Motor stator and rotor assembly equipment
Through the stator automatic positioning mechanism, the interaction between mechanical structures is utilized to achieve precise positioning of the stator body, solving the problem of traditional motor stator and rotor assembly equipment relying on additional power sources, reducing energy consumption and maintenance costs, and improving assembly efficiency and motor performance stability.
Patent Information
- Application Number
- CN202511030675.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-25
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-07-25
AI Technical Summary
Traditional motor stator and rotor assembly equipment relies on additional power sources for positioning and resetting, which increases production costs and energy consumption.
The stator automatic positioning mechanism is adopted to achieve precise positioning of the stator body through the interaction between mechanical structures, including clamping mechanism, automatic positioning mechanism and transfer mechanism, reducing dependence on additional power sources.
It simplifies the design of the equipment power system, reduces energy consumption and maintenance costs, improves assembly efficiency and the success rate of stator and rotor assembly, and ensures stable motor performance.
Smart Images

Figure CN120528202B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of motor assembly, and in particular to a motor stator and rotor assembly device. Background Art
[0002] In the assembly of stators and rotors for medium and large motors, precise positioning of the stator and rotor is a key step in ensuring stable motor performance.
[0003] Traditional motor stator and rotor assembly equipment often relies on an additional power drive system (such as an electric push rod or hydraulic device) to drive a positioning device to calibrate the stator or rotor position when positioning the stator. The specific process involves securing the rotor and positioning the stator. After positioning, the stator is clamped and then gradually inserted into the rotor to complete the stator-rotor assembly. To prevent the rotor from colliding with the positioning device, the positioning device must be reset after calibration. Both the operation and reset of the positioning device in existing technologies require an additional power source, which not only increases manufacturing costs but also leads to higher energy consumption during operation, increasing the cost of equipment use. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the above difficulties and provide a motor stator and rotor assembly device.
[0005] A motor stator and rotor assembly device comprises an equipment main body, wherein a rotor body and a stator body are provided on the equipment main body, an assembly mechanism is provided on the equipment main body, which can drive the stator body to move toward the rotor body to complete the stator and rotor assembly, a stator clamping mechanism is slidably provided in the assembly mechanism, which can clamp the stator body, a bottom frame is provided at the bottom of the equipment main body, a transfer mechanism is slidably provided in the bottom frame, which can carry two groups of rotor bodies and stator bodies, the transfer mechanism can drive the rotor body and the stator body to move up and down, a stator automatic positioning mechanism is provided on the stator clamping mechanism, which can automatically determine the position of the stator body, after the stator clamping mechanism moves to drive the stator automatic positioning mechanism to center the stator body, the assembly mechanism drives the stator clamping mechanism and the stator body to move and sleeve the stator body on the rotor body, and during the process of moving and sleeved, the stator automatic positioning mechanism abuts against the rotor body to retreat and give way, and a rotor fixing mechanism is provided on the equipment main body, which fixes the rotor body by cooperating with the equipment main body.
[0006] As an improvement, the stator clamping mechanism includes a splint moving in the assembly mechanism, the stator automatic positioning mechanism includes several insertion rods passing through the splint, the insertion rods are respectively provided with abutment rings and transmission rings, the transmission ring is provided with several sliding rods, and the sliding rods are sleeved with sliding blocks. One of the sliding rods is sleeved with a spring two that abuts on the sliding block, and several sliding blocks are provided on the opposite surfaces of the sliding blocks. The ends of the several folding rods are jointly fixed to the connecting ring one, and the connecting ring one is provided with a connecting ring two that is slidably connected to the folding rod one on the side away from the stator body. The connecting ring one and the connecting ring two are jointly provided with a hinge part, and the splint is provided with a circular through groove four, and the through groove four inner wall is provided with several extension grooves, and the extension groove is provided with a limit block at one end of the stator body. Several folding rods two are fixed on the end surface of the connecting ring two sides, the bending rod of the folding rod two is located in the extension groove, and the end passes through the limit block, and the bending rod outer sleeve has a spring three that abuts the limit block.
[0007] As an improvement, a groove is provided on the end face of the splint close to the butt ring, which is located at the insertion rod. When the butt ring moves away from the stator body, it can be located in the groove. A spring is provided on the outer sleeve of the insertion rod, which is located between the butt ring and the inner wall of the groove. When the splint moves toward the position of the stator body, the groove moves toward the butt ring, and the second connecting ring moves toward the first connecting ring. The two hinged rods of the hinge are folded in half, and the folding point contacts the inner wall of the stator body. A visual monitoring device for observing the contact situation is provided on the folding rod.
