Full-automatic high-pressure pipe fitting machining equipment with automatic feeding

The high-pressure pipe fitting processing equipment with automatic feeding and multi-angle cutting solves the safety hazards and equipment wear problems in the high-pressure pipe fitting cutting process, and achieves efficient and stable cutting operation and extended equipment life.

CN120551480BActive Publication Date: 2025-11-04JIANGSU XIANGSONG MASCH CO LTD
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Patent Information

Application Number
CN202511053041.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-30
Publication Date
2025-11-04
Estimated Expiration
2045-07-30

AI Technical Summary

Technical Problem

The current high-pressure pipe cutting process poses risks to personal safety, equipment wear and tear, and vibration, which affects the yield rate.

Method used

A fully automatic high-pressure pipe fitting processing equipment with automatic feeding was designed. It adopts a feeding motor to drive the feeding pulley group, combined with a deformable feeding frame and positioning wheel structure, and works with the cutting component to perform multi-angle cutting. The cutting process is stabilized by a temperature feedback system, and debris is removed by a debris removal component and the temperature is regulated by a cooling pipe.

Benefits of technology

It enables smooth loading and unloading of high-pressure pipe fittings, reduces manual measurement errors, improves equipment intelligence, extends equipment life, reduces cutting saw blade vibration and motor wear, removes debris, and improves cutting results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of automatic feeding full-automatic high-pressure pipe fitting processing equipment, which relates to metal pipe fitting processing production technical field, including feeding bed and feeding rack, feeding rack is set on feeding bed, feeding motor and feeding pulley group are set in feeding rack, feeding pulley group is set on the output end of feeding motor, feeding groove is set on feeding bed, auxiliary support frame is set on feeding groove, auxiliary support frame is slidably connected with feeding groove, cutting groove is set on feeding bed, cutting assembly is set on cutting groove, dustproof box is set on cutting groove, impurity removal frame is set in dustproof box, impurity removal cylinder is set on impurity removal frame, impurity removal frame is rotatably connected with dustproof box, cooling pipe is set in dustproof box, transmission groove is set in cutting groove, transmission groove is communicated with cooling pipe, the application has the function of enhancing cutting effect and prolonging the service life of cutting equipment.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of metal pipe processing, in particular to a full-automatic high-pressure pipe processing equipment with automatic feeding. BACKGROUND

[0002] High-pressure pipes are suitable for various high-pressure applications using liquid or gas as pressure medium, such as hydraulic devices, test benches and water jet cutting equipment, and the shape of these pipes is not the original shape, and the pipes are often cut according to design requirements or engineering needs during production or construction. The initial pipe is usually long in shape and needs to be cut to the required length before use. In the initial environment, the operator holds the cutting tool to cut the hardware pipe, including cutting saws, toothless saws, etc. Since the hand needs to hold the cutting tool all the time, it brings certain personal safety impact to the operator.

[0003] Based on the above reasons, many manufacturers have begun to improve it. Usually, a cutting frame or cutting tooling is assembled, and a cutting saw is installed on the cutting frame or cutting tooling, so as to complete the feeding and discharging and the cutting of the pipe cross section. For example, Chinese invention patent CN109227689A discloses a rubber pipe cutting device. This patent uses the assembly of a workbench and a cutting equipment to complete the cutting surface flatness of the rubber pipe and solves the problem of labor loss. However, the cutting equipment loss and the vibration problem caused by the shape of the pipe during the cutting process have not been solved. If these problems are not solved in time, it will inevitably have a great impact on the yield. SUMMARY

[0004] The purpose of the present application is to provide a full-automatic high-pressure pipe processing equipment with automatic feeding to solve the problems raised in the background.

[0005] In order to solve the above technical problems, the present application provides the following technical scheme: a full-automatic high-pressure pipe processing equipment with automatic feeding.

