Efficient power generation solar assembly
Vibration and purge systems solve the problems of surface ash and installation instability of solar modules, improve power generation efficiency and stability, and ensure the long-term operation reliability of the modules.
Patent Information
- Application Number
- CN202510395731.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-08-22
AI Technical Summary
Existing solar modules are prone to accumulate dust and bird droppings after long-term use, resulting in reduced power generation efficiency and lack of detection of stable installation of the battery panels, which are prone to displacement or damage in bad weather.
The vibration generator and purge system are used, combined with an electromagnetic vibrator, a vibration motor or an ultrasonic vibrator, to clean up dust by vibration and blowing air, and to detect the deformation of the mounting seat and the unblocking of the air path through the pressure sensor to ensure stable installation.
It realizes efficient cleaning of solar panels, improves power generation efficiency, ensures stable installation of components, prevents displacement and damage, and improves cleaning efficiency and installation reliability.
Smart Images

Figure CN120528348A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of solar power generation, and more particularly to a high-efficiency power generation solar module. Background Art
[0002] With rising energy consumption and increasingly serious environmental issues, sustainable development and renewable resources have garnered widespread attention from all sectors of society. As a stable, reliable, and pollution-free energy source, solar energy offers tremendous development potential. Solar panels are widely used in various applications, including homes, businesses, industry, and agriculture. They can be installed on rooftops, walls, and floors to power a variety of loads.
[0003] After prolonged use, existing solar panels tend to accumulate debris such as dust and bird droppings on their surfaces. These debris can obstruct the solar photovoltaic panels' illuminated area, reducing power generation efficiency. Traditional cleaning methods may rely on manual cleaning or the use of simple cleaning tools, but these methods often suffer from incomplete cleaning and low efficiency. Furthermore, the installation stability of solar panels is also crucial to their long-term operation and power generation efficiency. Existing solar panels often lack a way to check whether the solar panels are stably installed during use. When a solar panel becomes loose, timely maintenance cannot be performed, causing the solar panels to shift or become damaged in adverse weather conditions (such as strong winds and heavy rain). Summary of the Invention
[0004] The present invention aims to overcome the defects of the prior art and provide a high-efficiency power generation solar module.
[0005] In order to achieve the above objectives, the present invention provides the following technical solutions: a solar energy component, comprising a frame unit and multiple mounting units, a photovoltaic power generation unit is fixedly installed between two adjacent mounting units, and a vibration generating device is installed at each photovoltaic power generation unit.
[0006] Furthermore, a plurality of mounting units are mounted on the frame unit.
[0007] Furthermore, the vibration generating device is an electromagnetic vibrator, a vibration motor or an ultrasonic vibrator.
[0008] This allows for small vibrations to occur, making it possible to clean the solar panels.
[0009] Furthermore, there are five installation units and four photovoltaic power generation units.
[0010] Furthermore, it also includes two driving units and two clamping units; the frame unit includes a strip end seat and a U-shaped frame; the photovoltaic power generation unit includes a rectangular frame and a solar cell panel; the mounting unit includes a mounting seat and multiple connecting plates, and the mounting seat has a strip through groove and a strip groove; the driving unit includes an electric push rod and a translation unit, and the translation unit includes a translation plate, an end block and multiple active blocks with a first abutting slope; the clamping unit includes multiple clamping parts, and the clamping part includes a passive block with a second abutting slope, a clamping block connected to the passive block through a connecting rod, a protrusion connected to the passive block, and a tension spring connecting the protrusion and the U-shaped frame, and the clamping block has a clamping groove that can be embedded in the rectangular frame.
[0011] Furthermore, the second abutting surface can be abutted and matched with the corresponding first abutting surface.
[0012] Furthermore, the U-shaped frame is fixedly connected to the strip-shaped end seat.
[0013] Furthermore, the solar cell panel is fixed on the rectangular frame.
[0014] Furthermore, the connecting plate connects the mounting seat and the U-shaped frame.
