings 8 and the guide wheels 7, which is a conventional means in the prior art, and thus will not be described in detail.
[0041] With reference to Figure 1 and Figure 4 , the linkage assembly includes a set of driven wheel sets 12 fixedly connected to the driving shafts 4 and the inner screen cylinder 10. The second belt 13 is sleeved between the two sets of driven wheel sets 12 to drive the inner screen cylinder 10 and the outer screen cylinder 2 to synchronously rotate at different speeds.
[0042] In the embodiment, when the guide wheel 7 near the driving motor 3 rotates, the guide wheel 7 on the other side rotates synchronously under the action of the driving ring 8, and under the action of the driven wheel set 12 and the second belt 13, the inner screen cylinder 10 drives the outer screen cylinder 2 to rotate in the opposite direction, that is, at this time, the inner screen cylinder 10 and the outer screen cylinder 2 have a relative rotation trend, and in this process, the glass beads with large particle size stay in the inner screen cylinder 10 and are gradually transported downward, the glass beads with small particle size fall from the inside to the outside of the outer screen cylinder 2, and the glass beads with qualified particle size stay between the outer screen cylinder 2 and the inner screen cylinder 10.
[0043] With reference to Figure 1 , Figure 5 and Figure 6 , the anti-blocking mechanism comprises a wind supply device 9 fixedly connected to the support 1 and connected with the driving shaft 4, an air outlet of the wind supply device 9 is attached to the outer wall of the outer screen cylinder 2, and is used to blow the dust and the like blocked in the screen holes of the outer screen cylinder 2 to the inside of the outer screen cylinder 2, wherein an inner cylinder anti-blocking assembly is arranged between the outer screen cylinder 2 and the wind supply device 9, and a vibration assembly is arranged on the inner wall of the outer screen cylinder 2.
[0044] In the embodiment, when the driving shaft 4 rotates, the wind supply device 9 is driven to rotate, and the specific structure of the wind supply device 9 can refer to the technical solutions in the prior art, such as a centrifugal fan, that is, during the rotation of the outer screen cylinder 2, the wind force generated by the wind supply device 9 blows from the outside to the inside of the outer screen cylinder 2, so as to blow the debris in the screen holes to the inside of the outer screen cylinder 2, thereby avoiding the blocking of the outer screen cylinder 2 during the separation, and it needs to be explained that when the outer screen cylinder 2 rotates, the glass beads always roll at the bottom of the outer screen cylinder 2 under the action of gravity, so the glass beads that are not separated will not be discharged along the upper part of the outer screen cylinder 2, and the directional separation of the glass beads can also be realized by arranging a protective cover outside the outer screen cylinder 2.
[0045] With reference to Figures 4-6 , the inner cylinder anti-blocking assembly comprises an air slide ring 14 fixedly connected to the outer wall of the outer screen cylinder 2, a gas supply pipe 15 in communication between the air slide ring 14 and the wind supply device 9, a plurality of connecting shafts 16 fixedly connected to the inner wall of the outer screen cylinder 2, a guide block 17 fixedly connected to the connecting shaft 16 and attached to the inner wall of the outer screen cylinder 2 and the outer wall of the inner screen cylinder 10, and a gas blowing channel 18 formed in the guide block 17, wherein the exhaust port of the gas blowing channel 18 is close to the outer wall of the inner screen cylinder 10, and the gas blowing channel 18 is connected in communication with the air slide ring 14 through a pipeline.
[0046] In the embodiment, it needs to be explained that the air slide ring 14 is a conventional means in the prior art, which can realize stable delivery of the gas when the inner screen cylinder 10 rotates, so it is not described repeatedly, that is, in the process of rotating of the outer screen cylinder 2 and the inner screen cylinder 10, part of the gas generated by the air supply device 9 first enters the inside of the air slide ring 14 through the air supply pipe 15, and then enters the inside of the flow guide block 17 through the pipeline, so that the gas is blown from the outside of the inner screen cylinder 10 to the inside, thereby cleaning the debris in the screen holes of the inner screen cylinder 10, and through the different speed rotation of the outer screen cylinder 2 and the inner screen cylinder 10, the screen holes at different positions of the inner screen cylinder 10 are uniformly cleaned.