[0008] As an improvement, several sliding rods 2 passing through the connecting ring 1 are fixedly connected to the connecting ring 2. When the assembly mechanism drives the stator body to move and sleeve on the rotor body, the rotor body abuts against the sliding rod 2 and pushes the sliding rod 2 to move outside the stator body. The sliding rod 2 pulls the connecting ring 1 to move through the hinge, thereby causing the connecting ring 1 and the connecting ring 2 to move toward the splint to retreat and make way.
[0009] As an improvement, the rotor fixing mechanism includes a support located on the main body of the equipment, an electric telescopic rod three is slidingly provided in the support, the telescopic end of the electric telescopic rod three is provided with a pin, the pin abuts against the rotor body, a rack is provided at the bottom end of the electric telescopic rod three, a drive motor two is provided in the support, and the rack is driven by the drive motor two.
[0010] As an improvement, the bottom frame includes a frame body, a track is arranged in the frame body, the transfer mechanism includes a movable base plate that moves on the frame body, a support plate is arranged on the movable base plate, a through slot two is provided on the support plate, cavities are provided at the side walls at both ends of the through slot two, a slider is provided for sliding in the through slot two, side brackets are provided at both ends of the slider, a bottom bracket that can support the rotor body and the stator body is provided on the side bracket, and a lifting device that can drive the slider to move up and down is provided in the cavity.
[0011] As an improvement, the lifting device includes an electric telescopic rod 1 respectively arranged in the two cavities, the bottom end of the electric telescopic rod 1 is hinged to the movable base plate, and the top end is hinged to the side wall of the slider. A driving motor 1 is provided on the movable base plate and located below the slider. A screw rod is provided on the driving motor 1, and a screw hole is provided at the bottom end of the slider that is threadedly connected to the screw rod.
[0012] As an improvement, both ends of the frame body are provided with side panels with an arc-shaped end surface, the end of the movable base plate is provided with a vertical rod, the top of the vertical rod is provided with handle 1, the end of handle 1 is provided with a connecting rod, and the end of the connecting rod is provided with handle 2 which is slidably connected to the arc-shaped end surface of the side panel.
[0013] The beneficial effects of the present invention compared with the prior art are:
[0014] 1. The present invention is provided with an automatic stator positioning mechanism. During the entire process of positioning and subsequently resetting the stator body, no additional power source is required. The precise positioning of the stator body can be achieved only through the interaction between mechanical structures, such as the linkage of the retaining ring, transmission ring, folding rod and spring, which effectively simplifies the power system design of the equipment and reduces the energy consumption and maintenance cost of the equipment.
[0015] 2. The transfer mechanism can carry two sets of rotor bodies and stator bodies. Workers can first place one set of components to be assembled on the transfer mechanism, lower it and move it before placing the other set, thus realizing the alternating assembly of the two sets of components. This greatly improves the assembly efficiency of the motor stator and rotor, reduces the time wasted due to frequent loading and unloading, and makes the production process more compact.
[0016] 3. The stator clamping mechanism works in conjunction with the stator automatic positioning mechanism. When the clamping plate moves, the retaining ring drives the transmission ring and other components to make the hinge contact with the inner wall of the stator body. The staff observes the contact situation and adjusts the height through the visual monitoring device to ensure the accurate position of the stator body before clamping. This effectively avoids assembly errors caused by stator position deviation, improves the success rate of stator and rotor assembly, and ensures the stable performance of the motor. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main body of the motor stator and rotor assembly equipment of the present invention Figure 1 .
[0018] Figure 2 This is a schematic diagram of the main body of the motor stator and rotor assembly equipment of the present invention Figure 2 .
[0019] Figure 3 It is a schematic diagram of the main body disassembly of the motor stator and rotor assembly equipment of the present invention.
[0020] Figure 4 This is a schematic diagram of the transfer mechanism of the motor stator and rotor assembly equipment of the present invention. Figure 1.
[0021] Figure 5 This is a schematic diagram of the transfer mechanism of the motor stator and rotor assembly equipment of the present invention. Figure 2 .