[0015] Furthermore, the strip-shaped groove is communicated with the strip-shaped through groove.
[0016] Thus, dust can fall from the strip-shaped through-slot through the strip-shaped groove.
[0017] Furthermore, the electric push rod is installed at the strip-shaped end seat, and the translation unit is driven by the electric push rod.
[0018] Furthermore, the end block is fixedly connected to the translation plate, and the active block is fixedly connected to the translation plate.
[0019] Furthermore, the number of active blocks at each driving unit is equal to the number of abutting portions of each abutting unit.
[0020] Furthermore, each passive block is fixedly connected to four protrusions, and a tension spring is connected between each protrusion and the U-shaped frame; each protrusion is connected to a limiting rod, and the U-shaped frame has a plurality of limiting holes that cooperate with the limiting rod; four connecting rods are connected between the corresponding passive blocks and the tightening blocks.
[0021] Furthermore, the mounting seat has a strip-shaped inner cavity, an air outlet slot and two air inlet holes; the strip-shaped end seat has a cylindrical channel portion and multiple groups of air outlet holes, each group of air outlet holes has two air outlet holes, the number of groups of air outlet holes is equal to the number of mounting seats and the two correspond one to one, and each group of air outlet holes is connected to the two air inlet holes of the corresponding mounting seat through two hoses; an airflow generating unit is installed at the channel portion, and the airflow generating unit includes a pipe portion with two communicating holes, two fan units and two gear rings, and two drive motors are installed at the strip-shaped end seat, and the drive motor drives a gear.
[0022] Furthermore, the air outlet slot is communicated with the strip-shaped inner cavity.
[0023] Furthermore, the air inlet hole is communicated with the strip-shaped inner cavity.
[0024] Furthermore, the air outlet is communicated with the channel portion.
[0025] Furthermore, two fan units are installed at both ends of the duct portion.
[0026] Furthermore, two gear rings are mounted on the pipe portion.
[0027] Furthermore, the gear is meshed with the ring gear.
[0028] Therefore, the gear and the gear ring cooperate to rotate the pipe part, so as to blow and clean different solar panels.
[0029] Furthermore, the solar module can be in a purge state, in which the two fan units are turned on, and the two connecting holes are respectively connected to the two air outlet holes corresponding to one of the mounting seats.
[0030] Furthermore, the pipeline portion includes two arc-shaped bent pipes and a straight pipe connecting the two arc-shaped bent pipes, and the two fan units are respectively connected to the two arc-shaped bent pipes.
[0031] Furthermore, a heating unit is installed in the pipeline portion.
[0032] Thereby hot air blowing can be achieved, and rapid drying can be achieved.
[0033] Furthermore, the two air outlet holes of each group of air outlet holes are respectively located at two ends of the channel portion.
[0034] Furthermore, the multiple air outlet holes at the same end are distributed in an arc shape with equal intervals.
[0035] Furthermore, each air outlet is connected to the corresponding air inlet via a hose.
[0036] Furthermore, the hose is located between the abutting block and the passive block.
[0037] Furthermore, the abutting groove has a chamfer, and the solar component has at least one first pressure sensor installed at the chamfer.
[0038] Furthermore, an end of the U-shaped frame away from the strip-shaped end seat has a mounting groove, and a second pressure sensor facing the mounting seat farthest from the strip-shaped end seat is mounted in the mounting groove.
[0039] Furthermore, it also includes a control unit and a wireless communication unit.
[0040] Furthermore, the purge state is divided into a detection purge state and a cleaning purge state; in the detection purge state, the air outlet slot of the mounting seat farthest from the strip end seat is connected to the pipeline portion; in the cleaning purge state, the pipeline portion is connected to the air outlet slot of a mounting seat other than the mounting seat farthest from the strip end seat.
[0041] Furthermore, the strip-shaped end seat has a connection plane connected to the U-shaped frame; one end of all the air outlet holes is located at the connection plane.