[0047] With reference to Figure 5 , Figure 6 and Figure 11 , the vibration assembly comprises a gear ring 19 fixedly connected to the outer wall of the inner screen cylinder 10, a rotating shaft 20 rotatably connected to the inside of the outer screen cylinder 2, a drive gear 21 fixedly connected to the rotating shaft 20 and engaged with the gear ring 19, a sleeve ring 22 fixedly connected to the rotating shaft 20, a plurality of sealing strips 23 fixedly connected to the outer wall of the sleeve ring 22, a vibration strip 24 slidably connected to the inside of the sealing strip 23, and a plurality of springs 25 fixedly connected between the vibration strip 24 and the sealing strip 23.
[0048] In the embodiment, under the action of the gear ring 19, the drive gear 21 and the rotating shaft 20 are driven to rotate when the outer screen cylinder 2 and the inner screen cylinder 10 rotate, thereby driving the sleeve ring 22 and the sealing strip 23 to rotate, when the sealing strip 23 moves away from the outer screen cylinder 2 and the inner screen cylinder 10, the vibration strip 24 extends outward under the action of the spring 25, when the sealing strip 23 approaches the outer screen cylinder 2 and the inner screen cylinder 10, the vibration strip 24 knocks the outer screen cylinder 2 and the inner screen cylinder 10, and then the vibration strip 24 is accommodated in the inside of the sealing strip 23, and the above process is repeated, thereby intermittently and uniformly knocking different positions of the outer screen cylinder 2 and the inner screen cylinder 10, further improving the anti-blocking effect of the outer screen cylinder 2 and the inner screen cylinder 10.
[0049] With reference to Figure 1 and Figure 3 , the first discharge plate 27 and the second discharge plate 28 are fixedly connected to the support 1, the third discharge plate 29 is fixedly connected to the second discharge plate 28, the first discharge plate 27 is located at the bottom of the outer screen cylinder 2, the second discharge plate 28 and the third discharge plate 29 are respectively close to the bottom end of the inner screen cylinder 10 of the outer screen cylinder 2, wherein the bottom end of the outer screen cylinder 2 is provided with a discharge port 26, the size between the second discharge plate 28 and the third discharge plate 29 matches the discharge port 26, and the bottom end of the second discharge plate 28 is located above the material guide hopper 30.
[0050] In the embodiment, the small-diameter glass beads fall down through the outer sieve cylinder 2 to the first discharge plate 27, and roll down along the first discharge plate 27, and are collected through the bottom end of the first discharge plate 27. The large-diameter glass beads stay in the inner sieve cylinder 10, and gradually roll down along the inner sieve cylinder 10, and finally fall down on the third discharge plate 29, and are collected through the bottom end of the third discharge plate 29. The qualified-diameter glass beads fall down between the outer sieve cylinder 2 and the inner sieve cylinder 10 to the second discharge plate 28, and finally fall down from the bottom end of the second discharge plate 28 to the guide hopper 30, so that the particle size sorting of the glass beads is realized.
[0051] With reference to Figure 7 and Figure 9 , the detection and sorting mechanism comprises a flow guide 32 fixedly connected to the side wall of the guide hopper 30, and a blowing pipe 33 in communication between the flow guide 32 and the air supply device 9, for blowing the light-weight defective glass beads to the side between the separation plate 31 and the guide hopper 30 away from the flow guide 32.
[0052] In the embodiment, during the process that the glass beads fall down from the second discharge plate 28 to the guide hopper 30, part of the gas generated by the air supply device 9 is delivered to the flow guide 32 through the blowing pipe 33, and is blown to the falling glass beads through the flow guide 32. The light-weight glass beads are blown to the side away from the flow guide 32, and then fall down between the separation plate 31 and the inner wall of the guide hopper 30. The glass beads with normal weight fall down between the two groups of separation plates 31, so that the sorting of the light-weight defective glass beads is realized.