[0022] Figure 6 It is a partial schematic diagram of the motor stator and rotor assembly equipment of the present invention.
[0023] Figure 7 It is a schematic diagram of the rotor fixing mechanism of the motor stator and rotor assembly equipment of the present invention.
[0024] Figure 8 It is a schematic diagram of the stator automatic positioning mechanism of the motor stator and rotor assembly equipment of the present invention.
[0025] Figure 9 This is a schematic diagram of the disassembly of the stator automatic positioning mechanism of the motor stator and rotor assembly equipment of the present invention Figure 1 .
[0026] Figure 10 This is a schematic diagram of the disassembly of the stator automatic positioning mechanism of the motor stator and rotor assembly equipment of the present invention Figure 2 .
[0027] As shown in the figure: 1. Equipment body; 101. Equipment base; 102. Rotor clamping device; 103. Through slot 1; 2. Bottom frame; 201. Frame body; 202. Limiting plate; 203. Track; 204. Side plate; 3. Transfer mechanism; 301. Moving bottom plate; 302. Roller; 303. Support plate; 304. Through slot 2; 305. Cavity; 306. Slider; 307. Electric telescopic rod 1; 308. Driving motor 1; 309. Screw; 310. Screw hole; 311. Side bracket; 312. Bottom support; 313. Vertical rod; 314. Handle 1; 315. Connecting rod; 316. Handle 2; 4. Rotor body; 5. Stator body; 6. Assembly mechanism; 601. Driving device; 602. Screw; 603. Assembly frame; 604. Through slot 3; 7. Stator clamping mechanism; 701. Electric telescopic rod 2; 702. Clamping plate; 703. Groove; 704. Extension groove; 705. Limit block; 706. Through slot 4; 8. Stator automatic positioning mechanism; 801. Insert rod; 802. Snap ring; 803. Transmission ring; 804. Spring 1; 805. Slide rod 1; 806. Slide block; 807. Spring 2; 808. Folding rod 1; 809. Connecting ring 1; 810. Connecting ring 2; 811. Hinge; 812. Slide rod 2; 813. Folding rod 2; 814. Spring 3; 815. Visual monitoring device; 9. Rotor fixing mechanism; 901. Support; 902. Drive motor 2; 903. Worm; 904. Electric telescopic rod 3; 905. Ejector pin; 906. Rack; 907. Rotating shaft; 908. Gear. DETAILED DESCRIPTION
[0028] The present invention will be described in further detail below with reference to the accompanying drawings.
[0029] Combined with attachment Figure 1 , Attachment Figure 2 , Attachment Figure 3 As shown:
[0030] A motor stator and rotor assembly device includes a device body 1, on which a rotor body 4 and a stator body 5 are provided. The device body 1 is provided with an assembly mechanism 6 that can drive the stator body 5 to move toward the rotor body 4 to complete the stator and rotor assembly. A stator clamping mechanism 7 that can clamp the stator body 5 is slidably provided within the assembly mechanism 6. A bottom frame 2 is provided at the bottom of the device body 1. A transfer mechanism 3 that can carry two sets of rotor bodies 4 and stator bodies 5 is slidably provided within the bottom frame 2. The transfer mechanism 3 can drive the rotor body 4 and the stator body 5 to move up and down. The stator clamping mechanism 7 is provided with a stator automatic positioning mechanism 8 that can automatically determine the position of the stator body 5. After the stator clamping mechanism 7 moves and drives the stator automatic positioning mechanism 8 to center the stator body 5, the assembly mechanism 6 drives the stator clamping mechanism 7 and the stator body 5 to move and sleeve the stator body 5 on the rotor body 4. During the movement and sleeve process of the stator body 5, the stator automatic positioning mechanism 8 abuts against the rotor body 4 and moves back and forth. The equipment main body 1 is provided with a rotor fixing mechanism 9 that fixes the rotor body 4 by cooperating with the equipment main body 1.