[0042] Furthermore, the translation plate has a strip-shaped slide groove, and the U-shaped frame has two strip-shaped slide rails that cooperate with the strip-shaped slide groove.
[0043] Furthermore, the mounting seat is made of plastic or rubber.
[0044] Therefore, the mounting seat can achieve stable installation of the rectangular frame, and during vibration cleaning, the mounting seat can have a certain elasticity, can achieve better vibration during vibration cleaning, and the mounting seat will not be damaged.
[0045] Furthermore, the U-shaped frame, the strip-shaped end seat and the connecting plate are all made of aluminum alloy.
[0046] Furthermore, the mounting seat has two strip-shaped embedding grooves, and each rectangular frame is embedded in one strip-shaped embedding groove of the two mounting seats and is fixedly connected to the two mounting seats.
[0047] Furthermore, the cross-section of the strip-shaped inner cavity is trapezoidal.
[0048] Furthermore, the cross-section of the strip-shaped through groove is trapezoidal.
[0049] The trapezoidal cross-section structure has a large opening at the top and a small opening at the bottom, which is more conducive to the falling of dust and bird droppings.
[0050] Furthermore, the rectangular frame surrounds the solar cell panel.
[0051] Furthermore, the vibration generating device is fixed to the back side of the solar cell panel.
[0052] Furthermore, the frame unit also includes an H-shaped plate.
[0053] Furthermore, the U-shaped frame includes two side panels and an end panel connecting the two side panels; one of the strip-shaped slide rails is fixed to each side panel.
[0054] Furthermore, the plurality of solar cell panels are distributed at equal intervals along the length direction of the side panels.
[0055] Furthermore, one end of the H-shaped plate is fixedly connected to the end plate, and the other end is fixedly connected to the strip-shaped end seat.
[0056] Furthermore, each mounting seat is connected to four connecting plates, two of which are fixedly connected to one side plate of the U-shaped frame, and the other two connecting plates are fixedly connected to the other side plate of the U-shaped frame.
[0057] Furthermore, the connecting plate is fixedly connected to the side plate.
[0058] Beneficial effects: 1. The solar module of the present application can clean the solar panel by vibration combined with blowing, thereby achieving a better cleaning effect and thus improving power generation efficiency.
[0059] 2. The solar module of the present application can detect whether the ventilation duct is unobstructed, thereby ensuring the dust cleaning effect on the surface of the solar panel.
[0060] 3. The solar module of the present application can detect whether the mounting base is deformed, thereby achieving stable and fixed installation of the solar panel. BRIEF DESCRIPTION OF THE DRAWINGS
[0061] Figure 1 This is a schematic diagram of a solar panel; Figure 2 This is a schematic diagram of area A; Figure 3 This is a schematic diagram of the driving motor driving the pipeline to rotate; Figure 4 This is a schematic diagram of area B; Figure 5 This is a schematic diagram of area C; Figure 6 This is a schematic diagram of the rectangular frame being released from the abutting groove; Figure 7 This is a schematic diagram of area D; Figure 8 This is a schematic diagram of area E; Figure 9 A first-person perspective diagram of component separation; Figure 10 This is a schematic diagram of area F; Figure 11It is a schematic diagram of area G; Figure 12 A second perspective diagram for separating components; Figure 13 Schematic diagram of the H area.
[0062] Explanation of the accompanying drawings: strip end seat 1.1; connecting plane 1.1.1; U-shaped frame 1.2; channel portion 1.3; air outlet 1.4; drive motor 1.5; gear 1.6; strip slide rail 1.7; H-shaped plate 1.8; mounting seat 2.1; connecting plate 2.2; strip through groove 2.3; strip groove 2.4; air outlet through groove 2.5; air inlet 2.6; strip embedded groove 2.7; rectangular frame 3.1; solar cell panel 3.2; vibration generating device 4; electric push rod 5; translation plate 6.1; end block 6.2; active block 6.3; passive block 7.1; connecting rod 7.2; tightening block 7.3; tightening groove 7.3.1; protrusion 7.4; tension spring 7.5; limiting rod 7.6; duct portion 8.1; connecting hole 8.1.1; fan unit 8.2; gear ring 8.3. DETAILED DESCRIPTION
[0063] The following describes embodiments of the present invention in detail, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limiting the present invention.
