Automatic cleaning mechanism and method for glue mixing pipe gun head
By designing the automatic cleaning mechanism of the mixed hose head, the rotating mechanism and the non-woven driving base are used to achieve automatic cleaning, which solves the problem of manual cleaning interrupting the operation of the equipment and improves the consistency of equipment efficiency and cleaning effect.
Patent Information
- Application Number
- CN202410211479.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2025-08-29
AI Technical Summary
In the prior art, cleaning of the mixing hose tip requires manual timing and manual operation, resulting in interruption of automatic operation of the equipment, inconsistent cleaning effects, and reducing equipment utilization.
An automatic cleaning mechanism for mixing hose heads is designed, including a rotating mechanism, a non-woven driving base, a pressing roller and a tensioning roller. The non-woven heads are contacted with the mixing hose heads, and the non-woven fabric is driven to move non-woven fabrics, and the pressure is adjusted in combination with the displacement sensor to achieve seamless cleaning.
In the case where the equipment is not interrupted, the automatic cleaning of the pipe head of the mixed rubber is achieved, which reduces the glue failure caused by residual glue, improves the consistency of equipment utilization and cleaning effect, and reduces the influence of human factors.
Smart Images
Figure CN120551007A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of machinery, in particular to an automatic cleaning mechanism and method for a mixing hose gun head. Background Art
[0002] During the use of sealant coating equipment, the mixing hose gun head needs to be cleaned regularly to prevent glue coating failure due to residual glue on the gun head.
[0003] At present, manual timed cleaning of the gun head is mainly adopted. The automatic operation of the equipment will be interrupted during the cleaning process, which will reduce the equipment utilization rate. In addition, due to the differences in cleaning methods among different personnel, the cleaning effects will vary.
[0004] Therefore, it is necessary to design an automatic cleaning mechanism for the mixing hose gun head to realize automatic cleaning of the mixing hose gun head without interrupting the automatic operation of the equipment, reduce the failure of gluing due to residual glue, and ensure the utilization rate of the equipment and the consistency of the cleaning effect. Summary of the Invention
[0005] The purpose of the present invention is to overcome the shortcomings of the existing technology and provide an automatic cleaning mechanism and method for a mixing hose gun head, which can realize automatic cleaning of the mixing hose gun head without interrupting the automatic operation of the equipment, reduce the failure of gluing due to residual glue, and ensure the utilization rate of the equipment and the consistency of the cleaning effect.
[0006] In order to achieve the above-mentioned purpose, the present invention is an automatic cleaning mechanism for a mixing hose gun head, comprising a rotating mechanism, a non-woven fabric drive base, a non-woven fabric, a pressure roller, and a tensioning roller. Two non-woven fabric drive bases are installed on the top of the rotating mechanism, and a laterally movable pressure roller 1 and a pressure roller 2 are provided between the two non-woven fabric drive bases. A longitudinally movable tensioning roller is provided between pressure roller 1 and pressure roller 2. The two ends of the non-woven fabric are respectively wound on the two non-woven fabric drive bases. The non-woven fabric located between the two non-woven fabric drive bases contacts the surfaces of pressure roller 1, tensioning roller, and pressure roller 2 in turn. The gun head of the mixing hose is inserted between pressure roller 1 and pressure roller 2 and contacts the non-woven fabric.
[0007] Optionally, the rotating mechanism includes a rotating base, a fixed base, a rotating support, and a rotating motor. The rotating motor is installed on the fixed base, the shaft of the rotating motor is connected to the rotating base by a rotating support, and two non-woven drive bases are installed on the top of the rotating base.
[0008] Optionally, the pressure roller 1 and the pressure roller 2 are installed on a horizontal guide rail, and the pressure roller 1 and the pressure roller 2 are driven by an electric cylinder or a pneumatic cylinder. The horizontal guide rail has a built-in spring 1, one end of the spring 1 presses against the pressure roller 1 or the pressure roller 2, and the other end of the spring 1 is connected to the adjustment knob 1.
[0009] Optionally, the tensioning roller is installed on a vertical guide rail, and a second spring is built into the vertical guide rail. One end of the second spring is against the tensioning roller, and the other end of the second spring is connected to the second adjustment knob.
[0010] Optionally, a displacement sensor for measuring the displacement of the tensioning roller is also installed in the vertical guide rail, and the displacement sensor feeds back the displacement signal to the control system.
[0011] Optionally, the non-woven fabric driving base includes a base body and a driving motor. The driving motor is installed on the base body, and the shaft of the driving motor is connected to the central axis of the non-woven fabric winding.