[0006] The processing equipment includes a feeding bed and a feeding rack. The feeding rack is mounted on the feeding bed and contains a feeding motor and a feeding pulley assembly. The feeding pulley assembly is located at the output end of the feeding motor. The feeding bed has a feeding trough, and an auxiliary support frame is mounted on the feeding trough, slidably connected to the feeding trough. The feeding bed also has a cutting groove, on which a cutting assembly is mounted. A dustproof box is mounted on the cutting groove, and a debris removal frame is installed inside the dustproof box. A debris removal cylinder is mounted on the debris removal frame, rotatably connected to the dustproof box. A cooling pipe is installed inside the dustproof box. A transfer groove is installed inside the cutting trough, connected to the cooling pipe. During the feeding process, high-pressure pipe fittings are first fed into the feeding bed. Inside the frame, the feeding motor is then started, which drives the feeding pulley system to rotate. The feeding pulley system carries the high-pressure pipe into the cutting assembly, which then cuts the high-pressure pipe. The cutting assembly can change its posture and position to achieve multi-angle and multi-posture cutting operations. During the cutting process, the impurity removal rack in the dustproof box will move the impurity removal cylinder to fully remove impurities at the cutting point, reducing the impact of cutting impurities on the flatness of the high-pressure pipe cutting surface. In addition, to avoid the impact of temperature changes during cutting on the cutting operation, the cooling rate of the transfer tank is adjusted by sensing the temperature in the dustproof box through the cooling pipe.

[0007] The feeding bed is equipped with a sliding groove, and the feeding frame is a multi-section metal plate. The feeding frame is slidably connected to the sliding groove. A locking frame is installed on the feeding frame and is slidably connected to the feeding frame. The feeding pulley group includes multiple feeding wheels, each of which is rotatably connected to the feeding frame. A feed wheel group is installed on the output end of the feeding motor. The feed wheel group is connected to the output end of the feeding motor via a belt. During the transmission of high-pressure pipes, the feeding frame needs to be shortened. The shortening power can be generated by a hydraulic rod. Then, the locking plate can be locked on the feeding bed. Subsequently, the feeding motor will drive the feed wheel group to rotate, which will drive the high-pressure pipe to move. The internal feeding wheels will support the high-pressure pipe, thus allowing the high-pressure pipe to move more smoothly.

[0008] An auxiliary hydraulic rod is installed inside the feed chute, and an auxiliary support frame is located on the output end of the auxiliary hydraulic rod. Clamping plates are rotatably connected to both sides of the auxiliary support frame. A lifting plate is slidably connected to the end of the auxiliary support frame away from the auxiliary hydraulic rod. An auxiliary spring is installed between the lifting plate and the auxiliary support frame, with both ends of the auxiliary spring abutting against the lifting plate and the auxiliary support frame, respectively. Both ends of the lifting plate are slidably connected to the clamping plates. During cutting, the cutting posture of the high-pressure pipe varies considerably. To reduce the problem of high-pressure pipe deflection due to gravity imbalance during cutting, and to accommodate multi-height cutting operations, the auxiliary hydraulic rod will drive the auxiliary support frame to move. The lifting plate on the auxiliary support frame will abut against the high-pressure pipe, allowing the lifting plate to slide on the auxiliary support frame. Both ends of the lifting plate pull the clamping plates, stabilizing the high-pressure pipe.

[0009] The cutting assembly includes a cutting beam that is slidably connected to a cutting groove. A cutting hydraulic rod is mounted on the cutting groove, with its output end connected to the cutting beam. A positioning wheel is installed inside the cutting groove and is rotatably connected to it. A positioning auger is slidably connected to the positioning wheel and is also slidably connected to the cutting groove. A cutting positioning plate is installed inside the cutting groove, with the positioning auger in slidable contact with it. The cutting positioning plate is electrically connected to the cutting hydraulic rod and the feeding motor via wires. After the high-pressure pipe enters the cutting beam, the cutting hydraulic rod drives the cutting beam to slide within the cutting groove, thus completing the lifting and lowering operation for section cutting. The cutting motor drives the cutting saw blade to rotate, thereby performing the cutting. To accommodate cuts of various lengths, the positioning wheel moves with the pipe, which in turn moves the positioning auger, causing it to move on the cutting positioning plate, indirectly measuring the cutting length of the high-pressure pipe.