[0031] The working principle of the present invention is as follows: the staff places a group of rotor bodies 4 and stator bodies 5 on the transfer mechanism 3 in the raised state through lifting equipment or manually, lowers the transfer mechanism 3 and after it is lowered into place, manually pushes the transfer mechanism 3 to one side, and raises the transfer mechanism 3 again after it is in place, and places another group of rotor bodies 4 and stator bodies 5, and the previously placed rotor bodies 4 and stator bodies 5 are located in the equipment main body 1, and the stator clamping mechanism 7 is started to clamp the stator body 5. During the process, the stator automatic positioning mechanism 8 detects the position of the stator body 5, and the staff manually adjusts it to the stator body 5, and then starts the rotor fixing mechanism 9 and cooperates with the staff manually to stably fix the rotor body 4 on the equipment main body 1. At this time, the stator body 5 and the rotor body 4 are in a coaxial state, and the assembly mechanism 6 is started to drive the stator body 5 to be sleeved outside the rotor body 4 to complete the assembly of the stator and rotor.
[0032] Combined with attachment Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 , Attachment Figure 5 , Attachment Figure 6 , as shown in the attached figure:
[0033] The bottom frame 2 includes a frame body 201, a track 203 is provided in the frame body 201, and the transfer mechanism 3 includes a movable base plate 301 that moves on the frame body 201, a support plate 303 is provided on the movable base plate 301, a second through slot 304 is provided on the support plate 303, and a cavity 305 is provided on the side walls at both ends of the through slot 304, a slider 306 is slidably provided in the second through slot 304, and side brackets 311 are provided at both ends of the slider 306, and a bottom bracket 312 that can support the rotor body 4 and the stator body 5 is provided on the side bracket 311, and a lifting device that can drive the slider 306 to move up and down is provided in the cavity 305;
[0034] The lifting device includes an electric telescopic rod 307 respectively disposed in the two cavities 305. The bottom end of the electric telescopic rod 307 is hinged to the movable base plate 301, and the top end is hinged to the side wall of the slider 306. The movable base plate 301 is provided with a drive motor 308 located below the slider 306. The drive motor 308 is provided with a screw rod 309. The bottom end of the slider 306 is provided with a screw hole 310 threadedly connected to the screw rod 309.
[0035] Both ends of the frame body 201 are provided with a side plate 204 with an arc-shaped end surface at one end. The end of the movable bottom plate 301 is provided with a vertical rod 313, the top of the vertical rod 313 is provided with a handle 1 314, the end of the handle 1 314 is provided with a connecting rod 315, and the end of the connecting rod 315 is provided with a handle 2 316 that is slidably connected to the arc-shaped end surface of the side plate 204;
[0036] Limiting plates 202 for limiting the position of the movable bottom plate 301 are provided at both ends of the frame body 201 adjacent to the side plates 204 . Rollers 302 rolling on the tracks 203 are provided at the bottom of the movable bottom plate 301 .
[0037] Working principle of transfer mechanism 3: The staff manually pulls the movable base plate 301 to one side through handle 2 316. After it is in place, a lifting device or manual operation is used to place a set of rotor bodies 4 and stator bodies 5 on the bottom support 312. Then the movable base plate 301 is pulled to the other side. After it is in place, another set of rotor bodies 4 and stator bodies 5 are placed on the bottom support 312. Then the drive motor 1 308 is started to drive the screw rod 309 to rotate forward. The screw rod 309 drives the side bracket 311 to move upward through the slider 306. During this process, the slider 306 drives the electric telescopic rod 1 307 to extend. When the screw rod 309 is disengaged from the slider 306, the electric telescopic rod 1 307 is started to drive the side bracket 311 to move upward. After it is in place, the stator and rotor assembly procedure can be carried out.
[0038] A drive motor 308 and a screw rod 309 are provided to cooperate with the electric telescopic rod 307 to work. In a specific implementation of the present invention, when the bottom end of the electric telescopic rod 307 is lower than the lowest point of the slider 306, only the electric telescopic rod 307 can be used to achieve lifting. When the bottom end of the electric telescopic rod 307 and the lowest point of the slider 306 are at the same height, when the slider 306 initially moves upward and cannot be lifted due to the large force angle applied by the electric telescopic rod 307, the drive motor 308 and the screw rod 309 can cooperate to lift the slider 306 to a certain height.
[0039] When assembling the stator and rotor, the slider 306 needs to be moved down to avoid collision. After assembly, the slider 306 is moved up again to support the assembled motor semi-finished product, and then the slider 306 is moved down again. After it is in place, the movable base plate 301 is pulled to one side, and then the slider 306 is lifted. At this time, the rotor body 4 and the stator body 5 of another group can be assembled. At the same time, the assembled motor semi-finished product is unloaded and the rotor body 4 and the stator body 5 are replaced.
