Aftertreatment component cartridge for aftertreatment system
By using after-treatment component barrels with inlet and outlet coupling flanges in the after-treatment system of internal combustion engines, the difficulty of component installation and maintenance is solved, and rapid installation, repair and replacement is achieved, space requirements and exhaust escape risks are reduced, and system flexibility is improved.
Patent Information
- Application Number
- CN202480008274.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2023-02-01
- Filing Date
- 2024-01-26
- Publication Date
- 2025-08-26
AI Technical Summary
The installation, repair and replacement of existing internal combustion engine after-treatment system components are difficult, the space requirements are high, and the use of multiple fixtures increases system complexity and risk of exhaust emission.
The after-treatment component cylinder with inlet and outlet coupling flanges is fixed to the inlet and outlet body by fasteners, simplifying the installation, repair and replacement of components, reducing space requirements and exhaust escape points.
It realizes rapid installation, repair and replacement of after-processing system components, reduces space requirements and exhaust escape risks, and improves system flexibility and maintainability.
Smart Images

Figure CN120548403A_ABST
Abstract
Description
[0001] Cross-references to Related Patent Applications
[0002] This PCT application claims priority to U.S. Patent Application No. 18 / 104,420, filed February 1, 2023, and is incorporated herein by reference in its entirety. Technical Field
[0003] The present disclosure generally relates to exhaust aftertreatment systems for internal combustion engines. More particularly, the present disclosure relates to a coupling device for an aftertreatment component cartridge of an exhaust aftertreatment system.
[0004] background
[0005] In internal combustion engine systems, aftertreatment systems are used to capture undesirable materials and particulates from the exhaust gas produced by fuel combustion. When assembling the engine system, the aftertreatment system may be provided in communication with the engine's cylinder block to receive the exhaust gas. However, aftertreatment systems can be complex, with numerous components and connections to connect the components.
[0006] Overview
[0007] In one embodiment, an aftertreatment system includes an inlet body, a barrel, and an outlet body. The inlet body includes an inlet body wall and an inlet engaging member. The inlet engaging member includes an inlet engaging member wall and an inlet coupling flange. The inlet engaging member wall extends outward from the inlet body wall. The inlet coupling flange extends from the inlet engaging member wall in a downstream direction. A portion of the barrel is positioned downstream of the inlet body. The barrel includes a barrel wall and an adapter extending away from the barrel wall. A portion of the outlet body is positioned downstream of the barrel. The outlet body includes an outlet body wall and an outlet engaging member. The outlet engaging member includes an outlet engaging member wall and an outlet coupling flange. The outlet engaging member wall extends outward from the outlet body wall. The outlet coupling flange extends from the outlet engaging member wall and toward the adapter in an upstream direction, such that the adapter is disposed between the inlet coupling flange and the outlet coupling flange.
[0008] In another embodiment, an aftertreatment system includes an inlet body, a canister, and an outlet body. The inlet body includes an inlet body wall and an inlet engaging member having an inlet coupling flange extending outward from the inlet body. A portion of the canister is positioned downstream of the inlet body. The canister includes a canister wall and an adapter. The adapter includes a first adapter wall portion, a second adapter wall portion, and a third adapter wall portion. The first adapter wall portion extends outward from the canister wall at a first angle relative to the direction of extension of the canister wall and is continuous with the canister wall. The second adapter wall portion extends outward from the first adapter wall portion at a second angle relative to the direction of extension of the canister wall, the second angle being less than the first angle, and is continuous with the first adapter wall portion. The third adapter wall portion extends outward from the second adapter wall portion at a third angle relative to the direction of extension of the canister wall, the third angle being greater than the first angle, and is continuous with the second adapter wall portion. The third adapter wall portion defines an adapter coupling flange. The shape of the adapter coupling flange conforms to the shape of the inlet coupling flange. A portion of the outlet body is positioned downstream of the canister. The outlet body includes an outlet body wall and an outlet engaging member. The adapter includes a first adapter wall portion, a second adapter wall portion, and a third adapter wall portion. The first adapter wall portion extends outward from the first adapter wall portion at a second angle relative to the direction of extension of the canister wall, the second angle being less than the first angle, and is continuous with the second adapter wall portion. The outlet joint member includes a first outlet joint member wall portion, a second outlet joint member wall portion, and a third outlet joint member wall portion. The first outlet joint member wall portion extends outward from the outlet main body wall at a first angle relative to the extension direction of the outlet main body wall and is continuous with the outlet main body wall. The second outlet joint member wall portion extends outward from the first outlet joint member wall portion at a second angle relative to the extension direction of the outlet main body wall and is continuous with the first outlet joint member wall portion. The third outlet joint member wall portion extends outward from the second outlet joint member wall portion at a third angle relative to the extension direction of the outlet main body wall and is continuous with the second outlet joint member wall portion. The third outlet joint member wall portion defines an outlet coupling flange. The shape of the outlet joint member conforms to the shape of the adapter, such that the adapter coupling flange is disposed between the inlet coupling flange and the outlet coupling flange.
[0009] In yet another embodiment, an aftertreatment system includes an inlet body, a barrel, and an outlet body. The inlet body includes an inlet body wall and an inlet engaging member. The inlet engaging member includes an inlet coupling flange extending outwardly from the inlet body wall in a downstream direction. A portion of the barrel is positioned downstream of the inlet body. The barrel includes a barrel wall and an adapter extending outwardly from the barrel wall. The adapter includes a base and a protrusion extending outwardly from the base. The protrusion defines an upstream recess and a downstream recess. A portion of the outlet body is positioned downstream of the barrel. The outlet body includes an outlet body wall and an outlet engaging member. The outlet engaging member includes an outlet coupling flange extending outwardly from the outlet body wall in an upstream direction toward the adapter; the upstream recess receives the inlet coupling flange. The downstream recess receives the outlet coupling flange. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The present disclosure will be more fully understood from the following detailed description taken in conjunction with the accompanying drawings, in which like reference numerals refer to like elements unless otherwise specified, and in which:
[0012] Figure 1 is a side view of an example aftertreatment system;
[0013] Figure 2 yes Figure 1 a perspective exploded view of the aftertreatment system shown;
[0014] Figure 3 is taken along plane AA in the example embodiment Figure 1 A cross-sectional view of the aftertreatment system shown in ;
[0015] Figure 4 yes Figure 3 Detailed view of detail A in;
[0016] Figure 5 is taken along plane AA in the example embodiment Figure 1 A cross-sectional view of an example aftertreatment system shown in ;
[0017] Figure 6 is taken along plane AA in the example embodiment Figure 1 A cross-sectional view of the aftertreatment system shown in ;
[0018] Figure 7 is taken along plane AA in the example embodiment Figure 1 A cross-sectional view of the aftertreatment system shown in ;
[0019] Figure 8 yes Figure 6 Detail view of detail B in ;
[0020] Figure 9 is taken along plane AA in the example embodiment Figure 1 A cross-sectional view of the aftertreatment system shown in ;
[0021] Figure 10 is taken along plane AA in the example embodiment Figure 1 A cross-sectional view of the aftertreatment system shown in ;
[0022] Figure 11 yes Figure 9 Detailed view of detail C in;
[0023] Figure 12 is taken along plane AA in the example embodiment Figure 1 A cross-sectional view of the aftertreatment system shown in ;
[0024] Figure 13 is taken along plane AA in the example embodiment Figure 1 A cross-sectional view of the aftertreatment system shown in ;
[0025] Figure 14 yes Figure 12 Detailed view of detail D in;
[0026] Figure 15 is a flow chart illustrating a process for installing an aftertreatment component cartridge of an aftertreatment system; and
[0027] Figure 16 is a flow chart illustrating a process for replacing an aftertreatment component cartridge of an aftertreatment system.
[0028] Figure 17 is a cross-sectional view of an example aftertreatment system in an example embodiment;
[0029] Figure 18 According to an example embodiment Figure 17 Detailed view of detail E in;
[0030] Figure 19 According to another exemplary embodiment Figure 17 a cross-sectional view of the aftertreatment system shown;
[0031] Figure 20 According to another exemplary embodiment Figure 17 a cross-sectional view of the aftertreatment system shown;
[0032] Figure 21 According to another exemplary embodiment Figure 17 a cross-sectional view of the aftertreatment system shown;
[0033] Figure 22 According to another exemplary embodiment Figure 17 a cross-sectional view of the aftertreatment system shown;
[0034] Figure 23 According to another exemplary embodiment Figure 17 a cross-sectional view of the aftertreatment system shown;
[0035] Figure 24 According to another exemplary embodiment Figure 17 a cross-sectional view of the aftertreatment system shown;
[0036] Figure 25 According to another exemplary embodiment Figure 17 a cross-sectional view of the aftertreatment system shown;
[0037] Figure 26 According to another exemplary embodiment Figure 17a cross-sectional view of the aftertreatment system shown;
[0038] Figure 27 According to another exemplary embodiment Figure 17 a cross-sectional view of the aftertreatment system shown;
[0039] Figure 28 According to another exemplary embodiment Figure 17 a cross-sectional view of the aftertreatment system shown;
[0040] Figure 29 According to another exemplary embodiment Figure 17 a cross-sectional view of the aftertreatment system shown;
[0041] Figure 30 According to another exemplary embodiment Figure 17 a cross-sectional view of the aftertreatment system shown;
[0042] Figure 31 According to another exemplary embodiment Figure 17 a cross-sectional view of the aftertreatment system shown;
[0043] Figure 32 According to another exemplary embodiment Figure 17 a cross-sectional view of the aftertreatment system shown;
[0044] Figure 33 According to another exemplary embodiment Figure 17 a cross-sectional view of the aftertreatment system shown; and
[0045] Figure 34 According to another exemplary embodiment Figure 17 A cross-sectional view of the aftertreatment system is shown.
[0046] It should be appreciated that these drawings are schematic representations for illustrative purposes. These drawings are provided for the purpose of illustrating one or more embodiments, with the express understanding that they will not be used to limit the scope of the meaning of the claims.
[0047] Detailed description
[0048] The following is a more detailed description of various concepts and embodiments related to methods and apparatus for providing an aftertreatment component cartridge for an aftertreatment system. The various concepts introduced above and discussed in greater detail below can be implemented in any of a variety of ways, as the concepts described are not limited to any particular embodiment. Examples of specific embodiments and applications are provided primarily for illustrative purposes.
[0049] I. Overview
[0050] In order to reduce emissions, it may be desirable to use an aftertreatment system component to treat the exhaust. After the aftertreatment system component has treated a certain amount of exhaust, the aftertreatment system component may need to be repaired or replaced. In addition, it may sometimes be necessary to remove the aftertreatment component cartridge and replace it with a different aftertreatment system component, thereby reusing the aftertreatment system from one application to another. In many aftertreatment systems, removing, repairing, and replacing aftertreatment system components may be difficult or impossible because the aftertreatment system components are non-removable and / or not easily accessible to the user. One way to repair and replace aftertreatment system components is to secure the aftertreatment system components to the aftertreatment system with multiple clamps. However, the use of multiple clamps increases the overall cost and space of the aftertreatment system, limiting the space available for other systems. The use of multiple clamps also reduces the area available for insulation on the outside of the aftertreatment system. In addition, the use of multiple clamps increases the number of connections and openings through which exhaust gas can escape, which may increase the temperature of the outside of the aftertreatment system and surrounding components.
[0051] Aftertreatment systems are subject to space requirements, which are the amount of physical space consumed by the aftertreatment system when installed (e.g., on a vehicle, etc.) and the location of the physical space consumed by the aftertreatment system when installed (e.g., coordinates relative to the vehicle's coordinate system, etc.). In some applications, the physical space available for the aftertreatment system is limited due to the location of surrounding components, wiring or piping requirements, or other similar constraints. Consequently, it is often difficult to modify the aftertreatment system because such modifications typically increase the space requirements of the aftertreatment system. Such modifications may be required to utilize various components in the aftertreatment system, such as different types of filters or catalysts.
[0052] Embodiments described herein relate to an aftertreatment system comprising an inlet duct assembly, an outlet duct assembly, and at least one aftertreatment component cartridge containing aftertreatment system components. The inlet duct assembly includes an inlet coupling flange portion, and the outlet duct assembly includes an outlet coupling flange portion. The aftertreatment component cartridge includes an adapter that cooperates with the inlet and outlet coupling flanges and facilitates suspension of the aftertreatment system components within a housing by securing the aftertreatment component cartridge to the inlet and outlet bodies using fasteners (e.g., clamps, bolted connections, V-belt body connections, etc.). As such, internal combustion engines utilizing the aftertreatment system described herein are more desirable than other aftertreatment systems that require multiple clamps and cannot be quickly installed, repaired, replaced, and reused (e.g., by changing the type of one or more aftertreatment components). Furthermore, by configuring the inlet and outlet coupling flanges and the adapter in this arrangement to be retained by fasteners, the space requirements of the aftertreatment system described herein can be significantly less than those of other systems that do not utilize such an arrangement. Furthermore, by using fasteners in such an arrangement, the area on the exterior of the aftertreatment system for insulation is increased, and the number of connections and openings through which exhaust gas may escape is reduced.
[0053] II. Overview of Example Post-Processing Systems
[0054] Figures 1 to 14 An aftertreatment system 100 (e.g., a treatment system, etc.) is depicted for treating exhaust gas generated by an internal combustion engine (e.g., a diesel internal combustion engine, a gasoline internal combustion engine, a hybrid internal combustion engine, a propane internal combustion engine, a dual-fuel internal combustion engine, etc.) As explained in greater detail herein, the aftertreatment system 100 facilitates simpler and faster servicing (e.g., by changing the type of one or more aftertreatment components, etc.) than other systems, thereby making the aftertreatment system 100 more desirable than other systems.
[0055] Aftertreatment system 100 includes an inlet duct assembly 102 (e.g., a piping system, a ducting system, etc.). Inlet duct assembly 102 includes an inlet exhaust conduit 104 (e.g., a ducting system, etc.), which receives exhaust gas from an upstream component (e.g., a header on an internal combustion engine, an exhaust manifold on an internal combustion engine, an internal combustion engine, etc.). In some embodiments, inlet exhaust conduit 104 is coupled (e.g., attached, fixed, welded, fastened, riveted, adhesively attached, bonded, pinned, etc.) to the upstream component. In other embodiments, inlet exhaust conduit 104 is integrally formed with the upstream component.
[0056] The inlet duct assembly 102 also includes an inlet body 106 (e.g., a body, a panel, etc.). The inlet duct assembly 102 also includes an inlet housing 108 (e.g., a housing, a body, etc.). The inlet housing 108 surrounds the inlet body 106 to contain the inlet body 106. The inlet housing 108 includes a first inlet housing flange 110 (e.g., an annular protrusion, a circular ridge, an annular rib, etc.) to couple the inlet housing 108 to the inlet body 106. The inlet housing 108 also includes a second inlet housing flange 112 (e.g., an annular protrusion, a circular ridge, an annular rib, etc.) to couple the inlet housing 108 to the inlet body 106. The inlet body 106 includes an inlet body wall portion 114 (e.g., a body, a panel, etc.). The inlet body wall portion 114 receives the exhaust flow from the inlet exhaust duct 104.
[0057] In some embodiments, the inlet exhaust duct 104 includes an inlet exhaust duct flange 116 (e.g., an annular protrusion, a circular ridge, an annular rib, etc.) disposed between and coupled to the inlet body wall portion 114 and the first inlet housing flange 110. The inlet exhaust duct flange 116 may facilitate coupling of the inlet exhaust duct 104 to the inlet duct assembly 102.
[0058] In some embodiments, the inlet duct assembly 102 further includes an inlet insulator 118 (e.g., insulation, mat, etc.). The inlet insulator 118 is disposed between the inlet body wall portion 114 and the inlet housing 108. When the exhaust gas enters the inlet duct assembly 102, the inlet insulator 118 is used to reduce the increase in the temperature of the inlet housing 108. The inlet insulator 118 can be, for example, an insulation mat, a ceramic fiber mat, or other similar components.
[0059] The inlet body 106 also includes an inlet coupling flange portion 120 (e.g., an annular protrusion, a circular ridge, an annular rib, etc.). The inlet coupling flange portion 120 is downstream of the inlet body wall portion 114 and flares outward (e.g., radially outward and axially outward, etc.) from the inlet body wall portion 114. More specifically, the inlet coupling flange portion 120 extends from the inlet body wall portion 114 along an inclined surface. The inclined surface is angled relative to a reference plane that bisects the inlet body 106.
[0060] In some embodiments, the inlet body 106 further includes an inlet curved portion 122, such as Figure 3-Figure 5As shown. The inlet bend portion 122 is adjacent to the inlet body wall portion 114 and the inlet coupling flange portion 120. Similar to the inlet coupling flange portion 120, the inlet bend portion 122 is flared outward. More specifically, the inlet bend portion 122 extends from the inlet body wall portion 114 along an inclined surface, and the inlet coupling flange portion 120 extends from the inlet bend portion 122 along an inclined surface. Thus, the inlet bend portion 122 creates a gap inside the aftertreatment system 100 to accommodate additional components, as described in more detail herein. The inclined surface is angled with respect to a reference plane that bisects the inlet body 106. The angle of the inclined surface of the inlet coupling flange portion 120 is greater than the angle of the inclined surface of the inlet bend portion 122 (for example, where Figure 4 ( , the angles are measured counterclockwise, etc.). For example, the angular difference may be between approximately 10 and 30 degrees. This angular difference provides the inlet body 106 with a shape that facilitates coupling to other components of the aftertreatment system 100, as described in greater detail herein.
[0061] Return Reference Figures 1 to 14 As explained in more detail below, the aftertreatment system 100 also includes an outlet conduit assembly 124 (e.g., a piping system, a ducting system, etc.). As explained in more detail herein, the outlet conduit assembly 124 is configured to provide exhaust gas from the aftertreatment system 100 (e.g., to downstream components, to the atmosphere, etc.).
[0062] The outlet duct assembly 124 includes an outlet exhaust conduit 126 (e.g., a piping system, a ducting system, etc.). The outlet exhaust conduit 126 provides exhaust gas from the aftertreatment system 100. The outlet duct assembly 124 also includes an outlet body 128 (e.g., a body, a panel, etc.). The outlet duct assembly 124 also includes an outlet housing 130 (e.g., a housing, a body, etc.). The outlet housing 130 surrounds the outlet body 128 to contain the outlet body 128. The outlet body 128 includes an outlet body wall portion 132 (e.g., a body, a panel, etc.).
[0063] In some embodiments, the outlet duct assembly 124 further includes an outlet insulator 134 (e.g., insulation, mat, etc.). The outlet insulator 134 is disposed between the outlet body wall portion 132 and the outlet housing 130. The outlet insulator 134 is used to mitigate the increase in temperature of the outlet housing 130. The inlet insulator 118 may be, for example, an insulation mat, a ceramic fiber mat, or other similar component.
[0064] The outlet body 128 also includes an outlet coupling flange portion 136 (e.g., an annular protrusion, a circular ridge, an annular rib, etc.). The outlet coupling flange portion 136 is located upstream of the outlet body wall portion 132 and flares outward from the outlet body wall portion 132. More specifically, the outlet coupling flange portion 136 extends from the outlet body wall portion 132 along an inclined surface. The outlet coupling flange portion 136 extends from the outlet body wall portion 132 along the inclined surface in a first direction, and the inlet coupling flange portion 120 extends from the inlet body wall portion 114 along the inclined surface in a second direction opposite to the first direction. The outlet coupling flange portion 136 extends from the outlet body wall portion 132 along the inclined surface in the first direction, and the inlet coupling flange portion 120 extends from the inlet body wall portion 114 along the inclined surface in the first direction.
[0065] In some embodiments, the outlet body 128 further includes an outlet bend 138, such as Figures 3 to 5 As shown. The outlet bend 138 abuts the outlet body wall portion 132 and the outlet coupling flange portion 136. Similar to the outlet coupling flange portion 136, the outlet bend 138 flares outward. More specifically, the outlet bend 138 extends from the outlet body wall portion 132 along an inclined surface, and the outlet coupling flange portion 136 extends from the outlet bend 138 along an inclined surface. The outlet bend 138 extends from the outlet body wall portion 132 along the inclined surface in a first direction, and the inlet coupling flange portion 120 extends from the inlet body wall portion 114 along the inclined surface in a second direction opposite the first direction. The outlet bend 138 extends from the outlet body wall portion 132 along the inclined surface in the first direction, and the inlet coupling flange portion 120 extends from the inlet body wall portion 114 along the inclined surface in the first direction. Thus, the outlet bend 138 creates a gap within the interior of the aftertreatment system 100 that can accommodate additional components, as described in more detail herein. The inclined surface is angled relative to a reference plane that bisects the outlet body 128. The angle of the inclined surface of the outlet curved portion 138 is greater than the angle of the inclined surface of the outlet coupling flange portion 136 (for example, Figure 4 , the angles are measured counterclockwise, etc.). For example, the angular difference may be between approximately 10 and 30 degrees. This angular difference provides the outlet body 128 with a shape that facilitates coupling with other components of the aftertreatment system 100, as described in greater detail herein.
[0066] exist Figures 2 to 4 , aftertreatment system 100 includes an aftertreatment component cartridge 140 (e.g., cartridge, insert, etc.). As explained in greater detail herein, inlet coupling flange portion 120 and outlet coupling flange portion 136 cooperate to facilitate suspension of aftertreatment component cartridge 140 within inlet body 106 and outlet body 128.
[0067] like Figure 4 As shown, aftertreatment component cartridge 140 includes an aftertreatment component housing 142 (eg, a filter housing, etc.) Aftertreatment component housing 142 facilitates the flow of exhaust gas from inlet duct assembly 102 into aftertreatment component cartridge 140 .
[0068] Aftertreatment component housing 142 includes an inlet portion 144. Inlet portion 144 is inserted into inlet duct assembly 102. Inlet portion 144 receives exhaust gas from inlet duct assembly 102 and provides the exhaust gas to aftertreatment component canister 140. Aftertreatment component housing 142 also includes an outlet portion 146. Outlet portion 146 is inserted into outlet duct assembly 124. Outlet portion 146 receives exhaust gas from aftertreatment component canister 140 and provides the exhaust gas from aftertreatment component canister 140.
[0069] like Figures 2 to 4 As shown, the aftertreatment component cartridge 140 includes an aftertreatment system component 148. The aftertreatment system component 148 is positioned within the aftertreatment component housing 142. The aftertreatment system component 148 treats exhaust gas generated by the internal combustion engine. In some embodiments, the aftertreatment system component 148 reduces unwanted components (e.g., nitrogen oxides (NO x ) etc. In some embodiments, aftertreatment system component 148 facilitates the removal of particulates (e.g., soot, particulate matter, etc.) from the exhaust gas via a filtering member (e.g., a diesel particulate filter (DPF) etc.). In other embodiments, aftertreatment system component 148 is a conversion catalyst member (e.g., a selective catalytic reduction (SCR) conversion catalyst member, a catalyst metal, etc.) that facilitates the conversion of various oxidized components of the exhaust gas (e.g., carbon monoxide (CO), hydrocarbons, etc.) into other components (e.g., carbon dioxide (CO2), water vapor, etc.).
[0070] like Figure 5 、 Figure 7 、 Figure 10 and Figure 13 As shown, the aftertreatment component cartridge 140 is not limited to housing a single aftertreatment system component 148. Rather, the aftertreatment component cartridge 140 may include more than one aftertreatment system component 148, each of which may be any embodiment described herein. In some embodiments, the two aftertreatment system components 148 are identical. For example, both aftertreatment system components 148 may be conversion catalyst components. In another example, both aftertreatment system components 148 may be filter components. In other embodiments, the aftertreatment system components 148 are different from one another. For example, the upstream aftertreatment system component 148 may be a filter component, while the downstream aftertreatment system component 148 may be a conversion catalyst component.
[0071] In some embodiments, aftertreatment component cartridge 140 further includes a mounting pad 150 (e.g., a compressible pad, etc.) disposed between aftertreatment system component 148 and aftertreatment component housing 142. Mounting pad 150 may facilitate coupling of aftertreatment system component 148 to aftertreatment component housing 142.
[0072] Return Reference Figure 4 , the after-treatment component cartridge 140 includes an adapter 152 (e.g., a protrusion, a ridge, a rib, etc.). The adapter 152 is coupled to the after-treatment component housing 142. The adapter 152 cooperates with the after-treatment component housing 142, the inlet coupling flange portion 120, and the outlet coupling flange portion 136 to facilitate suspension of the after-treatment component cartridge 140 within the inlet body 106 and the outlet body 128 when a compressive force is applied to the adapter 152. Different embodiments of the adapter 152 can use different fasteners (e.g., clamps, compression connections, V-belt body connections, etc.) to compress the adapter 152 and suspend the after-treatment component cartridge 140 within the inlet body 106 and the outlet body 128, as described in more detail herein.
[0073] In some embodiments, adapter 152 includes a first flange portion 154 (e.g., a ring, etc.) coupled to inlet portion 144 and a second flange portion 156 (e.g., a ring, etc.) coupled to outlet portion 146. By coupling first flange portion 154 to inlet portion 144 and second flange portion 156 to outlet portion 146, first flange portion 154 and second flange portion 156 facilitate suspension of aftertreatment component cartridge 140 within inlet body 106 and outlet body 128 when a compressive force is applied to adapter 152. When first flange portion 154 is coupled to inlet portion 144, first flange portion 154 is disposed between inlet body wall portion 114 and inlet portion 144. Similarly, when second flange portion 156 is coupled to outlet portion 146, second flange portion 156 is disposed between outlet body wall portion 132 and outlet portion 146. In some embodiments, a user may receive aftertreatment component cartridge 140 with first flange portion 154 already coupled to inlet portion 144 and second flange portion 156 already coupled to outlet portion 146 .
[0074] In other embodiments, the first flange portion 154 and the second flange portion 156 are initially separate from the inlet portion 144 and the outlet portion 146, respectively. In these embodiments, a user can couple the first flange portion 154 to the inlet portion 144 and the second flange portion 156 to the outlet portion 146 during an installation process (e.g., method, etc.) to install the aftertreatment component cartridge 140 of the aftertreatment system 100. Figure 15 Various examples of such installation procedures are described.
[0075] In some embodiments, the adapter 152 includes a first connecting wall portion 157. The first connecting wall portion 157 is adjacent to the first flange portion 154. A portion of the first connecting wall portion 157 extends from the first flange portion 154 along the inclined surface. Figure 3 As shown, the first connecting wall portion 157 includes a first flat portion 158. The first flat portion 158 is adjacent to the first connecting wall portion 157. The first flat portion 158 is parallel to the central axis λ.
[0076] Similarly, in some embodiments, the adapter 152 includes a second connecting wall portion 159. The second connecting wall portion 159 is adjacent to the second flange portion 156. A portion of the second connecting wall portion 159 extends from the second flange portion 156 along the inclined surface. Figure 3 As shown, the second connecting wall portion 159 includes a second flat portion 160. The second flat portion 160 is adjacent to the second connecting wall portion 159. The second flat portion 160 is parallel to the central axis λ.
[0077] Additionally, the adapter 152 includes a coupler portion 161 (eg, an annular protrusion, a circular ridge, an annular rib, etc.), such as Figure 4 As shown, coupling portion 161 is disposed between and connects first flange portion 154 and second flange portion 156. Thus, when a compressive force is applied to adapter 152, coupling portion 161 enables first flange portion 154 to suspend inlet portion 144 while also enabling second flange portion 156 to suspend outlet portion 146. Furthermore, coupling portion 161 extends between inlet coupling flange portion 120 of inlet body 106 and outlet coupling flange portion 136 of outlet body 128.
[0078] In some embodiments, coupling portion 161 includes a first coupling wall portion 162 (e.g., a plate, a body, etc.). First coupling wall portion 162 cooperates with inlet coupling flange portion 120 to suspend after-treatment component cartridge 140. Similarly, coupling portion 161 includes a second coupling wall portion 163 (e.g., a plate, a body, etc.). Second coupling wall portion 163 cooperates with outlet coupling flange portion 136 to suspend after-treatment component cartridge 140.
[0079] The first coupling wall portion 162 is located downstream of the first flange portion 154 and is adjacent to the first flange portion 154. The first coupling wall portion 162 extends from the first flange portion 154 along an inclined surface such that the first coupling wall portion 162 is parallel to the inlet coupling flange portion 120, resulting in the inlet coupling flange portion 120 and the first coupling wall portion 162 being in a facing relationship. The inclined surface is angled with respect to a reference plane that bisects the adapter 152. The angle of the inclined surface of the first coupling wall portion 162 is greater than the angle of the inclined surface of the first connecting wall portion 157 (e.g., wherein Figure 4 ( , angles are measured counterclockwise, etc.). For example, the angular difference can be between approximately 20 and 80 degrees. This angular difference allows adapter 152 to have a shape that facilitates coupling to other components of aftertreatment system 100, as described in greater detail herein. In some embodiments, first coupling wall portion 162 abuts first connecting wall portion 157, and a portion of first coupling wall portion 162 extends from first connecting wall portion 157 along an inclined surface.