[0053] With reference to Figures 7-9 , the detection and sorting mechanism further comprises a vertical shaft 34 rotatably connected to the side of the support 1 close to the flow guide 32, a bevel gear set 35 arranged in engagement between the vertical shaft 34 and the driving shaft 4, a fixed plate 36 fixedly connected to the side of the inner wall of the guide hopper 30 close to the flow guide 32, two groups of linkage shafts 37 rotatably connected to the fixed plate 36, a linkage wheel set 38 fixedly connected to each of the linkage shaft 37 and the vertical shaft 34, a third belt 39 sleeved between the two groups of linkage wheel sets 38, a roller 40 fixedly connected to each of the linkage shafts 37, a conveying belt 41 sleeved on the roller 40, and an electrode plate 42 fixedly connected to the side of the conveying belt 41 away from the fixed plate 36. The bottom of the electrode plate 42 is in abutment with the separation plate 31 close to the flow guide 32, and a groove 45 matched with the electrode plate 42 is formed in the separation plate 31.
[0054] In the embodiment, it needs to be explained that the electrostatic field can be arranged between the fixed plate 36 and the partition plate 31 between the flow guide 32, so that the glass beads after the airflow sorting pass through the electrostatic field, in the process, the glass beads containing impurities are electrostatic, and then adsorbed on the electrode plate 42, the driving shaft 4 rotates, the bevel gear set 35 drives the vertical shaft 34 to rotate, thereby driving the linkage shaft 37 to rotate through the linkage wheel set 38 and the third belt 39, driving the roller 40 and the conveying belt 41 to rotate, wherein the electrode plate 42 is made of soft material, and the glass beads adsorbed on the surface of the electrode plate 42 move to the side close to the flow guide 32 with the rotation of the electrode plate 42, and the glass beads will not fall off when passing through the groove 45, when the electrode plate 42 rotates to the partition plate 31, the partition plate 31 will scrape the glass beads adsorbed on the electrode plate 42, and then fall off between the partition plate 31 and the inner wall of the material guide hopper 30, and the glass beads without impurities continue to be conveyed between the two groups of partition plates 31, in addition, the size of the gap between the electrode plate 42 and the partition plate 31 is smaller than the size of a single glass bead, so as to ensure that the glass beads on the electrode plate 42 are scraped completely, and the cost of glass bead detection and sorting is also reduced.
[0055] With reference to Figure 7 Further comprising the mounting plate 43 fixedly connected to the material guide hopper 30, the mounting plate 43 is fixedly connected with the detection probe 44 on the side close to the material guide hopper 30, the detection probe 44 is located above the two groups of partition plates 31, the glass beads pass through the flow guide 32, below the electrode plate 42 and below the detection probe 44 in sequence, and the material guide hopper 30 is provided with a mechanical arm in electrical connection with the detection probe 44.
[0056] In the embodiment, the detection probe 44 adopts a visual system, which can detect the tiny defects of the glass beads, the mechanical arm is driven by electricity, and the timing is controlled by PLC or PC, the detection probe 44 accurately detects the position of the defective glass beads, the detection signal is transmitted to the mechanical arm, the mechanical arm grasps the defective glass beads, and the glass beads are placed at the specified position, it needs to be explained that most of the glass beads with defects have been removed before the detection method, at this time, only a small part of the glass beads with defects, that is, the detection and sorting accuracy of the glass beads is ensured, the influence on the detection and sorting efficiency of the glass beads is reduced, and the situation of missing removal is prevented.