[0040] Combined with attachment Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 6 , Attachment Figure 7 , Attachment Figure 8 , Attachment Figure 9 , Attachment Figure 10 As shown:
[0041] The equipment body 1 includes an equipment base 101, on which is provided a rotor clamping device 102 capable of clamping and fixing the rotor body 4. In the prior art, the rotor clamping device 102 includes a driving rotation device and a machine tool fixture. The machine tool fixture can clamp the shaft of the rotor body 4. In conjunction with the rotor fixing mechanism 9, the rotor clamping device 102 can clamp the rotor body 4 more stably. The equipment base 101 is located directly above the bottom frame 2 and is provided with a through slot 103 through which the rotor body 4 and the stator body 5 can pass.
[0042] The assembly mechanism 6 includes a drive device 601 located on the equipment base 101. The drive device 601 is provided with screws 602 located at both ends of the through slot 103. The two screws 602 are commonly provided with an assembly frame 603. The side surface of the assembly frame 603 is provided with a through slot 3 604 for allowing the rotor body 4 to pass through.
[0043] The stator clamping mechanism 7 includes a clamping plate 702 that moves within the assembly mechanism 6, and the stator automatic positioning mechanism 8 includes a plurality of insertion rods 801 that pass through the clamping plate 702. The insertion rods 801 are provided with a ring 802 and a transmission ring 803 at both ends. The transmission ring 803 is provided with a plurality of slide rods 805, and a slide block 806 is sleeved on the slide rod 805. One of the slide rods 805 is sleeved with a spring 807 that abuts against the slide block 806. The opposite surfaces of the plurality of slide blocks 806 are provided with a folding rod 808. The ends of the plurality of folding rods 808 are fixedly connected to a connecting ring 809. The connecting ring 809 is away from A second connecting ring 810 is provided on one side of the stator body 5, which is slidably connected to the first folding rod 808. The first connecting ring 809 and the second connecting ring 810 are jointly provided with a hinge 811. The clamping plate 702 is provided with a fourth circular through-slot 706. The inner wall of the fourth through-slot 706 is provided with a plurality of extension slots 704. The extension slots 704 are provided with a limit block 705 at one end away from the stator body 5. A plurality of second folding rods 813 are fixedly connected to the side end surface of the second connecting ring 810. The bent rods of the second folding rods 813 are located in the extension slots 704, and the ends thereof pass through the limit block 705. The outer sleeve of the bent rods has a third spring 814, one end of which abuts the limit block 705.
[0044] A groove 703 is provided on the end surface of the clamping plate 702 near the anvil 802, which is located at the insertion rod 801. When the anvil 802 moves away from the stator body 5, it can be located in the groove 703. The insertion rod 801 is covered with a spring 1 804 located between the anvil 802 and the inner wall of the groove 703. When the clamping plate 702 moves toward the position of the stator body 5, the groove 703 moves toward the anvil 802, and the second connecting ring 810 moves toward the first connecting ring 809. The two hinged rods of the hinge 811 fold in half, and the folding point contacts the inner wall of the stator body 5. The folding rod 1 808 is provided with a visual monitoring device 815 for observing the contact situation.
[0045] Several second slide bars 812 passing through the first connecting ring 809 are fixedly connected to the second connecting ring 810. When the assembly mechanism 6 drives the stator body 5 to move and sleeve on the rotor body 4, the rotor body 4 abuts against the second slide bars 812 and pushes the second slide bars 812 to move outward from the stator body 5. The second slide bars 812 pull the first connecting ring 809 to move through the hinge 811, thereby causing the first connecting ring 809 and the second connecting ring 810 to move toward the clamping plate 702 to retreat and make way.