[0080] The second coupling wall portion 163 is located upstream of the second flange portion 156 and is adjacent to the second flange portion 156. The second coupling wall portion 163 extends from the second flange portion 156 along an inclined surface so that the second coupling wall portion 163 is parallel to the outlet coupling flange portion 136, resulting in the outlet coupling flange portion 136 and the second coupling wall portion 163 being in a facing relationship. The inclined surface is angled with respect to the reference plane that bisects the adapter 152. The angle of the inclined surface of the second connecting wall portion 159 is greater than the angle of the inclined surface of the second coupling wall portion 163 (for example, where Figure 4 ( , angles are measured counterclockwise, etc.). For example, the angular difference can be between approximately 20 and 80 degrees. This angular difference allows adapter 152 to have a shape that facilitates coupling to other components of aftertreatment system 100, as described in greater detail herein. In some embodiments, second coupling wall portion 163 abuts second connecting wall portion 159, and a portion of second coupling wall portion 163 extends from second connecting wall portion 159 along an inclined surface.
[0081] Thus, when compressive forces are applied to inlet coupling flange portion 120 and outlet coupling flange portion 136 , compressive forces are also applied to first coupling wall portion 162 and second coupling wall portion 163 , enabling adapter 152 to suspend aftertreatment system component 148 within inlet body 106 and outlet body 128 .
[0082] The adapter 152 also includes a radial wall portion 164 (e.g., a plate, a body, etc.) that extends between the first coupling wall portion 162 and the second coupling wall portion 163. The radial wall portion 164 is adjacent to the first coupling wall portion 162 and the second coupling wall portion 163 and is radially spaced apart from the aftertreatment component housing 142.
[0083] refer to Figures 2 to 4 In some embodiments, the aftertreatment system 100 includes a first gasket 166 (e.g., a gasket, seal, plug, etc.). The first gasket 166 can be made of a compressible material (e.g., rubber, elastomer, etc.). The first gasket 166 is disposed between the inlet coupling flange portion 120 and the first coupling wall portion 162 such that the first gasket 166 is spaced apart from the aftertreatment component housing 142 via the adapter 152. The first gasket 166 establishes a seal between the inlet coupling flange portion 120 and the first coupling wall portion 162. Thus, when a compressive force is applied to the inlet coupling flange portion 120, the first gasket 166 is compressed between the inlet coupling flange portion 120 and the first coupling wall portion 162.
[0084] Similarly, aftertreatment system 100 can include a second gasket 168 (e.g., a gasket, seal, plug, etc.). Second gasket 168 can be made of a compressible material (e.g., rubber, elastomer, etc.). Second gasket 168 is disposed between outlet coupling flange portion 136 and second coupling wall portion 163 such that second gasket 168 is spaced apart from aftertreatment component housing 142 via adapter 152. Second gasket 168 establishes a seal between outlet coupling flange portion 136 and second coupling wall portion 163. Thus, when a compressive force is applied to outlet coupling flange portion 136, second gasket 168 is compressed between outlet coupling flange portion 136 and second coupling wall portion 163. Both first gasket 166 and second gasket 168 are creep-resistant, such that the connection preload is not significantly reduced during prolonged compression of inlet coupling flange portion 120 and outlet coupling flange portion 136 with first coupling wall portion 162 and second coupling wall portion 163.
[0085] In another embodiment, only the first gasket 166 is used. When only the first gasket 166 is used, the first gasket 166 is disposed between the first coupling wall portion 162, the inlet coupling flange portion 120, the second coupling wall portion 163, and the outlet coupling flange portion 136, such that the first gasket 166 is spaced apart from the aftertreatment component housing 142 via the adapter 152. The first gasket 166 establishes a seal between the first coupling wall portion 162, the inlet coupling flange portion 120, the second coupling wall portion 163, and the outlet coupling flange portion 136. Thus, when a compressive force is applied to the inlet coupling flange portion 120, the first gasket 166 is compressed between the inlet coupling flange portion 120 and the first coupling wall portion 162. When a compressive force is applied to the outlet coupling flange portion 136, the first gasket 166 is compressed between the outlet coupling flange portion 136 and the second coupling wall portion 163. The first gasket 166 may be creep resistant such that the connection preload is not significantly reduced during prolonged compression of the inlet and outlet coupling flange portions 120 and 136 with the first and second coupling wall portions 162 and 163 .
[0086] Return Reference Figure 3 In some embodiments, the aftertreatment system 100 is centered about a central axis λ. The aftertreatment component barrel 140 is bisected by a radial plane BB that intersects and is orthogonal to the central axis λ. Furthermore, at least a portion of the inlet coupling flange portion 120 is disposed along an inlet coupling flange plane CC. The angle between the inlet coupling flange plane CC and the radial plane BB is approximately between 10 and 30 degrees (e.g., 5, 10, 15, 25, 30, 35, etc.). Similarly, at least a portion of the first coupling wall portion 162 is disposed along a first coupling wall plane DD. The first coupling wall plane DD is spaced from the radial plane BB by an angle approximately between 10 and 30 degrees (e.g., 5, 10, 15, 25, 30, 35, etc.).
[0087] In some of these embodiments, the angles between the inlet coupling flange plane CC and the first coupling wall plane DD and the radial plane BB are equal. Therefore, the first coupling wall portion 162 is parallel to the inlet coupling flange portion 120 .
[0088] In some embodiments, at least a portion of the outlet coupling flange portion 136 is disposed along an outlet coupling flange plane EE. The angle between the outlet coupling flange plane EE and the radial plane BB is approximately between 280 and 300 degrees (e.g., 275, 280, 285, 295, 300, 305, etc.). Similarly, at least a portion of the second coupling wall portion 163 is disposed along a second coupling wall plane FF. The angle between the second coupling wall plane FF and the radial plane BB is approximately between 280 and 300 degrees (e.g., 275, 280, 285, 295, 300, etc.).
[0089] In some of these embodiments, the outlet coupling flange plane EE and the second coupling wall plane FF have equal angles with the radial plane BB.
[0090] As previously described, different embodiments of the adapter 152 can utilize different fasteners to compress the adapter 152 and facilitate suspension of the aftertreatment component cartridge 140 within the inlet body 106 and the outlet body 128 . Figures 6 to 11 is a cross-sectional view of the aftertreatment system 100, depicting embodiments with different adapters 152. For example, in Figures 6 to 8 In the embodiment of the present invention, a coupling portion 161 of the adapter 152 is coupled to the first flange portion 154 and the second flange portion 156. The coupling portion 161 is positioned radially outward from the aftertreatment component housing 142 such that the coupling portion 161 is orthogonal to the aftertreatment component housing 142. When a compressive force is applied to the inlet coupling flange portion 120 and the outlet coupling flange portion 136, the coupling portion 161 is compressed between the inlet coupling flange portion 120 and the outlet coupling flange portion 136. By compressing the coupling portion 161, the adapter 152 is able to suspend the aftertreatment system component 148 within the aftertreatment system 100 by securing the aftertreatment component cartridge 140 to the inlet body 106 and the outlet body 128.
[0091] For example, Figure 8 and Figure 11 As shown, in some embodiments, aftertreatment system 100 includes a first gasket 166. First gasket 166 is disposed between inlet coupling flange portion 120 and coupler portion 161 such that first gasket 166 is spaced apart from aftertreatment component housing 142 via adapter 152. First gasket 166 establishes a seal between inlet coupling flange portion 120 and coupler portion 161. Thus, when a compressive force is applied to inlet coupling flange portion 120, first gasket 166 is compressed between inlet coupling flange portion 120 and coupler portion 161.
[0092] A second gasket 168 is disposed between the outlet coupling flange portion 136 and the coupler portion 161 such that the second gasket 168 is spaced apart from the aftertreatment component housing 142 via the adapter 152. The second gasket 168 establishes a seal between the outlet coupling flange portion 136 and the coupler portion 161. Thus, when a compressive force is applied to the outlet coupling flange portion 136, the second gasket 168 is compressed between the outlet coupling flange portion 136 and the coupler portion 161. Both the first gasket 166 and the second gasket 168 can be creep-resistant such that the connection preload is not significantly reduced during prolonged compression of the inlet coupling flange portion 120 and the outlet coupling flange portion 136 with the coupler portion 161.
[0093] refer to Figure 11 Aftertreatment component barrel 140 is bisected by radial plane BB, which intersects and is orthogonal to central axis λ. Furthermore, at least a portion of inlet coupling flange portion 120 is disposed along inlet coupling flange plane CC, and at least a portion of outlet coupling flange portion 136 is disposed along outlet coupling flange plane EE. Inlet coupling flange plane CC and outlet coupling flange plane EE are orthogonal to central axis λ. Therefore, inlet coupling flange portion 120 and outlet coupling flange portion 136 are parallel.
[0094] refer to Figures 12 to 14 In other embodiments, the adapter 152 includes a first coupling wall portion 162 coupled to the inlet portion 144 of the after-treatment component housing 142 and disposed between the inlet coupling flange portion 120 and the after-treatment component housing 142. The adapter 152 also includes a second coupling wall portion 163 coupled to the outlet portion 146 of the after-treatment component housing 142 and disposed between the outlet coupling flange portion 136 and the after-treatment component housing 142. The coupling portion 161 is adjacent to the first coupling wall portion 162 and the second coupling wall portion 163 and extends between the inlet coupling flange portion 120 and the outlet coupling flange portion 136. The coupling portion 161 includes a radial wall portion 164 adjacent to the first coupling wall portion 162 and the second coupling wall portion 163 and spaced apart from the after-treatment component housing 142.
[0095] refer to Figure 14In some embodiments, at least a portion of the inlet coupling flange portion 120 is disposed along an inlet coupling flange plane CC, with the angle between the inlet coupling flange plane CC and the radial plane BB being approximately between 30 and 60 degrees (e.g., 25, 30, 40, 50, 60, 35, etc.). Similarly, at least a portion of the first coupling wall portion 162 is disposed along a first coupling wall plane DD, with the angle between the first coupling wall plane DD and the radial plane BB being approximately between 30 and 60 degrees (e.g., 25, 30, 40, 50, 60, 35, etc.). In some of these embodiments, the angles between the inlet coupling flange plane CC and the first coupling wall plane DD and the radial plane BB are equal. Thus, the first coupling wall portion 162 is parallel to the inlet coupling flange portion 120.
[0096] refer to Figure 14 In some embodiments, at least a portion of the outlet coupling flange portion 136 is disposed along an outlet coupling flange plane EE, which is positioned at an angle between approximately 300 degrees and 330 degrees (e.g., 295 degrees, 300 degrees, 315 degrees, 325 degrees, 330 degrees, 335 degrees, etc.) to the radial plane BB. Similarly, at least a portion of the second coupling wall portion 163 is disposed along a second coupling wall plane FF, which is positioned at an angle between approximately 300 degrees and 330 degrees (e.g., 295 degrees, 300 degrees, 315 degrees, 325 degrees, 330 degrees, 335 degrees, etc.) to the radial plane BB. In these embodiments, the angles between the outlet coupling flange plane EE and the second coupling wall plane FF and the radial plane BB are equal. Thus, the second coupling wall portion 163 is parallel to the outlet coupling flange portion 136.
[0097] The adapter 152 is configured to couple to the aftertreatment component housing 142 at various locations. For example, in some embodiments, the aftertreatment component cartridge 140 is centered about the central axis λ, as shown in FIG. Figure 3As shown, adapter 152 is centered on radial plane BB, which is orthogonal to central axis λ, intersects central axis λ, and bisects aftertreatment component cartridge 140. Furthermore, aftertreatment component cartridge 140 includes an inlet plane GG parallel to radial plane BB. Similarly, aftertreatment component cartridge 140 includes an outlet plane HH parallel to radial plane BB. Both inlet plane GG and outlet plane HH extend along a portion of aftertreatment component cartridge 140, such that aftertreatment component cartridge 140 is disposed between inlet plane GG and outlet plane HH. Inlet plane GG and outlet plane HH are separated by a first distance L1 along central axis λ. Radial plane BB is separated from inlet plane GG by a second distance L2 along central axis λ. In various embodiments, second distance L2 is approximately between 40% and 60% of first distance L1 (e.g., 35%, 40%, 45%, 55%, 60%, 65%, etc.). In other embodiments, the second distance L2 may be approximately between 60% and 80% of the first distance L1 (eg, 55%, 60%, 65%, 75%, 80%, 85%, etc.).
[0098] In various embodiments, the adapter 152 can be configured in other ways than described above. For example, the adapter 152 can be coupled to the aftertreatment component housing 142 at the center of mass of the aftertreatment component cartridge 140. In another example having more than one aftertreatment system component 148, the adapter 152 can be coupled to the aftertreatment component housing 142 at a midpoint between the outlet of one aftertreatment system component 148 and the inlet of another aftertreatment system component 148.
[0099] In some embodiments, the fastener is a clamp 170 (e.g., a hoop, a band clamp, etc.) that applies a compressive force to secure the aftertreatment component cartridge 140 to the inlet body 106 and the outlet body 128 and suspend the aftertreatment component cartridge 140 in the aftertreatment system 100, as shown. Figure 3 、 Figure 8 and Figure 14 As shown, the clamp 170 includes a first clamp flange portion 172. The first clamp flange portion 172 compresses the inlet coupling flange portion 120 toward the first coupling wall portion 162. In this manner, the clamp 170 couples the aftertreatment component cartridge 140 to the inlet body 106. The clamp 170 may include a bolt and a nut that cooperate to tighten and loosen the clamp 170.
[0100] The clamp 170 also includes a second clamp flange portion 174. The second clamp flange portion 174 compresses the outlet coupling flange portion 136 toward the second coupling wall portion 163. In this manner, the clamp 170 also couples the aftertreatment component cartridge 140 to the outlet body 128.
[0101] In some embodiments, the clamp 170 includes a strap 176 (e.g., a ring, a strap, etc.). Figure 3 As shown, a strap 176 is disposed on an outer surface of the clamp 170. The clamp 170 also includes a winch 178 (e.g., an adjuster, etc.). The winch 178 is used to couple the strap 176 to the clamp 170. Thus, the clamp 170 facilitates the suspension of the aftertreatment component cartridge 140 within the inlet body 106 and the outlet body 128. By suspending the aftertreatment component cartridge 140 within the inlet body 106 and the outlet body 128 using the clamp 170, the aftertreatment system components 148 are more easily installed and removed (e.g., for replacement, maintenance, etc.), compared to aftertreatment systems that utilize multiple clamps, each of which must be removed to access the aftertreatment components. Unlike aftertreatment systems that utilize multiple clamps to suspend aftertreatment components, the use of the clamp 170 also provides additional mounting space on the exterior of the aftertreatment system 100, which provides greater overall insulation length and reduces the number of connections and openings through which exhaust gas may escape.
[0102] In other embodiments, the fastener is a compression connection 180 (e.g., a bolt connection, etc.). Figure 11 As shown, compression connection 180 applies a compressive force to secure aftertreatment component cartridge 140 to inlet body 106 and outlet body 128 and suspend aftertreatment component cartridge 140 within inlet body 106 and outlet body 128. Compression connection 180 also includes connection fasteners 182 (e.g., bolts, screws, threaded fasteners, etc.). Connection fasteners 182 facilitate attachment of compression connection 180 and compression of coupler portion 161 between inlet coupling flange portion 120 and outlet coupling flange portion 136. In some embodiments, inlet coupling flange portion 120, coupler portion 161, and outlet coupling flange portion 136 are threaded and threadedly engaged with compression connection 180.
[0103] III. Example Method of Installing an Aftertreatment Component Cartridge
[0104] Figure 15 An installation process 1500 (e.g., method, etc.) is shown for installing the aftertreatment component cartridge 140 of the aftertreatment system 100. The installation process 1500 may be performed by, including but not limited to, an original equipment manufacturer (i.e., when assembling the aftertreatment system 100, etc.) or a service technician (e.g., a mechanic, a production line worker, a robot, an automated machine, etc.).
[0105] In various embodiments, installation process 1500 begins at block 1502 with a service technician inserting first gasket 166 between first coupling wall portion 162 and inlet coupling flange portion 120. In various embodiments, installation process 1500 continues at block 1504 with a service technician inserting second gasket 168 between second coupling wall portion 163 and outlet coupling flange portion 136. In other embodiments, first gasket 166 and / or second gasket 168 are not included.
[0106] Installation process 1500 continues at block 1506 with a service technician inserting inlet portion 144 of aftertreatment component housing 142 into inlet body 106. Thus, first flange portion 154 is disposed between aftertreatment component housing 142 and inlet body wall portion 114.
[0107] Installation process 1500 continues at block 1508 with a service technician inserting outlet portion 146 of aftertreatment component housing 142 into outlet body 128. As a result, second flange portion 156 is disposed between aftertreatment component housing 142 and outlet body wall portion 132.
[0108] The installation process 1500 continues at block 1510 with a service technician placing the first coupling wall portion 162 in a facing relationship with the inlet coupling flange portion 120. The installation process 1500 continues at block 1512 with a service technician placing the second coupling wall portion 163 in a facing relationship with the outlet coupling flange portion 136.
[0109] The installation process 1500 continues at block 1514 with a service technician placing a clamp 170 (e.g., a hoop, a band clamp, etc.) over the inlet coupling flange portion 120 and the outlet coupling flange portion 136. As a result, the inlet coupling flange portion 120 and the first gasket 166 are disposed between the first clamp flange portion 172 and the first coupling wall portion 162. Additionally, the outlet coupling flange portion 136 and the second gasket 168 are disposed between the second clamp flange portion 174 and the second coupling wall portion 163.
[0110] The installation process 1500 continues at block 1516 with the service technician tightening the clamp 170 (e.g., by tightening a nut of the clamp 170, by tightening a bolt of the clamp 170, etc.). As a result, the first clamp flange portion 172 compresses the inlet coupling flange portion 120, such that the first gasket 166 is compressed between the first coupling wall portion 162 and the inlet coupling flange portion 120. Additionally, the second clamp flange portion 174 compresses the outlet coupling flange portion 136, such that the second gasket 168 is compressed between the second coupling wall portion 163 and the outlet coupling flange portion 136.
[0111] In some embodiments, the installation process 1500 can be performed without inserting the first gasket 166 and / or the second gasket 168 as described in blocks 1502 and 1504. In these embodiments, the installation process 1500 begins at block 1506 (e.g., skipping blocks 1502 and 1504).
[0112] IV. Example Method of Replacing an Aftertreatment Component Cartridge
[0113] Figure 16 A replacement process 1600 (eg, method, etc.) is shown for replacing an aftertreatment component cartridge 140 of an aftertreatment system 100 that has already been installed (eg, via installation process 1500, etc.). Replacement process 1600 may be performed by a service technician.
[0114] The replacement process 1600 begins at block 1602 with a service technician separating the clamp 170 from the inlet coupling flange portion 120 and the outlet coupling flange portion 136. Specifically, the first clamp flange portion 172 is separated from the inlet coupling flange portion 120, and the second clamp flange portion 174 is separated from the outlet coupling flange portion 136.
[0115] The replacement process 1600 continues at block 1604 with the service technician removing the inlet portion 144 from the inlet body 106. The replacement process 1600 continues at block 1606 with the service technician removing the outlet portion 146 from the outlet body 128.
[0116] In some embodiments, replacement process 1600 continues at block 1608 with a service technician separating first gasket 166 from first coupling wall portion 162. In such embodiments, first gasket 166 can be reused with a replacement post-treatment component cartridge 140. Similarly, in some embodiments, replacement process 1600 continues at block 1610 with a service technician separating second gasket 168 from second coupling wall portion 163. In such embodiments, second gasket 168 can be reused with a replacement post-treatment component cartridge 140.
[0117] The replacement process 1600 continues at block 1612 with the removal of the used aftertreatment component cartridge 140 by the service technician. The replacement process 1600 may be completed at block 1614 with the installation of a new aftertreatment component cartridge 140 by the service technician. The installation may be performed as described below. Figure 15 The installation process 1500 shown in FIG is completed.
[0118] In some embodiments, the replacement process 1600 may be performed without performing blocks 1608 and / or 1610 (e.g., when the aftertreatment component cartridge 140 is installed without the first gasket 166 and / or the second gasket 168). In such an application, after the inlet portion 144 is removed from the inlet body 106 at block 1604 and the outlet portion 146 is removed from the outlet body 128 at block 1606, the replacement process 1600 continues at block 1612 with the removal of the used aftertreatment component cartridge 140 by a service technician.
[0119] V. Overview of Additional Exemplary Aftertreatment Systems
[0120] Figures 17 to 34 An aftertreatment system 200 (e.g., a treatment system, etc.) is depicted for treating exhaust gas generated by an internal combustion engine (e.g., a diesel internal combustion engine, a gasoline internal combustion engine, a hybrid internal combustion engine, a propane internal combustion engine, a dual-fuel internal combustion engine, etc.) As explained in greater detail herein, aftertreatment system 200 facilitates simpler and faster assembly and / or repair (e.g., by changing the type of one or more aftertreatment components, etc.) than other systems, thereby making aftertreatment system 200 more desirable than other systems.
[0121] The aftertreatment system 200 is substantially similar to Figures 1-14 Aftertreatment system 100 is shown. For example, aftertreatment system 200 includes an inlet duct assembly 202 (e.g., a piping system, a ducting system, etc.) that is substantially similar to inlet duct assembly 102. Inlet duct assembly 202 includes an inlet exhaust duct 204 (e.g., a ducting system, etc.) that is substantially similar to inlet exhaust duct 104. For example, inlet exhaust duct 204 receives exhaust gas from an upstream component (e.g., a header on an internal combustion engine, an exhaust manifold on an internal combustion engine, an internal combustion engine, etc.). In some embodiments, inlet exhaust duct 204 is coupled (e.g., attached, fixed, welded, fastened, riveted, adhesively attached, bonded, pinned, etc.) to the upstream component. In other embodiments, inlet exhaust duct 204 is integrally formed with the upstream component.
[0122] The inlet duct assembly 202 also includes an inlet body 206 (e.g., a body, a panel, etc.). In some embodiments, the inlet duct assembly 202 also includes an inlet housing (not shown) that is substantially similar to the housing 108. The inlet body 206 includes an inlet body wall portion 214 (e.g., a body, a panel, etc.), also referred to herein as the "inlet body wall." The inlet body wall portion 214 receives the exhaust gas flow from the inlet exhaust duct 204.
[0123] In some embodiments, the inlet exhaust duct 204 includes an inlet exhaust duct flange (not shown) that is substantially similar to the inlet exhaust duct flange (116). For example, the inlet exhaust duct flange of the inlet exhaust duct 204 can be disposed between and coupled to the inlet body wall portions 214. The inlet exhaust duct flange can facilitate coupling of the inlet exhaust duct 204 to the inlet duct assembly 202.
[0124] In some embodiments, the inlet duct assembly 102 also includes an inlet insulator (not shown) that is substantially similar to the inlet insulator 118 .
[0125] The inlet body 206 also includes an inlet engagement member 220 (e.g., an annular protrusion, a circular ridge, an annular rib, etc.). The inlet engagement member 220 is downstream of the inlet body wall portion 214 and flares or extends outward (e.g., radially outward and axially outward, etc.) from the inlet body wall portion 214. More specifically, the inlet engagement member 220 includes an inlet engagement member wall 222. At least a portion of the inlet engagement member 220 extends outward from the inlet body wall 214 and extends from the inlet body wall 214 along an inclined surface. The inclined surface is angled relative to the direction of extension of the inlet body 206. In some embodiments, the inclined surface is between 15° and 90° relative to the direction of extension of the inlet body 206.
[0126] The inlet coupling member 220 also includes an inlet coupling flange 223. In some embodiments, the inlet coupling flange 223 abuts the inlet coupling member wall 222 and extends outward (e.g., radially outward and axially outward, etc.) from the inlet coupling member wall 222 along an inclined surface and in a downstream direction. In other embodiments, a portion (e.g., a distal portion, a radially outward portion, etc.) of the inlet coupling member wall 222 defines the inlet coupling flange 223, such that the inlet coupling flange 223 is part of the inlet coupling member wall 222.
[0127] In some embodiments, the inlet engagement member 220 further includes an inlet curved portion 224, such as Figure 17-18 As shown, the inlet curved portion 224 is adjacent to the inlet body wall portion 214 and the inlet engaging member wall 222. The inlet curved portion 224 extends outward (e.g., radially outward and axially outward, etc.) from the inlet body wall portion 214. More specifically, the inlet curved portion 224 extends along a curved path between the inlet body wall 214 and the inlet engaging member wall 222.
[0128] In some embodiments, the inlet body 206 is configured to at least partially house a first catalyst assembly 226 (e.g., at least partially contain the first catalyst assembly 226 within the inlet body wall 214). The first catalyst assembly 226 includes a first catalyst housing 228 and a first catalyst member 230. The first catalyst housing 228 is coupled (e.g., fixed) to the inlet body wall 214. The first catalyst housing 228 is configured to house the first catalyst member 230. The first catalyst member 230 is a conversion catalyst member (e.g., a diesel oxidation catalyst (DOC) conversion catalyst member, a catalyst metal, etc.) that helps convert various components in the exhaust gas (e.g., carbon monoxide (CO), hydrocarbons, etc.) into other components (e.g., carbon dioxide (CO2), water vapor, etc.).
[0129] Aftertreatment system 200 also includes an outlet body 232 (eg, a system of lines, a system of ducts, etc.). Outlet body 232 is configured to provide exhaust gas from aftertreatment system 100 (eg, to downstream components, to the atmosphere, etc.).
[0130] The outlet body 232 includes an outlet exhaust conduit 234 (e.g., a piping system, a ducting system, etc.). The outlet exhaust conduit 234 provides exhaust gas from the aftertreatment system 200. The outlet body 232 also includes an outlet body wall portion 236 (e.g., a body, a panel, etc.), also referred to herein as the outlet body wall 236. In some embodiments, the outlet body 232 also includes an outlet housing substantially similar to the outlet housing 130. The outlet housing 130 surrounds the outlet body 128 to contain the outlet body 128. In some embodiments, the outlet body 232 also includes an outlet insulator (e.g., an insulator, a mat, etc.) substantially similar to the outlet insulator 134.
[0131] The outlet body 128 also includes an outlet engaging member 240 (e.g., an annular protrusion, a circular ridge, an annular rib, etc.). The outlet engaging member 240 is upstream of the outlet body wall portion 236 and flares or extends outward from the outlet body wall portion 236. More specifically, the outlet engaging member 240 includes an outlet engaging member wall 242. At least a portion of the outlet engaging member wall 242 extends outward from the outlet body wall 236 and extends from the outlet body wall 236 along an inclined surface. The inclined surface is angled relative to the direction of extension of the outlet body 232. The inclined surface is angled relative to the direction of extension of the outlet body 232. In some embodiments, the inclined surface is between 15° and 90° relative to the direction of extension of the outlet body 232.
[0132] Outlet coupling member 240 also includes an outlet coupling flange 243. In some embodiments, outlet coupling flange 243 abuts outlet coupling member wall 242 and extends outward (e.g., radially outward and axially outward, etc.) and in an upstream direction from outlet coupling member wall 242 along an inclined surface. In other embodiments, a portion (e.g., a distal portion, a radially outward portion, etc.) of outlet coupling member wall 242 defines outlet coupling flange 243, such that outlet coupling flange 243 is part of outlet coupling member wall 242.
[0133] In some embodiments, the outlet engagement member 240 further includes an outlet bend 244, such as Figure 17-18 As shown, the outlet curved portion 244 is adjacent to the outlet body wall portion 236 and the outlet engaging member wall 242. The outlet curved portion 244 extends outward (e.g., radially outward and axially outward, etc.) from the outlet body wall portion 236. More specifically, the outlet curved portion 244 extends along a curved path between the outlet body wall 236 and the outlet engaging member wall 242.
[0134] Aftertreatment system 100 includes an aftertreatment component cartridge 250 (e.g., cartridge, insert, etc.), also referred to herein as cartridge 250. As explained in more detail herein, inlet engagement member 220 and outlet engagement member 240 cooperate to facilitate suspension of cartridge 250 such that cartridge 250 is at least partially within inlet body 206 and / or outlet body 232. Cartridge 250 is positioned between inlet body 206 and outlet body 232. More specifically, cartridge 250 is positioned such that at least a portion of cartridge 250 is downstream of inlet body 206 and at least a portion of outlet body 232 is downstream of cartridge 250.