[0057] The above merely describes the preferred embodiments of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A glass bead defect detection and sorting apparatus comprising a support and an outer sieve cylinder, characterized in that, Also include: The drive shaft is rotatably connected to the support near one side of the outer screen barrel, and a driving mechanism is arranged between the drive shaft and the support for driving the drive shaft to rotate, Wherein, the outer wall of the outer screen barrel is fixedly connected with the driving ring matched with the driving mechanism; The inner screen barrel is rotatably connected inside the outer screen barrel, and a linkage assembly is arranged between the inner screen barrel and the drive shaft for driving the inner screen barrel to rotate at a reverse variable speed along the outer screen barrel when the drive shaft rotates; The anti-blocking mechanism is arranged on the drive shaft and the outer screen barrel, which is used for blowing air into the outer screen barrel and the inner screen barrel, and intermittently knocking the outer screen barrel and the inner screen barrel; The guide hopper is fixedly connected to the support near the bottom end of the outer screen barrel and the inner screen barrel, and the inside of the guide hopper is symmetrically fixedly connected with a partition plate, Wherein, the guide hopper is provided with a detection and sorting mechanism connected with the drive shaft, which is used for sorting glass beads with the same type of defects to the specified position of the partition plate and the guide hopper; The anti-blocking mechanism includes a air supply device fixedly connected to the support and connected with the drive shaft, and the air outlet of the air supply device is matched with the outer wall of the outer screen barrel, which is used for blowing the dust blocked in the screen hole of the outer screen barrel into the inside of the outer screen barrel, Wherein, the inner cylinder anti-blocking assembly is arranged between the outer screen barrel and the air supply device, and the inner wall of the outer screen barrel is provided with a vibration assembly; The inner cylinder anti-blocking assembly includes a gas slip ring fixedly connected to the outer wall of the outer screen barrel, and the gas slip ring is communicated with the air supply device through an air supply pipe, and a plurality of connecting shafts are fixedly connected to the inner wall of the outer screen barrel, and the connecting shafts are fixedly connected with flow guide blocks matched with the inner wall of the outer screen barrel and the outer wall of the inner screen barrel, and the flow guide blocks are provided with air blowing channels inside, Wherein, the exhaust port of the air blowing channel is close to the outer wall of the inner screen barrel, and the air blowing channel is communicated with the gas slip ring through a pipeline; The detection and sorting mechanism includes a flow guide piece fixedly connected to the side wall of the guide hopper, and the flow guide piece is communicated with the air supply device through an air blowing pipe, which is used for blowing light defective glass beads to the partition plate and the guide hopper away from the flow guide piece; It also includes a vertical shaft rotatably connected to the support near the flow guide piece, and the vertical shaft and the drive shaft are provided with meshing bevel gear sets, and the inner wall of the guide hopper near the flow guide piece is fixedly connected with a fixed plate, and the fixed plate is rotatably connected with two sets of linkage shafts, one set of linkage shafts and the vertical shaft are fixedly connected with linkage wheel sets, the two sets of linkage wheel sets are sleeved with a third belt, the two sets of linkage shafts are fixedly connected with rollers, the rollers are sleeved with a conveying belt, and the conveying belt is fixedly connected with an electrode plate away from the fixed plate, Wherein, the bottom of the electrode plate is matched with the partition plate near the flow guide piece, and the partition plate is provided with a groove matched with the electrode plate.
2. A glass bead defect detection and sorting apparatus as defined in claim 1, wherein, The driving mechanism includes a driving motor fixedly connected to the support near one of the drive shafts, and the driving motor and the drive shaft are provided with driving wheel sets, the two sets of driving wheel sets are sleeved with a first belt, and the drive shaft is fixedly connected with a guide wheel matched with the driving ring.
3. A glass bead defect detection and sorting apparatus as defined in claim 1, wherein, The linkage assembly includes a driven wheel set fixedly connected to the drive shaft and the inner screen barrel, and the two sets of driven wheel sets are sleeved with a second belt, which is used for driving the inner screen barrel and the outer screen barrel to rotate at a synchronous variable speed.
4. The glass bead defect detection and sorting apparatus of claim 1, wherein, The vibration assembly comprises a gear ring fixedly connected to the outer wall of the inner screen cylinder, a rotating shaft rotatably connected to the inside of the outer screen cylinder, a driving gear fixedly connected to the rotating shaft and engaged with the gear ring, a sleeve ring fixedly connected to the rotating shaft, a plurality of sealing strips fixedly connected to the outer wall of the sleeve ring, and a plurality of vibration strips slidably connected to the inside of the sealing strips.
5. The glass bead defect detection and sorting apparatus of claim 1, wherein, The first discharge plate and the second discharge plate are fixedly connected to the support, the third discharge plate is fixedly connected to the second discharge plate, the first discharge plate is located at the bottom of the outer screen cylinder, the second discharge plate and the third discharge plate are respectively located near the bottom end of the inner screen cylinder of the outer screen cylinder, The bottom end of the outer screen cylinder is provided with a discharge port, the size between the second discharge plate and the third discharge plate is matched with the discharge port, and the bottom end of the second discharge plate is located above the guide hopper.
6. The glass bead defect detection and sorting apparatus of claim 1, wherein, The installation plate is fixedly connected to the guide hopper, the detection probe is fixedly connected to the side close to the guide hopper, the detection probe is located above the two groups of partition plates, the glass beads pass through the flow guide, below the electrode plate and below the detection probe in sequence, and the guide hopper is provided with a mechanical arm electrically connected with the detection probe.
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