[0046] After the stator body 5 and the rotor body 4 are moved up to their proper positions, the electric telescopic rod 2 701 is started to extend and drive the splint 702 to move toward the stator body 5. When the stator body 5 moves a certain distance, the stator body 5 drives the stator automatic positioning mechanism 8 to extend and contact the inner wall of the stator body 5. The staff observes the contact between the hinge 811 and the inner wall of the stator body 5 in real time through the visual monitoring device 815. If any hinge 811 is not in contact with the inner wall of the stator body 5, the staff is required to adjust the height of the stator body 5 and the rotor body 4 through the transfer mechanism 3, and continue to extend the electric telescopic rod 2 701 during the adjustment process until all the hinges 811 are in contact with the inner wall of the stator body 5. After that, the splint 702 clamps the stator body 5 through the assembly frame 603, and the transfer mechanism 3 moves down and starts. The dynamic driving device 601 rotates forward through the assembly frame 603 to drive the stator body 5 to move toward the rotor body 4. When the stator body 5 and the rotor body 4 begin to be assembled, the rotor body 4 can automatically push the stator automatic positioning mechanism 8 out of the stator body 5. After the assembly is completed, the driving device 601 reverses to drive the assembly frame 603 back to its position, and then the transfer mechanism 3 moves up to contact the semi-finished motor, and the electric telescopic rod 2 701 is retracted to drive the clamping plate 702 back to its position. During the process, the distance between the clamping plate 702 and the stator body 5 increases, so that the stator automatic positioning mechanism 8 gradually returns to its position. When the stator automatic positioning mechanism 8 is separated from the rotor body 4, the stator automatic positioning mechanism 8 can move with the clamping plate 702. After reaching the position, the clamping plate 702 and the stator automatic positioning mechanism 8 are both reset.
[0047] The visual monitoring device 815 is a conventional technology, specifically a camera, and the staff can observe the specific situation through the display screen;
[0048] Working process of stator automatic positioning mechanism 8:
[0049] Step 1: The clamping plate 702 moves a certain distance toward the stator body 5, and the stator body 5 contacts and squeezes the anvil 802. At this time, the anvil 802 stops, that is, the connecting ring 1 809 stops moving, and the clamping plate 702 gradually moves away from the transmission ring 803. The limit block 705 drives the connecting ring 2 810 to move toward the connecting ring 1 809 through the spring 3 814, and the hinge 811 bends. When all the hinges 811 are in contact with the inner wall of the stator body 5, the hinge 811 bends into place. When the clamping plate 702 continues to move, the spring 3 814 is gradually compressed;
[0050] Step 2: During assembly, the rotor body 4 is inserted into the stator body 5. During this process, the shaft of the rotor body 4 contacts the second slide bar 812 and pushes the second connecting ring 810 to move in the opposite direction through the second slide bar 812. The second connecting ring 810 pulls the hinge 811 to restore and pulls the first connecting ring 809 to move through the hinge 811. At this time, the second spring 807 and the third spring 814 continue to be compressed, that is, the sliding block 806 moves on the first slide bar 805, and the second folding rod 813 moves in the limit block 705 until the stator body 5 moves into place;
[0051] Step 3: The clamping plate 702 moves in the opposite direction and disengages from the stator body 5. The anvil 802 tends to return to its original position relative to the clamping plate 702 under the action of the first spring 804, and the sliding block 806 is stationary under the action of the second spring 807. That is, the first connecting ring 809 pulls the second connecting ring 810 through the hinge 811, but the second sliding bar 812 is still in contact with the rotor body 4 under the action of the third spring 814. That is, the first connecting ring 809 is pulled by the second connecting ring 810 through the hinge 811. Until the anvil 802 is completely reset, the state of the stator automatic positioning mechanism 8 is the same as that after the end of step 3 because the second spring 807 and the third spring 814 have not yet completed the reset.
[0052] Step 5: The clamping plate 702 continues to move in the opposite direction, and the second slide bar 812 is still in contact with the rotor body 4. During this process, the sliding block 806 gradually approaches the transmission ring 803 and the limit block 705 gradually moves away from the second connecting ring 810, causing the second spring 807 and the third spring 814 to gradually rebound. When the sliding block 806 and the limit block 705 are reset, the clamping plate 702 continues to move in the opposite direction. At this time, the second slide bar 812 can be disengaged from the rotor body 4, and the assembled semi-finished motor can finally be unloaded.
[0053] In addition to the necessary stator and rotor assembly process in the prior art, the stator automatic positioning mechanism 8 in the present invention does not require an additional power source in the entire process of realizing the position positioning function of the stator body 5 and the subsequent resetting.
[0054] Combined with attachment Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 6 , Attachment Figure 7 As shown:
[0055] The rotor fixing mechanism 9 includes a support 901 located on the main body 1 of the device, and an electric telescopic rod 3 904 is slidingly provided in the support 901. The telescopic end of the electric telescopic rod 3 904 is provided with a pin 905, which abuts against the rotor body 4. A rack 906 is provided at the bottom end of the electric telescopic rod 3 904, a drive motor 2 902 is provided in the support 901, and a worm 903 is provided at the end of the drive motor 2 902. A rotating shaft 907 is rotatably provided in the support 901, and gears 908 are provided at both ends of the rotating shaft 907, which respectively mesh with the rack 906 and the worm 903.