[0135] The after-treatment component cartridge 250 includes an after-treatment component assembly 252. The after-treatment component assembly 252 includes a housing 253 (e.g., a filter housing, etc.). The housing 253 includes a housing wall 254 (also referred to herein as a "cartridge wall") configured to house after-treatment system components. The housing 253 can be configured as a second catalyst housing 253. The housing 253 is configured to house after-treatment components therein. For example and as Figure 17 As shown, when the housing 253 is configured as a second catalyst housing 253, the second catalyst housing 253 houses a second catalyst member 256. The second catalyst member 256 is a conversion catalyst member (e.g., a selective catalytic reduction (SCR) conversion catalyst member, a catalyst metal, etc.) that helps to convert various components of the exhaust gas (e.g., nitrogen oxides (NO x ), sulfur oxides (SO x ) etc.) into other components (eg, nitrogen (N 2 ), water vapor, etc.) The housing 253 facilitates the flow of exhaust gas from the inlet body 206 into the second catalyst member 256 .
[0136] Aftertreatment component housing 253 includes an inlet portion 258 (e.g., an upstream portion). Inlet portion 258 is at least partially inserted into inlet body 106. Inlet portion 258 receives exhaust gas from inlet body 106 and provides the exhaust gas to canister 250. Aftertreatment component housing 253 also includes an outlet portion 259. Outlet portion 259 is inserted into outlet body 232. Outlet portion 259 receives exhaust gas from canister 250 and provides the exhaust gas from canister 250.
[0137] In other embodiments, component cartridge 250 includes various aftertreatment system components. The aftertreatment system components are positioned within aftertreatment component housing 253. The aftertreatment system components can treat exhaust gas generated by an internal combustion engine. In some embodiments, the aftertreatment system components reduce unwanted components (e.g., nitrogen oxides (NOx)) in the exhaust gas. x In some embodiments, aftertreatment system components facilitate the removal of particles (eg, soot, particulate matter, etc.) from the exhaust gas via a filtering member (eg, a diesel particulate filter (DPF), etc.).
[0138] In some embodiments, component cartridge 250 is not limited to housing a single aftertreatment system component. For example, component cartridge 250 may contain more than one aftertreatment system component, each of aftertreatment system components 148 being any of the embodiments described herein. In some embodiments, component cartridge 250 may contain two or more identical aftertreatment system components.
[0139] In some embodiments, after-treatment component cartridge 250 also includes a mounting pad that is substantially similar to the mounting pad.
[0140] The cartridge 250 includes an adapter 260 (e.g., a protrusion, ridge, rib, etc.). The adapter 260 is coupled to the cartridge wall 254. The adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260. Different embodiments of the adapter 260 can use different fasteners (e.g., clamps, compression connections, V-band body connections, etc.) to compress the adapter 260 and suspend the cartridge 250 within the inlet body 206 and the outlet body 232, as described in more detail herein.
[0141] In some embodiments, the adapter 260 includes an adapter wall 262 (e.g., a ring, etc.). The adapter wall 262 includes a first adapter wall portion 264 coupled to the cartridge wall 254. The first adapter wall portion 264 follows a curved path such that the first adapter wall portion 264 extends outward (e.g., radially outward) from the adapter wall 262. More specifically, an upstream portion of the first adapter wall portion 264 is substantially parallel to the direction of extension of the cartridge 250, and a downstream side of the first adapter wall portion 264 is substantially parallel to the inlet coupling flange 223.
[0142] The adapter wall 262 also includes a second adapter wall portion 265 that extends outward (e.g., radially outward) and in a downstream direction from the first adapter wall portion 264. The second adapter wall portion 265 extends along a curved path such that an upstream portion of the second adapter wall portion 265 is substantially parallel to the inlet coupling flange 223, and a downstream side of the second adapter wall portion 265 is substantially parallel to the outlet coupling flange 243. The second adapter wall portion 265 defines a first adapter engagement portion 268 (e.g., an upstream adapter engagement portion) and a second adapter engagement portion 269 (e.g., a downstream adapter engagement portion). The first adapter engagement portion 268 is configured to engage (e.g., directly through contact, or indirectly via an intermediate component, such as a sealing member, gasket, or O-ring) the inlet coupling flange 223. The second adapter engagement portion 269 is configured to engage (e.g., directly through contact, or indirectly via an intermediate component, such as a sealing member, gasket, or O-ring) the outlet coupling flange 243. By engaging the inlet coupling flange 223 and the outlet coupling flange 243 by the first adapter engaging portion 268 and the second adapter engaging portion 269, the adapter 260, the inlet engaging member 220 and the outlet engaging member 240 facilitate suspension of the cartridge 250 within the inlet body 206 and the outlet body 232 when a compressive force is applied to the adapter 260.
[0143] The adapter wall 262 also includes a third adapter wall portion 266 that extends inward (e.g., radially inward) and in a downstream direction from the second adapter wall portion 265. The third adapter wall portion 266 extends along a curved path such that an upstream portion of the third adapter wall portion 266 is substantially parallel to the outlet coupling flange 243, and a downstream side of the third adapter wall portion 266 is substantially parallel to the direction in which the cartridge 250 extends.
[0144] Thus, when compressive forces are applied to inlet and outlet engagement members 220 and 240 , compressive forces are also applied to adapter 260 , or more specifically, second adapter wall portion 265 , enabling adapter 260 to suspend cartridge 250 within inlet and outlet bodies 206 and 232 .
[0145] In some embodiments, aftertreatment system 200 includes a first gasket 246 (e.g., a gasket, seal, plug, sealing member, etc.), also referred to herein as a first sealing member. First gasket 246 can be made of a compressible material (e.g., rubber, elastomer, etc.). First gasket 246 is disposed between inlet coupling flange 223 and second adapter wall portion 265 such that first gasket 246 is separated from cartridge wall 254 by adapter 260. First gasket 246 establishes a seal between inlet coupling flange 223 and second adapter wall portion 265 (or more specifically, first adapter engagement portion 268). For example, first gasket 246 engages inlet coupling flange 223 and first adapter engagement portion 268 to form a first seal therebetween. Thus, when a compressive force is applied to inlet coupling flange 223, first gasket 246 is compressed between inlet coupling flange 223 and second adapter wall portion 265.
[0146] Similarly, aftertreatment system 200 can include a second gasket 248 (e.g., a gasket, seal, plug, sealing member, etc.), also referred to herein as a second sealing member. Second gasket 248 can be made of a compressible material (e.g., rubber, elastomer, etc.). Second gasket 248 is disposed between outlet coupling flange 243 and second adapter wall portion 265 such that second gasket 248 is separated from cartridge wall 254 by adapter 260. Second gasket 248 establishes a seal between outlet coupling flange 243 and second adapter wall portion 265 (or more specifically, second adapter engagement portion 269). Second gasket 248 engages outlet coupling flange 243 and second adapter wall portion 265 to form a second seal therebetween. Thus, when a compressive force is applied to outlet coupling flange 243, second gasket 248 is compressed between outlet coupling flange 243 and second adapter wall portion 265. The first and second washers 246 and 248 may be substantially similar to the first and second washers 166 and 168 , respectively.
[0147] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 18240 and the adapter 260. In these embodiments, the first gasket 246 can be positioned between the inlet coupling member 220 and the adapter 260, and / or the second gasket 248 can be positioned between the outlet coupling member 240 and the adapter 260. In other embodiments, the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248. In these embodiments, a first seal (e.g., a metal-to-metal seal) can be formed by the inlet coupling flange 223 engaging the second adapter wall portion 265. A second seal (e.g., a metal-to-metal seal) can be formed by the outlet coupling flange 243 engaging the second adapter wall portion 265. The metal-to-metal seal advantageously achieves better tolerance and durability than current designs. Advantageously, when the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248, the number of components in the connection created by the inlet coupling member 220, the outlet coupling member 240, and the adapter 260 is reduced, thereby simplifying the manufacturing process, the assembly process, and the replacement process. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 also mitigates gasket creep.
[0148] In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 does not form a seal between the inlet engaging member 220 and the adapter 260, and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 does not form a seal between the outlet engaging member 240 and the adapter 260. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 provides an alternative path for external forces to pass through the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260. Advantageously, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 further enables the gasket compression to be controlled by the fit between the metal components and the gaskets (e.g., the first gasket 246 and / or the second gasket 248). For example, the cross-sectional space created by the fit between the metal components (e.g., the inlet engaging member 220, the outlet engaging member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gaskets (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0149] Now refer to Figures 19-34 , illustrating various embodiments of an aftertreatment system 200. In particular, the embodiments described herein relate to variations of an inlet engagement member 220, an outlet engagement member 240, and an adapter 260.
[0150] Now refer to Figure 19 , according to another exemplary embodiment Figure 17 A cross-sectional view of the aftertreatment system 200 is shown in FIG. Figure 19 In the illustrated embodiment, the inlet engagement member 220 is downstream of the inlet body wall portion 214 and flares or extends outward (eg, radially outward, axially outward, etc.) from the inlet body wall portion 214 . The inlet engagement member 220 includes an inlet engagement member wall 270 .
[0151] The inlet engaging member wall 270 includes an inlet engaging member wall first portion 272 that extends outwardly from the inlet body wall 214 and along an inclined surface from the inlet body wall 214. The inclined surface is angled relative to the direction of extension of the inlet body 206. The inlet engaging member wall first portion 272 is adjacent to the inlet body wall 214.
[0152] The inlet engaging member wall 270 includes an inlet engaging member wall second portion 274 that extends outward (e.g., axially outward) and in a downstream direction from the inlet engaging member wall first portion 272. The inlet engaging member wall second portion 274 extends along an inclined surface that is angled relative to the inlet engaging member wall first portion 272. In some embodiments, the inlet engaging member wall second portion 274 is substantially parallel to the direction in which the inlet body 206 extends. The inlet engaging member wall second portion 274 is adjacent to the inlet engaging member wall first portion 272.
[0153] The inlet engaging member wall 270 includes an inlet engaging member wall third portion 276 extending outward (e.g., radially outward) from the inlet engaging member wall second portion 274. The inlet engaging member wall third portion 276 extends along an inclined surface that is angled relative to the inlet engaging member wall second portion 274. More specifically, the inlet engaging member wall third portion 276 is substantially perpendicular to the inlet engaging member wall second portion 274. Figure 19As shown, the inlet engaging member wall 270 further includes an inlet engaging member wall first curved portion 275. The inlet engaging member wall first curved portion 275 is adjacent to the inlet engaging member wall second portion 274 and the inlet engaging member wall third portion 276. The inlet engaging member wall first curved portion 275 extends outward (e.g., radially outward, axially outward, etc.) from the inlet engaging member wall second portion 274. More specifically, the inlet engaging member wall first curved portion 275 extends along a curved path between the inlet engaging member wall second portion 274 and the inlet engaging member wall third portion 276. The inlet engaging member wall third portion 276 defines a first engaging surface 279, as described in greater detail herein.
[0154] The inlet engaging member wall 270 includes an inlet engaging member wall fourth portion, referred to herein as an inlet coupling flange 278. The inlet coupling flange 278 extends outwardly (eg, radially outwardly) from the inlet engaging member wall third portion 276.
[0155] The inlet coupling flange 278 extends along an inclined surface that is angled relative to the inlet engaging member wall third portion 276. The angle of the inclined surface relative to the extending direction of the inlet engaging member wall third portion 276 is between 90° and 180°. Figure 19 As shown, the inlet engaging member wall 270 further includes an inlet engaging member wall second curved portion 277. The inlet engaging member wall second curved portion 277 is adjacent to the inlet engaging member wall third portion 276 and the inlet coupling flange 278. The inlet engaging member wall second curved portion 277 extends outward (e.g., radially outward and axially outward, etc.) from the inlet engaging member wall third portion 276. More specifically, the inlet engaging member wall second curved portion 277 extends along a curved path between the inlet engaging member wall third portion 276 and the inlet coupling flange 278.
[0156] The outlet engaging member 240 is upstream of the outlet body wall portion 236 and flares or extends outwardly (eg, radially outwardly, axially outwardly, etc.) from the outlet body wall portion 236 . The outlet engaging member 240 includes an outlet engaging member wall 280 .
[0157] The outlet engaging member wall 280 includes an outlet engaging member wall first portion 282 that extends outward from the outlet body wall 236 and along an inclined surface from the outlet body wall 236. The inclined surface is angled relative to the extending direction of the outlet body 232. The outlet engaging member wall first portion 282 is adjacent to the outlet body wall 236.
[0158] The outlet engaging member wall 280 includes an outlet engaging member wall second portion 284 that extends outward (e.g., axially outward) and in an upstream direction from the outlet engaging member wall first portion 282. The outlet engaging member wall second portion 284 extends along an inclined surface that is angled relative to the outlet engaging member wall first portion 282. In some embodiments, the outlet engaging member wall second portion 284 is substantially parallel to the direction in which the outlet body 232 extends. The outlet engaging member wall second portion 284 is adjacent to the outlet engaging member wall first portion 282.
[0159] The outlet engaging member wall 280 includes an outlet engaging member wall third portion 286 extending outward (e.g., radially outward) from the outlet engaging member wall second portion 284. The outlet engaging member wall third portion 286 extends along an inclined surface that is angled relative to the outlet engaging member wall second portion 284. More specifically, the outlet engaging member wall third portion 286 is substantially perpendicular to the outlet engaging member wall second portion 284. Figure 19 As shown, the outlet engaging member wall 280 also includes an outlet engaging member wall first curved portion 285. The outlet engaging member wall first curved portion 285 is adjacent to the outlet engaging member wall second portion 284 and the outlet engaging member wall third portion 286. The outlet engaging member wall first curved portion 285 extends outward (e.g., radially outward and axially outward, etc.) from the outlet engaging member wall second portion 284. More specifically, the outlet engaging member wall first curved portion 285 extends along a curved path between the outlet engaging member wall second portion 284 and the outlet engaging member wall third portion 286. The outlet engaging member wall third portion 286 defines a second engaging surface 289, as described in more detail herein.
[0160] The outlet joint member wall 280 includes an outlet joint member wall fourth portion, referred to herein as an outlet coupling flange 288. The outlet coupling flange 288 extends outward (e.g., radially outward) from the outlet joint member wall third portion 286. The outlet coupling flange 288 extends along an inclined surface that is angled relative to the outlet joint member wall third portion 286. The angle of the inclined surface relative to the direction of extension of the outlet joint member wall third portion 286 is between 90° and 180°. Figure 19 As shown, the outlet engaging member wall 280 further includes an outlet engaging member wall second curved portion 287. The outlet engaging member wall second curved portion 287 is adjacent to the outlet engaging member wall third portion 286 and the outlet coupling flange 288. The outlet engaging member wall second curved portion 287 extends outward (e.g., radially outward and axially outward, etc.) from the outlet engaging member wall third portion 286. More specifically, the outlet engaging member wall second curved portion 287 extends along a curved path between the outlet engaging member wall third portion 286 and the outlet coupling flange 288.
[0161] like Figure 19 As shown, the adapter 260 is disposed between the inlet engagement member 220 and the outlet engagement member 240. In some embodiments, the adapter 260 is coupled to the cartridge wall 254. In other embodiments, the adapter 260 is integrally formed with the cartridge wall 254. As described herein, the adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260.
[0162] The adapter 260 includes an adapter wall 290 (e.g., a ring, etc.). The adapter wall 290 includes an adapter wall first portion 291. In some embodiments, the adapter wall first portion 291 is coupled to the barrel wall 254. In other embodiments, the adapter wall first portion 291 is integrally formed with the barrel wall 254. The adapter wall first portion 291 extends outward (e.g., radially outward) from the barrel wall 254. In some embodiments, the adapter wall first portion 291 is substantially perpendicular to the direction of extension of the barrel 250 and / or substantially perpendicular to the barrel wall 254.
[0163] The adapter wall 290 also includes an adapter wall second portion 292 that extends outward (e.g., radially outward, axially outward) and in a downstream direction from the adapter wall first portion 291. The adapter wall second portion 292 is adjacent to the adapter wall first portion 291. The flat portion of the adapter wall second portion 292 extends along an inclined surface that is angled relative to the adapter wall first portion 291. The angle of the inclined surface relative to the extending direction of the adapter wall first portion 291 is between 90° and 180°.
[0164] The adapter wall 290 also includes an adapter wall third portion 293 extending outward (e.g., radially outward) from the adapter wall second portion 292. The adapter wall third portion 293 is adjacent to the adapter wall second portion 292. The adapter wall third portion 293 extends along an inclined surface that is angled relative to the adapter wall second portion 292. More specifically, the adapter wall third portion 293 is substantially parallel to the inlet engagement member wall third portion 276, substantially parallel to the adapter wall first portion 291, and substantially perpendicular to the extension direction of the cartridge 250. In some embodiments, the adapter wall third portion 293 defines a first adapter engagement surface 294a (e.g., an upstream adapter engagement surface).
[0165] Adapter wall 290 also includes an adapter wall fourth portion 294 that extends outward (e.g., radially outward, axially outward) and in a downstream direction from adapter wall third portion 293. Adapter wall fourth portion 294 is adjacent to adapter wall third portion 293. Adapter wall fourth portion 294 extends along an inclined surface that is angled relative to adapter wall third portion 293. More specifically, adapter wall fourth portion 294 is substantially parallel to inlet coupling flange 278.
[0166] The adapter 260 includes an adapter wall 290 (e.g., a ring, etc.). The adapter wall 290 includes an adapter wall fifth portion 295. In some embodiments, the adapter wall fifth portion 295 is coupled to the barrel wall 254. In other embodiments, the adapter wall fifth portion 295 is integrally formed with the barrel wall 254. The adapter wall fifth portion 295 extends outward (e.g., radially outward) from the barrel wall 254. In some embodiments, the adapter wall fifth portion 295 is substantially perpendicular to the direction in which the barrel 250 extends and / or is substantially perpendicular to the barrel wall 254.
[0167] The adapter wall 290 further includes a sixth adapter wall portion 296 that extends outward (e.g., radially outward, axially outward) and in an upstream direction from the fifth adapter wall portion 295. The sixth adapter wall portion 296 is adjacent to the fifth adapter wall portion 295. The flat portion of the sixth adapter wall portion 296 extends along an inclined surface that is angled relative to the fifth adapter wall portion 295. The angle of the inclined surface relative to the direction in which the fifth adapter wall portion 295 extends is between 90° and 180°.
[0168] Adapter wall 290 further includes a seventh adapter wall portion 297 extending outward (e.g., radially outward) from sixth adapter wall portion 296. Seventh adapter wall portion 297 abuts sixth adapter wall portion 296. Seventh adapter wall portion 297 extends along an inclined surface that is angled relative to sixth adapter wall portion 296. More specifically, seventh adapter wall portion 297 is substantially parallel to outlet engagement member wall third portion 286, substantially parallel to fifth adapter wall portion 295, and substantially perpendicular to the direction of extension of cartridge 250. In some embodiments, seventh adapter wall portion 297 defines a second adapter engagement surface 298a (e.g., a downstream adapter engagement surface).
[0169] Adapter wall 290 further includes an eighth adapter wall portion 298 that extends outward (e.g., radially outward, axially outward) and in an upstream direction from seventh adapter wall portion 297. Eighth adapter wall portion 298 abuts seventh adapter wall portion 297. Eighth adapter wall portion 298 extends along an inclined surface that is angled relative to seventh adapter wall portion 297. More specifically, eighth adapter wall portion 298 is substantially parallel to outlet coupling flange 288.
[0170] Adapter wall 290 also includes an adapter wall ninth portion 299 extending between adapter wall fourth portion 294 and adapter wall eighth portion 298. More specifically, adapter wall ninth portion 299 extends outward (e.g., radially outward, axially outward) and in a downstream direction from adapter wall fourth portion 294 toward the apex, and extends inward (e.g., radially inward) in a downstream direction from the apex toward adapter wall eighth portion 298. Adapter wall ninth portion 299 is contiguous with adapter wall fourth portion 294 and adapter wall eighth portion 298.
[0171] In some embodiments, when compressive force is applied to the inlet and outlet engagement members 220 and 240 , compressive force is also applied to the adapter 260 , enabling the adapter 260 to suspend the cartridge 250 within the inlet and outlet bodies 206 and 232 .
[0172] In some embodiments, when a compressive force is applied to the inlet engaging member 220 and the outlet engaging member 240, the first engaging surface 279, or more specifically, engages the adapter wall third portion 293 (or more specifically, the upstream adapter engaging surface 294a) to form a first seal therebetween, and the outlet engaging member wall third portion 286 (or more specifically, the second engaging surface 289) engages the adapter wall seventh portion 297 (or more specifically, the downstream adapter engaging surface 298a) to form a second seal between the outlet engaging member wall third portion 286 and the adapter wall seventh portion 297.
[0173] In some embodiments, Figure 19The illustrated aftertreatment system 200 includes a first gasket 246, also referred to herein as a first sealing member. First gasket 246 is disposed between inlet coupling member wall 270 (or, more specifically, inlet coupling member wall third portion 276) and adapter wall third portion 293, such that first gasket 246 is separated from cartridge wall 254 by adapter 260. First gasket 246 establishes a first seal between inlet coupling member wall 270 (or, more specifically, first engaging surface 279) and adapter wall third portion 293 (or, more specifically, upstream adapter engaging surface 294a). For example, first gasket 246 engages first engaging surface 279 and upstream adapter engaging surface 294a to form a first seal therebetween. In this manner, when a compressive force is applied to inlet coupling flange 278, first gasket 246 is compressed between inlet coupling member wall third portion 276 and adapter wall third portion 293.
[0174] Similarly, aftertreatment system 200 may include a second gasket 248, also referred to herein as a second sealing member. Second gasket 248 is disposed between outlet coupling member wall 280 (or more specifically, outlet coupling member wall third portion 286) and adapter wall seventh portion 297, such that third gasket 248 is separated from cartridge wall 254 by adapter 260. Second gasket 248 establishes a second seal between outlet coupling member wall third portion 286 (or more specifically, second engaging surface 289) and adapter wall seventh portion 297 (or more specifically, downstream adapter engaging surface 298a). For example, second gasket 248 engages second engaging surface 289 and downstream adapter engaging surface 298a to form a second seal therebetween. Thus, when a compressive force is applied to outlet coupling flange 288, second gasket 248 is compressed between outlet coupling flange 288 and adapter wall eighth portion 298.
[0175] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 192 and 3. The aftertreatment system 200 may be positioned in different positions as shown. In these embodiments, the first gasket 246 may be positioned between the inlet joint member 220 and the adapter 260, and / or the second gasket 248 may be positioned between the outlet joint member 240 and the adapter 260. In other embodiments, the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248. In these embodiments, a first seal (e.g., a metal-to-metal seal) may be formed by the inlet coupling flange 278 engaging the fourth adapter wall portion 294. A second seal (e.g., a metal-to-metal seal) may be formed by the outlet coupling flange 288 engaging the eighth adapter wall portion 298. Advantageously, when the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248, the number of components in the connection created by the inlet joint member 220, the outlet joint member 240, and the adapter 260 is reduced, thereby simplifying the manufacturing process, the assembly process, and the replacement process. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 also mitigates gasket creep.
[0176] In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 does not form a seal between the inlet engaging member 220 and the adapter 260, and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 does not form a seal between the outlet engaging member 240 and the adapter 260. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 provides an alternative path for external forces to pass through the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260. Advantageously, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 can also control gasket compression through the fit between the metal components and the gasket. For example, the cross-sectional space created by the fit of the metal components (e.g., the inlet engagement member 220, the outlet engagement member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gasket (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0177] Now refer to Figure 20 , shows a cross-sectional view of an aftertreatment system 200 according to another example embodiment. Figure 20In the illustrated embodiment, the inlet engagement member 220 is downstream of the inlet body wall portion 214 and flares or extends outward (eg, radially outward, axially outward, etc.) from the inlet body wall portion 214 . The inlet engagement member 220 includes an inlet engagement member wall 300 .
[0178] The inlet joint member wall 300 includes an inlet joint member wall first portion 302 that extends outward (e.g., radially outward and / or axially outward) from the inlet body wall 214 in a downstream direction and along an inclined surface. The inclined surface is angled relative to the direction of extension of the inlet body 206. In some embodiments, the inclined surface is angled between 15° and 90° relative to the direction of extension of the inlet body 206. In some embodiments, the inlet joint member wall first portion 302 is curved such that the inlet joint member wall first portion 302 defines a curved wall portion between the inlet body wall 214 and a downstream portion of the inlet joint member wall first portion 302, wherein the downstream portion of the inlet joint member wall first portion 302 extends along the inclined surface. The inlet joint member wall first portion 302 is adjacent to the inlet body wall 214.
[0179] The inlet-joining member wall 300 includes an inlet-joining member wall second portion 304 that extends in a downstream direction from the inlet-joining member wall first portion 302. In some embodiments, the inlet-joining member wall second portion 304 is a curved wall portion. In some embodiments, the inlet-joining member wall second portion 304 at least partially extends outward (e.g., radially outward) from the inlet-joining member wall first portion 302. More specifically, an upstream portion of the inlet-joining member wall second portion 304 extends radially outward and in a downstream direction from the inlet-joining member wall first portion 302. A downstream portion of the inlet-joining member wall second portion 304 extends radially inward and in a downstream direction from the upstream portion of the inlet-joining member wall second portion 304.
[0180] The inlet joint member wall 300 includes an inlet joint member wall third portion 306, referred to herein as the inlet coupling flange 306. The inlet coupling flange 306 extends outward (e.g., axially outward) from the inlet body wall 214 in a downstream direction. The inlet coupling flange 306 extends inward (e.g., radially inward) from the inlet joint member wall second portion 304 in a downstream direction and along an inclined surface. The inclined surface is angled relative to the direction of extension of the inlet body 206. In some embodiments, the inclined surface is between 15° and 90° relative to the direction of extension of the inlet body 206. In some embodiments, the inlet joint member wall third portion 306 is curved, such that the inlet joint member wall third portion 306 defines a curved wall portion between the inlet joint member wall second portion 304 and a downstream portion of the inlet joint member wall third portion 306, wherein the downstream portion of the inlet joint member wall third portion 306 extends along the inclined surface. The inlet joint member wall third portion 306 is adjacent to the inlet joint member wall second portion 304. In some embodiments, the inlet engagement member wall third portion 306 defines an inlet coupling flange such that the inlet coupling flange extends outwardly from the inlet body wall 214 in a downstream direction.
[0181] The outlet engaging member 240 is upstream of the outlet body wall portion 236 and flares or extends outwardly (eg, radially outwardly, axially outwardly, etc.) from the outlet body wall portion 236 . The outlet engaging member 240 includes an outlet engaging member wall 310 .
[0182] The outlet engaging member wall 310 includes an outlet engaging member wall first portion 312 that extends outward (e.g., radially outward) from the outlet body wall 236 in an upstream direction. More specifically, at least a portion of the outlet engaging member wall first portion 312 extends outward from the outlet body wall 236 at a first angle relative to the direction in which the outlet body wall 236 extends. The first angle is defined between the direction in which the outlet body wall 236 extends (as indicated by dashed line 330) and an inclined plane (as indicated by dotted line 332). The outlet engaging member wall first portion 312 is continuous with the outlet body wall 236.
[0183] The outlet engaging member wall 310 includes an outlet engaging member wall second portion 314 that extends outward (e.g., axially outward) from the outlet engaging member wall first portion 312 in an upstream direction. More specifically, at least a portion of the outlet engaging member wall second portion 314 extends outward from the outlet engaging member wall first portion 312 at a second angle relative to the direction of extension of the outlet body wall 236. The second angle is defined between the direction of extension of the outlet body wall 236 (e.g., dashed line 330) and an inclined plane (as indicated by dashed line 333). The outlet engaging member wall second portion 314 is continuous with the outlet engaging member wall first portion 312.
[0184] Outlet engaging member wall 310 includes an outlet engaging member wall third portion 316 that extends outward (e.g., axially outward) from outlet engaging member wall second portion 314 in an upstream direction. More specifically, at least a portion of outlet engaging member wall third portion 316 extends outward from outlet engaging member wall second portion 314 at a third angle relative to the direction of extension of outlet body wall 236. The third angle is defined between the direction of extension of outlet body wall 236 (e.g., dashed line 330) and an inclined plane (as indicated by dotted line 334). Outlet engaging member wall third portion 316 is continuous with outlet engaging member wall second portion 314. In some embodiments, outlet engaging member wall third portion 316 defines an outlet coupling flange, such that the outlet coupling flange extends outward from outlet body wall 236 in an upstream direction.
[0185] The adapter 260 is upstream of the outlet body wall portion 236 and flares or extends outwardly (eg, radially outwardly, axially outwardly, etc.) from the outlet body wall portion 236 . The outlet engaging member 240 includes an outlet engaging member wall 310 .
[0186] The outlet engaging member wall 310 includes an outlet engaging member wall first portion 312 that extends outward (e.g., radially outward) from the outlet body wall 236 in an upstream direction. More specifically, at least a portion of the outlet engaging member wall first portion 312 extends outward from the outlet body wall 236 at a first angle relative to the direction in which the outlet body wall 236 extends. The first angle is defined between the direction in which the outlet body wall 236 extends (as indicated by dashed line 330) and an inclined plane (as indicated by dotted line 332). The outlet engaging member wall first portion 312 is continuous with the outlet body wall 236. More specifically, the downstream side of the outlet engaging member wall first portion 312 abuts the upstream side of the outlet body wall 236.