[0064] The present invention provides a high-efficiency power generation solar module as shown in the figure, comprising a frame unit and a plurality of mounting units mounted on the frame unit, a photovoltaic power generation unit being fixedly mounted between two adjacent mounting units, and a vibration generating device 4 being mounted on each photovoltaic power generation unit. The solar module also comprises two driving units and two abutting units; the frame unit comprises a strip end seat 1.1 and a U-shaped frame 1.2 fixedly connected to the strip end seat 1.1; the photovoltaic power generation unit comprises a rectangular frame 3.1 and a solar cell panel 3.2 fixed to the rectangular frame 3.1; the mounting unit comprises a mounting seat 2.1 and a plurality of connecting plates 2.2 connecting the mounting seat 2.1 and the U-shaped frame 1.2, the mounting seat 2.1 having a strip through groove 2.3 and a strip groove 2.4 connected to the strip through groove 2.3; the driving unit comprises an electric push rod 5 mounted on the strip end seat 1.1 and a U-shaped frame 3.1; The translation unit driven by the electric push rod 5 includes a translation plate 6.1, an end block 6.2 connected to the translation plate 6.1, and a plurality of active blocks 6.3 with a first abutment slope fixedly connected to the translation plate 6.1; the clamping unit includes a plurality of clamping parts, each of which includes a passive block 7.1 with a second abutment slope, a clamping block 7.3 connected to the passive block 7.1 via a connecting rod 7.2, a protrusion 7.4 connected to the passive block 7.1, and a tension spring 7.5 connecting the protrusion 7.4 and the U-shaped frame 1.2. The clamping block 7.3 has a clamping groove 7.3.1 that can be embedded in the rectangular frame 3.1.
[0065] Each passive block 7.1 is fixedly connected to four protrusions 7.4, and a tension spring 7.5 is connected between each protrusion 7.4 and the U-shaped frame 1.2; each protrusion 7.4 is connected to a limiting rod 7.6, and the U-shaped frame 1.2 has a plurality of limiting holes that cooperate with the limiting rods 7.6; four connecting rods 7.2 are connected between the corresponding passive block 7.1 and the tightening block 7.3. The mounting seat 2.1 has a strip-shaped inner cavity, an air outlet groove 2.5 connected to the strip-shaped inner cavity, and two air inlet holes 2.6 connected to the strip-shaped inner cavity; the strip end seat 1.1 has a cylindrical channel portion 1.3 and multiple groups of air outlet holes 1.4 connected to the channel portion 1.3, each group of air outlet holes has two air outlet holes 1.4, the number of groups of air outlet holes 1.4 is equal to the number of mounting seats 2.1 and the two correspond one to one, and each group of air outlet holes 1.4 corresponds to two of the corresponding mounting seat 2.1 The air inlet 2.6 is connected by two hoses (the hoses are not shown in the figure); an airflow generating unit is installed at the channel portion 1.3, and the airflow generating unit includes a pipe portion 8.1 having two connecting holes 8.1.1, two fan units 8.2 installed at both ends of the pipe portion 8.1, and two gear rings 8.3 installed at the pipe portion 8.1. Two drive motors 1.5 are installed at the strip end seat 1.1, and the drive motor 1.5 drives a gear 1.6 that cooperates with the gear ring 8.3.