[0010] The cutting assembly also includes a cutting motor and a cutting saw blade. A composite frame is installed inside the cutting beam, and the composite frame is slidably connected to the cutting beam. The cutting motor is mounted on the composite frame, and a stabilizing box is installed on the output end of the cutting motor. The output end of the stabilizing box is connected to the cutting saw blade. A composite hydraulic rod is installed inside the cutting beam, and the output end of the composite hydraulic rod is connected to the composite frame. The cutting motor drives the cutting saw blade to rotate through the stabilizing box, while the composite hydraulic rod drives the composite frame to move on the cutting beam. This allows for length-compensated cutting and also enables the stabilizing box to deflect sufficiently, thus completing multi-angle cutting operations. The stabilizing box can be adjusted based on the heat feedback generated during cutting to ensure stable output, and the cutting speed of the cutting motor can also be adjusted based on the heat feedback.

[0011] The feedback gear column and transmission gear are rotatably connected inside the stabilizing box. The transmission gear is located at the output end of the cutting motor. A temperature sensing ring with a temperature sensing resistor is installed on the feedback gear column. The stabilizing box is equipped with a jet pipe and a return pipe, which are connected to a pressurizing pump. The pressurizing pump is electrically connected to the temperature sensing resistor via a wire. The cutting saw blade is mounted on the feedback gear column. During the cutting process, the high-pressure pipe generates a lot of heat. The special structure of the pipe causes significant changes in the force on the cutting saw blade, resulting in not only large vibrations that affect the cutting effect but also a significant reduction in the lifespan of the cutting motor. The heat detection by the temperature sensing resistor controls the transmission speed of the pressurizing pump. The jet pipe provides sufficient impact to the feedback gear column, both cooling and pressurizing it, thereby making the power transmission of the cutting saw blade more stable, reducing wear on the cutting motor, and improving the cutting effect.

[0012] A focusing ring is installed near the stabilizing box end of the spray pipe. Multiple focusing plates are mounted on the focusing ring, each rotatably connected to it. Each focusing ring has a focusing groove. Adjacent focusing plates are connected via flexible hoses, and focusing springs are mounted on the focusing plates. These springs pass through each hose and groove and are electrically connected to a temperature-sensing resistor via wires. The spray direction of the focusing ring is tangential to the feedback gear column. During cutting, feedback from the temperature-sensing resistor causes the pressure pump to accelerate when the temperature is high, accelerating the flow of lubricating oil within the stabilizing box and increasing the speed at which lubricating oil is sprayed from the spray pipe. To increase impact force, the focusing springs shorten, bringing the focusing plates closer together and reducing the diameter of the spray nozzle on the spray pipe. This smaller spray diameter increases the spray speed, thereby reducing the resistance of the feedback gear column and stabilizing the cutting speed.

[0013] The dustproof box is equipped with a following slide, and the debris removal frame is slidably connected to the following slide. The debris removal frame is equipped with teeth, and the dustproof box is equipped with a swing motor. The swing motor output has a swing gear, which meshes with the teeth on the debris removal frame. The debris removal cylinder is equipped with a following bracket, which is connected to the composite frame. During cutting, the generation of debris will have a significant impact on the cutting process. The swing motor will drive the swing gear to rotate, and the swing gear will drive the debris removal frame to move within the following slide. The following bracket will then follow the composite frame, thereby removing debris from the cutting area.

[0014] The cleaning cylinder is equipped with a cleaning motor, and a suction turbine is installed at the output end of the cleaning motor. An attraction ring is installed inside the cleaning cylinder, and the attraction turbine is rotatably connected to the attraction ring. The attraction ring has multiple acceleration holes. An anti-clogging groove is installed inside the cleaning cylinder, and multiple anti-clogging plates are installed on the anti-clogging groove. Each anti-clogging plate is slidably connected to the anti-clogging groove. During the cutting process, a lot of debris is generated. At this time, the cleaning motor is started, which drives the attraction turbine to rotate. The attraction turbine causes the airflow at the attraction ring to flow at high speed, generating a large suction force inside the cleaning cylinder, thereby removing the debris generated during the cutting process. In order to prevent debris from accumulating, the internal anti-clogging plates will slide in the anti-clogging groove, thereby reducing the problem of debris accumulation.

[0015] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: 1. The present invention adopts an automatic loading and unloading structure component, which can use a motor to load pipes and, in conjunction with a deformable feeding frame, can make the high-pressure pipes move more smoothly. At the same time, the structural features of the positioning wheel can be used to fully measure the amount of material fed, reducing the error problem of manual measurement. In addition, the structure of the positioning wheel, in conjunction with the cutting component, also improves the automation and intelligence of the equipment.