[0187] The outlet engaging member wall 310 includes an outlet engaging member wall second portion 314 that extends outward (e.g., axially outward) from the outlet engaging member wall first portion 312 in an upstream direction. More specifically, at least a portion of the outlet engaging member wall second portion 314 extends outward from the outlet engaging member wall first portion 312 at a second angle relative to the direction of extension of the outlet body wall 236. The second angle is defined between the direction of extension of the outlet body wall 236 (e.g., dashed line 330) and an inclined plane (as indicated by dashed line 333). The outlet engaging member wall second portion 314 is continuous with the outlet engaging member wall first portion 312.
[0188] The outlet engaging member wall 310 includes an outlet engaging member wall third portion 316 that extends outward (e.g., axially outward) in an upstream direction from the outlet engaging member wall second portion 314. More specifically, at least a portion of the outlet engaging member wall third portion 316 extends outward from the outlet engaging member wall second portion 314 at a third angle relative to the direction of extension of the outlet body wall 236. The third angle is defined between the direction of extension of the outlet body wall 236 (e.g., dashed line 330) and an inclined plane (as indicated by dotted line 334). The outlet engaging member wall third portion 316 is continuous with the outlet engaging member wall second portion 314.
[0189] The adapter 260 is disposed between the inlet engagement member 220 and the outlet engagement member 240. In some embodiments, the adapter 260 is coupled to the cartridge wall 254. In other embodiments, the adapter 260 is integrally formed with the cartridge wall 254. As described herein, the adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260. The adapter 260 includes an adapter wall 320.
[0190] The adapter wall 320 includes a first adapter wall portion 322 that extends outward (e.g., radially outward) from the cartridge wall 254 in an upstream direction. More specifically, at least a portion of the first adapter wall portion 322 extends outward from the cartridge wall 254 at a first angle relative to the direction of extension of the cartridge 250. As described above, the first angle is defined between the direction of extension of the outlet body wall 236 (as indicated by dashed line 330) and the inclined surface (as indicated by dotted line 332). The first adapter wall portion 322 abuts the cartridge wall 254. More specifically, the downstream side of the first adapter wall portion 322 abuts the upstream side of the cartridge wall 254.
[0191] The adapter wall 320 includes an adapter wall second portion 324 that extends outward (e.g., axially outward) in an upstream direction from the adapter wall first portion 322. More specifically, at least a portion of the adapter wall second portion 324 extends outward from the outlet engagement member wall first portion 312 at a second angle relative to the direction of extension of the cartridge wall 254. As described above, the second angle is defined between the direction of extension of the cartridge wall 254 (e.g., dashed line 330) and the inclined surface (as indicated by dashed line 333). The adapter wall second portion 324 is continuous with the adapter wall first portion 322.
[0192] Adapter wall 320 includes an adapter wall third portion 326 that extends outward (e.g., axially outward) from adapter wall second portion 324 in an upstream direction. More specifically, at least a portion of adapter wall third portion 326 extends outward from adapter wall second portion 324 at a third angle relative to the direction of extension of barrel wall 254. As described above, the third angle is defined between the direction of extension of outlet barrel wall 254 (e.g., dashed line 330) and an inclined plane (as indicated by dotted line 334). Adapter wall third portion 326 is continuous with adapter wall second portion 324. In some embodiments, adapter wall third portion 326 defines an adapter coupling flange.
[0193] like Figure 20 As shown, the shape of outlet coupling member 240 conforms to the shape of adapter 260, such that the adapter coupling flange is disposed between inlet coupling member wall third portion 306 (e.g., the inlet coupling flange) and the outlet coupling flange. As used herein, "conform," or more specifically, "conforming shapes," refers to the arrangement of two or more components having similar shapes. For example, two shapes that conform to one another can be congruent, such that the two shapes are substantially similar in shape and size, such that corresponding surfaces of the shapes are parallel, coaxial, or otherwise similar. In other arrangements, the congruent shapes can be mirror images of one another.
[0194] In some embodiments, the upstream side of the adapter wall third portion 326 (e.g., the adapter coupling flange) defines a first adapter engagement surface 328. In some embodiments, the downstream side of the adapter wall first portion 322, the downstream side of the adapter wall second portion 324, and the downstream side of the adapter wall third portion 326 (e.g., the adapter coupling flange) cooperate to define a second adapter engagement surface 329.
[0195] In some embodiments, the upstream side of outlet engaging member wall first portion 312 , the upstream side of outlet engaging member wall second portion 314 , and the upstream side of outlet engaging member wall third portion 316 (eg, outlet coupling flange) cooperate to define an outlet engaging surface 318 .
[0196] In some embodiments, the downstream side of the inlet engaging member wall third portion 306 (eg, the inlet coupling flange) defines an inlet engaging surface 308 .
[0197] In some embodiments, when compressive force is applied to the inlet and outlet engagement members 220 and 240 , compressive force is also applied to the adapter 260 , enabling the adapter 260 to suspend the cartridge 250 within the inlet and outlet bodies 206 and 232 .
[0198] In some embodiments, the inlet engagement surface engages the first adapter engagement surface to form a first seal therebetween. In some embodiments, the outlet engagement surface engages the second adapter engagement surface to form a second seal therebetween.
[0199] In some embodiments, Figure 20 The illustrated aftertreatment system 200 includes a first gasket 246, also referred to herein as a first sealing member. The first gasket 246 is disposed between the inlet coupling member wall third portion 306 (e.g., the inlet coupling flange, the inlet coupling surface 308) and the upstream side (or, more specifically, the first adapter coupling surface) of the adapter wall third portion 326 (e.g., the adapter coupling flange), such that the first gasket 246 is separated from the cartridge wall 254 by the adapter 260. The first gasket 246 establishes a first seal between the inlet coupling member wall third portion 306 (e.g., the inlet coupling flange, the inlet coupling surface 308) and the upstream side (or, more specifically, the inlet coupling surface 308) of the adapter wall third portion 326 (e.g., the adapter coupling flange, the outlet coupling surface 318). For example, the first gasket 246 engages the inlet coupling flange and the first adapter coupling surface 328 to form a first seal therebetween. In this manner, when a compressive force is applied to the inlet engaging member wall third portion 306 , the first gasket 246 is compressed between the inlet engaging member wall third portion 306 and the adapter wall third portion 326 .
[0200] Similarly, aftertreatment system 200 can include a second gasket 248, also referred to herein as a second sealing member. Second gasket 248 is disposed between the upstream side of outlet-joining member wall third portion 316 (e.g., outlet coupling flange, outlet joining surface 318) and the downstream side of adapter wall third portion 326 (e.g., adapter coupling flange), such that second gasket 248 is separated from cartridge wall 254 by adapter 260. Second gasket 248 establishes a second seal between outlet-joining member wall third portion 316 (e.g., outlet coupling flange) and the downstream side of adapter wall third portion 326 (e.g., adapter coupling flange). For example, second gasket 248 engages outlet-joining member wall third portion 316 and adapter coupling flange to form a second seal therebetween. In this manner, when a compressive force is applied to outlet-joining member wall third portion 316, second gasket 248 is compressed between outlet-joining member wall third portion 316 and second adapter wall third portion 326.
[0201] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 202. In different positions as shown. In these embodiments, the first gasket 246 can be positioned between the inlet joint member 220 and the adapter 260, and / or the second gasket 248 can be positioned between the outlet joint member 240 and the adapter 260. In other embodiments, the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248. In these embodiments, a first seal (e.g., a metal-to-metal seal) can be formed by the inlet joint member wall third portion 306 engaging the adapter wall third portion 326. A second seal (e.g., a metal-to-metal seal) can be formed by the outlet joint member wall third portion 316 engaging the second adapter wall third portion 326. Advantageously, when the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248, the number of components in the connection created by the inlet joint member 220, the outlet joint member 240, and the adapter 260 is reduced, thereby simplifying the manufacturing process, the assembly process, and the replacement process. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 also mitigates gasket creep.
[0202] In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 does not form a seal between the inlet engaging member 220 and the adapter 260, and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 does not form a seal between the outlet engaging member 240 and the adapter 260. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 provides an alternative path for external forces to pass through the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260. Advantageously, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 can also control gasket compression through the fit between the metal components and the gasket. For example, the cross-sectional space created by the fit of the metal components (e.g., the inlet engagement member 220, the outlet engagement member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gasket (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0203] Figure 21 is a cross-sectional view of an aftertreatment system 200 according to another example embodiment. Figure 21 In the illustrated embodiment, the inlet engagement member 220 is downstream of the inlet body wall portion 214 and flares or extends outward (eg, radially outward, axially outward, etc.) and in a downstream direction from the inlet body wall portion 214 . The inlet engagement member 220 includes an inlet engagement member wall 340 .
[0204] The inlet engaging member wall 340 extends outward from the inlet body wall 214. At least a portion of the inlet engaging member wall 340 extends along an inclined surface from the inlet body wall 214. The inclined surface is angled relative to the direction of extension of the inlet body 206. The angle relative to the direction of extension of the inlet body 206 is between 15° and 90°. The inlet engaging member wall 340 is adjacent to the inlet body wall 214.
[0205] The inlet engaging member wall 340 includes an inlet engaging member wall first surface 342 (e.g., an outer surface, an inlet engaging member wall outer surface) extending along an inclined surface. The inlet engaging member wall 340 also includes an inlet engaging member wall second surface 344 (e.g., an inner surface, an inlet engaging member wall inner surface) extending substantially parallel to the direction in which the inlet body 206 extends. The inlet engaging member wall 340 also includes an inlet engaging member wall third surface 346 (e.g., a radial surface, an inlet engaging member wall radial surface) extending in a radial direction substantially perpendicular to the direction in which the inlet body 206 and / or the inlet engaging member wall second surface 344 extend.
[0206] The inlet coupling member 220 also includes an inlet coupling flange 348 that extends outward (e.g., axially outward) in a downstream direction from the inlet coupling member wall 340. More specifically, the inlet coupling flange 348 extends in a downstream direction away from the inlet coupling member wall third surface 346. The inlet coupling flange 348 abuts the inlet coupling member wall 340.
[0207] The outlet body 232 includes an outlet engaging member 240 positioned upstream of the outlet body wall 236 and flaring or extending outward (eg, radially outward, axially outward, etc.) and in an upstream direction from the outlet body wall 236 . The outlet engaging member 240 includes an outlet engaging member wall 350 .
[0208] The outlet engaging member wall 350 extends outward from the outlet body wall 236. At least a portion of the outlet engaging member wall 350 extends along an inclined surface from the outlet body wall 236. The inclined surface is angled relative to the direction in which the outlet body 232 extends. The angle is between 15° and 90° relative to the direction in which the outlet body 232 extends. The outlet engaging member wall 350 abuts the outlet body wall 236.
[0209] The outlet engaging member wall 350 includes an outlet engaging member wall first surface 352 (e.g., an outer surface, outlet engaging member wall outer surface) extending along an inclined surface. The outlet engaging member wall 350 also includes an outlet engaging member wall second surface 354 (e.g., an inner surface, outlet engaging member wall inner surface) extending substantially parallel to the direction in which the outlet body 232 extends. The outlet engaging member wall 350 also includes an outlet engaging member wall third surface 356 (e.g., a radial surface, outlet engaging member wall radial surface) extending in a radial direction substantially perpendicular to the direction in which the outlet body 232 and / or the outlet engaging member wall second surface 354 extend.
[0210] The outlet coupling member wall 350 further includes an outlet coupling flange 358 extending outwardly (e.g., axially outwardly) in an upstream direction from the outlet coupling member wall 350. More specifically, the outlet coupling flange 358 extends in an upstream direction away from the outlet coupling member wall third surface 356. The outlet coupling flange 358 abuts the outlet coupling member wall 350.
[0211] like Figure 21 As shown, the adapter 260 is disposed between the inlet engagement member 220 and the outlet engagement member 240. In some embodiments, the adapter 260 is coupled to the cartridge wall 254. In other embodiments, the adapter 260 is integrally formed with the cartridge wall 254. As described herein, the adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260.
[0212] Adapter 260 includes a base 360 that extends outward from barrel wall 254 such that at least a portion of base 360 extends upstream of barrel wall 254. In some embodiments, base 360 is attached to an outer surface of barrel wall 254. In some embodiments, base 360 is integrally formed with barrel wall 254. In some embodiments, base 360 is substantially parallel to barrel wall 254 or coaxial with barrel wall 254.
[0213] Adapter 260 also includes a protrusion 362 extending radially outward from base 360. In some embodiments, protrusion 362 is substantially perpendicular to base 360. In some embodiments, protrusion 362 is disposed between inlet coupling flange 348 and outlet coupling flange 358. Protrusion 362 includes a first engagement side 364 (e.g., an upstream side). Protrusion 362 also includes a second engagement side 366 (e.g., a downstream side).
[0214] In some embodiments, first engagement side 364 of protrusion 362 engages inlet coupling flange 348. In some embodiments, the engagement of first engagement side 364 of protrusion 362 with inlet coupling flange 348 forms a first seal between first engagement side 364 of protrusion 362 and inlet coupling flange 348. In some embodiments, second engagement side 366 of protrusion 362 engages outlet coupling flange 358. In some embodiments, the engagement of second engagement side 366 of protrusion 362 with outlet coupling flange 358 forms a second seal between second engagement side 366 of protrusion 362 and outlet coupling flange 358.
[0215] In some embodiments, Figure 21 The illustrated aftertreatment system 200 includes a first gasket 246, also referred to herein as a first sealing member. The first gasket 246 is disposed between the inlet member wall 340 (or more specifically, the inlet member wall third surface 346) and a first engaging side 364 of a protrusion 362, such that the first gasket 246 is separated from the cartridge wall 254 by the adapter 260. The first gasket 246 establishes a first seal between the inlet member wall third surface 346 and the first engaging side 364 of the protrusion 362. For example, the first gasket 246 engages the inlet member wall third surface 346 and the first engaging side 364 of the protrusion 362 to form a first seal therebetween. In this manner, when a compressive force is applied to the inlet member wall 340, the first gasket 246 is compressed between the inlet member wall third surface 346 and the first engaging side 364 of the protrusion 362.
[0216] Similarly, aftertreatment system 200 may include a second gasket 248, also referred to herein as a second sealing member. Second gasket 248 is disposed between outlet engaging member wall 350 (or more specifically, outlet engaging member wall third surface 356) and second engaging side 366 of protrusion 362, such that second gasket 248 is separated from cartridge wall 254 by adapter 260. Second gasket 248 establishes a second seal between outlet engaging member wall third surface 356 and second engaging side 366 of protrusion 362. For example, second gasket 248 engages outlet engaging member wall third surface 356 and second engaging side 366 of protrusion 362 to form a second seal therebetween. In this manner, when a compressive force is applied to outlet engaging member wall 350, second gasket 248 is compressed between outlet engaging member wall third surface 356 and second engaging side 366 of protrusion 362.
[0217] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 21240 and the adapter 260. In these embodiments, the first gasket 246 can be positioned between the inlet joint member 220 and the adapter 260, and / or the second gasket 248 can be positioned between the outlet joint member 240 and the adapter 260. In other embodiments, the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248. In these embodiments, a first seal (e.g., a metal-to-metal seal) can be formed by the inlet coupling flange 348 engaging the first engaging side 364 of the protrusion 362. A second seal (e.g., a metal-to-metal seal) can be formed by the outlet coupling flange 358 engaging the second engaging side 366 of the protrusion 362. Advantageously, when the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248, the number of components in the connection created by the inlet joint member 220, the outlet joint member 240, and the adapter 260 is reduced, thereby simplifying the manufacturing process, the assembly process, and the replacement process. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 also mitigates gasket creep.
[0218] In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 does not form a seal between the inlet engaging member 220 and the adapter 260, and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 does not form a seal between the outlet engaging member 240 and the adapter 260. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 provides an alternative path for external forces to pass through the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260. Advantageously, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 can also control gasket compression through the fit between the metal components and the gasket. For example, the cross-sectional space created by the fit of the metal components (e.g., the inlet engagement member 220, the outlet engagement member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gasket (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0219] Figure 22 is a cross-sectional view of an aftertreatment system 200 according to another example embodiment. Figure 22In the illustrated embodiment, the inlet engagement member 220 is downstream of the inlet body wall portion 214 and flares or extends outward (eg, radially outward, axially outward, etc.) and in a downstream direction from the inlet body wall portion 214 . The inlet engagement member 220 includes an inlet engagement member wall 400 .
[0220] The inlet engaging member wall 400 extends outward from the inlet body wall 214. In some embodiments, at least a portion of the inlet engaging member wall 400 extends from the inlet body wall 214 along an inclined surface. The inclined surface is angled relative to the direction of extension of the inlet body 206. The angle is between 15° and 90° relative to the direction of extension of the inlet body 206. In other embodiments, at least a portion of the inlet engaging member wall 400 extends from the inlet body wall 214 along a curved path. The inlet engaging member wall 400 is adjacent to the inlet body wall 214.
[0221] The inlet engaging member wall 400 includes an inlet engaging member wall first surface 402 (e.g., an outer surface, an inlet engaging member wall outer surface) that extends along an inclined and / or curved path. The inlet engaging member wall 400 also includes an inlet engaging member wall second surface 404 (e.g., an inner surface, an inlet engaging member wall inner surface) that extends substantially parallel to the direction of extension of the inlet body 206. In some embodiments, the inlet engaging member wall second surface 404 is spaced radially outward from the inlet body wall 214. The inlet engaging member wall 400 also includes an inlet engaging member wall third surface 406 (e.g., a radial surface, an inlet engaging member wall radial surface) that extends in a radial direction substantially perpendicular to the direction of extension of the inlet body 206 and / or the inlet engaging member wall second surface 404.
[0222] The inlet coupling member 220 further includes an inlet coupling flange 408 that extends outward (e.g., axially outward) in a downstream direction from the inlet coupling member wall 400. More specifically, the inlet coupling flange 408 extends in a downstream direction away from the inlet coupling member wall third surface 406. The inlet coupling flange 408 abuts the inlet coupling member wall 400.
[0223] The outlet body 232 includes an outlet engaging member 240 positioned upstream of the outlet body wall 236 and flaring or extending outward (eg, radially outward, axially outward, etc.) and in an upstream direction from the outlet body wall 236 . The outlet engaging member 240 includes an outlet engaging member wall 410 .
[0224] The outlet engaging member wall 410 extends outward from the outlet body wall 236. In some embodiments, at least a portion of the outlet engaging member wall 410 extends from the outlet body wall 236 along an inclined surface. The inclined surface is angled relative to the direction in which the outlet body 232 extends. The angle is between 15° and 90° relative to the direction in which the outlet body 232 extends. In other embodiments, at least a portion of the outlet engaging member wall 410 extends from the outlet body wall 236 along a curved path. The outlet engaging member wall 410 abuts the outlet body wall 236.
[0225] The outlet engaging member wall 410 includes an outlet engaging member wall first surface 412 (e.g., an outer surface) that extends along an inclined and / or curved path. The outlet engaging member wall 410 also includes an outlet engaging member wall second surface 414 (e.g., an inner surface) that extends substantially parallel to the direction in which the outlet body 232 extends. In some embodiments, the outlet engaging member wall second surface 414 is spaced radially outward from the outlet body wall 236. The outlet engaging member wall 410 also includes an outlet engaging member wall third surface 416 (e.g., a radial surface) that extends in a radial direction that is substantially perpendicular to the direction in which the outlet body 232 and / or the outlet engaging member wall second surface 414 extend.
[0226] The outlet coupling member wall 350 further includes an outlet coupling flange 418 extending outwardly (e.g., axially outwardly) in an upstream direction from the outlet coupling member wall 410. More specifically, the outlet coupling flange 418 extends in an upstream direction away from the outlet coupling member wall third surface 416. The outlet coupling flange 418 abuts the outlet coupling member wall 410.
[0227] like Figure 22 As shown, the adapter 260 is disposed between the inlet engagement member 220 and the outlet engagement member 240. In some embodiments, the adapter 260 is coupled to the cartridge wall 254. In other embodiments, the adapter 260 is integrally formed with the cartridge wall 254. As described herein, the adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260.
[0228] Adapter 260 includes a base 420 that is substantially parallel to and / or coaxial with barrel wall 254. In some embodiments, base 420 is coupled to barrel wall 254. In other embodiments, base 420 is integrally formed with barrel wall 254. In some embodiments, at least a portion of base 420 is disposed outward (e.g., radially outward) from barrel wall 254. In some embodiments, base 360 is attached to an outer surface (e.g., a radially outer surface) of barrel wall 254.
[0229] Adapter 260 also includes a coupling portion 422 extending radially outward from base 420. In some embodiments, coupling portion 422 is substantially perpendicular to base 420. In some embodiments, coupling portion 422 is disposed between inlet coupling flange 408 and outlet coupling flange 418. Coupling portion 422 includes a first engagement side 424 (e.g., an upstream side). Coupling portion 422 also includes a second engagement side 426 (e.g., a downstream side). In some embodiments, coupling portion 422 extends outward from the center (e.g., the axial center) of base 420.
[0230] In some embodiments, first engagement side 424 of coupling portion 422 engages inlet coupling flange 408. In some embodiments, the engagement of first engagement side 424 of coupling portion 422 with inlet coupling flange 408 forms a first seal between first engagement side 424 of coupling portion 422 and inlet coupling flange 408. In some embodiments, second engagement side 426 of coupling portion 422 engages outlet coupling flange 418. In some embodiments, the engagement of second engagement side 426 of coupling portion 422 with outlet coupling flange 418 forms a second seal between second engagement side 426 of coupling portion 422 and outlet coupling flange 418.
[0231] In some embodiments, Figure 22 The illustrated aftertreatment system 200 includes a first gasket 246, also referred to herein as a first sealing member. The first gasket 246 is disposed between the inlet member wall 400 (or more specifically, the inlet member wall third surface 406) and the first engaging side 424 of the coupling portion 422, such that the first gasket 246 is separated from the cartridge wall 254 by the adapter 260. The first gasket 246 establishes a first seal between the inlet member wall third surface 406 and the first engaging side 424 of the coupling portion 422. For example, the first gasket 246 engages the inlet member wall third surface 406 and the first engaging side 424 of the coupling portion 422 to form a first seal therebetween. In this manner, when a compressive force is applied to the inlet member wall 400, the first gasket 246 is compressed between the inlet member wall third surface 406 and the first engaging side 424 of the coupling portion 422.
[0232] Similarly, aftertreatment system 200 may include a second gasket 248, also referred to herein as a second sealing member. Second gasket 248 is disposed between outlet engaging member wall 410 (or more specifically, outlet engaging member wall third surface 416) and second engaging side 426 of coupling portion 422, such that second gasket 248 is separated from cartridge wall 254 by adapter 260. Second gasket 248 establishes a second seal between outlet engaging member wall third surface 416 and second engaging side 426 of coupling portion 422. For example, second gasket 248 engages outlet engaging member wall third surface 416 and second engaging side 426 of coupling portion 422 to form a second seal therebetween. In this manner, when a compressive force is applied to outlet engaging member wall 410, second gasket 248 is compressed between outlet engaging member wall third surface 416 and second engaging side 426 of coupling portion 422.
[0233] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 22 240 and the adapter 260. In these embodiments, the first gasket 246 can be positioned between the inlet joint member 220 and the adapter 260, and / or the second gasket 248 can be positioned between the outlet joint member 240 and the adapter 260. In other embodiments, the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248. In these embodiments, a first seal (e.g., a metal-to-metal seal) can be formed by the inlet coupling flange 408 engaging the first joint side 424 of the coupling portion 422. A second seal (e.g., a metal-to-metal seal) can be formed by the outlet coupling flange 418 engaging the second joint side 426 of the coupling portion 422. Advantageously, when the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248, the number of components in the connection created by the inlet joint member 220, the outlet joint member 240, and the adapter 260 is reduced, thereby simplifying the manufacturing process, the assembly process, and the replacement process. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 also mitigates gasket creep.
[0234] In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 does not form a seal between the inlet engaging member 220 and the adapter 260, and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 does not form a seal between the outlet engaging member 240 and the adapter 260. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 provides an alternative path for external forces to pass through the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260. Advantageously, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 can also control gasket compression through the fit between the metal components and the gasket. For example, the cross-sectional space created by the fit of the metal components (e.g., the inlet engagement member 220, the outlet engagement member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gasket (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0235] Now refer to Figure 23 and Figure 24 , shows a cross-sectional view of an aftertreatment system 200 according to various example embodiments. Figure 23 and Figure 24 In the illustrated embodiment, the inlet engagement member 220 is downstream of the inlet body wall portion 214 and flares or extends outward (eg, radially outward, axially outward, etc.) from the inlet body wall portion 214 . The inlet engagement member 220 includes an inlet engagement member wall 450 .
[0236] The inlet engaging member wall 450 includes an inlet engaging member wall first portion 452 that extends outwardly from and substantially parallel to the inlet body wall 214. In some embodiments, the inlet engaging member wall first portion 452 is adjacent to the inlet body wall 214. In other embodiments, and as Figure 23 and Figure 24As shown, the inlet engaging member wall 450 includes an inlet engaging member wall first curved portion 453. The inlet engaging member wall first curved portion 453 is adjacent to the inlet body wall 214 and adjacent to the inlet engaging member wall first portion 452. The inlet engaging member wall first curved portion 453 extends outward (e.g., radially outward, axially outward, etc.) from the inlet body wall 214. More specifically, the inlet engaging member wall first curved portion 453 extends along a curved path between the inlet body wall 214 and the inlet engaging member wall first portion 452.
[0237] The inlet joining member wall 450 includes an inlet joining member wall second portion, referred to herein as an inlet coupling flange 454. The inlet coupling flange 454 extends outward (e.g., radially outward) from the inlet joining member wall first portion 452. The inlet coupling flange 454 extends along an inclined surface that is angled relative to the inlet joining member wall first portion 452. The inclined surface is angled relative to the direction in which the inlet joining member wall first portion 452 and / or the inlet body wall 214 extend. In some embodiments, the inclined surface is between 15° and 90° relative to the direction in which the inlet joining member wall first portion 452 and / or the inlet body wall 214 extend. In some embodiments, the inlet coupling flange 454 is adjacent to the inlet joining member wall first portion 452. In other embodiments, and as Figure 23 and Figure 24 As shown, the inlet engaging member wall 450 includes an inlet engaging member wall second curved portion 455. The inlet engaging member wall second curved portion 455 is adjacent to the inlet engaging member wall first portion 452 and adjacent to the inlet coupling flange 454. The inlet engaging member wall second curved portion 455 extends outward (e.g., radially outward and axially outward, etc.) from the inlet engaging member wall first portion 452. More specifically, the inlet engaging member wall second curved portion 455 extends along a curved path between the inlet engaging member wall first portion 452 and the inlet coupling flange 454.
[0238] The outlet engaging member 240 is upstream of the outlet body wall portion 236 and flares or extends outwardly (eg, radially outwardly, axially outwardly, etc.) from the outlet body wall portion 236 . The outlet engaging member 240 includes an outlet engaging member wall 460 .
[0239] The outlet engaging member wall 460 includes an outlet engaging member wall first portion 462 that extends outwardly from and substantially parallel to the outlet body wall 236. In some embodiments, the outlet engaging member wall first portion 462 is adjacent to the outlet body wall 236. In other embodiments, and as Figure 23 and Figure 24As shown, the outlet engaging member wall 460 includes an outlet engaging member wall first curved portion 463. The outlet engaging member wall first curved portion 463 is adjacent to the outlet body wall 236 and adjacent to the outlet engaging member wall first portion 462. The outlet engaging member wall first curved portion 463 extends outward (e.g., radially outward and axially outward, etc.) from the outlet body wall 236. More specifically, the outlet engaging member wall first curved portion 463 extends along a curved path between the outlet body wall 236 and the outlet engaging member wall first portion 462.
[0240] The outlet joint member wall 460 includes an outlet joint member wall second portion, referred to herein as an outlet coupling flange 464. The outlet coupling flange 464 extends outwardly (e.g., radially outwardly) from the outlet joint member wall first portion 462. The outlet coupling flange 464 extends along an inclined surface that is angled relative to the outlet joint member wall first portion 462. The inclined surface is angled relative to the direction in which the outlet joint member wall first portion 462 and / or the outlet body wall 236 extend. In some embodiments, the inclined surface is between 15° and 90° relative to the direction in which the outlet joint member wall first portion 462 and / or the outlet body wall 236 extend. In some embodiments, the outlet coupling flange 464 is adjacent to the outlet joint member wall first portion 462. In other embodiments, and as Figure 23 and Figure 24 As shown, the outlet coupling flange 464 includes an outlet coupling member wall second curved portion 465. The outlet coupling member wall second curved portion 465 is adjacent to the outlet coupling member wall first portion 462 and adjacent to the outlet coupling flange 464. The outlet coupling member wall second curved portion 465 extends outward (e.g., radially outward and axially outward, etc.) from the outlet coupling member wall first portion 462. More specifically, the outlet coupling member wall second curved portion 465 extends along a curved path between the outlet coupling member wall first portion 462 and the outlet coupling flange 464.