[0056] After the stator body 5 is positioned, the staff needs to manually install the rotor body 4 onto the equipment body 1, and then start the drive motor 2 902 to drive the electric telescopic rod 3 904 to move toward the rotor body 4, and at the same time start the electric telescopic rod 3 904 to extend until the ejector pin 905 abuts against the rotor body 4. After the assembly is completed, the rotor fixing mechanism 9 needs to be reset first to avoid the rotor fixing mechanism 9 and the assembly mechanism 6 resetting at a slow speed, which may cause the rotor body 4 to be ejected from the stator body 5.
[0057] When the present invention is specifically implemented:
[0058] The staff placed the rotor body 4 and stator body 5 on the base 312, raised the transfer mechanism 3, and activated the stator clamping mechanism 7. During the movement, the stator body 5 pressed against the collar 802. When all the hinges 811 contacted the inner wall of the stator body 5, the clamping plate 702 clamped the stator body 5 through the assembly frame 603. During this process, the staff observed the contact situation using the visual monitoring device 815 and adjusted the height of the transfer mechanism 3, ultimately determining the height position of the stator body 5 and aligning the stator body 5. The rotor fixing mechanism 9 was activated to abut and fix the ejector pin 905 against the rotor body 4. At this point, the stator body 5 and the rotor body 4 are coaxial. Finally, the assembly mechanism 6 is started to drive the assembly frame 603 and the stator body 5 to move toward the rotor body 4 to complete the sleeve assembly. After assembly, the driving device 601 is reversed and returned to its original position. The transfer mechanism 3 moves up to support the semi-finished motor, and the electric telescopic rod 701 is retracted to return the clamping plate 702 to its original position. The stator automatic positioning mechanism 8 is reset under the action of the spring. Then the transfer mechanism 3 is moved to unload the semi-finished motor and replace the rotor body 4 and stator body 5 to be assembled to enter the next round of assembly process.
[0059] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above and, without departing from the purpose of the present invention, designs structures and embodiments similar to the technical solution without creatively designing, they shall fall within the scope of protection of the present invention.
Claims
1. A motor stator and rotor assembly device, comprising a device body (1), a rotor body (4) and a stator body (5) being provided on the device body (1), an assembly mechanism (6) being provided on the device body (1) for driving the stator body (5) to move toward the rotor body (4) to complete the stator and rotor assembly, a stator clamping mechanism (7) being provided slidingly within the assembly mechanism (6) for clamping the stator body (5), and characterized in that: The bottom of the equipment body (1) is provided with a bottom frame (2), and a transfer mechanism (3) capable of carrying two sets of rotor bodies (4) and stator bodies (5) is slidably provided in the bottom frame (2). The transfer mechanism (3) can drive the rotor body (4) and the stator body (5) to move up and down. The stator clamping mechanism (7) is provided with a stator automatic positioning mechanism (8) capable of automatically determining the position of the stator body (5). After the stator clamping mechanism (7) moves and drives the stator automatic positioning mechanism (8) to center the stator body (5), the assembly mechanism (6) drives the stator clamping mechanism (7) and the stator body (5) to move and sleeve the stator body (5) on the rotor body (4). During the process of moving and sleeve, the stator automatic positioning mechanism (8) abuts against the rotor body (4) to perform a backward and yielding action. The equipment body (1) is provided with a rotor fixing mechanism (9) that fixes the rotor body (4) by cooperating with the equipment body (1). The stator clamping mechanism (7) includes a clamping plate (702) that moves in the assembly mechanism (6), and the stator automatic positioning mechanism (8) includes a plurality of insertion rods (801) that pass through the clamping plate (702), and a ring (802) and a transmission ring (803) are respectively provided at both ends of the insertion rod (801), and a plurality of sliding rods (805) are provided on the transmission ring (803), and a sliding block (806) is sleeved on the sliding rod (805), and a spring (807) that abuts on the sliding block (806) is sleeved on one of the sliding rods (805), and a folding rod (808) is provided on the opposite surface of the plurality of sliding blocks (806), and the ends of the plurality of folding rods (808) are fixedly connected to a connecting ring (809), and the connecting ring (809) is far away. A connecting ring 2 (810) is provided on the side away from the stator body (5) and is slidably connected to the folding rod 1 (808). A