[0016] 2. This invention employs a structural component with heat feedback, which can stabilize the output efficiency of the stabilizing box, avoiding uneven force on the cutting saw blade caused by changes in the cutting surface during pipe cutting. It also utilizes an internal measuring structure to assist the stabilizing box, reducing wear on the gears inside the stabilizing box and reducing wear on the cutting motor, thus significantly extending the service life of the equipment.

[0017] 3. This invention employs a follow-type debris removal component, which utilizes an internal gravity ring structure to generate high-intensity negative pressure to promptly remove debris generated during the cutting process. At the same time, the internal anti-clogging plate can effectively prevent debris accumulation and reduce the negative pressure changes caused by debris accumulation. Attached Figure Description

[0018] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0019] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0020] Figure 2 This is a schematic diagram of the internal structure of the feed bed of the present invention;

[0021] Figure 3 This is a schematic diagram of the internal structure of the feed rack of the present invention;

[0022] Figure 4 yesFigure 2 A partially enlarged schematic diagram of structure A;

[0023] Figure 5 This is a schematic diagram of the internal structure of the stabilization chamber of the present invention;

[0024] Figure 6 This is a schematic diagram of the injection pipe structure of the present invention;

[0025] Figure 7 yes Figure 5 A magnified schematic diagram of section B in the middle;

[0026] Figure 8 This is a schematic diagram of the positioning wheel structure of the present invention;

[0027] Figure 9 This is a schematic diagram of the internal structure of the impurity removal cylinder of the present invention;

[0028] In the diagram: 1. Feed bed; 101. Sliding groove; 2. Feed frame; 201. Locking frame; 202. Feeding wheel assembly; 3. Feeding motor; 4. Feeding pulley assembly; 401. Feeding wheel; 5. Feeding trough; 501. Auxiliary hydraulic rod; 6. Auxiliary support frame; 601. Clamping plate; 602. Lifting plate; 603. Auxiliary spring; 7. Cutting groove; 8. Cutting assembly; 801. Cutting beam; 802. Cutting hydraulic rod; 803. Positioning wheel; 804. Positioning spiral rod; 805. Cutting positioning plate; 806. Cutting motor; 807. Cutting saw blade; 808. Composite frame; 809. Composite... 9. Hydraulic rod; 10. Dustproof box; 11. Following slide; 12. Swing motor; 13. Swing gear; 14. Impurity removal frame; 15. Cooling pipe; 16. Transfer groove; 17. Stabilizing box; 18. Feedback gear; 19. Transmission gear; 10. Temperature sensing ring; 11. Temperature sensing resistor; 12. Injection pipe; 13. Return pipe; 14. Gathering ring; 15. Gathering groove; 16. Gathering spring; 17. Impurity removal cylinder; 18. Impurity removal motor; 19. Suction turbine; 10. Gravity ring; 11. Anti-clogging groove; 12. Anti-clogging plate. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] like Figure 1 , Figure 2As shown, the processing equipment includes a feeding bed 1 and a feeding rack 2. The feeding rack 2 is mounted on the feeding bed 1 and contains a feeding motor 3 and a feeding pulley assembly 4. The feeding pulley assembly 4 is located at the output end of the feeding motor 3. The feeding bed 1 has a feeding trough 5 and an auxiliary support frame 6, which is slidably connected to the feeding trough 5. The feeding bed 1 has a cutting groove 7 and a cutting assembly 8. A dustproof box 9 is mounted on the cutting groove 7 and contains a dust removal frame 10. A dust removal cylinder 14 is mounted on the dust removal frame 10 and rotatably connected to the dustproof box 9. A cooling pipe 11 is installed inside the dustproof box 9. A transfer groove 12 is installed inside the cutting groove 7 and is connected to the cooling pipe 11. During the feeding process, the high-pressure pipe is first fed into the feeding rack, and then the feeding motor is started. The feeding motor will drive the feeding pulley group to rotate, and the feeding pulley group will carry the high-pressure pipe into the cutting assembly. The cutting assembly will then cut the high-pressure pipe. At the same time, the cutting assembly can change its posture and position to achieve multi-angle and multi-posture cutting operations. During the cutting process, the impurity removal rack in the dust box will drive the impurity removal cylinder to move and fully remove impurities at the cutting point, reducing the impact of cutting impurities on the flatness of the high-pressure pipe cutting surface. In addition, in order to avoid the impact of temperature changes during cutting on the cutting operation, the temperature in the dust box is sensed by the cooling pipe to adjust the cooling rate of the transfer tank.