[0241] like Figure 23 As shown, the adapter 260 is disposed between the inlet engagement member 220 and the outlet engagement member 240. In some embodiments, the adapter 260 is coupled to the cartridge wall 254. In other embodiments, the adapter 260 is integrally formed with the cartridge wall 254. As described herein, the adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260.
[0242] The adapter 260 includes an adapter wall 470 (e.g., a ring, etc.). The adapter wall 470 includes an adapter wall first portion 472. In some embodiments, the adapter wall first portion 472 is coupled to the barrel wall 254. In other embodiments, the adapter wall first portion 472 is integrally formed with the barrel wall 254. The adapter wall first portion 472 extends outward (e.g., radially outward) from the barrel wall 254. In some embodiments, the adapter wall first portion 291 is substantially parallel to the direction of extension of the barrel 250 and / or substantially parallel to the barrel wall 254.
[0243] Adapter wall 470 also includes an adapter wall second portion 474 that extends outward (e.g., radially outward, axially outward) and in a downstream direction from adapter wall first portion 472. Adapter wall second portion 474 is adjacent to adapter wall first portion 472. A flat portion of adapter wall second portion 474 extends along an inclined surface that is angled relative to adapter wall first portion 472. The angle of the inclined surface relative to the direction in which adapter wall first portion 472 extends is between 15° and 90°. In some embodiments, adapter wall second portion 474 is substantially parallel to inlet coupling flange 454.
[0244] The adapter wall 470 includes an adapter wall third portion 476. In some embodiments, the adapter wall third portion 476 is coupled to the barrel wall 254. In other embodiments, the adapter wall third portion 476 is integrally formed with the barrel wall 254. The adapter wall third portion 476 extends outward (e.g., radially outward) from the barrel wall 254. In some embodiments, the adapter wall third portion 476 is substantially parallel to the direction of extension of the barrel 250 and / or substantially parallel to the barrel wall 254. The adapter wall third portion 476 is positioned downstream of the adapter wall first portion 472.
[0245] Adapter wall 470 also includes an adapter wall fourth portion 478 that extends outward (e.g., radially outward, axially outward) from adapter wall fourth portion 478 and in an upstream direction. Adapter wall fourth portion 478 abuts adapter wall third portion 476. A flat portion of adapter wall fourth portion 478 extends along an inclined surface that is angled relative to adapter wall third portion 476. The angle of the inclined surface relative to the direction in which adapter wall third portion 476 extends is between 90° and 180°. In some embodiments, adapter wall fourth portion 478 is substantially parallel to outlet coupling flange 464.
[0246] Adapter wall 470 also includes an adapter wall fifth portion 479 extending between adapter wall second portion 474 and adapter wall fourth portion 478. More specifically, adapter wall fifth portion 479 extends outward (e.g., radially outward, axially outward) and in a downstream direction from adapter wall second portion 474 toward the apex, and extends inward (e.g., radially inward) in a downstream direction from the apex toward adapter wall fourth portion 478. Adapter wall fifth portion 479 is contiguous with adapter wall second portion 474 and adapter wall fourth portion 478.
[0247] In some embodiments, when compressive force is applied to the inlet and outlet engagement members 220 and 240 , compressive force is also applied to the adapter 260 , enabling the adapter 260 to suspend the cartridge 250 within the inlet and outlet bodies 206 and 232 .
[0248] In some embodiments, when a compressive force is applied to the inlet coupling member 220 and the outlet coupling member 240, the inlet coupling flange 454 engages the adapter wall second portion 474 to form a first seal between the inlet coupling flange 454 and the adapter wall second portion 474. The outlet coupling flange 464 engages the adapter wall fourth portion 478 to form a second seal between the outlet coupling flange 464 and the adapter wall fourth portion 478.
[0249] In some embodiments, Figure 23 The illustrated aftertreatment system 200 includes a first gasket 246, also referred to herein as a first sealing member. The first gasket 246 is disposed between the inlet coupling flange 454 and the adapter wall second portion 474, such that the first gasket 246 is separated from the cartridge wall 254 by the adapter 260. The first gasket 246 establishes a first seal between the inlet coupling flange 454 and the adapter wall second portion 474. For example, the first gasket 246 engages the inlet coupling flange 454 and the adapter wall second portion 474 to form a first seal therebetween. Thus, when a compressive force is applied to the inlet coupling flange 454, the first gasket 246 is compressed between the inlet coupling flange 454 and the adapter wall second portion 474.
[0250] Similarly, aftertreatment system 200 may include a second gasket 248, also referred to herein as a second sealing member. Second gasket 248 is disposed between outlet coupling flange 464 and fourth adapter wall portion 478, such that second gasket 248 is separated from cartridge wall 254 by adapter 260. Second gasket 248 establishes a second seal between outlet coupling flange 464 and fourth adapter wall portion 478. For example, second gasket 248 engages outlet coupling flange 464 and fourth adapter wall portion 478 to form a second seal therebetween. Thus, when a compressive force is applied to outlet coupling flange 464, second gasket 248 is compressed between outlet coupling flange 464 and fourth adapter wall portion 478.
[0251] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 23 240 and the adapter 260. In these embodiments, the first gasket 246 can be positioned between the inlet engaging member 220 and the adapter 260, and / or the second gasket 248 can be positioned between the outlet engaging member 240 and the adapter 260. In other embodiments, the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248. In these embodiments, a first seal (e.g., a metal-to-metal seal) can be formed by the inlet coupling flange 454 engaging the adapter wall second portion 474. A second seal (e.g., a metal-to-metal seal) can be formed by the outlet coupling flange 464 engaging the adapter wall fourth portion 478. Advantageously, when the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248, the number of components in the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260 is reduced, thereby simplifying the manufacturing process, the assembly process, and the replacement process. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 also mitigates gasket creep.
[0252] In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 does not form a seal between the inlet engaging member 220 and the adapter 260, and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 does not form a seal between the outlet engaging member 240 and the adapter 260. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 provides an alternative path for external forces to pass through the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260. Advantageously, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 can also control gasket compression through the fit between the metal components and the gasket. For example, the cross-sectional space created by the fit of the metal components (e.g., the inlet engagement member 220, the outlet engagement member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gasket (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0253] like Figure 24 As shown, the adapter 260 is disposed between the inlet engagement member 220 and the outlet engagement member 240. In some embodiments, the adapter 260 is coupled to the cartridge wall 254. In other embodiments, the adapter 260 is integrally formed with the cartridge wall 254. As described herein, the adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260.
[0254] The adapter 260 includes a base 490 that extends outwardly from the barrel wall 254. In some embodiments, the base 490 is attached to the outer surface of the barrel wall 254. In some embodiments, the base 490 is integrally formed with the barrel wall 254. In some embodiments, the base 490 is substantially parallel to the barrel wall 254 or coaxial with the barrel wall 254.
[0255] Adapter 260 also includes a protrusion 492 extending radially outward from base 490. In some embodiments, protrusion 492 is substantially perpendicular to base 490. In some embodiments, protrusion 492 is disposed between inlet coupling flange 454 and outlet coupling flange 464. Protrusion 492 includes a first engagement side (e.g., upstream side) 494. Protrusion 492 also includes a second engagement side (e.g., downstream side) 496.
[0256] In some embodiments, first engagement side 494 engages inlet coupling flange 454. In some embodiments, the engagement of first engagement side 494 with inlet coupling flange 454 forms a first seal between first engagement side 494 and inlet coupling flange 454. In some embodiments, second engagement side 496 engages outlet coupling flange 464. In some embodiments, the engagement of second engagement side 496 with outlet coupling flange 464 forms a second seal between second engagement side 496 and outlet coupling flange 464.
[0257] In some embodiments, Figure 24 The illustrated aftertreatment system 200 includes a first gasket 246, also referred to herein as a first sealing member. The first gasket 246 is disposed between the inlet coupling flange 454 and the first engaging side 494, such that the first gasket 246 is separated from the barrel wall 254 by the adapter 260. The first gasket 246 establishes a first seal between the inlet coupling flange 454 and the first engaging side 494. For example, the first gasket 246 engages the inlet coupling flange 454 and the first engaging side 494 to form a first seal therebetween. Thus, when a compressive force is applied to the inlet coupling flange 454, the first gasket 246 is compressed between the inlet coupling flange 454 and the first engaging side 494.
[0258] Similarly, aftertreatment system 200 can include a second gasket 248, also referred to herein as a second sealing member. Second gasket 248 is disposed between outlet coupling flange 464 and second engaging side 496, such that second gasket 248 is separated from cartridge wall 254 by adapter 260. Second gasket 248 establishes a second seal between outlet coupling flange 464 and second engaging side 496. For example, second gasket 248 engages outlet coupling flange 464 and second engaging side 496 to form a second seal therebetween. Thus, when a compressive force is applied to outlet coupling flange 464, second gasket 248 is compressed between outlet coupling flange 464 and second engaging side 496.
[0259] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 24240 and the adapter 260. In these embodiments, the first gasket 246 can be positioned between the inlet joint member 220 and the adapter 260, and / or the second gasket 248 can be positioned between the outlet joint member 240 and the adapter 260. In other embodiments, the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248. In these embodiments, a first seal (e.g., a metal-to-metal seal) can be formed by the inlet coupling flange 454 engaging the first joint side 494. A second seal (e.g., a metal-to-metal seal) can be formed by the outlet coupling flange 464 and the second joint side 496. Advantageously, when the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248, the number of components in the connection created by the inlet joint member 220, the outlet joint member 240, and the adapter 260 is reduced, thereby simplifying the manufacturing process, the assembly process, and the replacement process. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 also mitigates gasket creep.
[0260] In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 does not form a seal between the inlet engaging member 220 and the adapter 260, and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 does not form a seal between the outlet engaging member 240 and the adapter 260. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 provides an alternative path for external forces to pass through the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260. Advantageously, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 can also control gasket compression through the fit between the metal components and the gasket. For example, the cross-sectional space created by the fit of the metal components (e.g., the inlet engagement member 220, the outlet engagement member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gasket (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0261] Figure 25 is a cross-sectional view of an aftertreatment system 200 according to another example embodiment. Figure 25In the illustrated embodiment, the inlet engagement member 220 is downstream of the inlet body wall portion 214 and flares or extends outward (eg, radially outward, axially outward, etc.) from the inlet body wall portion 214 . The inlet engagement member 220 includes an inlet engagement member wall 500 .
[0262] The inlet engaging member wall 500 includes an inlet engaging member wall first portion 502 that extends outwardly from and substantially parallel to the inlet body wall 214. In some embodiments, the inlet engaging member wall first portion 502 is adjacent to the inlet body wall 214. In other embodiments, and as Figure 25 As shown, the inlet engaging member wall 500 includes an inlet engaging member wall first curved portion 503. The inlet engaging member wall first curved portion 503 is adjacent to the inlet body wall 214 and adjacent to the inlet engaging member wall first portion 502. The inlet engaging member wall first curved portion 503 extends outward (e.g., radially outward, axially outward, etc.) from the inlet body wall 214. More specifically, the inlet engaging member wall first curved portion 503 extends along a curved path between the inlet body wall 214 and the inlet engaging member wall first portion 502.
[0263] The inlet joint member wall 500 includes an inlet joint member wall second portion, referred to herein as an inlet coupling flange 504. The inlet coupling flange 504 extends outward (e.g., radially outward) from the inlet joint member wall first portion 502. The inlet coupling flange 504 extends along an inclined surface that is angled relative to the inlet joint member wall first portion 502. The inclined surface is angled relative to the direction in which the inlet joint member wall first portion 502 and / or the inlet body wall 214 extend. In some embodiments, the inclined surface is between 15° and 90° relative to the direction in which the inlet joint member wall first portion 502 and / or the inlet body wall 214 extend. Figure 25 As shown, the inlet coupling flange 504 is substantially perpendicular to the inlet engaging member wall first portion 502 (eg, the angle of the bevel is 90°).
[0264] In some embodiments, the inlet coupling flange 504 abuts the inlet engaging member wall first portion 502. In other embodiments, and as Figure 25 As shown, the inlet engaging member wall 500 includes an inlet engaging member wall second curved portion 505. The inlet engaging member wall second curved portion 505 is adjacent to the inlet engaging member wall second portion 502 and to the inlet coupling flange 504. The inlet engaging member wall second curved portion 505 extends outward (e.g., radially outward, axially outward, etc.) from the inlet engaging member wall first portion 502. More specifically, the inlet engaging member wall second curved portion 505 extends along a curved path between the inlet engaging member wall first portion 502 and the inlet coupling flange 504.
[0265] The outlet engaging member 240 is upstream of the outlet body wall portion 236 and flares or extends outwardly (eg, radially outwardly, axially outwardly, etc.) from the outlet body wall portion 236 . The outlet engaging member 240 includes an outlet engaging member wall 510 .
[0266] The outlet engaging member wall 510 includes an outlet engaging member wall first portion 512 that extends outwardly from and substantially parallel to the outlet body wall 236. In some embodiments, the outlet engaging member wall first portion 512 is adjacent to the outlet body wall 236. In other embodiments, and as Figure 25 As shown, the outlet engaging member wall 510 includes an outlet engaging member wall first curved portion 513. The outlet engaging member wall first curved portion 513 is adjacent to the outlet body wall 236 and adjacent to the outlet engaging member wall first portion 512. The outlet engaging member wall first curved portion 513 extends outward (e.g., radially outward and axially outward, etc.) from the outlet body wall 236. More specifically, the outlet engaging member wall first curved portion 513 extends along a curved path between the outlet body wall 236 and the outlet engaging member wall first portion 512.
[0267] The outlet joint member wall 510 includes an outlet joint member wall second portion, referred to herein as an outlet coupling flange 514. The outlet coupling flange 514 extends outwardly (e.g., radially outwardly) from the outlet joint member wall first portion 512. The outlet coupling flange 514 extends along an inclined surface that is angled relative to the outlet joint member wall first portion 512. The inclined surface is angled relative to the direction in which the outlet joint member wall first portion 512 and / or the outlet body wall 236 extend. In some embodiments, the inclined surface is between 15° and 90° relative to the direction in which the outlet joint member wall first portion 512 and / or the outlet body wall 236 extend. Figure 25 As shown, the outlet coupling flange 514 is substantially perpendicular to the outlet engaging member wall first portion 512 (eg, the angle of the bevel is 90°).
[0268] In some embodiments, the outlet coupling flange 514 abuts the outlet engaging member wall first portion 512. In other embodiments, and as Figure 25As shown, the outlet coupling flange 514 includes an outlet coupling member wall second curved portion 515. The outlet coupling member wall second curved portion 515 is adjacent to the outlet coupling member wall second portion 512 and adjacent to the outlet coupling flange 514. The outlet coupling member wall second curved portion 515 extends outward (e.g., radially outward and axially outward, etc.) from the outlet coupling member wall first portion 512. More specifically, the outlet coupling member wall second curved portion 515 extends along a curved path between the outlet coupling member wall first portion 512 and the outlet coupling flange 514.
[0269] like Figure 25 As shown, the adapter 260 is disposed between the inlet engagement member 220 and the outlet engagement member 240. In some embodiments, the adapter 260 is coupled to the cartridge wall 254. In other embodiments, the adapter 260 is integrally formed with the cartridge wall 254. As described herein, the adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260.
[0270] The adapter 260 includes a base 520 that extends outward from the barrel wall 254. In some embodiments, the base 520 is attached to the outer surface of the barrel wall 254. In some embodiments, the base 520 is integrally formed with the barrel wall 254. In some embodiments, the base 520 is substantially parallel to the barrel wall 254 and / or coaxial with the barrel wall 254.
[0271] Adapter 260 also includes a protrusion 522 extending radially outward from base 520. In some embodiments, protrusion 522 is substantially perpendicular to base 520. In some embodiments, protrusion 522 is disposed between inlet coupling flange 504 and outlet coupling flange 514. Protrusion 522 includes a first engagement side (e.g., an upstream side). Protrusion 492 also includes a second engagement side (e.g., a downstream side).
[0272] exist Figure 25 In the illustrated embodiment, the aftertreatment system 200 includes an engagement member 530 . The engagement member 530 includes an engagement member body 532 .
[0273] The engaging member body 532 defines a first recess 534 that is configured to receive the inlet coupling flange 504. In some embodiments, when the first recess 534 receives the inlet coupling flange 504, the inlet coupling flange 504 engages the engaging member body 532 at the first recess 534 to form a first seal between the first recess 534 and the inlet coupling flange 504.
[0274] The engaging member body 532 defines a second recess 536 configured to receive the protrusion 522. In some embodiments, when the second recess 536 receives the protrusion 522, the protrusion 522 engages the engaging member body 532 at the second recess 536 to form a first seal therebetween.
[0275] The joint member body 532 defines a third recess 538 that is configured to receive the outlet coupling flange 514. In some embodiments, when the third recess 538 receives the outlet coupling flange 514, the outlet coupling flange 514 engages the joint member body 532 at the third recess 538 to form a third seal between the third recess 538 and the outlet coupling flange 514.
[0276] In some embodiments, Figure 25 The aftertreatment system 200 shown includes a first gasket 246 and / or a second gasket 248, also referred to herein as a first sealing member and a second sealing member, respectively. The first gasket 246 and / or the second gasket 248 are disposed between the joint member body 532 and the base 520 such that the first gasket 246 and / or the second gasket 248 are separated from the barrel wall 254 by the base 520. The first gasket 246 and / or the second gasket 248 establish a first seal and / or a second seal, respectively, between the joint member body 532 and the base 520. For example, the first gasket 246 and / or the second gasket 248 engage the joint member body 532 and the base 520 to form a first seal and / or a second seal between the joint member body 532 and the base 520. In this manner, when a compressive force is applied to the joint member 530, the first gasket and / or the second gasket 248 are compressed between the joint member body 532 and the base 520.
[0277] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 25530 . In other embodiments, the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248 . In these embodiments, a first seal (e.g., a metal-to-metal seal) can be formed by the protrusion 522 engaging the joint member body 532 at the second recess 536 . A second seal (e.g., a metal-to-metal seal) can be formed by the outlet coupling flange 514 engaging the joint member body 532 at the third recess 538 . Advantageously, when the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248 , the number of components in the connection created by the inlet joint member 220 , the outlet joint member 240 , and the adapter 260 is reduced, thereby simplifying the manufacturing process, the assembly process, and the replacement process. In some embodiments, the metal-to-metal contact between the inlet joint member 220 and the joint member 530 , the metal-to-metal contact between the outlet joint member 240 and the joint member 530 , and / or the metal-to-metal contact between the adapter 260 and the joint member 530 also reduces gasket creep.
[0278] In some embodiments, the metal-to-metal contact between the inlet joint member 220 and the joint member 530, the metal-to-metal contact between the outlet joint member 240 and the joint member 530, and / or the metal-to-metal contact between the adapter 260 and the joint member 530 does not form a seal therebetween. In some embodiments, the metal-to-metal contact between the inlet joint member 220 and the joint member 530, the metal-to-metal contact between the outlet joint member 240 and the joint member 530, and / or the metal-to-metal contact between the adapter 260 and the joint member 530 provides an alternative path for external forces to pass through the connection created by the inlet joint member 220, the outlet joint member 240, the adapter 260, and the joint member 530. Advantageously, the metal-to-metal contact between the inlet joint member 220 and the joint member 530, the metal-to-metal contact between the outlet joint member 240 and the joint member 530, and / or the metal-to-metal contact between the adapter 260 and the joint member 530 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet joint member 220 and the joint member 530, the metal-to-metal contact between the outlet joint member 240 and the joint member 530, and / or the metal-to-metal contact between the adapter 260 and the joint member 530 can also control the gasket compression by the fit between the metal components and the gasket. For example, the cross-sectional space created by the fit of the metal components (e.g., the inlet joint member 220, the outlet joint member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gasket (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0279] Now refer to Figure 26 and Figure 27 , shows a cross-sectional view of an aftertreatment system 200 according to various example embodiments. Figure 26 and Figure 27 In the illustrated embodiment, the inlet engagement member 220 is downstream of the inlet body wall portion 214 and flares or extends outward (eg, radially outward, axially outward, etc.) from the inlet body wall portion 214 . The inlet engagement member 220 includes an inlet engagement member wall 540 .
[0280] The inlet engaging member wall 540 includes an inlet engaging member wall first portion 542 that extends outwardly from and substantially parallel to the inlet body wall 214. In some embodiments, the inlet engaging member wall first portion 542 is adjacent to the inlet body wall 214. In other embodiments, and as Figure 26 and Figure 27 As shown, the inlet engaging member wall 540 includes an inlet engaging member wall first curved portion 543. The inlet engaging member wall first curved portion 543 is adjacent to the inlet body wall 214 and adjacent to the inlet engaging member wall first portion 542. The inlet engaging member wall first curved portion 543 extends outward (e.g., radially outward, axially outward, etc.) from the inlet body wall 214. More specifically, the inlet engaging member wall first curved portion 543 extends along a curved path between the inlet body wall 214 and the inlet engaging member wall first portion 542.
[0281] The inlet engaging member wall 540 includes an inlet engaging member wall second portion 544 that extends outward (e.g., radially outward, axially outward) and in a downstream direction from the inlet engaging member wall first portion 542. The inlet engaging member wall second portion 544 extends along an inclined surface that is angled relative to the inlet engaging member wall first portion 542. In some embodiments, the angle of the inclined surface relative to the direction of extension of the inlet engaging member wall first portion 542 is between 15° and 90°. In other embodiments and as Figure 26 As shown, the inlet engaging member wall second portion 544 extends along a curved path. The inlet engaging member wall second portion 544 is adjacent to the inlet engaging member wall first portion 542.
[0282] The inlet engaging member wall 540 includes an inlet engaging member wall third portion 546 that extends outward (e.g., radially outward, axially outward) and in an upstream direction from the inlet engaging member wall second portion 544. The inlet engaging member wall third portion 546 extends along an inclined surface that is angled relative to the inlet engaging member wall second portion 544. In some embodiments, the angle of the inclined surface relative to the direction in which the inlet engaging member wall second portion 544 extends is between 15° and 180°. For example, Figure 27As shown, the angle of the bevel is approximately 90°, such that the inlet engaging member wall third portion 546 is substantially perpendicular to the inlet engaging member wall second portion 544. In other embodiments and as shown in FIG. Figure 26 As shown, the inlet engaging member wall third portion 546 extends along a curved path. In some embodiments, the inlet engaging member wall third portion 546 is adjacent to the inlet engaging member wall second portion 544.
[0283] The inlet joint member wall 540 includes an inlet joint member wall fourth portion, shown as an inlet coupling flange 548. The inlet coupling flange 548 extends outward (e.g., radially outward, axially outward) and in a downstream direction from the inlet joint member wall third portion 546. The inlet coupling flange 548 extends along an inclined surface that is angled relative to the inlet joint member wall third portion 546. In some embodiments, the angle of the inclined surface relative to the direction of extension of the inlet joint member wall third portion 546 is between 15° and 180°. For example, as shown in FIG. Figure 27 As shown, the angle of the bevel is approximately 90°, so that the inlet coupling flange 548 is substantially perpendicular to the inlet engaging member wall third portion 546. In other embodiments and as shown in FIG. Figure 26 As shown, the inlet coupling flange 548 extends along a curved path. In some embodiments, the inlet coupling flange 548 abuts the inlet engagement member wall third portion 546.
[0284] The outlet engaging member 240 is upstream of the outlet body wall portion 236 and flares or extends outwardly (eg, radially outwardly, axially outwardly, etc.) from the outlet body wall portion 236 . The outlet engaging member 240 includes an outlet engaging member wall 550 .
[0285] The outlet engaging member wall 550 includes an outlet engaging member wall first portion 552 that extends outwardly from and substantially parallel to the outlet body wall 236. In some embodiments, the outlet engaging member wall first portion 552 is adjacent to the outlet body wall 236. In other embodiments, and as Figure 26 and Figure 27 As shown, the outlet engaging member wall 550 includes an outlet engaging member wall first curved portion 553. The outlet engaging member wall first curved portion 553 is adjacent to the outlet body wall 236 and adjacent to the outlet engaging member wall first portion 552. The outlet engaging member wall first curved portion 553 extends outward (e.g., radially outward and axially outward, etc.) from the outlet body wall 236. More specifically, the outlet engaging member wall first curved portion 553 extends along a curved path between the outlet body wall 236 and the outlet engaging member wall first portion 552.
[0286] The outlet engaging member wall 550 includes an outlet engaging member wall second portion 554 that extends outward (e.g., radially outward, axially outward) and in an upstream direction from the outlet engaging member wall first portion 552. The outlet engaging member wall second portion 554 extends along an inclined surface that is angled relative to the outlet engaging member wall first portion 552. In some embodiments, the angle of the inclined surface relative to the direction in which the outlet engaging member wall first portion 552 extends is between 15° and 90°. In other embodiments and as Figure 26 As shown, the outlet engaging member wall second portion 554 extends along a curved path. The outlet engaging member wall second portion 554 is adjacent to the outlet engaging member wall first portion 552.
[0287] The outlet joint member wall 550 includes an outlet joint member wall third portion 556 that extends outward (e.g., radially outward, axially outward) and in a downstream direction from the outlet joint member wall second portion 554. The outlet joint member wall third portion 556 extends along an inclined surface that is angled relative to the outlet joint member wall second portion 554. In some embodiments, the angle of the inclined surface relative to the direction in which the outlet joint member wall second portion 554 extends is between 15° and 180°. For example, as Figure 27 As shown, the angle of the bevel is approximately 90°, so that the outlet engaging member wall third portion 556 is substantially perpendicular to the outlet engaging member wall second portion 554. In other embodiments and as shown Figure 26 As shown, the outlet engaging member wall third portion 556 extends along a curved path. In some embodiments, the outlet engaging member wall third portion 556 is adjacent to the outlet engaging member wall second portion 554.
[0288] The outlet joint member wall 550 includes an outlet joint member wall fourth portion, shown as an outlet coupling flange 558. The outlet coupling flange 558 extends outward (e.g., radially outward, axially outward) and in a downstream direction from the outlet joint member wall third portion 556. The outlet coupling flange 558 extends along an inclined surface that is angled relative to the outlet joint member wall third portion 556. In some embodiments, the angle of the inclined surface relative to the direction of extension of the outlet joint member wall third portion 556 is between 15° and 180°. For example, as Figure 27 As shown, the angle of the bevel is approximately 90°, so that the outlet coupling flange 558 is substantially perpendicular to the outlet engaging member wall third portion 556. In other embodiments and as shown Figure 26 As shown, the outlet coupling flange 558 extends along a curved path. In some embodiments, the outlet coupling flange 558 abuts the outlet engagement member wall third portion 556.
[0289] like Figure 26 and Figure 27As shown, the adapter 260 is disposed between the inlet engagement member 220 and the outlet engagement member 240. In some embodiments, the adapter 260 is coupled to the cartridge wall 254. In other embodiments, the adapter 260 is integrally formed with the cartridge wall 254. As described herein, the adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260.
[0290] The adapter 260 includes a base 560 that extends outward from the barrel wall 254. In some embodiments, the base 560 is attached to the outer surface of the barrel wall 254. In some embodiments, the base 560 is integrally formed with the barrel wall 254. In some embodiments, the base 560 is substantially parallel to the barrel wall 254 or coaxial with the barrel wall 254.
[0291] Adapter 260 also includes a protrusion 562 extending radially outward from base 560. In some embodiments, protrusion 562 is substantially perpendicular to base 560. In some embodiments, protrusion 562 is disposed between inlet coupling flange 548 and outlet coupling flange 558. Protrusion 562 defines a first recess 564 (e.g., an upstream recess). Protrusion 562 also includes a second recess 566 (e.g., a downstream recess).
[0292] In some embodiments, the shape of the inlet engaging member wall 540 conforms to the shape of the upstream side of the protrusion 562. More specifically, the first recess 564 is sized to receive at least a portion of the inlet engaging member wall 540 such that the portion of the inlet engaging member wall 540 engages the protrusion 562 at the first recess 564. In some embodiments, the engagement of the portion of the inlet engaging member wall 540 with the protrusion 562 at the first recess 564 forms a first seal between the portion of the inlet engaging member wall 540 and the protrusion 562.