[0012] Optionally, the driving motor is a speed-adjustable motor.
[0013] Optionally, both ends of the non-woven fabric are respectively wound and formed into a clean non-woven fabric roll and a discarded non-woven fabric roll on a non-woven fabric driving base.
[0014] The present invention discloses a cleaning method for an automatic cleaning mechanism of a mixing hose gun head, comprising the following steps: step 1, adjusting a driving motor according to a position signal of a tensioning roller detected by a displacement sensor so that a non-woven fabric is in a suitable position for cleaning the mixing hose gun head; step 2, moving the mixing hose above the tensioning roller, adjusting the Z-axis height of the mixing hose, lowering the mixing hose gun head to a position between a first pressing roller and a second pressing roller, the first pressing roller and the second pressing roller moving toward each other along a horizontal guide rail until the non-woven fabric wraps the mixing hose gun head, and the first pressing roller and the second pressing roller stop and maintain clamping pressure; step 3, reciprocatingly rotating a rotating mechanism, the non-woven fabric cleans the mixing hose gun head 360 degrees, and at the same time, adjusting the Z-axis height of the mixing hose, and the mixing hose gun head rises; step 4, after the mixing hose gun head leaves the first pressing roller and the second pressing roller, the rotating mechanism stops reciprocating rotation, the driving motor rolls out the clean non-woven fabric, and rolls the used non-woven fabric into the discarded non-woven fabric roll.
[0015] Optionally, in step 2, the clamping pressure is calculated based on the displacement change of the tensioning roller 6 detected by the displacement sensor to obtain a pressure value: pressure value = spring elastic coefficient × displacement change, and the compression amount of spring 1 and spring 2 is manually adjusted according to the pressure value.
[0016] Compared to existing technologies, this invention incorporates an automatic cleaning mechanism and method for the mixing hose tip. This mechanism allows for automatic cleaning of the mixing hose tip without interrupting equipment operation, reducing quality issues caused by residual or dried adhesive. This invention offers the advantages of shortened operation time, low cost, and cleaning effectiveness unaffected by human factors, effectively improving the overall equipment efficiency (OEE). BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the present invention.
[0018] See also Figure 1 , 2 is the non-woven fabric drive base; 3 is the non-woven fabric; 4 is the pressure roller 1; 5 is the pressure roller 2; 6 is the tensioning roller; 7 is the mixing hose; 8 is the horizontal guide rail; 9 is the vertical guide rail; 11 is the rotating base; 12 is the fixed base; 13 is the rotating support; 14 is the rotating motor; 21 is the driving motor; 71 is the gun head. DETAILED DESCRIPTION
[0019] The present invention will now be further described with reference to the accompanying drawings.
[0020] See also Figure 1 The present invention is an automatic cleaning mechanism for a mixing hose gun head, which is characterized in that it includes a rotating mechanism, a non-woven fabric driving base, a non-woven fabric, a pressure roller, and a tensioning roller. Two non-woven fabric driving bases 2 are installed on the top of the rotating mechanism. A pressure roller 1 4 and a pressure roller 2 5 that can move laterally are provided between the two non-woven fabric driving bases 2. A tensioning roller 6 that can move longitudinally is provided between the pressure roller 1 4 and the pressure roller 2 5. The two ends of the non-woven fabric 3 are respectively wound on the two non-woven fabric driving bases 2. The non-woven fabric 3 located between the two non-woven fabric driving bases 2 contacts the surfaces of the pressure roller 1 4, the tensioning roller 6, and the pressure roller 2 5 in turn. The gun head 71 of the mixing hose 7 is inserted between the pressure roller 1 4 and the pressure roller 2 5 and contacts the non-woven fabric 3.
[0021] The rotating mechanism includes a rotating base 11, a fixed base 12, a rotating support 13, and a rotating motor 14. The rotating motor 14 is installed on the fixed base 12. The shaft of the rotating motor 14 is connected to the rotating base 11 by the rotating support 13. Two non-woven fabric driving bases 2 are installed on the top of the rotating base 11.
[0022] Pressure roller 1 4 and pressure roller 2 5 are installed on the horizontal guide rail 8. Pressure roller 1 4 and pressure roller 2 5 are driven by electric cylinders or pneumatic cylinders. A spring 1 is built into the horizontal guide rail 8. One end of the spring 1 is against pressure roller 1 4 or pressure roller 2 5, and the other end of the spring 1 is connected to the adjusting knob 1. By adjusting the adjusting knob 1, the compression amount of the spring 1 can be adjusted, thereby changing the pressure provided by pressure roller 1 4 or pressure roller 2 5.
