Leak-proof filling equipment for hotpot condiment production

Abstract

The invention provides anti-leakage filling equipment for hotpot condiment production, and relates to the technical field of hotpot condiment production. The leakproof filling equipment for hotpot condiment production comprises a shell mechanism and an inner stirring mechanism, the shell mechanism comprises a supporting plate, a filling shell is fixedly arranged in the supporting plate in a sleeving mode, and a plurality of first mounting blocks are fixedly arranged at the position, close to the lower end, of the outer surface of the filling shell; and the inner stirring mechanism comprises an upper sealing plate. According to the anti-leakage filling equipment for hotpot condiment production, split type modular design is adopted, local modules are convenient to replace when the equipment is damaged and leaks, cost is reduced, energy is saved, environment friendliness is achieved, the upper sealing plate and the lower sealing plate are of a double-layer structure and are tightly attached, the anti-leakage effect is good, residual condiment on the inner wall can be scraped away when the equipment is disassembled, cleaning is convenient, and practicability is high. The stirring motor drives the stirring frame to uniformly mix backing materials, the telescopic supporting legs can adjust the height to adapt to different environments, the control valve accurately controls filling, and the product quality and the production efficiency are guaranteed.

Description

Technical Field

[0001] The invention relates to the technical field of hot pot soup base production, in particular to a leak-proof filling device for hot pot soup base production. Background Art

[0002] Hot pot base filling equipment is a specialized mechanical device designed to accurately and efficiently fill hot pot base into various packaging containers. It is a key component of the hot pot base production line. Based on the degree of automation, it can be categorized as semi-automatic or fully automatic. Semi-automatic equipment requires manual assistance for some operations, such as placing the packaging container, while fully automatic equipment can automatically complete the entire process, from material conveying and metering to filling and sealing. Based on their operating principles, there are two types of filling equipment: volumetric and gravimetric. Volumetric filling controls the volume of the material and is suitable for bases with good fluidity. Gravimetric filling, on the other hand, relies on the weight of the material, ensuring precise weight accuracy for each portion and is particularly suitable for hot pot bases containing solid particles. Structural components typically include a storage tank for the hot pot base to be filled, with a stirring device to prevent solidification or separation; a conveyor to transport the packaging container to the filling station; a filling head to inject the base into the packaging container. Its design is optimized based on the base characteristics and packaging requirements; and a control system to regulate parameters such as speed and accuracy during the filling process. These filling equipment are widely used in hot pot base manufacturers of different sizes. They can improve production efficiency, reduce labor costs, and ensure stable product quality and standardized packaging.

[0003] In the current food processing industry, most existing hot pot soup base filling equipment utilizes an integrated design. This type of equipment presents several significant drawbacks. From a cleaning perspective, its complex and enclosed internal structure makes thorough cleaning difficult. Hot pot soup base itself is highly viscous and contains a complex composition. During the filling process, some residue may remain inside the equipment. The integrated design makes it difficult for cleaning tools to reach every corner of the equipment. Over time, this residual residue can easily breed bacteria, impacting the hygienic quality of subsequent fillings. From a maintenance perspective, if damage occurs in a specific area of ​​the integrated equipment, its structural integrity makes it difficult to accurately locate and promptly repair it. Furthermore, localized damage is highly likely to cause leakage, which not only wastes materials and increases production costs, but also pollutes the production environment. It also disrupts the entire filling process, reducing filling efficiency and, in turn, affecting product production schedules and quality stability. Summary of the Invention

[0004] In view of the deficiencies in the prior art, the present invention provides a leak-proof filling device for hot pot base production, which solves the problems of the prior art filling device being difficult to clean and prone to leakage when damaged.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a leak-proof filling device for hot pot base production, comprising a shell mechanism and an internal stirring mechanism, the shell mechanism comprising a support plate, a filling shell fixedly sleeved inside the support plate, and a plurality of No. 1 mounting blocks fixedly provided at the lower end of the outer surface of the filling shell;

[0006] The internal stirring mechanism includes an upper sealing plate, the upper end of the upper sealing plate is fixedly provided with a stirring motor through a support block, the output end of the lower end of the stirring motor is fixedly provided with a rotating shaft, the lower end of the rotating shaft passes through the upper sealing plate to the lower part of the upper sealing plate, and is rotatably provided with a fixed base through a bearing, a stirring frame is fixedly sleeved on the shaft body of the rotating shaft between the fixed base and the upper sealing plate, support rods are fixedly provided on both sides of the lower end surface of the fixed base, and a lower sealing plate is fixedly provided at the lower ends of the two support rods, and a plurality of No. 2 mounting blocks are fixedly provided on the outer surface of the lower sealing plate near the lower end.

[0007] Preferably, telescopic support legs are fixedly provided on both sides of the lower end surface of the support plate, and an injection pipe is fixedly connected to the upper end of the front side of the filling shell.

[0008] Preferably, the No. 1 mounting block and the No. 2 mounting block are fixedly connected by bolts, and an output pipe is fixedly connected to the center of the lower end surface of the lower sealing plate.