[0066] The duct portion 8.1 includes two curved pipes and a straight pipe connecting the two curved pipes. Two fan units 8.2 are respectively connected to the two curved pipes. A heating unit is installed in the duct portion 8.1. The abutting groove 7.3.1 has a chamfer, and the solar module has at least one first pressure sensor installed at the chamfer. The end of the U-shaped frame 1.2 away from the strip end seat 1.1 has a mounting groove, and a second pressure sensor is installed in the mounting groove facing the mounting seat 2.1 farthest from the strip end seat 1.1. The strip end seat 1.1 has a connecting plane 1.1.1 connected to the U-shaped frame 1.2; one end of each air outlet 1.4 is located at the connecting plane 1.1.1.
[0067] The translation plate 6.1 has a strip-shaped slide groove, and the U-shaped frame 1.2 has two strip-shaped slide rails 1.7 that cooperate with the strip-shaped slide groove. The mounting seat 2.1 has two strip-shaped embedded grooves 2.7. Each rectangular frame 3.1 is embedded in one strip-shaped embedded groove 2.7 of the two mounting seats 2.1 and is fixedly connected to the two mounting seats 2.1. The cross-section of the strip-shaped inner cavity is trapezoidal. The cross-section of the strip-shaped through-slot 2.3 is trapezoidal. The frame unit also includes an H-shaped plate 1.8. The U-shaped frame 1.2 includes two side panels and an end panel connecting the two side panels. One of the strip-shaped slide rails 1.7 is fixed to each side panel. One end of the H-shaped plate 1.8 is fixedly connected to the end panel, and the other end is fixedly connected to the strip-shaped end seat 1.1. Each mounting seat 2.1 is connected to four connecting plates 2.2, two of which are fixedly connected to one side panel of the U-shaped frame 1.2, and the other two connecting plates 2.2 are fixedly connected to the other side panel of the U-shaped frame 1.2.
[0068] Working principle: The solar module of the present application, as shown in the figure, has multiple solar panels, and through two driving units and two clamping units, the two clamping units can clamp the rectangular frame from both sides, thereby achieving stable fixed installation of the solar panels.
[0069] After a period of use, the surface of the solar panel will be contaminated with dust or bird droppings, which will reduce the power generation efficiency of the solar panel. At this time, it can be cleaned. Preferably, hot air can be blown to the surface of the solar panel to dry it first, thereby increasing the dryness of the dust. The bird droppings will also be dried and powdered after drying. At this time, the two drive units cause the translation unit to move toward the strip end seat, so that under the action of the tension spring, the rectangular frame will disengage from the tightening grooves on both sides. The mounting seat is made of plastic or rubber, so that when the vibration generating unit vibrates, the solar panel can vibrate at a high frequency at the mounting seat, so that dust will be shaken off and will not adhere to the surface of the solar panel. At this time, by driving the pipeline part, the mounting seat can be ventilated one by one, thereby blowing the surface of the solar panel one by one. Since only one solar panel is blown at a time, the blowing air is stronger and the cleaning effect is better. After all solar panels are cleaned, the translation unit is driven to translate, so that the tightening unit restores the rectangular frame to a tight fixation from both sides.
[0070] Moreover, during normal use, although the vibration generating device causes the solar panel to vibrate between the two mounting bases, the small-amplitude vibration will not cause the mounting base to deform after the vibration stops. Therefore, in theory, when the two clamping units resume the clamping against the rectangular frame, the first pressure sensor installed at the chamfer will not be pressed. If it is pressed, it means that the mounting base has been deformed, thereby detecting whether the mounting base has been deformed.
[0071] In addition, the mounting base closest to the end plate can also be purged. The purge airflow can purge the second pressure sensor. If the air path is unobstructed, the second pressure sensor can sense the corresponding measurement value. If the measurement value is abnormal, it indicates that there is an abnormality in the air path or fan unit, which can also be detected and prompt maintenance.
[0072] Although the present invention has been illustrated and described with respect to the preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made to the present invention without departing from the scope of the present invention as defined by the claims.
Claims
1. A high-efficiency power generation solar module, characterized in that: It includes a frame unit and multiple installation units. A photovoltaic power generation unit is fixedly installed between two adjacent installation units, and a vibration generating device is installed at each photovoltaic power generation unit.