[0293] In some embodiments, the inlet coupling flange 548 engages at least a portion of the upstream side of the protrusion 562 and forms a seal between the inlet coupling flange 548 and the upstream side of the protrusion 562. In other embodiments, Figure 26 and Figure 27 The illustrated aftertreatment system 200 includes a first gasket 246, also referred to herein as a first sealing member. Figure 26As shown, the first gasket 246 is disposed between the inlet coupling flange 548 and the upstream side of the protrusion 562, such that the first gasket 246 is separated from the barrel wall 254 by the adapter 260. The first gasket 246 establishes a first seal between the inlet coupling flange 548 and the upstream side of the protrusion 562. For example, the first gasket 246 engages the inlet coupling flange 548 and the upstream side of the protrusion 562 to form a first seal between the inlet coupling flange 548 and the upstream side of the protrusion 562. Thus, when a compressive force is applied to the inlet coupling flange 548, the first gasket 246 is compressed between the inlet coupling flange 548 and the upstream side of the protrusion 562. In other embodiments and as shown in FIG. Figure 27 As shown, the first gasket 246 is disposed between the inlet engaging member wall 540 and the upstream side of the protrusion 562, such that the first gasket 246 is separated from the cartridge wall 254 by the adapter 260. The first gasket 246 establishes a first seal between the inlet engaging member wall 540 and the upstream side of the protrusion 562. For example, the first gasket 246 engages the inlet engaging member wall 540 and the upstream side of the protrusion 562 to form a first seal between the inlet engaging member wall 540 and the upstream side of the protrusion 562. In this manner, when a compressive force is applied to the inlet engaging member wall 540, the first gasket 246 is compressed between the inlet engaging member wall 540 and the upstream side of the protrusion 562.
[0294] In some embodiments, the shape of the outlet engaging member wall 550 conforms to the shape of the downstream side of the protrusion 562. More specifically, the second recess 566 is sized to receive at least a portion of the outlet engaging member wall 550 such that the portion of the outlet engaging member wall 550 engages the protrusion 562 at the second recess 566. In some embodiments, the engagement of the portion of the outlet engaging member wall 550 with the protrusion 562 at the second recess 566 forms a second seal between the portion of the outlet engaging member wall 550 and the protrusion 562.
[0295] In some embodiments, the outlet coupling flange 558 engages at least a portion of the downstream side of the protrusion 562 and forms a seal between the outlet coupling flange 558 and the downstream side of the protrusion 562. In other embodiments, the aftertreatment system 200 may include a second gasket 248, also referred to herein as a second sealing member. In some embodiments and as Figure 26As shown, the second gasket 248 is disposed between the outlet coupling flange 558 and the downstream side of the protrusion 562, such that the second gasket 248 is separated from the barrel wall 254 by the adapter 260. The second gasket 248 establishes a second seal between the outlet coupling flange 558 and the downstream side of the protrusion 562. For example, the second gasket 248 engages the outlet coupling flange 558 and the downstream side of the protrusion 562 to form a second seal between the outlet coupling flange 558 and the downstream side of the protrusion 562. Thus, when a compressive force is applied to the outlet coupling flange 558, the second gasket 248 is compressed between the outlet coupling flange 558 and the downstream side of the protrusion 562. In other embodiments and as shown, Figure 27 As shown, the second gasket 248 is disposed between the outlet engaging member wall 550 and the downstream side of the protrusion 562, such that the second gasket 248 is separated from the cartridge wall 254 by the adapter 260. The second gasket 248 establishes a second seal between the outlet engaging member wall 550 and the downstream side of the protrusion 562. For example, the second gasket 248 engages the outlet engaging member wall 550 and the downstream side of the protrusion 562 to form a second seal between the outlet engaging member wall 550 and the downstream side of the protrusion 562. In this manner, when a compressive force is applied to the outlet engaging member wall 550, the second gasket 248 is compressed between the outlet engaging member wall 550 and the upstream side of the protrusion 562.
[0296] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 26 and Figure 27 56. In various embodiments, the aftertreatment system 200 may include the first gasket 246 and / or the second gasket 248 ... second gasket 248 and / or the second gasket 2 In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 also mitigates gasket creep.
[0297] In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 does not form a seal between the inlet engaging member 220 and the adapter 260, and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 does not form a seal between the outlet engaging member 240 and the adapter 260. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 provides an alternative path for external forces to pass through the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260. Advantageously, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 can also control gasket compression through the fit between the metal components and the gasket. For example, the cross-sectional space created by the fit of the metal components (e.g., the inlet engagement member 220, the outlet engagement member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gasket (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0298] Now refer to Figure 28 and Figure 29 , shows a cross-sectional view of an aftertreatment system 200 according to various example embodiments. Figure 28 and Figure 29 In the illustrated embodiment, the inlet engagement member 220 is downstream of the inlet body wall portion 214 and flares or extends outward (eg, radially outward, axially outward, etc.) from the inlet body wall portion 214 . The inlet engagement member 220 includes an inlet engagement member wall 600 .
[0299] The inlet engaging member wall 600 includes an inlet engaging member wall first portion 602 that extends outwardly from and substantially parallel to the inlet body wall 214. In some embodiments, the inlet engaging member wall first portion 602 is adjacent to the inlet body wall 214. In other embodiments, and as Figure 28 and Figure 29As shown, the inlet engaging member wall 600 includes an inlet engaging member wall first curved portion 603. The inlet engaging member wall first curved portion 603 is adjacent to the inlet body wall 214 and adjacent to the inlet engaging member wall first portion 602. The inlet engaging member wall first curved portion 603 extends outward (e.g., radially outward, axially outward, etc.) from the inlet body wall 214. More specifically, the inlet engaging member wall first curved portion 603 extends along a curved path between the inlet body wall 214 and the inlet engaging member wall first portion 602.
[0300] The inlet engaging member wall 600 includes an inlet engaging member wall second portion 604 extending outward (e.g., radially outward) from the inlet engaging member wall first portion 602. The inlet engaging member wall second portion 604 extends along an inclined surface that is angled relative to the inlet engaging member wall first portion 602. More specifically, the inlet engaging member wall second portion 604 is substantially perpendicular to the inlet engaging member wall first portion 602. In some embodiments, the inlet engaging member wall second portion 604 is adjacent to the inlet engaging member wall first portion 602. In other embodiments, and as Figure 28 and Figure 29 As shown, the inlet-joining member wall 600 includes an inlet-joining member wall second curved portion 605. The inlet-joining member wall second curved portion 605 is adjacent to the inlet-joining member wall first portion 602 and adjacent to the inlet-joining member wall second portion 604. The inlet-joining member wall second curved portion 605 extends outward (e.g., radially outward, axially outward, etc.) from the inlet-joining member wall first portion 602. More specifically, the inlet-joining member wall second curved portion 605 extends along a curved path between the inlet-joining member wall first portion 602 and the inlet-joining member wall second portion 604.
[0301] The inlet engaging member wall 600 includes an inlet engaging member wall third portion, referred to herein as an inlet coupling flange 606. The inlet coupling flange 606 extends outwardly (eg, radially outwardly) from the inlet engaging member wall second portion 604.
[0302] The inlet coupling flange 606 extends along an angled surface relative to the inlet engaging member wall second portion 604. The angle of the angled surface relative to the direction of extension of the inlet engaging member wall second portion 604 is between 15° and 90°. The inlet coupling flange 606 defines a first engaging surface, described in more detail herein. In some embodiments, the inlet coupling flange 606 abuts the inlet engaging member wall second portion 604. In other embodiments, and as Figure 28 and Figure 29As shown, the inlet coupling flange 606 includes an inlet coupling member wall third curved portion 607. The inlet coupling member wall third curved portion 607 is adjacent to the inlet coupling member wall second portion 604 and to the inlet coupling flange 606. The inlet coupling member wall third curved portion 607 extends outward (e.g., radially outward, axially outward, etc.) from the inlet coupling member wall second portion 604. More specifically, the inlet coupling member wall third curved portion 607 extends along a curved path between the inlet coupling member wall second portion 604 and the inlet coupling flange 606.
[0303] The outlet engaging member 240 is upstream of the outlet body wall portion 236 and flares or extends outwardly (eg, radially outwardly, axially outwardly, etc.) from the outlet body wall portion 236 . The outlet engaging member 240 includes an outlet engaging member wall 610 .
[0304] The outlet engaging member wall 610 includes an outlet engaging member wall first portion 612 that extends outwardly from and substantially parallel to the outlet body wall 236. In some embodiments, the outlet engaging member wall first portion 612 is adjacent to the outlet body wall 236. In other embodiments, and as Figure 28 and Figure 29 As shown, the outlet engaging member wall 610 includes an outlet engaging member wall first curved portion 613. The outlet engaging member wall first curved portion 613 is adjacent to the outlet body wall 236 and adjacent to the outlet engaging member wall first portion 612. The outlet engaging member wall first curved portion 613 extends outward (e.g., radially outward and axially outward, etc.) from the outlet body wall 236. More specifically, the outlet engaging member wall first curved portion 613 extends along a curved path between the outlet body wall 236 and the outlet engaging member wall first portion 612.
[0305] The outlet engaging member wall 610 includes an outlet engaging member wall second portion 614 extending outward (e.g., radially outward) from the outlet engaging member wall first portion 612. The outlet engaging member wall second portion 614 extends along an inclined surface that is angled relative to the outlet engaging member wall first portion 612. More specifically, the outlet engaging member wall second portion 614 is substantially perpendicular to the outlet engaging member wall first portion 612. In some embodiments, the outlet engaging member wall second portion 614 is adjacent to the outlet engaging member wall first portion 612. In other embodiments, and as Figure 28 and Figure 29As shown, the outlet engaging member wall 610 includes an outlet engaging member wall second curved portion 615. The outlet engaging member wall second curved portion 615 is adjacent to the outlet engaging member wall first portion 612 and adjacent to the outlet engaging member wall second portion 614. The outlet engaging member wall second curved portion 615 extends outward (e.g., radially outward and axially outward, etc.) from the outlet engaging member wall first portion 612. More specifically, the outlet engaging member wall second curved portion 615 extends along a curved path between the outlet engaging member wall first portion 612 and the outlet engaging member wall second portion 614.
[0306] The outlet engaging member wall 610 includes an outlet engaging member wall third portion, referred to herein as an outlet coupling flange 616. The outlet coupling flange 616 extends outwardly (eg, radially outwardly) from the outlet engaging member wall second portion 614.
[0307] The outlet coupling flange 616 extends along an angled surface relative to the outlet engaging member wall second portion 614. The angle of the angled surface relative to the direction of extension of the outlet engaging member wall second portion 614 is between 15° and 90°. The outlet coupling flange 616 defines a second engaging surface, which is described in more detail herein. In some embodiments, the outlet coupling flange 616 abuts the outlet engaging member wall second portion 614. In other embodiments, and as Figure 28 and Figure 29 As shown, the outlet coupling flange 616 includes an outlet coupling member wall third curved portion 617. The outlet coupling member wall third curved portion 617 is adjacent to the outlet coupling member wall second portion 614 and adjacent to the outlet coupling flange 616. The outlet coupling member wall third curved portion 617 extends outward (e.g., radially outward and axially outward, etc.) from the outlet coupling member wall second portion 614. More specifically, the outlet coupling member wall third curved portion 617 extends along a curved path between the outlet coupling member wall second portion 614 and the outlet coupling flange 616.
[0308] like Figure 28 As shown, the adapter 260 is disposed between the inlet engagement member 220 and the outlet engagement member 240. In some embodiments, the adapter 260 is coupled to the cartridge wall 254. In other embodiments, the adapter 260 is integrally formed with the cartridge wall 254. As described herein, the adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260.
[0309] The adapter 260 includes a base 620 that extends outward from the barrel wall 254. In some embodiments, the base 620 is attached to the outer surface of the barrel wall 254. In some embodiments, the base 620 is integrally formed with the barrel wall 254. In some embodiments, the base 620 is substantially parallel to the barrel wall 254 or coaxial with the barrel wall 254.
[0310] Adapter 260 also includes a protrusion 622 extending radially outward from base 620. In some embodiments, protrusion 622 is substantially perpendicular to base 620. In some embodiments, protrusion 622 is disposed between inlet coupling flange 606 and outlet coupling flange 616. Protrusion 622 includes a first engagement side (e.g., upstream side) 624. Protrusion 622 also includes a second engagement side (e.g., downstream side) 626.
[0311] In some embodiments, the first engaging side 624 engages the inlet coupling flange 606. In some embodiments, the engagement of the first engaging side 624 with the inlet coupling flange 606 forms a first seal between the first engaging side 624 and the inlet coupling flange 606. In some embodiments, the second engaging side 626 engages the outlet coupling flange 616. In some embodiments, the engagement of the second engaging side 626 with the outlet coupling flange 616 forms a second seal between the second engaging side 626 and the outlet coupling flange 616.
[0312] In some embodiments, Figure 28 The illustrated aftertreatment system 200 includes a first gasket 246, also referred to herein as a first sealing member. The first gasket 246 is disposed between the inlet engaging member wall 600 and the first engaging side 624, such that the first gasket 246 is separated from the cartridge wall 254 by the adapter 260. The first gasket 246 establishes a first seal between the inlet engaging member wall 600 and the first engaging side 624. For example, the first gasket 246 engages the inlet engaging member wall 600 and the first engaging side 624 to form a first seal therebetween. In this manner, when a compressive force is applied to the inlet engaging member wall 600, the first gasket 246 is compressed between the inlet engaging member wall 600 and the first engaging side 624.
[0313] Similarly, the aftertreatment system 200 can include a second gasket 248, also referred to herein as a second sealing member. The second gasket 248 is disposed between the outlet joint member wall 610 and the second joint side 626, such that the second gasket 248 is separated from the cartridge wall 254 by the adapter 260. The second gasket 248 establishes a second seal between the outlet joint member wall 610 and the second joint side 626. For example, the second gasket 248 engages the outlet joint member wall 610 and the second joint side 626 to form a second seal therebetween. In this manner, when a compressive force is applied to the outlet joint member wall 610, the second gasket 248 is compressed between the outlet joint member wall 610 and the second joint side 626.
[0314] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 28 240 and the adapter 260. In these embodiments, the first gasket 246 can be positioned between the inlet joint member 220 and the adapter 260, and / or the second gasket 248 can be positioned between the outlet joint member 240 and the adapter 260. In other embodiments, the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248. In these embodiments, a first seal (e.g., a metal-to-metal seal) can be formed by the inlet coupling flange 606 engaging the first joint side 624. A second seal (e.g., a metal-to-metal seal) can be formed by the outlet coupling flange 616 engaging the second joint side 626. Advantageously, when the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248, the number of components in the connection created by the inlet joint member 220, the outlet joint member 240, and the adapter 260 is reduced, thereby simplifying the manufacturing process, the assembly process, and the replacement process. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 also mitigates gasket creep.
[0315] In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 does not form a seal between the inlet engaging member 220 and the adapter 260, and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 does not form a seal between the outlet engaging member 240 and the adapter 260. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 provides an alternative path for external forces to pass through the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260. Advantageously, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 can also control gasket compression through the fit between the metal components and the gasket. For example, the cross-sectional space created by the fit of the metal components (e.g., the inlet engagement member 220, the outlet engagement member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gasket (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0316] like Figure 29 As shown, the adapter 260 is disposed between the inlet engagement member 220 and the outlet engagement member 240. In some embodiments, the adapter 260 is coupled to the cartridge wall 254. In other embodiments, the adapter 260 is integrally formed with the cartridge wall 254. As described herein, the adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260.
[0317] The adapter 260 includes an adapter wall 630 (e.g., a ring, etc.). The adapter wall 630 includes an adapter wall first portion 632. In some embodiments, the adapter wall first portion 632 is coupled to the barrel wall 254. In other embodiments, the adapter wall first portion 632 is integrally formed with the barrel wall 254. In some embodiments, the adapter wall first portion 632 is substantially parallel to the direction of extension of the barrel 250 and / or substantially parallel to the barrel wall 254. In some embodiments, the adapter wall first portion 632 is attached to the outer surface of the barrel wall 254.
[0318] The adapter wall 630 also includes an adapter wall second portion 634 that extends outward (e.g., radially outward, axially outward) and in a downstream direction from the adapter wall first portion 632. The adapter wall second portion 634 is adjacent to the adapter wall first portion 632. A flat portion of the adapter wall second portion 634 extends along an angled surface relative to the adapter wall first portion 632. The angle of the angled surface relative to the direction of extension of the adapter wall first portion 632 is between 15° and 90°. In some embodiments, the flat portion of the adapter wall second portion 634 is substantially parallel to the inlet engagement member wall second portion 604 and / or substantially perpendicular to the adapter wall first portion 632.
[0319] The adapter wall 630 includes an adapter wall third portion 636. In some embodiments, the adapter wall third portion 636 extends outward (e.g., radially outward, axially outward) from the adapter wall second portion 634 and in a downstream direction. The adapter wall third portion 636 is adjacent to the adapter wall second portion 634. A flat portion of the adapter wall third portion 636 extends along an angled surface relative to the adapter wall second portion 634. The angle of the angled surface relative to the direction of extension of the adapter wall second portion 634 is between 15° and 90°. In some embodiments, the flat portion of the adapter wall third portion 636 is substantially parallel to the inlet coupling flange 606. In some embodiments, the adapter wall third portion 636 defines a first engagement surface 638 (e.g., an upstream engagement surface).
[0320] The adapter wall 630 includes an adapter wall fourth portion 642. In some embodiments, the adapter wall fourth portion 642 is coupled to the barrel wall 254. In other embodiments, the adapter wall fourth portion 642 is integrally formed with the barrel wall 254. In some embodiments, the adapter wall fourth portion 642 is substantially parallel to the direction of extension of the barrel 250 and / or substantially parallel to the barrel wall 254. In some embodiments, the adapter wall fourth portion 642 is attached to the outer surface of the barrel wall 254.
[0321] Adapter wall 630 also includes an adapter wall fifth portion 644 that extends outward (e.g., radially outward, axially outward) and in an upstream direction from adapter wall fourth portion 642. Adapter wall fifth portion 644 is adjacent to adapter wall fourth portion 642. A flat portion of adapter wall fifth portion 644 extends along an inclined surface that is angled relative to adapter wall fourth portion 642. The angle of the inclined surface relative to the direction of extension of adapter wall fourth portion 642 is between 15° and 90°. In some embodiments, the flat portion of adapter wall fifth portion 644 is substantially parallel to outlet engagement member wall second portion 614 and / or substantially perpendicular to adapter wall fourth portion 642.
[0322] Adapter wall 630 includes a sixth adapter wall portion 646. In some embodiments, sixth adapter wall portion 646 extends outward (e.g., radially outward, axially outward) from fifth adapter wall portion 644 and in a downstream direction. Sixth adapter wall portion 646 abuts fifth adapter wall portion 644. A flat portion of sixth adapter wall portion 646 extends along an angled surface relative to fifth adapter wall portion 644. The angle of the angled surface relative to the direction of extension of fifth adapter wall portion 644 is between 15° and 90°. In some embodiments, the flat portion of sixth adapter wall portion 646 is substantially parallel to outlet coupling flange 616. In some embodiments, sixth adapter wall portion 646 defines a second engagement surface 648 (e.g., a downstream engagement surface).
[0323] Adapter wall 290 also includes an adapter wall seventh portion 640 extending between adapter wall third portion 636 and adapter wall sixth portion 646. More specifically, adapter wall seventh portion 640 extends outward (e.g., radially outward, axially outward) and in a downstream direction from adapter wall third portion 636 toward the apex, and extends inward (e.g., radially inward) in a downstream direction from the apex toward adapter wall sixth portion 646. Adapter wall seventh portion 640 is contiguous with adapter wall third portion 636 and adapter wall sixth portion 646.
[0324] In some embodiments, when compressive force is applied to the inlet and outlet engagement members 220 and 240 , compressive force is also applied to the adapter 260 , enabling the adapter 260 to suspend the cartridge 250 within the inlet and outlet bodies 206 and 232 .
[0325] In some embodiments, when a compressive force is applied to the inlet coupling member 220 and the outlet coupling member 240, the inlet coupling flange 606 engages the first engaging surface 638 to form a first seal between the inlet coupling flange 606 and the first engaging surface 638. The outlet coupling flange 616 engages the second engaging surface 648 to form a second seal between the outlet coupling flange 616 and the second engaging surface 648.
[0326] In some embodiments, Figure 29The illustrated aftertreatment system 200 includes a first gasket 246, also referred to herein as a first sealing member. The first gasket 246 is disposed between the inlet-joining member wall 600 and the adapter wall second portion 634, such that the first gasket 246 is separated from the cartridge wall 254 by the adapter 260. The first gasket 246 establishes a first seal between the inlet-joining member wall 600 and the adapter wall second portion 634. For example, the first gasket 246 engages the inlet-joining member wall 600 and the adapter wall second portion 634 to form a first seal therebetween. In this manner, when a compressive force is applied to the inlet-joining member wall 600, the first gasket 246 is compressed between the inlet-joining member wall 600 and the adapter wall second portion 634.
[0327] Similarly, aftertreatment system 200 may include a second gasket 248, also referred to herein as a second sealing member. Second gasket 248 is disposed between outlet engagement member wall 610 and adapter wall fifth portion 644, such that second gasket 248 is separated from cartridge wall 254 by adapter 260. Second gasket 248 establishes a second seal between outlet engagement member wall 610 and adapter wall fifth portion 644. For example, second gasket 248 engages outlet engagement member wall 610 and adapter wall fifth portion 644 to form a second seal therebetween. In this manner, when a compressive force is applied to outlet engagement member wall 610, second gasket 248 is compressed between outlet engagement member wall 610 and adapter wall fifth portion 644.
[0328] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 2960 . In these embodiments, the first gasket 246 can be positioned between the inlet joint member 220 and the adapter 260, and / or the second gasket 248 can be positioned between the outlet joint member 240 and the adapter 260. In other embodiments, the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248. In these embodiments, a first seal (e.g., a metal-to-metal seal) can be formed by the inlet coupling flange 606 engaging the first joint surface 638. A second seal (e.g., a metal-to-metal seal) can be formed by the outlet coupling flange 616 engaging the second joint surface 648. Advantageously, when the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248, the number of components in the connection created by the inlet joint member 220, the outlet joint member 240, and the adapter 260 is reduced, thereby simplifying the manufacturing process, the assembly process, and the replacement process. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 also mitigates gasket creep.
[0329] In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 does not form a seal between the inlet engaging member 220 and the adapter 260, and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 does not form a seal between the outlet engaging member 240 and the adapter 260. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 provides an alternative path for external forces to pass through the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260. Advantageously, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 can also control gasket compression through the fit between the metal components and the gasket. For example, the cross-sectional space created by the fit of the metal components (e.g., the inlet engagement member 220, the outlet engagement member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gasket (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0330] Figure 30 is a cross-sectional view of an aftertreatment system 200 according to another example embodiment. Figure 30In the illustrated embodiment, the inlet engagement member 220 is downstream of the inlet body wall portion 214 and flares or extends outward (eg, radially outward, axially outward, etc.) from the inlet body wall portion 214 . The inlet engagement member 220 includes an inlet engagement member wall 650 .
[0331] The inlet engaging member wall 650 includes an inlet engaging member wall first portion 652 that extends outwardly from and substantially parallel to the inlet body wall 214. In some embodiments, the inlet engaging member wall first portion 652 is adjacent to the inlet body wall 214. In other embodiments, and as Figure 30 As shown, the inlet engaging member wall 650 includes an inlet engaging member wall first curved portion 653. The inlet engaging member wall first curved portion 653 is adjacent to the inlet body wall 214 and adjacent to the inlet engaging member wall first portion 652. The inlet engaging member wall first curved portion 653 extends outward (e.g., radially outward, axially outward, etc.) from the inlet body wall 214. More specifically, the inlet engaging member wall first curved portion 653 extends along a curved path between the inlet body wall 214 and the inlet engaging member wall first portion 652.
[0332] The inlet joining member wall 650 includes an inlet joining member wall second portion, referred to herein as an inlet coupling flange 654. The inlet coupling flange 654 extends outward (e.g., radially outward) from the inlet joining member wall first portion 652. The inlet coupling flange 654 extends along an inclined surface that is angled relative to the inlet joining member wall first portion 652. The inclined surface is angled relative to the direction in which the inlet joining member wall first portion 652 and / or the inlet body wall 214 extend. In some embodiments, the inclined surface is between 15° and 90° relative to the direction in which the inlet joining member wall first portion 652 and / or the inlet body wall 214 extend. In some embodiments, the inlet coupling flange 654 is adjacent to the inlet joining member wall first portion 652. In other embodiments, and as Figure 30 As shown, the inlet engaging member wall 650 includes an inlet engaging member wall second curved portion 655. The inlet engaging member wall second curved portion 655 is adjacent to the inlet engaging member wall first portion 652 and adjacent to the inlet coupling flange 654. The inlet engaging member wall second curved portion 655 extends outward (e.g., radially outward, axially outward, etc.) from the inlet engaging member wall first portion 652. More specifically, the inlet engaging member wall second curved portion 655 extends along a curved path between the inlet engaging member wall first portion 652 and the inlet coupling flange 654.
[0333] exist Figure 30In the illustrated embodiment, the inlet coupling member wall 650 includes an extended flange portion 658. The extended flange portion 658 extends outward (e.g., radially outward, axially outward) from the inlet coupling flange 654 in a downstream direction. The extended flange portion 658 abuts the inlet coupling flange 654. A flat portion of the extended flange portion 658 extends along an angled surface relative to the inlet coupling flange 654. The angle of the angled surface relative to the direction of extension of the inlet coupling flange 654 is between 15° and 90°. In some embodiments, the extended flange portion 658 is substantially parallel to the inlet coupling member wall first portion 652.
[0334] The outlet engaging member 240 is upstream of the outlet body wall portion 236 and flares or extends outwardly (eg, radially outwardly, axially outwardly, etc.) from the outlet body wall portion 236 . The outlet engaging member 240 includes an outlet engaging member wall 660 .
[0335] The outlet engaging member wall 660 includes an outlet engaging member wall first portion 662 that extends outwardly from and substantially parallel to the outlet body wall 236. In some embodiments, the outlet engaging member wall first portion 662 is adjacent to the outlet body wall 236. In other embodiments, and as Figure 23 and Figure 24 As shown, the outlet engaging member wall 660 includes an outlet engaging member wall first curved portion 663. The outlet engaging member wall first curved portion 663 is adjacent to the outlet body wall 236 and adjacent to the outlet engaging member wall first portion 662. The outlet engaging member wall first curved portion 663 extends outward (e.g., radially outward and axially outward, etc.) from the outlet body wall 236. More specifically, the outlet engaging member wall first curved portion 663 extends along a curved path between the outlet body wall 236 and the outlet engaging member wall first portion 662.
[0336] The outlet joint member wall 660 includes an outlet joint member wall second portion, referred to herein as an outlet coupling flange 664. The outlet coupling flange 664 extends outward (e.g., radially outward) in an upstream direction from the outlet joint member wall first portion 662. The outlet coupling flange 664 extends along an inclined surface that is angled relative to the outlet joint member wall first portion 662. The inclined surface is angled relative to the direction in which the outlet joint member wall first portion 662 and / or the outlet body wall 236 extend. In some embodiments, the inclined surface is between 15° and 90° relative to the direction in which the outlet joint member wall first portion 662 and / or the outlet body wall 236 extend. In some embodiments, the outlet coupling flange 664 is adjacent to the outlet joint member wall first portion 662. In other embodiments, and as Figure 23 and Figure 24As shown, the outlet coupling flange 664 includes an outlet coupling member wall second curved portion 665. The outlet coupling member wall second curved portion 665 is adjacent to the outlet coupling member wall first portion 662 and adjacent to the outlet coupling flange 664. The outlet coupling member wall second curved portion 665 extends outward (e.g., radially outward and axially outward, etc.) from the outlet coupling member wall first portion 662. More specifically, the outlet coupling member wall second curved portion 665 extends along a curved path between the outlet coupling member wall first portion 662 and the outlet coupling flange 664.
[0337] exist Figure 30 In the illustrated embodiment, the outlet coupling member wall 660 includes an extended flange portion 668. The extended flange portion 668 extends outward (e.g., radially outward, axially outward) from the outlet coupling flange 664 in an upstream direction. The extended flange portion 668 abuts the outlet coupling flange 664. The flat portion of the extended flange portion 668 extends along an angled surface relative to the outlet coupling flange 664. The angle of the angled surface relative to the direction of extension of the outlet coupling flange 664 is between 15° and 90°. In some embodiments, the extended flange portion 668 is substantially parallel to the outlet coupling member wall first portion 662.
[0338] like Figure 30 As shown, the adapter 260 is disposed between the inlet engagement member 220 and the outlet engagement member 240. In some embodiments, the adapter 260 is coupled to the cartridge wall 254. In other embodiments, the adapter 260 is integrally formed with the cartridge wall 254. As described herein, the adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260.