[0009] Preferably, a control valve is provided on the pipe body of the output pipe.

[0010] Preferably, the outer layer of the upper sealing plate is made of aluminum alloy material, and the inner layer is made of rubber material, and an annular groove is provided on the outside of the rubber layer.

[0011] Preferably, a rubber sealing ring is provided inside the annular groove, and the lower sealing plate and the upper sealing plate have the same structure.

[0012] The present invention provides a leak-proof filling device for hot pot base production. It has the following beneficial effects:

[0013] The present invention provides a leak-proof filling equipment for the production of hot pot base. Through the split modular design, the equipment is easy to disassemble and maintain. In the event of local damage, only specific modules need to be replaced, reducing maintenance costs and resource waste. The equipment adopts a double-layer sealing structure, and the upper sealing plate and the lower sealing plate fit tightly against the inner wall of the filling shell, effectively preventing leakage and facilitating cleaning, thereby ensuring the hygiene of the production environment and product quality. The setting of the stirring motor and the stirring rack enables the hot pot base to be mixed evenly, avoiding stratification or solidification, and improving the consistency of the product. The telescopic support legs can adjust the height of the equipment as needed to adapt to different production environments. The control valve accurately controls the filling speed and amount to ensure that the weight and volume of each portion of base meet the standards. The overall design is energy-saving and environmentally friendly, and modular replacement reduces resource waste, extends the service life of the equipment, and improves production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view schematic diagram of the present invention;

[0015] Figure 2 It is a bottom schematic diagram of the present invention;

[0016] Figure 3 It is a schematic diagram of the cross-section of the present invention;

[0017] Figure 4 Schematic diagram of the housing structure of the present invention;

[0018] Figure 5 Schematic diagram of the internal stirring mechanism of the present invention.

[0019] Among them, 1. Shell mechanism; 2. Internal stirring mechanism; 101. Filling shell; 102. Support plate; 103. Telescopic support leg; 104. Mounting block No. 1; 105. Injection pipe; 201. Upper sealing plate; 202. Stirring motor; 203. Stirring frame; 204. Rotating shaft; 205. Support rod; 206. Control valve; 207. Output pipe; 208. Lower sealing plate; 209. Mounting block No. 2; 210. Fixed base. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] like Figure 1-5As shown, an embodiment of the present invention provides a leak-proof filling device for hot pot base production, comprising a shell mechanism 1 and an internal stirring mechanism 2. The shell mechanism 1 comprises a support plate 102, a filling shell 101 is fixedly sleeved inside the support plate 102, and a plurality of No. 1 mounting blocks 104 are fixedly provided on the outer surface of the filling shell 101 near the lower end.

[0022] The internal stirring mechanism 2 includes an upper sealing plate 201, a stirring motor 202 is fixedly provided on the upper end of the upper sealing plate 201 through a support block, a rotating shaft 204 is fixedly provided on the output end of the lower end of the stirring motor 202, the lower end of the rotating shaft 204 passes through the upper sealing plate 201 to the lower part of the upper sealing plate 201, and a fixed base 210 is rotatably provided through a bearing, a stirring frame 203 is fixedly sleeved on the shaft body of the rotating shaft 204 between the fixed base 210 and the upper sealing plate 201, support rods 205 are fixedly provided on both sides of the lower end surface of the fixed base 210, and a lower sealing plate 208 is fixedly provided at the lower ends of the two support rods 205, and a plurality of No. 2 mounting blocks 209 are fixedly provided on the outer surface of the lower sealing plate 208 near the lower end.

[0023] Telescopic support legs 103 are fixedly provided on both sides of the lower end surface of the support plate 102, an injection pipe 105 is fixedly connected to the upper end of the front side of the filling shell 101, the No. 1 mounting block 104 and the No. 2 mounting block 209 are fixedly connected by bolts, an output pipe 207 is fixedly connected to the center of the lower end surface of the lower sealing plate 208, a control valve 206 is provided on the body of the output pipe 207, the outer layer of the upper sealing plate 201 is made of aluminum alloy material, and the inner layer is made of rubber material, an annular groove is provided on the outside of the rubber layer, and a rubber sealing ring is provided in a movable sleeve inside the annular groove. The lower sealing plate 208 and the upper sealing plate 201 have the same structure.

[0024] Specifically: This equipment adopts a split design, and the outer shell mechanism 1 and the inner stirring mechanism 2 are fixedly connected by bolts through the No. 1 mounting block 104 and the No. 2 mounting block 209, which is similar to a flange connection. This design allows the equipment to be partially damaged by simply removing the bolts and replacing the damaged module without having to replace the entire equipment, greatly reducing maintenance costs and waste of resources. Since the inner stirring mechanism 2 can be disassembled separately, cleaning the interior of the equipment becomes easier. During the disassembly process, the upper sealing plate 201 and the lower sealing plate 208 can scrape off the residual hot pot base on the inner wall of the filling outer shell 101 to achieve preliminary cleaning and facilitate subsequent thorough cleaning.