[0023] The tensioning roller 6 is installed on the vertical guide rail 9, and the vertical guide rail 9 has a built-in spring 2. One end of the spring 2 is against the tensioning roller 6, and the other end of the spring 2 is connected to the adjusting knob 2. By adjusting the adjusting knob 2, the compression amount of the spring 2 can be adjusted, thereby changing the pressure provided by the tensioning roller 6.
[0024] A displacement sensor for measuring the displacement of the tensioning roller 6 is also installed in the vertical guide rail 9, and the displacement sensor feeds back the displacement signal to the control system.
[0025] The non-woven fabric driving base 2 includes a base body and a driving motor 21. The driving motor 21 is installed on the base body. The shaft of the driving motor 21 is connected to the central axis of the non-woven fabric 3. The driving motor 21 can drive the non-woven fabric roll to rotate, thereby moving the non-woven fabric 3 between the two non-woven fabric driving bases 2.
[0026] The driving motor 21 is a speed-adjustable motor so as to adjust the moving speed of the nonwoven fabric 3 .
[0027] The two ends of the non-woven fabric 3 are wound separately and formed on the non-woven fabric drive base 2 to form a clean non-woven fabric roll and a discarded non-woven fabric roll, facilitating the supply of clean non-woven fabric and the recycling of discarded non-woven fabric that has accumulated glue. When using the non-woven fabric for the first time or replacing it, simply install the clean non-woven fabric roll on one non-woven fabric drive base 2, pass the non-woven fabric 3 through the pressure roller 1 4, tension roller 6, and pressure roller 2 5 in sequence, and then fix the other end of the non-woven fabric 3 to the other non-woven fabric drive base 2.
[0028] The rubber mixing tube 7 is mounted on a three-axis motion mechanism of the glue coating device. Driven by the three-axis motion mechanism, the rubber mixing tube 7 moves along the three directions of the X axis, the Y axis, and the Z axis.
[0029] This invention features an automatic cleaning mechanism for the mixing hose tip, enabling automated cleaning without interrupting equipment operation. This reduces quality issues caused by residual or dried adhesive. This invention offers the advantages of shortened operation time, low cost, and an unaffected cleaning effect, effectively improving the overall equipment efficiency (OEE).
[0030] In the present invention, the cleaning method of the automatic cleaning mechanism of the mixing hose gun head includes the following steps: Step 1: According to the position signal of the tension roller 6 detected by the displacement sensor, the driving motor 21 is adjusted so that the non-woven fabric 3 is in a suitable position for cleaning the gun head 71 of the mixing tube 7.
[0031] Step 2: Move the mixing tube 7 to above the tensioning roller 6, adjust the Z-axis height of the mixing tube 7, lower the gun head 71 of the mixing tube 7 to the middle position between the pressing roller 1 4 and the pressing roller 2 5, and the pressing roller 1 4 and the pressing roller 2 5 move toward each other along the horizontal guide rail 8 until the non-woven fabric 3 wraps around the gun head 71 of the mixing tube 7. The pressing roller 1 4 and the pressing roller 2 5 stop and maintain the clamping pressure.
[0032] The clamping pressure is calculated based on the displacement change of the tension roller 6 detected by the displacement sensor to obtain a pressure value: pressure value = spring elastic coefficient × displacement change. The compression amount of spring 1 and spring 2 is manually adjusted according to the pressure value.
[0033] Step 3: The rotating mechanism rotates back and forth, and the non-woven fabric 3 cleans the gun head 71 of the mixing tube 7 360°. At the same time, the Z-axis height of the mixing tube 7 is adjusted, and the gun head 71 of the mixing tube 7 rises.
[0034] In step 4, after the gun head 71 of the mixing hose 7 leaves the pressing roller 1 4 and the pressing roller 2 5, the rotating mechanism stops reciprocating rotation, and the driving motor 21 rolls out the clean non-woven fabric and rolls the used non-woven fabric 3 into the discarded non-woven fabric roll.
Claims
1. An automatic cleaning mechanism for a mixing hose gun head, characterized by: The invention comprises a rotating mechanism, a non-woven fabric driving base, a non-woven fabric, a pressure roller, and a tensioning roller. Two non-woven fabric driving bases (2) are installed on the top of the rotating mechanism. A pressure roller 1 (4) and a pressure roller 2 (5) that can move laterally are provided between the two non-woven fabric driving bases (2). A tensioning roller (6) that can move longitudinally is provided between the pressure roller 1 (4) and the pressure roller 2 (5). Both ends of the non-woven fabric (3) are respectively wound on the two non-woven fabric driving bases (2). The non-woven fabric (3) located between the two non-woven fabric driving bases (2) contacts the surfaces of the pressure roller 1 (4), the tensioning roller (6), and the pressure roller 2 (5) in sequence. The gun head (71) of the mixing hose (7) is inserted between the pressure roller 1 (4) and the pressure roller 2 (5) and contacts the non-woven fabric (3).