[0339] The adapter 260 includes an adapter wall 670 (e.g., a ring, etc.). The adapter wall 670 includes an adapter wall first portion 672. In some embodiments, the adapter wall first portion 672 is coupled to the barrel wall 254. In other embodiments, the adapter wall first portion 672 is integrally formed with the barrel wall 254. The adapter wall first portion 672 extends outward (e.g., radially outward) from the barrel wall 254. In some embodiments, the adapter wall first portion 291 is substantially parallel to the direction of extension of the barrel 250 and / or substantially parallel to the barrel wall 254.
[0340] The adapter wall 670 also includes an adapter wall second portion 674 that extends outward (e.g., radially outward, axially outward) and in a downstream direction from the adapter wall first portion 672. The adapter wall second portion 674 is adjacent to the adapter wall first portion 672. A flat portion of the adapter wall second portion 674 extends along an inclined surface that is angled relative to the adapter wall first portion 672. The angle of the inclined surface relative to the direction in which the adapter wall first portion 672 extends is between 15° and 90°. In some embodiments, the adapter wall second portion 674 is substantially parallel to the inlet coupling flange 654.
[0341] The adapter wall 670 includes an adapter wall third portion 676. In some embodiments, the adapter wall third portion 676 is coupled to the barrel wall 254. In other embodiments, the adapter wall third portion 676 is integrally formed with the barrel wall 254. The adapter wall third portion 676 extends outward (e.g., radially outward) from the barrel wall 254. In some embodiments, the adapter wall third portion 676 is substantially parallel to the direction of extension of the barrel 250 and / or substantially parallel to the barrel wall 254. The adapter wall third portion 676 is positioned downstream of the adapter wall first portion 672.
[0342] Adapter wall 670 also includes a fourth adapter wall portion 678 that extends outward (e.g., radially outward, axially outward) and in an upstream direction from fourth adapter wall portion 678. Fourth adapter wall portion 678 abuts third adapter wall portion 676. A flat portion of fourth adapter wall portion 678 extends along an inclined surface that is angled relative to third adapter wall portion 676. The angle of the inclined surface relative to the direction in which third adapter wall portion 676 extends is between 90° and 180°. In some embodiments, fourth adapter wall portion 678 is substantially parallel to outlet coupling flange 664.
[0343] The adapter wall 670 also includes an adapter wall fifth portion 679 extending between the adapter wall second portion 674 and the adapter wall fourth portion 678. More specifically, the adapter wall fifth portion 679 extends outward (e.g., radially outward, axially outward) and in a downstream direction from the adapter wall second portion 674 toward the apex, and extends inward (e.g., radially inward) in a downstream direction from the apex toward the adapter wall fourth portion 678. The adapter wall fifth portion 679 is contiguous with the adapter wall second portion 674 and the adapter wall fourth portion 678.
[0344] In some embodiments, when compressive force is applied to the inlet and outlet engagement members 220 and 240 , compressive force is also applied to the adapter 260 , enabling the adapter 260 to suspend the cartridge 250 within the inlet and outlet bodies 206 and 232 .
[0345] In some embodiments, when a compressive force is applied to the inlet coupling member 220 and the outlet coupling member 240, the inlet coupling flange 454 engages the adapter wall second portion 674 to form a first seal between the inlet coupling flange 454 and the adapter wall second portion 674. The outlet coupling flange 464 engages the adapter wall fourth portion 678 to form a second seal between the outlet coupling flange 464 and the adapter wall fourth portion 678.
[0346] In some embodiments, Figure 23 The illustrated aftertreatment system 200 includes a first gasket 246, also referred to herein as a first sealing member. The first gasket 246 is disposed between the inlet engaging member wall 650 and the adapter wall second portion 674, such that the first gasket 246 is separated from the cartridge wall 254 by the adapter 260. The first gasket 246 establishes a first seal between the inlet engaging member wall 650 and the adapter wall second portion 674. For example, the first gasket 246 engages the inlet engaging member wall 650 and the adapter wall second portion 674 to form a first seal therebetween. In this manner, when a compressive force is applied to the inlet engaging member wall 650, the first gasket 246 is compressed between the inlet engaging member wall 650 and the adapter wall second portion 674.
[0347] Similarly, aftertreatment system 200 may include a second gasket 248, also referred to herein as a second sealing member. Second gasket 248 is disposed between outlet engagement member wall 660 and adapter wall fourth portion 678, such that second gasket 248 is separated from cartridge wall 254 by adapter 260. Second gasket 248 establishes a second seal between outlet engagement member wall 660 and adapter wall fourth portion 678. For example, second gasket 248 engages outlet engagement member wall 660 and adapter wall fourth portion 678 to form a second seal therebetween. In this manner, when a compressive force is applied to outlet engagement member wall 660, second gasket 248 is compressed between outlet engagement member wall 660 and adapter wall fourth portion 678.
[0348] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 30240 and the adapter 260. In these embodiments, the first gasket 246 can be positioned between the inlet joint member 220 and the adapter 260, and / or the second gasket 248 can be positioned between the outlet joint member 240 and the adapter 260. In other embodiments, the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248. In these embodiments, a first seal (e.g., a metal-to-metal seal) can be formed by the inlet joint member wall 650 engaging the adapter wall second portion 674. A second seal (e.g., a metal-to-metal seal) can be formed by the outlet joint member wall 660 engaging the adapter wall fourth portion 678. Advantageously, when the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248, the number of components in the connection created by the inlet joint member 220, the outlet joint member 240, and the adapter 260 is reduced, thereby simplifying the manufacturing process, the assembly process, and the replacement process. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 also mitigates gasket creep.
[0349] In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 does not form a seal between the inlet engaging member 220 and the adapter 260, and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 does not form a seal between the outlet engaging member 240 and the adapter 260. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 provides an alternative path for external forces to pass through the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260. Advantageously, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 can also control gasket compression through the fit between the metal components and the gasket. For example, the cross-sectional space created by the fit of the metal components (e.g., the inlet engagement member 220, the outlet engagement member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gasket (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0350] Figure 31 is a cross-sectional view of an aftertreatment system 200 according to another example embodiment. Figure 31In the illustrated embodiment, the inlet engagement member 220 is downstream of the inlet body wall portion 214 and flares or extends outward (eg, radially outward, axially outward, etc.) from the inlet body wall portion 214 . The inlet engagement member 220 includes an inlet engagement member wall 700 .
[0351] The inlet engaging member wall 700 includes an inlet engaging member wall first portion 702 that extends outward (e.g., radially outward and / or axially outward) from the inlet body wall 214 in a downstream direction along an inclined surface. The inclined surface is angled relative to the direction of extension of the inlet body 206. In some embodiments, the inclined surface is angled between 15° and 90° relative to the direction of extension of the inlet body 206. In some embodiments, the inlet engaging member wall first portion 702 is curved such that the inlet engaging member wall first portion 702 defines a curved wall portion between the inlet body wall 214 and a downstream portion of the inlet engaging member wall first portion 702, wherein the downstream portion of the inlet engaging member wall first portion 702 extends along the inclined surface. The inlet engaging member wall first portion 702 abuts the inlet body wall 214.
[0352] The inlet member wall 700 includes an inlet member wall second portion 704 that extends in a downstream direction from the inlet member wall first portion 702. In some embodiments, the inlet member wall second portion 704 is a curved wall portion. In some embodiments, the inlet member wall second portion 704 at least partially extends outward (e.g., radially outward) from the inlet member wall first portion 702. More specifically, an upstream portion of the inlet member wall second portion 704 extends radially outward and in a downstream direction from the inlet member wall first portion 702. A downstream portion of the inlet member wall second portion 704 extends radially inward and in a downstream direction from the upstream portion of the inlet member wall second portion 704.
[0353] The inlet joint member wall 700 includes an inlet joint member wall third portion 706, referred to herein as the inlet coupling flange 706. The inlet coupling flange 306 extends outward (e.g., axially outward) from the inlet body wall 214 in a downstream direction. The inlet coupling flange 706 extends inward (e.g., radially inward) from the inlet joint member wall second portion 704 in a downstream direction and along an inclined surface. The inclined surface is angled relative to the direction of extension of the inlet body 206. In some embodiments, the inclined surface is between 15° and 90° relative to the direction of extension of the inlet body 206. In some embodiments, the inlet joint member wall third portion 706 is curved, such that the inlet joint member wall third portion 706 defines a curved wall portion between the inlet joint member wall second portion 704 and a downstream portion of the inlet joint member wall third portion 706, wherein the downstream portion of the inlet joint member wall third portion 706 extends along the inclined surface. The inlet joint member wall third portion 706 is adjacent to the inlet joint member wall second portion 704.
[0354] The outlet engaging member 240 is upstream of the outlet body wall portion 236 and flares or extends outwardly (eg, radially outwardly, axially outwardly, etc.) from the outlet body wall portion 236 . The outlet engaging member 240 includes an outlet engaging member wall 710 .
[0355] The outlet joint member wall 710 includes an outlet joint member wall first portion 712 that extends outward (e.g., radially outward and / or axially outward) from the outlet body wall 236 in an upstream direction and along an inclined surface. The inclined surface is angled relative to the direction in which the outlet body 232 extends. In some embodiments, the inclined surface is between 15° and 90° relative to the direction in which the outlet body 232 extends. In some embodiments, the outlet joint member wall first portion 712 is curved such that the outlet joint member wall first portion 712 defines a curved wall portion between the outlet body wall 236 and an upstream portion of the outlet joint member wall first portion 712, wherein the upstream portion of the outlet joint member wall first portion 712 extends along the inclined surface. The outlet joint member wall first portion 712 is adjacent to the outlet body wall 236.
[0356] The outlet engaging member wall 710 includes an outlet engaging member wall second portion 714 extending outwardly in an upstream direction from the outlet engaging member wall first portion 712. In some embodiments, the outlet engaging member wall second portion 714 is a curved wall portion. In some embodiments, the outlet engaging member wall second portion 714 at least partially extends outward (e.g., radially outward) from the outlet engaging member wall first portion 712. More specifically, a downstream portion of the outlet engaging member wall second portion 714 extends radially outward and in an upstream direction from the outlet engaging member wall first portion 712. An upstream portion of the outlet engaging member wall second portion 714 extends radially inward and in an upstream direction from a downstream portion of the outlet engaging member wall second portion 714.
[0357] The outlet joint member wall 710 includes an outlet joint member wall third portion 716, referred to herein as the outlet coupling flange 716. The outlet coupling flange 716 extends outwardly (e.g., axially outwardly) from the outlet body wall 236 in an upstream direction. The outlet coupling flange 716 extends inwardly (e.g., radially inwardly) from the outlet joint member wall second portion 714 in an upstream direction and along an inclined plane. The inclined plane is angled relative to the direction of extension of the outlet body 232. In some embodiments, the inclined plane is between 15° and 90° relative to the direction of extension of the outlet body 232. In some embodiments, the outlet joint member wall third portion 716 is curved so that the outlet joint member wall third portion 716 defines a curved wall portion between the outlet joint member wall second portion 714 and the upstream portion of the inlet joint member wall third portion 716, wherein the upstream portion of the outlet joint member wall third portion 716 extends along the inclined plane. The outlet joint member wall third portion 716 is adjacent to the outlet joint member wall second portion 714.
[0358] like Figure 31 As shown, the adapter 260 is disposed between the inlet engagement member 220 and the outlet engagement member 240. In some embodiments, the adapter 260 is coupled to the cartridge wall 254. In other embodiments, the adapter 260 is integrally formed with the cartridge wall 254. As described herein, the adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260.
[0359] The adapter 260 includes a base 720 that extends outward from the barrel wall 254. In some embodiments, the base 720 is attached to the outer surface of the barrel wall 254. In some embodiments, the base 720 is integrally formed with the barrel wall 254. In some embodiments, the base 720 is substantially parallel to the barrel wall 254 or coaxial with the barrel wall 254.
[0360] Adapter 260 also includes a protrusion 722 extending radially outward from base 720. In some embodiments, protrusion 722 is substantially perpendicular to base 720. In some embodiments, protrusion 722 is disposed between inlet coupling flange 706 and outlet coupling flange 716. Protrusion 722 includes a first engagement surface 724 (e.g., an upstream surface). First engagement surface 724 is curved such that the shape of protrusion 722 along first engagement surface 724 conforms to the shape of inlet coupling flange 706. Protrusion 722 also includes a second engagement surface 726 (e.g., a downstream surface). Second engagement surface 726 is curved such that the shape of protrusion 722 along second engagement surface 726 conforms to the shape of outlet coupling flange 716.
[0361] In some embodiments, the first engaging surface 724 engages the inlet coupling flange 706. In some embodiments, the engagement of the first engaging surface 724 with the inlet coupling flange 706 forms a first seal between the first engaging surface 724 and the inlet coupling flange 706. In some embodiments, the second engaging surface 726 engages the outlet coupling flange 716. In some embodiments, the engagement of the second engaging surface 726 with the outlet coupling flange 716 forms a second seal between the second engaging surface 726 and the outlet coupling flange 716.
[0362] In some embodiments, Figure 28 The illustrated aftertreatment system 200 includes a first gasket 246, also referred to herein as a first sealing member. The first gasket 246 is disposed between the inlet coupling flange 706 and the first engaging surface 724, such that the first gasket 246 is separated from the cartridge wall 254 by the adapter 260. The first gasket 246 establishes a first seal between the inlet coupling flange 706 and the first engaging surface 724. For example, the first gasket 246 engages the inlet coupling flange 706 and the first engaging surface 724 to form a first seal therebetween. Thus, when a compressive force is applied to the inlet coupling flange 706, the first gasket 246 is compressed between the inlet coupling flange 706 and the first engaging surface 724.
[0363] Similarly, aftertreatment system 200 can include a second gasket 248, also referred to herein as a second sealing member. Second gasket 248 is disposed between outlet coupling flange 716 and second engagement surface 726, such that second gasket 248 is separated from cartridge wall 254 by adapter 260. Second gasket 248 establishes a second seal between outlet coupling flange 716 and second engagement surface 726. For example, second gasket 248 engages outlet coupling flange 716 and second engagement surface 726 to form a second seal therebetween. Thus, when a compressive force is applied to outlet coupling flange 716, second gasket 248 is compressed between outlet coupling flange 716 and second engagement surface 726.
[0364] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 31 240 and the adapter 260. In these embodiments, the first gasket 246 can be positioned between the inlet joint member 220 and the adapter 260, and / or the second gasket 248 can be positioned between the outlet joint member 240 and the adapter 260. In other embodiments, the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248. In these embodiments, a first seal (e.g., a metal-to-metal seal) can be formed by the inlet coupling flange 706 engaging the first joint surface 724. A second seal (e.g., a metal-to-metal seal) can be formed by the outlet coupling flange 716 engaging the second joint surface 726. Advantageously, when the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248, the number of components in the connection created by the inlet joint member 220, the outlet joint member 240, and the adapter 260 is reduced, thereby simplifying the manufacturing process, the assembly process, and the replacement process. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 also mitigates gasket creep.
[0365] In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 does not form a seal between the inlet engaging member 220 and the adapter 260, and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 does not form a seal between the outlet engaging member 240 and the adapter 260. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 provides an alternative path for external forces to pass through the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260. Advantageously, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 can also control gasket compression through the fit between the metal components and the gasket. For example, the cross-sectional space created by the fit of the metal components (e.g., the inlet engagement member 220, the outlet engagement member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gasket (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0366] Figure 32 is a cross-sectional view of an aftertreatment system 200 according to another example embodiment. Figure 32 In the illustrated embodiment, the inlet engagement member 220 is downstream of the inlet body wall portion 214 and flares or extends outward (eg, radially outward, axially outward, etc.) from the inlet body wall portion 214 . The inlet engagement member 220 includes an inlet engagement member wall 750 .
[0367] The inlet engaging member wall 750 includes an inlet engaging member wall first portion 752 that extends outwardly from and substantially parallel to the inlet body wall 214. In some embodiments, the inlet engaging member wall first portion 752 is adjacent to the inlet body wall 214. In other embodiments, and as Figure 32As shown, the inlet engaging member wall 750 includes an inlet engaging member wall first curved portion 753. The inlet engaging member wall first curved portion 753 is adjacent to the inlet body wall 214 and adjacent to the inlet engaging member wall first portion 752. The inlet engaging member wall first curved portion 753 extends outward (e.g., radially outward and axially outward, etc.) from the inlet body wall 214. More specifically, the inlet engaging member wall first curved portion 753 extends along a curved path between the inlet body wall 214 and the inlet engaging member wall first portion 752.
[0368] The inlet joining member wall 750 includes an inlet joining member wall second portion 754. The inlet joining member wall second portion 754 extends outward (e.g., radially outward) from the inlet joining member wall first portion 752. The inlet joining member wall second portion 754 extends along an inclined surface that is angled relative to the inlet joining member wall first portion 752. The inclined surface is angled relative to the direction in which the inlet joining member wall first portion 752 and / or the inlet body wall 214 extend. In some embodiments, the inclined surface is between 15° and 90° relative to the direction in which the inlet joining member wall first portion 752 and / or the inlet body wall 214 extend. In some embodiments, the inlet joining member wall second portion 754 is adjacent to the inlet joining member wall first portion 752. In other embodiments, and as Figure 32 As shown, the inlet-joining member wall 750 includes an inlet-joining member wall second curved portion 755. The inlet-joining member wall second curved portion 755 is adjacent to the inlet-joining member wall first portion 752 and adjacent to the inlet-joining member wall second portion 754. The inlet-joining member wall second curved portion 755 extends outward (e.g., radially outward, axially outward, etc.) from the inlet-joining member wall first portion 752. More specifically, the inlet-joining member wall second curved portion 755 extends along a curved path between the inlet-joining member wall first portion 752 and the inlet-joining member wall second portion 754.
[0369] The inlet joining member wall 750 includes an inlet joining member wall third portion, referred to herein as an inlet coupling flange 756. The inlet coupling flange 756 extends inwardly (e.g., radially inwardly) and in a downstream direction from the inlet joining member wall second portion 754. The inlet coupling flange 756 extends along an inclined surface that is angled relative to the inlet joining member wall second portion 754. The inclined surface is angled relative to the direction in which the inlet joining member wall second portion 754 extends. In some embodiments, the inclined surface is between 15° and 180°, or more specifically, between 90° and 180°, relative to the direction in which the inlet joining member wall second portion 754 extends. In some embodiments, the inlet coupling flange 756 is adjacent to the inlet joining member wall second portion 754. In other embodiments, and as Figure 32As shown, the inlet coupling flange 756 includes an inlet coupling member wall third curved portion 757. The inlet coupling member wall third curved portion 757 is adjacent to the inlet coupling member wall second portion 754 and to the inlet coupling flange 756. The inlet coupling member wall third curved portion 757 extends outward (e.g., radially outward, axially outward, etc.) from the inlet coupling member wall second portion 754. More specifically, the inlet coupling member wall third curved portion 757 extends along a curved path between the inlet coupling member wall second portion 754 and the inlet coupling flange 756.
[0370] The outlet engaging member 240 is upstream of the outlet body wall portion 236 and flares or extends outwardly (eg, radially outwardly, axially outwardly, etc.) from the outlet body wall portion 236 . The outlet engaging member 240 includes an outlet engaging member wall 760 .
[0371] The outlet coupling member wall 760 includes an outlet coupling member wall first portion, referred to herein as an outlet coupling flange 766. The outlet coupling flange 766 extends outward (e.g., radially outward) from the outlet body wall 236. The outlet coupling flange 766 extends along an inclined surface that is angled relative to the direction in which the outlet coupling member wall first portion 462 extends. In some embodiments, the inclined surface is between 15° and 90° relative to the direction in which the outlet body wall 236 extends. In some embodiments, the outlet coupling flange 766 is substantially parallel to the inlet coupling flange 756. In some embodiments, the outlet coupling flange 766 is adjacent to the outlet body wall 236. In other embodiments, and as Figure 32 As shown, the outlet coupling flange 766 includes an outlet engaging member wall curvature 768. The outlet engaging member wall curvature 768 abuts the outlet body wall 236 and abuts the outlet coupling flange 766. The outlet engaging member wall curvature 768 extends outward (e.g., radially outward, axially outward, etc.) from the outlet body wall 236. More specifically, the outlet engaging member wall curvature 768 extends along a curved path between the outlet body wall 236 and the outlet coupling flange 766.
[0372] like Figure 32 As shown, the adapter 260 is disposed between the inlet engagement member 220 and the outlet engagement member 240. In some embodiments, the adapter 260 is coupled to the cartridge wall 254. In other embodiments, the adapter 260 is integrally formed with the cartridge wall 254. As described herein, the adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260.
[0373] The adapter 260 includes a base 770 that extends outward from the barrel wall 254. In some embodiments, the base 770 is attached to the outer surface of the barrel wall 254. In some embodiments, the base 770 is integrally formed with the barrel wall 254. In some embodiments, the base 770 is substantially parallel to the barrel wall 254 or coaxial with the barrel wall 254.
[0374] The adapter 260 also includes a protrusion 772 extending radially outward from the base 770. In some embodiments, the protrusion 772 extends along an inclined surface that is angled relative to the direction in which the base 770 and / or the barrel wall 254 extend. In some embodiments, the angle of the inclined surface relative to the direction in which the base 770 and / or the barrel wall 254 extend is between 15° and 90°. In some embodiments, the protrusion 772 is substantially parallel to the inlet coupling flange 756 and / or parallel to the outlet coupling flange 766. In some embodiments, the protrusion 772 is disposed between the inlet coupling flange 756 and the outlet coupling flange 766. In some embodiments, the protrusion 772 is adjacent to the base 770. In other embodiments, and as Figure 32 As shown, the protrusion 772 includes an adapter bend 774. The adapter bend 774 is adjacent to the base 770 and adjacent to the protrusion 772. The adapter bend 774 extends outward (e.g., radially outward and axially outward, etc.) from the base 770. More specifically, the adapter bend 774 extends along a curved path between the base 770 and the protrusion 772. In some embodiments, the protrusion 772 includes a first engagement surface 776 (e.g., an upstream surface). The protrusion 772 also includes a second engagement surface 778 (e.g., a downstream surface).
[0375] In some embodiments, the first engagement surface 776 engages the inlet coupling flange 756. In some embodiments, the engagement of the first engagement surface 776 with the inlet coupling flange 756 forms a first seal between the first engagement surface 776 and the inlet coupling flange 756.
[0376] In some embodiments, second engagement side 778 engages outlet coupling flange 766. In some embodiments, the engagement of second engagement side 778 with outlet coupling flange 766 forms a second seal therebetween.
[0377] In some embodiments, Figure 32The illustrated aftertreatment system 200 includes a first gasket 246, also referred to herein as a first sealing member. The first gasket 246 is disposed between the inlet coupling flange 756 and the first engaging surface 776, such that the first gasket 246 is separated from the barrel wall 254 by the adapter 260. The first gasket 246 establishes a first seal between the inlet coupling flange 756 and the first engaging surface 776. For example, the first gasket 246 engages the inlet coupling flange 756 and the first engaging surface 776 to form a first seal therebetween. Thus, when a compressive force is applied to the inlet coupling flange 756, the first gasket 246 is compressed between the inlet coupling flange 756 and the first engaging surface 776.
[0378] Similarly, aftertreatment system 200 can include a second gasket 248, also referred to herein as a second sealing member. Second gasket 248 is disposed between outlet coupling flange 766 and second engaging side 778, such that second gasket 248 is separated from cartridge wall 254 by adapter 260. Second gasket 248 establishes a second seal between outlet coupling flange 766 and second engaging side 778. For example, second gasket 248 engages outlet coupling flange 766 and second engaging side 778 to form a second seal therebetween. Thus, when a compressive force is applied to outlet coupling flange 766, second gasket 248 is compressed between outlet coupling flange 766 and second engaging side 778.
[0379] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 32 240 and the adapter 260. In these embodiments, the first gasket 246 can be positioned between the inlet joint member 220 and the adapter 260, and / or the second gasket 248 can be positioned between the outlet joint member 240 and the adapter 260. In other embodiments, the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248. In these embodiments, a first seal (e.g., a metal-to-metal seal) can be formed by the inlet coupling flange 756 engaging the first joint surface 776. A second seal (e.g., a metal-to-metal seal) can be formed by the outlet coupling flange 766 engaging the second joint side 778. Advantageously, when the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248, the number of components in the connection created by the inlet joint member 220, the outlet joint member 240, and the adapter 260 is reduced, thereby simplifying the manufacturing process, the assembly process, and the replacement process. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 also mitigates gasket creep.
[0380] In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 does not form a seal between the inlet engaging member 220 and the adapter 260, and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 does not form a seal between the outlet engaging member 240 and the adapter 260. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 provides an alternative path for external forces to pass through the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260. Advantageously, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 can also control gasket compression through the fit between the metal components and the gasket. For example, the cross-sectional space created by the fit of the metal components (e.g., the inlet engagement member 220, the outlet engagement member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gasket (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0381] Figure 33 is a cross-sectional view of an aftertreatment system 200 according to another example embodiment. Figure 33 In the illustrated embodiment, the inlet engagement member 220 is downstream of the inlet body wall portion 214 and flares or extends outward (eg, radially outward, axially outward, etc.) and in a downstream direction from the inlet body wall portion 214 . The inlet engagement member 220 includes an inlet engagement member wall 800 .
[0382] The inlet engaging member wall 800 extends outwardly from the inlet body wall 214. The inlet engaging member wall 800 includes an inlet engaging member wall first portion 802 that extends outwardly from and substantially parallel to the inlet body wall 214. In some embodiments, the inlet engaging member wall first portion 802 is adjacent to the inlet body wall 214. In other embodiments, and as Figure 32As shown, the inlet engaging member wall 800 includes an inlet engaging member wall first curved portion 803. The inlet engaging member wall first curved portion 803 is adjacent to the inlet body wall 214 and adjacent to the inlet engaging member wall first portion 802. The inlet engaging member wall first curved portion 803 extends outward (e.g., radially outward, axially outward, etc.) from the inlet body wall 214. More specifically, the inlet engaging member wall first curved portion 803 extends along a curved path between the inlet body wall 214 and the inlet engaging member wall first portion 802.
[0383] The inlet engaging member wall 800 includes an inlet engaging member wall second portion 804. At least a portion of the inlet engaging member wall second portion 804 extends from the inlet engaging member wall first portion 802 along an inclined surface. The inclined surface is angled relative to the direction in which the inlet engaging member wall first portion 802 extends. The angle is between 15° and 90° relative to the direction in which the inlet engaging member wall first portion 802 extends. The inlet engaging member wall second portion 804 is adjacent to the inlet engaging member wall first portion 802.
[0384] The inlet engaging member wall second portion 804 includes an inlet engaging member wall first surface 805 (e.g., an outer surface) extending along an inclined surface. The inlet engaging member wall second portion 804 also includes an inlet engaging member wall second surface 806 (e.g., a radial surface, an inner surface, etc.) extending in a radial direction and substantially perpendicular to the direction of extension of the inlet engaging member wall first portion 802. The inlet engaging member wall second surface 806 is disposed opposite the inlet engaging member wall first surface 805 and toward the adapter 260. The inlet engaging member wall second portion 804 also includes an inlet engaging member wall third surface 807 (e.g., an inner surface) extending between the inlet engaging member wall first portion 802 and the inlet engaging member wall second surface 806. More specifically, the inlet engaging member wall third surface 807 is a curved surface extending along a curved path between the inlet engaging member wall first portion 802 and the inlet engaging member wall second surface 806.
[0385] The inlet coupling member 220 also includes an inlet coupling flange 808 that extends outward (e.g., axially outward) in a downstream direction from the inlet coupling member wall 800. The inlet coupling flange 808 extends outward (e.g., axially outward) in a downstream direction from the inlet body wall 214. More specifically, the inlet coupling flange 808 extends in a downstream direction away from the inlet coupling member wall second surface 806. The inlet coupling flange 808 abuts the inlet coupling member wall 800.
[0386] The outlet body 232 includes an outlet engaging member 240 positioned upstream of the outlet body wall 236 and flaring or extending outward (eg, radially outward, axially outward, etc.) and in an upstream direction from the outlet body wall 236 . The outlet engaging member 240 includes an outlet engaging member wall 810 .
[0387] The outlet engaging member wall 810 extends outwardly from the outlet body wall 236. The outlet engaging member wall 810 includes an outlet engaging member wall first portion 812 that extends outwardly from and substantially parallel to the outlet body wall 236. In some embodiments, the outlet engaging member wall first portion 812 is adjacent to the outlet body wall 236. In other embodiments, and as Figure 32 As shown, the outlet engaging member wall 810 includes an outlet engaging member wall first curved portion 813. The outlet engaging member wall first curved portion 813 is adjacent to the outlet body wall 236 and adjacent to the outlet engaging member wall first portion 812. The outlet engaging member wall first curved portion 813 extends outward (e.g., radially outward and axially outward, etc.) from the outlet body wall 236. More specifically, the inlet engaging member wall first curved portion 803 extends along a curved path between the outlet body wall 236 and the outlet engaging member wall first portion 812.