[0025] The upper and lower sealing plates 201 and 208 utilize a dual-layer structure of aluminum alloy and rubber. The rubber layer features an external annular groove and an internal rubber sealing ring, ensuring leakage-free operation during the filling process. This design not only improves the sealing performance of the equipment but also extends its service life. The upper and lower sealing plates 201 and 208 fit tightly against the inner wall of the filling housing 101, similar to a piston design. This effectively prevents residual base material from leaking during disassembly, maintaining a clean production environment.

[0026] The stirring motor 202 drives the stirring frame 203 to rotate through the rotating shaft 204, ensuring that the hot pot base is evenly mixed before filling, avoiding stratification or solidification of the base, and improving the quality and consistency of the product. A telescopic support leg 103 is provided at the lower end of the support plate 102, and the height of the equipment can be adjusted according to the needs of the production line to ensure the stability and adaptability of the equipment in different production environments. A control valve 206 is provided on the output pipe 207, which can accurately control the filling speed and amount of the hot pot base, ensuring that the weight and volume of each portion of the base meet the standards, and improving the accuracy and efficiency of production. Since the equipment adopts a modular design, only the damaged module needs to be replaced in the event of local damage, avoiding the scrapping of the entire equipment, reducing resource waste, and complying with the concept of energy conservation and environmental protection.

[0027] Working principle: When in use, the device is a split modular design, with the outer shell mechanism 1 and the inner stirring mechanism 2 existing separately, and the two are fixed with bolts in cooperation with the No. 1 mounting block 104 and the No. 2 mounting block 209, which is similar to a flange connection. Therefore, if a structure is damaged, the bolts can be removed, and the inner stirring mechanism 2 can be pulled out downwards for quick replacement, without the need to replace the entire equipment, which is energy-saving and environmentally friendly. When the inner stirring mechanism 2 is pulled out downwards, the upper sealing plate 201 and the lower sealing plate 208 are similar to a piston design, which not only plays a sealing role to avoid leakage, but also because the upper sealing plate 201, the lower sealing plate 208 and the inner wall of the filling outer shell 101 fit tightly together, the residual hot pot base on the inner wall of the filling outer shell 101 can be scraped off, achieving the effect of preliminary cleaning, which is convenient for further cleaning.

[0028] During the filling process, the hot pot base is injected into the filling shell 101 through the injection pipe 105, and then the stirring motor 202 is started. The output end of the stirring motor 202 rotates to drive the rotating shaft 204 to rotate, and the rotation of the rotating shaft 204 drives the stirring frame 203 to rotate. The stirring frame 203 rotates to stir the hot pot base, so that the materials are mixed evenly. The hot pot base can be discharged from the lower end of the output pipe 207 by opening the control valve 206 to realize the filling function.

[0029] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A leak-proof filling device for hot pot base production, comprising an outer shell mechanism (1) and an inner stirring mechanism (2), characterized in that: The housing mechanism (1) comprises a support plate (102), a filling housing (101) is fixedly sleeved inside the support plate (102), and a plurality of No. 1 mounting blocks (104) are fixedly provided on the outer surface of the filling housing (101) near the lower end; The internal stirring mechanism (2) comprises an upper sealing plate (201), a stirring motor (202) is fixedly provided at the upper end of the upper sealing plate (201) through a support block, a rotating shaft (204) is fixedly provided at the output end of the lower end of the stirring motor (202), the lower end of the rotating shaft (204) passes through the upper sealing plate (201) and reaches the lower part of the upper sealing plate (201), and is rotatably provided with a fixed base (210) through a bearing, a stirring frame (203) is fixedly sleeved on the shaft body of the rotating shaft (204) between the fixed base (210) and the upper sealing plate (201), support rods (205) are fixedly provided on both sides of the lower end surface of the fixed base (210), a lower sealing plate (208) is fixedly provided at the lower ends of the two support rods (205), and a plurality of No. 2 mounting blocks (209) are fixedly provided on the outer surface of the lower sealing plate (208) near the lower end.

2. The leak-proof filling equipment for hot pot soup base production according to claim 1, characterized in that: Telescopic support legs (103) are fixedly provided on both sides of the lower end surface of the support plate (102), and an injection pipe (105) is fixedly connected to the upper end of the front side of the filling shell (101).

3. The leak-proof filling equipment for hot pot soup base production according to claim 1, characterized in that: The first mounting block (104) and the second mounting block (209) are fixedly connected by bolts, and an output pipe (207) is fixedly connected to the center of the lower end surface of the lower sealing plate (208).

4. The leak-proof filling equipment for hot pot soup base production according to claim 1, characterized in that: A control valve (206) is provided on the body of the output pipe (207).

5. The leak-proof filling equipment for hot pot soup base production according to claim 1, characterized in that: The outer layer of the upper sealing plate (201) is made of an aluminum alloy material, and the inner layer is made of a rubber material. An annular groove is provided on the outside of the rubber layer.

6. The leak-proof filling equipment for hot pot soup base production according to claim 5, characterized in that: A rubber sealing ring is provided inside the annular groove, and the lower sealing plate (208) and the upper sealing plate (201) have the same structure.

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