2. The high-efficiency power generation solar module according to claim 1, characterized in that: It also includes two driving units and two clamping units; the frame unit includes a strip end seat and a U-shaped frame; the photovoltaic power generation unit includes a rectangular frame and a solar cell panel; the mounting unit includes a mounting seat and multiple connecting plates, and the mounting seat has a strip through groove and a strip groove; the driving unit includes an electric push rod and a translation unit, and the translation unit includes a translation plate, an end block and multiple active blocks with a first abutting slope; the clamping unit includes multiple clamping parts, and the clamping part includes a passive block with a second abutting slope, a clamping block connected to the passive block through a connecting rod, a protrusion connected to the passive block, and a tension spring connecting the protrusion and the U-shaped frame, and the clamping block has a clamping groove that can be embedded in the rectangular frame.
3. The high-efficiency power generation solar module according to claim 2, characterized in that: Four protrusions are fixedly connected to each passive block, and a tension spring is connected between each protrusion and the U-shaped frame; each protrusion is connected to a limiting rod, and the U-shaped frame has a plurality of limiting holes that cooperate with the limiting rod; four connecting rods are connected between the corresponding passive block and the tightening block.
4. The high-efficiency power generation solar module according to claim 2, characterized in that: The mounting seat has a strip-shaped inner cavity, an air outlet slot and two air inlet holes; the strip-shaped end seat has a cylindrical channel portion and multiple groups of air outlet holes, each group of air outlet holes has two air outlet holes, the number of groups of air outlet holes is equal to the number of mounting seats and the two correspond one to one, and each group of air outlet holes is connected to the two air inlet holes of the corresponding mounting seat through two hoses; an airflow generating unit is installed at the channel portion, and the airflow generating unit includes a pipe portion with two communicating holes, two fan units and two gear rings, and two drive motors are installed at the strip-shaped end seat, and the drive motors drive gears.
5. The high-efficiency power generation solar module according to claim 4, characterized in that: The pipeline portion includes two arc-shaped bent pipes and a straight pipe connecting the two arc-shaped bent pipes, and the two fan units are respectively connected to the two arc-shaped bent pipes; a heating unit is installed in the pipeline portion.
6. The high-efficiency power generation solar module according to claim 4, characterized in that: The pressing groove has a chamfer, and the solar module has at least one first pressure sensor installed at the chamfer; the U-shaped frame has an installation groove at one end away from the strip end seat, and a second pressure sensor is installed in the installation groove facing the installation seat farthest from the strip end seat.
7. The high-efficiency power generation solar module according to claim 4, characterized in that: The strip-shaped end seat has a connection plane connected to the U-shaped frame; one end of all the air outlet holes is located at the connection plane.
8. The high-efficiency power generation solar module according to claim 4, characterized in that: The translation plate is provided with a strip-shaped slide groove, and the U-shaped frame is provided with two strip-shaped slide rails matched with the strip-shaped slide groove; the mounting seat is made of plastic or rubber.
9. The high-efficiency power generation solar module according to claim 4, characterized in that: The mounting seat has two strip-shaped embedding grooves, each rectangular frame is embedded in one strip-shaped embedding groove of the two mounting seats and is fixedly connected to the two mounting seats; the cross-section of the strip-shaped inner cavity is trapezoidal; the cross-section of the strip-shaped through groove is trapezoidal.
10. The high-efficiency power generation solar module according to claim 8, characterized in that: The frame unit also includes an H-shaped plate, and the U-shaped frame includes two side plates and an end plate connecting the two side plates; each side plate is fixed with a strip slide rail; one end of the H-shaped plate is fixedly connected to the end plate, and the other end is fixedly connected to the strip end seat; each mounting seat is connected to four connecting plates, two of which are fixedly connected to one side plate of the U-shaped frame, and the other two connecting plates are fixedly connected to the other side plate of the U-shaped frame.