2. The automatic cleaning mechanism for a rubber mixing tube gun tip according to claim 1, characterized in that: The rotating mechanism comprises a rotating base (11), a fixed base (12), a rotating support (13), and a rotating motor (14). The rotating motor (14) is mounted on the fixed base (12). The shaft of the rotating motor (14) is connected to the rotating base (11) via the rotating support (13). Two non-woven fabric driving bases (2) are mounted on the top of the rotating base (11).
3. The automatic cleaning mechanism for a rubber mixing tube gun tip according to claim 1, characterized in that: The pressure roller 1 (4) and the pressure roller 2 (5) are installed on the horizontal guide rail (8). The pressure roller 1 (4) and the pressure roller 2 (5) are driven by an electric cylinder or a pneumatic cylinder. The horizontal guide rail (8) is equipped with a spring 1. One end of the spring 1 is against the pressure roller 1 (4) or the pressure roller 2 (5), and the other end of the spring 1 is connected to the adjustment knob 1.
4. The automatic cleaning mechanism for a rubber mixing tube gun tip according to claim 1, characterized in that: The tensioning roller (6) is mounted on a vertical guide rail (9), and a second spring is built into the vertical guide rail (9). One end of the second spring abuts against the tensioning roller (6), and the other end of the second spring is connected to the second adjustment knob.
5. The automatic cleaning mechanism for a rubber mixing tube gun tip according to claim 4, characterized in that: A displacement sensor for measuring the displacement of the tensioning roller (6) is also installed in the vertical guide rail (9), and the displacement sensor feeds back the displacement signal to the control system.
6. The automatic cleaning mechanism for a rubber mixing tube gun tip according to claim 1, characterized in that: The non-woven fabric driving base (2) comprises a base body and a driving motor (21). The driving motor (21) is mounted on the base body, and the shaft of the driving motor (21) is connected to the central shaft of the non-woven fabric (3) being wound.
7. The automatic cleaning mechanism for a rubber mixing tube gun tip according to claim 6, characterized in that: The driving motor (21) is a speed-adjustable motor.
8. The automatic cleaning mechanism for a rubber mixing tube gun tip according to claim 1, characterized in that: The two ends of the non-woven fabric (3) are respectively wound and form a clean non-woven fabric roll and a discarded non-woven fabric roll on the non-woven fabric driving base (2).
9. A cleaning method for the automatic cleaning mechanism of a mixing hose gun tip according to claims 1 to 8, characterized in that: The method comprises the following steps: step 1, adjusting the driving motor (21) according to the position signal of the tensioning roller (6) detected by the displacement sensor, so that the non-woven fabric (3) is in a suitable position for the gun head (71) of the mixing rubber tube (7) to be convenient for cleaning; step 2, moving the mixing rubber tube (7) above the tensioning roller (6), adjusting the Z-axis height of the mixing rubber tube (7), lowering the gun head (71) of the mixing rubber tube (7) to the middle position between the first pressing roller (4) and the second pressing roller (5), and the first pressing roller (4) and the second pressing roller (5) move toward each other along the horizontal guide rail (8) until the non-woven fabric (3) wraps around the mixing rubber tube (7). 7), the pressure roller 1 (4) and the pressure roller 2 (5) stop and maintain the clamping pressure; step 3, the rotating mechanism rotates back and forth, and the non-woven fabric (3) cleans the gun head (71) of the mixing tube (7) 360 degrees. At the same time, the Z-axis height of the mixing tube (7) is adjusted, and the gun head (71) of the mixing tube (7) rises; step 4, after the gun head (71) of the mixing tube (7) leaves the pressure roller 1 (4) and the pressure roller 2 (5), the rotating mechanism stops reciprocating rotation, and the driving motor (21) rolls out the clean non-woven fabric, and rolls the used non-woven fabric (3) into the discarded non-woven fabric roll.
10. The cleaning method of the automatic cleaning mechanism of the mixing hose gun tip according to claim 9, characterized in that: In the step 2, the clamping pressure is calculated based on the displacement change of the tensioning roller (6) detected by the displacement sensor to obtain a pressure value: pressure value = spring elastic coefficient × displacement change, and the compression amount of spring 1 and spring 2 is manually adjusted according to the pressure value.