hinge (811) is provided on the connecting ring 1 (809) and the connecting ring 2 (810). A circular through groove 4 (706) is provided on the clamping plate (702). A plurality of extension grooves (704) are provided on the inner wall of the through groove 4 (706). A limit block (705) is provided on the end of the extension groove (704) away from the stator body (5). A plurality of folding rods 2 (813) are fixedly connected to the side end surface of the connecting ring 2 (810). The bending rod of the folding rod 2 (813) is located in the extension groove (704), and the end thereof passes through the limit block (705). A spring 3 (814) is provided on the outer sleeve of the bending rod, one end of which is in contact with the limit block (705). A groove (703) is provided on the end surface of the clamping plate (702) near the ring (802) on one side thereof, and is located at the insertion rod (801). When the ring (802) moves in a direction away from the stator body (5), it can be located in the groove (703). The insertion rod (801) is provided with a spring (804) located between the ring (802) and the inner wall of the groove (703). When the clamping plate (702) moves toward the position of the stator body (5), the groove (703) moves toward the ring (802), the connecting ring (810) moves toward the connecting ring (809), and the two hinge rods of the hinge (811) are folded in half, and the folding point contacts the inner wall of the stator body (5). A visual monitoring device (815) for observing the contact situation is provided on the folding rod (808). A plurality of slide bars (812) passing through the connecting ring (809) are fixedly connected to the connecting ring (810). When the assembly mechanism (6) drives the stator body (5) to move and sleeve on the rotor body (4), the rotor body (4) contacts the slide bars (812) and pushes the slide bars (812) to move outward from the stator body (5). The slide bars (812) pull the connecting ring (809) to move through the hinge (811), thereby moving the connecting ring (809) and the connecting ring (810) toward the splint (702) to move backward and give way.
2. The motor stator and rotor assembly equipment according to claim 1, characterized in that: The rotor fixing mechanism (9) includes a support (901) located on the device body (1), an electric telescopic rod (904) is slidably provided in the support (901), a thimble (905) is provided at the telescopic end of the electric telescopic rod (904), the thimble (905) is in contact with the rotor body (4), a rack (906) is provided at the bottom end of the electric telescopic rod (904), a driving motor (902) is provided in the support (901), and the rack (906) is driven by the driving motor (902).
3. The motor stator and rotor assembly equipment according to claim 1, characterized in that: The bottom frame (2) includes a frame body (201), a track (203) is provided in the frame body (201), and the transfer mechanism (3) includes a movable bottom plate (301) that moves on the frame body (201), a support plate (303) is provided on the movable bottom plate (301), a second through slot (304) is provided on the support plate (303), cavities (305) are provided at the side walls at both ends of the second through slot (304), a slider (306) is provided in the second through slot (304), side brackets (311) are provided at both ends of the slider (306), a bottom bracket (312) capable of supporting the rotor body (4) and the stator body (5) is provided on the side bracket (311), and a lifting device capable of driving the slider (306) to move up and down is provided in the cavity (305).
4. The motor stator and rotor assembly equipment according to claim 3, characterized in that: The lifting device includes an electric telescopic rod (307) respectively arranged in two cavities (305), the bottom end of the electric telescopic rod (307) is hinged to the movable base plate (301), and the top end is hinged to the side wall of the slider (306), the movable base plate (301) is provided with a driving motor (308) located below the slider (306), the driving motor (308) is provided with a screw (309), and the bottom end of the slider (306) is provided with a screw hole (310) threadedly connected to the screw (309).
5. The motor stator and rotor assembly equipment according to claim 3, characterized in that: Both ends of the frame body (201) are provided with a side plate (204) with an arc-shaped end surface at one end, a vertical rod (313) is provided at the end of the movable bottom plate (301), a handle 1 (314) is provided at the top end of the vertical rod (313), a connecting rod (315) is provided at the end of the handle 1 (314), and a handle 2 (316) is provided at the end of the connecting rod (315) and is slidably connected to the arc-shaped end surface of the side plate (204).
Citation Information
Patent Citations
Servo motor mounting and positioning device
CN118487423A
Device for assembling stator and rotor of brushless motor
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