[0388] The outlet engaging member wall 810 includes an outlet engaging member wall second portion 814. At least a portion of the outlet engaging member wall second portion 814 extends from the outlet engaging member wall first portion 812 along an inclined surface. The inclined surface is angled relative to the direction of extension of the outlet engaging member wall first portion 812. The angle relative to the direction of extension of the outlet engaging member wall first portion 812 is between 15° and 90°. The outlet engaging member wall second portion 814 is adjacent to the outlet engaging member wall first portion 812.
[0389] The outlet engaging member wall second portion 814 includes an outlet engaging member wall first surface 815 (e.g., an outer surface) extending along an inclined surface. The outlet engaging member wall second portion 814 also includes an outlet engaging member wall second surface 816 (e.g., a radial surface, an inner surface) extending in a radial direction and substantially perpendicular to the direction of extension of the outlet engaging member wall first portion 812. The outlet engaging member wall second surface 816 is disposed opposite the outlet engaging member wall first surface 815 and toward the adapter 260. The outlet engaging member wall second portion 814 also includes an outlet engaging member wall third surface 817 (e.g., an inner surface) extending between the outlet engaging member wall first portion 812 and the outlet engaging member wall second surface 816. More specifically, the outlet engaging member wall third surface 817 is a curved surface extending along a curved path between the outlet engaging member wall first portion 812 and the outlet engaging member wall second surface 816.
[0390] The outlet coupling member 240 further includes an outlet coupling flange 818 extending outwardly (e.g., axially outwardly) in an upstream direction from the outlet coupling member wall 810. The outlet coupling flange 818 extends outwardly (e.g., axially outwardly) in an upstream direction from the outlet body wall 236. More specifically, the outlet coupling flange 818 extends in an upstream direction away from the outlet coupling member wall second surface 816. The outlet coupling flange 818 abuts the outlet coupling member wall 810.
[0391] like Figure 32 As shown, the adapter 260 is disposed between the inlet engagement member 220 and the outlet engagement member 240. In some embodiments, the adapter 260 is coupled to the cartridge wall 254. In other embodiments, the adapter 260 is integrally formed with the cartridge wall 254. As described herein, the adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260.
[0392] The adapter 260 includes a base 820 that extends outward from the barrel wall 254. In some embodiments, the base 820 is attached to the outer surface of the barrel wall 254. In some embodiments, the base 820 is integrally formed with the barrel wall 254. In some embodiments, the base 820 is substantially parallel to the barrel wall 254 or coaxial with the barrel wall 254.
[0393] Adapter 260 also includes a protrusion 822 extending outward (e.g., radially outward) from base 820. In some embodiments, protrusion 822 is substantially perpendicular to base 820. In some embodiments, protrusion 822 is disposed between inlet coupling flange 808 and outlet coupling flange 818. Protrusion 822 defines a first recess 823 (e.g., an upstream recess) having a first engagement surface 824 (e.g., an upstream engagement surface). Protrusion 562 also includes a second recess 825 (e.g., a downstream recess) having a second engagement surface 826 (e.g., a downstream engagement surface).
[0394] First recess 823 is sized to receive at least a portion of inlet coupling flange 808 such that the portion of inlet coupling flange 808 engages protrusion 822 at a first engagement surface 824. In some embodiments, the engagement of the portion of inlet coupling flange 808 and protrusion 822 at first engagement surface 824 forms a first seal between the portion of inlet coupling flange 808 and protrusion 822.
[0395] In some embodiments, the inlet coupling flange 808 engages the first engaging surface 824 and forms a seal between the inlet coupling flange 808 and the first engaging surface 824. In other embodiments, Figure 33 The illustrated aftertreatment system 200 includes a first gasket 246, also referred to herein as a first sealing member. The first gasket 246 is disposed between the inlet coupling flange 808 and the first engaging surface 824 (e.g., within the recess 823), such that the first gasket 246 is separated from the barrel wall 254 by the adapter 260. The first gasket 246 establishes a first seal between the inlet coupling flange 808 and the first engaging surface 824. For example, the first gasket 246 engages the inlet coupling flange 808 and the first engaging surface 824 to form a first seal therebetween. Thus, when a compressive force is applied to the inlet coupling flange 808, the first gasket 246 is compressed between the inlet coupling flange 808 and the first engaging surface 824.
[0396] Second recess 825 is sized to receive at least a portion of outlet coupling flange 818 such that the portion of outlet coupling flange 818 engages protrusion 822 at second engagement surface 826. In some embodiments, the engagement of the portion of outlet coupling flange 818 and protrusion 562 at second engagement surface 826 forms a second seal between the portion of outlet coupling flange 818 and protrusion 562.
[0397] In some embodiments, the outlet coupling flange 818 engages at least a portion of the second engaging surface 826 and forms a seal therebetween. In other embodiments, the aftertreatment system 200 may include a second gasket 248, also referred to herein as a second sealing member. The second gasket 248 is disposed between the outlet coupling flange 818 and the second engaging surface 826 (e.g., within the recess 825), such that the second gasket 248 is separated from the barrel wall 254 by the adapter 260. The second gasket 248 establishes a second seal between the outlet coupling flange 818 and the second engaging surface 826. For example, the second gasket 248 engages the outlet coupling flange 818 and the second engaging surface 826 to form a second seal therebetween. Thus, when a compressive force is applied to the outlet coupling flange 818, the second gasket 248 is compressed between the outlet coupling flange 818 and the second engaging surface 826.
[0398] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 33 80 and the adapter 260. In these embodiments, the first gasket 246 can be positioned between the inlet coupling member 220 and the adapter 260, and / or the second gasket 248 can be positioned between the outlet coupling member 240 and the adapter 260. In other embodiments, the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248. In these embodiments, a first seal (e.g., a metal-to-metal seal) can be formed by the engagement of a portion of the inlet coupling flange 808 and the protrusion 822 at the first engagement surface 824. A second seal (e.g., a metal-to-metal seal) can be formed by the engagement of a portion of the outlet coupling flange 818 and the protrusion 562 at the second engagement surface 826. Advantageously, when the aftertreatment system 200 does not include the first gasket 246 and / or the second gasket 248, the number of components in the connection created by the inlet coupling member 220, the outlet coupling member 240, and the adapter 260 is reduced, thereby simplifying the manufacturing process, the assembly process, and the replacement process. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 also mitigates gasket creep.
[0399] In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 does not form a seal between the inlet engaging member 220 and the adapter 260, and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 does not form a seal between the outlet engaging member 240 and the adapter 260. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 provides an alternative path for external forces to pass through the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260. Advantageously, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 can also control gasket compression through the fit between the metal components and the gasket. For example, the cross-sectional space created by the fit of the metal components (e.g., the inlet engagement member 220, the outlet engagement member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gasket (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0400] Figure 34 is a cross-sectional view of an aftertreatment system 200 according to another example embodiment. Figure 34 In the illustrated embodiment, the inlet engagement member 220 is downstream of the inlet body wall portion 214 and flares or extends outward (eg, radially outward, axially outward, etc.) from the inlet body wall portion 214 . The inlet engagement member 220 includes an inlet engagement member wall 830 .
[0401] The inlet engaging member wall 830 includes an inlet engaging member wall first portion 832 that extends outward (e.g., radially outward, axially outward) from the inlet body wall 214 in a downstream direction. More specifically, the inlet engaging member wall first portion 832 extends outward from the inlet body wall 214 along a curved path. In some embodiments, the inlet engaging member wall first portion 832 is adjacent to the inlet body wall 214. In other embodiments, and as Figure 34As shown, the inlet engaging member wall 830 includes an inlet engaging member wall first curved portion 833. The inlet engaging member wall first curved portion 833 is adjacent to the inlet body wall 214 and adjacent to the inlet engaging member wall first portion 832. The inlet engaging member wall first curved portion 833 extends outward (e.g., radially outward, axially outward, etc.) from the inlet body wall 214. More specifically, the inlet engaging member wall first curved portion 833 extends along a curved path between the inlet body wall 214 and the inlet engaging member wall first portion 832.
[0402] The inlet engaging member wall first portion 832 has an outer surface 834 (eg, an upstream surface) extending along a curved path. The inlet engaging member wall first portion 832 also includes an inner surface 835 disposed opposite the outer surface 834.
[0403] The inlet coupling member wall 830 includes an inlet coupling member wall second portion 836 (also referred to herein as an inlet coupling flange 836) that extends outward (e.g., radially outward, axially outward) in a downstream direction from the inlet body wall 214. More specifically, the inlet coupling flange 836 extends outward in a downstream direction from the inlet coupling member wall first portion 832. The inlet coupling flange 836 extends along a curved path. In some embodiments, the inlet coupling flange 836 abuts the inlet coupling member wall first portion 832.
[0404] The outlet engaging member 240 is upstream of the outlet body wall portion 236 and flares or extends outwardly (eg, radially outwardly, axially outwardly, etc.) from the outlet body wall portion 236 . The outlet engaging member 240 includes an outlet engaging member wall 840 .
[0405] The outlet engaging member wall 840 includes an outlet engaging member wall first portion 842 that extends outward (e.g., radially outward, axially outward) from the outlet body wall 236 in an upstream direction. More specifically, the outlet engaging member wall first portion 842 extends outward from the outlet body wall 236 along a curved path. In some embodiments, the outlet engaging member wall first portion 842 is adjacent to the outlet body wall 236. In other embodiments, and as Figure 34 As shown, the outlet engaging member wall 840 includes an outlet engaging member wall first curved portion 843. The outlet engaging member wall first curved portion 843 is adjacent to the outlet body wall 236 and adjacent to the outlet engaging member wall first portion 842. The outlet engaging member wall first curved portion 843 extends outward (e.g., radially outward and axially outward, etc.) from the outlet body wall 236. More specifically, the outlet engaging member wall first curved portion 843 extends along a curved path between the outlet body wall 236 and the outlet engaging member wall first portion 842.
[0406] The outlet engaging member wall first portion 842 has an outer surface 844 (eg, an upstream surface) extending along a curved path. The outlet engaging member wall first portion 842 also includes an inner surface 845 disposed opposite the outer surface 844.
[0407] The outlet coupling member wall 840 includes an outlet coupling member wall second portion 846 (also referred to herein as an outlet coupling flange 846) that extends outwardly (e.g., radially outwardly, axially outwardly) in an upstream direction from the outlet body wall 236. More specifically, the outlet coupling flange 846 extends outwardly in an upstream direction from the outlet coupling member wall first portion 842. The outlet coupling flange 846 extends along a curved path. In some embodiments, the outlet coupling flange 846 abuts the outlet coupling member wall first portion 842.
[0408] like Figure 32 As shown, the adapter 260 is disposed between the inlet engagement member 220 and the outlet engagement member 240. In some embodiments, the adapter 260 is coupled to the cartridge wall 254. In other embodiments, the adapter 260 is integrally formed with the cartridge wall 254. As described herein, the adapter 260 cooperates with the cartridge wall 254, the inlet engagement member 220, and the outlet engagement member 240 to facilitate suspending the cartridge 250 within the inlet body 206 and / or the outlet body 232 when a compressive force is applied to the adapter 260.
[0409] The adapter 260 includes a base 850 that extends outward from the barrel wall 254. In some embodiments, the base 850 is attached to the outer surface of the barrel wall 254. In some embodiments, the base 850 is integrally formed with the barrel wall 254. In some embodiments, the base 850 is substantially parallel to the barrel wall 254 or coaxial with the barrel wall 254.
[0410] Adapter 260 also includes a protrusion 852 extending radially outward from base 850. In some embodiments, protrusion 852 is substantially perpendicular to base 850. In some embodiments, protrusion 852 is disposed between inlet coupling flange 836 and outlet coupling flange 846. Protrusion 852 defines a first recess 853 (e.g., an upstream recess) having a first engagement surface 854. Protrusion 852 also includes a second recess 855 (e.g., a downstream recess) having a second engagement surface 856.
[0411] Inlet engaging member wall first portion 832 is received by first recess 853 such that inlet engaging member wall first portion 832 is at least partially disposed radially outward from at least a portion of protrusion 852. Inlet coupling flange 836 is at least partially disposed above adapter 260.
[0412] Outlet engaging member wall first portion 842 is received by second recess 855 such that outlet engaging member wall first portion 842 is at least partially disposed radially outward from at least a portion of protrusion 852. Outlet coupling flange 846 is at least partially disposed above adapter 260.
[0413] In some embodiments, the shape of the inlet engaging member wall 830 conforms to the shape of the upstream side of the protrusion 852. More specifically, the first recess 853 is sized to receive at least a portion of the inlet engaging member wall 830 such that the portion of the inlet engaging member wall 830, such as the inlet engaging member wall first portion 832, engages the protrusion 852 at a first engagement surface 854. In some embodiments, the engagement of the portion of the inlet engaging member wall 830 with the protrusion 852 at the first engagement surface 854 forms a first seal between the portion of the inlet engaging member wall 830 and the protrusion 852.
[0414] In some embodiments, inlet coupling flange 836 engages at least a portion of the upstream side of protrusion 852 and forms a seal between inlet coupling flange 836 and the upstream side of protrusion 852. In other embodiments, Figure 32 The illustrated aftertreatment system 200 includes a first gasket 246, also referred to herein as a first sealing member. The first gasket 246 is disposed between the inlet coupling flange 836 and the upstream side of the protrusion 852, such that the first gasket 246 is separated from the barrel wall 254 by the adapter 260. The first gasket 246 establishes a first seal between the inlet coupling flange 836 and the upstream side of the protrusion 852. For example, the first gasket 246 engages the inlet coupling flange 836 and the upstream side of the protrusion 852 to form a first seal between the inlet coupling flange 836 and the upstream side of the protrusion 852. Thus, when a compressive force is applied to the inlet coupling flange 836, the first gasket 246 is compressed between the inlet coupling flange 836 and the upstream side of the protrusion 852.
[0415] In some embodiments, the shape of the outlet engaging member wall 840 conforms to the shape of the downstream side of the protrusion 852. More specifically, the second recess 855 is sized to receive at least a portion of the outlet engaging member wall 840 such that the portion of the outlet engaging member wall 840 (such as the outlet engaging member wall first portion 842) engages the protrusion 852 at the second engaging surface 856. In some embodiments, the engagement of the portion of the outlet engaging member wall 840 with the protrusion 852 at the second engaging surface 856 forms a second seal between the portion of the outlet engaging member wall 840 and the protrusion 852.
[0416] In some embodiments, outlet coupling flange 846 engages at least a portion of the downstream side of protrusion 852 and forms a seal between outlet coupling flange 846 and the downstream side of protrusion 852. In other embodiments, aftertreatment system 200 may include a second gasket 248, also referred to herein as a second sealing member. Second gasket 248 is disposed between outlet coupling flange 846 and the downstream side of protrusion 852, such that second gasket 248 is separated from barrel wall 254 by adapter 260. Second gasket 248 establishes a second seal between outlet coupling flange 846 and the downstream side of protrusion 852. For example, second gasket 248 engages outlet coupling flange 846 and the downstream side of protrusion 852 to form a second seal between outlet coupling flange 846 and the downstream side of protrusion 852. Thus, when a compressive force is applied to outlet coupling flange 846, second gasket 248 is compressed between outlet coupling flange 846 and the downstream side of protrusion 852.
[0417] In other embodiments, the first gasket 246 and / or the second gasket 248 are disposed in a manner similar to that of FIG. Figure 34 852 . In various embodiments, the aftertreatment system 200 may include the first gasket 246 and / or the second gasket 248 ... In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 also mitigates gasket creep.
[0418] In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 does not form a seal between the inlet engaging member 220 and the adapter 260, and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 does not form a seal between the outlet engaging member 240 and the adapter 260. In some embodiments, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 provides an alternative path for external forces to pass through the connection created by the inlet engaging member 220, the outlet engaging member 240, and the adapter 260. Advantageously, the metal-to-metal contact between the inlet engaging member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engaging member 240 and the adapter 260 prevents excessive compression of gaskets (e.g., the first gasket 246 and / or the second gasket 248) due to external forces. In some embodiments, the metal-to-metal contact between the inlet engagement member 220 and the adapter 260 and / or the metal-to-metal contact between the outlet engagement member 240 and the adapter 260 can also control gasket compression through the fit between the metal components and the gasket. For example, the cross-sectional space created by the fit of the metal components (e.g., the inlet engagement member 220, the outlet engagement member 240, and the adapter 260) is slightly smaller than the cross-sectional area of the gasket (e.g., the first gasket 246 and / or the second gasket 248), thereby controlling the amount of gasket compression.
[0419] In any of the embodiments described herein, arrangements for gasket or sealing member (e.g., first gasket 246, second gasket 248, etc.) compression utilizing a metal-to-metal load path and / or metal tolerance control benefit from improved uniformity of gasket compression around the perimeter of the sealing surface (e.g., the surface that engages or contacts the gasket or sealing member). The through-metal load path ensures that one half of the gasket is not over-compressed while the other half is not under-compressed. When the gasket is properly compressed, leakage can be more effectively reduced. Furthermore, in arrangements for gasket compression utilizing a metal-to-metal load path and / or metal tolerance control, assembly offset variation is reduced, thereby reducing assembly tolerances over the length of the aftertreatment system 200.
[0420] Furthermore, the metal-to-metal contact allows for tighter compressive loads from fasteners such as clamp 170 without damaging the gasket and higher rigidity at the connection. Furthermore, the physical limitations governing gasket compression as seen in the metal-to-metal arrangement prevent excessive loads on the gasket, which could lead to gasket creep and gasket failure over the gasket's useful life.
[0421] vi. Configuration of Example Embodiments
[0422] Although this specification contains many specific implementation details, these should not be interpreted as limiting the scope of what may be claimed, but rather as descriptions of features that are unique to a particular implementation. Certain features described in this specification in the context of separate implementations may also be implemented in combination in a single implementation. Conversely, various features described in the context of a single implementation may also be implemented in multiple implementations individually or in any suitable sub-combination. Moreover, although features may be described as functioning in certain combinations and even initially claimed as such, one or more features from a claimed combination may in some cases be deleted from that combination, and a claimed combination may involve a sub-combination or a variation of a sub-combination.
[0423] As utilized herein, the terms "substantially," "approximately," "about," and similar terms are intended to have a broad meaning consistent with common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. Those skilled in the art who review this disclosure should understand that these terms are intended to allow a description of certain features described and claimed without limiting the scope of those features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating insubstantial or inconsequential modifications or variations of the subject matter described and claimed and are considered to be within the scope of the appended claims.
[0424] As used herein, the term "coupled" and similar terms mean the joining of two components directly or indirectly to one another. Such joining may be fixed (e.g., permanent) or removable (e.g., removable or releasable). Such joining may be achieved by the two components, or the two components and any additional intermediate components, being integrally formed as a single unitary body with one another, or by the two components, or the two components and any additional intermediate components, being attached to one another.
[0425] It is important to note that the structure and arrangement of the various systems shown in the various example embodiments are illustrative and non-restrictive in nature. All changes and modifications that come within the spirit and / or scope of the described embodiments are intended to be protected. It should be understood that some features may not be essential, and embodiments lacking various features may be considered within the scope of this disclosure, which is defined by the appended claims. When the language "a portion" is used, the item may include a portion and / or the entire item unless expressly stated to the contrary.
[0426] Furthermore, in the context of enumerating elements, the term "or" is used in its inclusive sense (rather than its exclusive meaning), such that when used in connection with enumerated elements, the term "or" means one, some, or all of the enumerated elements. Unless expressly stated otherwise, conjunction language, such as the phrase "at least one of X, Y, and Z," is understood in the context to generally convey that an item, term, or the like can be X; Y; Z; X and Y; X and Z; Y and Z; or X, Y, and Z; (i.e., any combination of X, Y, and Z). Thus, unless otherwise specified, such conjunction language generally does not intend and implies that certain embodiments require that at least one of X, at least one of Y, and at least one of Z be present.
[0427] In addition, unless otherwise indicated, the range of values used herein (e.g., W1 to W2, etc.) includes the maximum and minimum values of the range (e.g., W1 to W2 includes W1 and includes W2, etc.). In addition, unless otherwise indicated, the range of values ...
Claims
1. A post-processing system comprising: an inlet body comprising an inlet body wall and an inlet engaging member, the inlet engaging member comprising: - an inlet engaging member wall extending outwardly from the inlet body wall, and - an inlet coupling flange extending from the inlet engagement member wall in a downstream direction; a cartridge, a portion of which is positioned downstream of the inlet body, the cartridge comprising: - the cylinder wall, and - an adapter extending outwardly from the barrel wall; and an outlet body, a portion of which is positioned downstream of the cartridge, the outlet body comprising an outlet body wall and an outlet engaging member comprising: - an outlet engaging member wall extending outwardly from the outlet body wall, and - an outlet coupling flange extending from the outlet coupling member wall in an upstream direction and towards the adapter such that the adapter is arranged between the inlet coupling flange and the outlet coupling flange.
2. The aftertreatment system according to claim 1, wherein: The adapter is spaced apart from both the inlet engaging member wall and the outlet engaging member wall.
3. The aftertreatment system according to claim 1, wherein: The post-processing system further comprises: a first sealing member engaging the inlet engagement member wall and a first engagement side of the adapter to form a first seal therebetween; and A second sealing member engages the outlet engaging member wall and a second engaging side of the adapter opposite the first engaging side to form a second seal therebetween.
4. The aftertreatment system according to claim 1, wherein: a first engagement side of the adapter engaging the inlet coupling flange to form a first seal between the first engagement side and the inlet coupling flange; and A second engagement side of the adapter opposite the first engagement side engages the outlet coupling flange to form a second seal therebetween.
5. The aftertreatment system according to claim 1, wherein: The adapter also includes a base coupled to the barrel wall and a coupler portion extending outwardly from a center of the base.
6. The aftertreatment system according to claim 1, wherein: The adapter comprises: - a base attached to the outer surface of the barrel wall, and - a protrusion extending radially outwardly from the base such that a first engagement side of the protrusion engages the inlet coupling flange and a second engagement side of the protrusion engages the outlet coupling flange.
7. The aftertreatment system according to claim 6, wherein: The base is substantially parallel to the barrel wall; and The protrusion is substantially perpendicular to the base.
8. The aftertreatment system according to claim 1, wherein: The inlet engaging member wall comprises: an inlet engaging member wall first surface, the inlet engaging member wall first surface extending along an inclined surface, the inclined surface having an angle between 15° and 90° relative to an extension direction of the inlet body; an inlet engaging member wall second surface extending substantially parallel to the extension direction of the inlet body; and An inlet engaging member wall third surface extends substantially perpendicular to the extension direction of the inlet body.
9. A post-processing system comprising: An inlet body, the inlet body comprising: - the main entrance wall, and - an inlet engaging member comprising an inlet coupling flange extending outwardly from the inlet body wall; a cartridge, a portion of which is positioned downstream of the inlet body, the cartridge comprising: - the cylinder wall, and - an adapter, the adapter comprising: a first portion of the adapter wall, the first portion of the adapter wall extending outwardly from the barrel wall at a first angle relative to the extension direction of the barrel wall and being continuous with the barrel wall, an adapter wall second portion, the adapter wall second portion extending outwardly from the adapter wall first portion at a second angle relative to the extension direction of the barrel wall, the second angle being smaller than the first angle, and the adapter wall second portion being continuous with the adapter wall first portion, and an adapter wall third portion, the adapter wall third portion extending outwardly from the adapter wall second portion at a third angle relative to the extension direction of the barrel wall, the third angle being greater than the first angle, and the adapter wall third portion being continuous with the adapter wall second portion, wherein a shape of the adapter wall third portion conforms to a shape of the inlet coupling flange; and an outlet body, a portion of which is positioned downstream from the cartridge, the outlet body comprising: - the outlet body wall, and - an outlet engaging member, said outlet engaging member comprising: a first portion of an outlet engaging member wall, the first portion of the outlet engaging member wall extending outwardly from the outlet main body wall at the first angle relative to the extending direction of the outlet main body wall and being continuous with the outlet main body wall; an outlet engaging member wall second portion extending outwardly from the outlet engaging member wall first portion at the second angle relative to the extending direction of the outlet body wall and being continuous with the outlet engaging member wall first portion, and a third outlet engaging member wall portion extending outwardly from the second outlet engaging member wall portion at the third angle relative to the extending direction of the outlet body wall and continuous with the second outlet engaging member wall portion, the third outlet engaging member wall portion defining an outlet coupling flange; The shape of the outlet engagement member conforms to the shape of the adapter, so that the third portion of the adapter wall is arranged between the inlet coupling flange and the outlet coupling flange.
10. The aftertreatment system of claim 9, wherein: an upstream side of the adapter wall third portion defining a first adapter engagement surface; and The downstream side of the adapter wall first portion, the downstream side of the adapter wall second portion, and the downstream side of the adapter wall third portion cooperate to define a second adapter engagement surface.
11. The aftertreatment system according to claim 10, wherein: The upstream side of the outlet engaging member wall first portion, the upstream side of the outlet engaging member wall second portion, and the upstream side of the outlet coupling flange cooperate to define an outlet engaging surface.
12. The aftertreatment system of claim 11, wherein: The inlet engaging member comprises: - an inlet engaging member wall first portion, said inlet engaging member wall first portion extending outwardly from said inlet body wall, - an inlet engaging member wall second portion extending outwardly from the inlet engaging member wall first portion in a downstream direction, and - an inlet engaging member wall third portion extending inwardly from the inlet engaging member wall second portion in the downstream direction, the inlet engaging member wall third portion defining the inlet coupling flange; and A downstream side of the inlet coupling flange defines an inlet engagement surface.
13. The aftertreatment system of claim 12, wherein: the inlet engagement surface engaging the first adapter engagement surface to form a first seal therebetween; and The outlet engagement surface engages the second adapter engagement surface to form a second seal therebetween.
14. The aftertreatment system according to claim 12, further comprising: a first sealing member disposed between the inlet engagement surface and the first adapter engagement surface such that the first sealing member forms a first seal between the inlet engagement surface and the first adapter engagement surface; and A second sealing member is disposed between the outlet engagement surface and the second adapter engagement surface such that the second sealing member forms a second seal between the outlet engagement surface and the second adapter engagement surface.
15. A post-processing system comprising: An inlet body, the inlet body comprising: - the main entrance wall, and - an inlet engaging member comprising an inlet coupling flange extending outwardly from the inlet body wall in a downstream direction; a cartridge, a portion of which is positioned downstream of the inlet body, the cartridge comprising: - the cylinder wall, and - an adapter, the adapter extending outwardly from the barrel wall, the adapter comprising: -- base, and a protrusion extending outwardly from the base, the protrusion defining an upstream recess and a downstream recess; and an outlet body, a portion of which is positioned downstream from the cartridge, the outlet body comprising: - the outlet body wall, and an outlet engaging member comprising an outlet coupling flange extending outwardly from the outlet body wall in an upstream direction towards the adapter; wherein the upstream recess receives the inlet coupling flange; and Wherein, the downstream recess receives the outlet connecting flange.
16. The aftertreatment system of claim 15, wherein: The inlet engaging member includes an inlet engaging member wall extending outwardly from the inlet body wall, the inlet engaging member wall including: - an outer surface of the inlet engaging member wall, and - an inlet engaging member wall radial surface, said inlet engaging member wall radial surface being opposite said inlet engaging member wall outer surface and being arranged towards said adapter; and The inlet coupling flange abuts the inlet engaging member wall such that the inlet coupling flange extends from the inlet engaging member wall radial surface in the downstream direction.
17. The aftertreatment system of claim 15, wherein: the inlet coupling flange engaging a first inner surface of the upstream recess, forming a first seal between the inlet coupling flange and the first inner surface; and The outlet coupling flange engages a second inner surface of the downstream recess, forming a second seal between the outlet coupling flange and the second inner surface.
18. The aftertreatment system of claim 15, further comprising: a first sealing member disposed within the upstream recess such that the first sealing member forms a first seal between a first inner surface of the upstream recess and the inlet coupling flange; and A second sealing member is disposed within the downstream recess such that the second sealing member forms a second seal between a second inner surface of the downstream recess and the outlet coupling flange.
19. The aftertreatment system of claim 15, wherein: The inlet engaging member includes an inlet engaging member wall extending outwardly from and abutting the inlet body wall, the inlet engaging member wall comprising: an inlet engaging member wall first portion extending outwardly from the inlet body wall in the downstream direction such that the inlet engaging member wall first portion is at least partially disposed radially outwardly from at least a portion of the protrusion, and - an inlet engaging member wall second portion extending outwardly from the inlet body wall in the downstream direction such that the inlet engaging member wall second portion is at least partially disposed above the adapter, wherein the inlet engaging member wall second portion is the inlet coupling flange.
20. The aftertreatment system of claim 15, further comprising: a first sealing member disposed within the upstream recess such that the first sealing member forms a first seal between the inlet coupling flange and a first inner surface of the upstream recess; and A second sealing member is disposed within the downstream recess such that the second sealing member forms a second seal between the outlet coupling flange and a second inner surface of the downstream recess.