[0031] like Figure 2 , Figure 3 As shown, the feeding bed 1 is provided with a sliding groove 101, the feeding frame 2 is a multi-section metal plate, the feeding frame 2 is slidably connected to the sliding groove 101, the feeding frame 2 is provided with a locking frame 201, the locking frame 201 is slidably connected to the feeding frame 2, the feeding pulley group 4 includes multiple feeding wheels 401, each feeding wheel 401 is rotatably connected to the feeding frame 2, the output end of the feeding motor 3 is provided with a feed wheel group 202, the feed wheel group 202 is connected to the output end of the feeding motor 3 via a belt. During the transmission of high-pressure pipe fittings, the feeding frame needs to be shortened, and the shortening power can be driven by a hydraulic rod. Then the locking plate can be locked on the feeding bed, and then the feeding motor will drive the feed wheel group to rotate, which will drive the high-pressure pipe fittings to move. The internal feeding wheels will support the high-pressure pipe fittings, so that the high-pressure pipe fittings can move more smoothly.

[0032] like Figure 2As shown, an auxiliary hydraulic rod 501 is installed in the feed trough 5, and an auxiliary support frame 6 is installed on the output end of the auxiliary hydraulic rod 501. Clamping plates 601 are rotatably connected to both sides of the auxiliary support frame 6. A lifting plate 602 is slidably connected to the end of the auxiliary support frame 6 away from the auxiliary hydraulic rod 501. An auxiliary spring 603 is installed between the lifting plate 602 and the auxiliary support frame 6. The two ends of the auxiliary spring 603 abut against the lifting plate 602 and the auxiliary support frame 6, respectively. The two ends of the lifting plate 602 are slidably connected to the clamping plate 601. During cutting, the cutting posture of the high-pressure pipe is quite different. In order to reduce the problem of high-pressure pipe deflection due to gravity imbalance during the cutting process, and to adapt to multi-height cutting operations, the auxiliary hydraulic rod will drive the auxiliary support frame to move. The lifting plate on the auxiliary support frame will abut against the high-pressure pipe, so that the lifting plate slides on the auxiliary support frame. The two ends of the lifting plate pull the clamping plate, so that the clamping plate stabilizes the high-pressure pipe.

[0033] like Figure 2 , Figure 4 , Figure 8 As shown, the cutting assembly 8 includes a cutting beam 801, which is slidably connected to a cutting groove 7. A cutting hydraulic rod 802 is provided on the cutting groove 7, and the output end of the cutting hydraulic rod 802 is connected to the cutting beam 801. A positioning wheel 803 is provided inside the cutting groove 7 and is rotatably connected to the cutting groove 7. A positioning screw rod 804 is slidably connected to the positioning wheel 803 and is slidably connected to the cutting groove 7. A cutting positioning plate 805 is provided inside the cutting groove 7, and the positioning screw rod 804 slides in contact with the cutting positioning plate 805 for cutting positioning. Plate 805 is electrically connected to cutting hydraulic rod 802 and feeding motor 3 via wires. After the high-pressure pipe enters the cutting crossbeam, the cutting hydraulic rod will drive the cutting crossbeam to slide in the cutting groove, thereby completing the lifting operation of the cross-section cutting. The cutting motor can drive the cutting saw blade to rotate, thereby cutting. In order to adapt to cutting of various lengths, the positioning wheel will move with the movement of the pipe, and the positioning wheel will drive the positioning screw rod to move, thereby causing the positioning screw rod to move on the cutting positioning plate, indirectly measuring the cutting length of the high-pressure pipe.

[0034] like Figure 4As shown, the cutting assembly 8 also includes a cutting motor 806 and a cutting saw blade 807. A composite frame 808 is installed inside the cutting beam 801, and the composite frame 808 is slidably connected to the cutting beam 801. The cutting motor 806 is mounted on the composite frame 808, and a stabilizing box 13 is installed on the output end of the cutting motor 806. The output end of the stabilizing box 13 is connected to the cutting saw blade 807. A composite hydraulic rod 809 is installed inside the cutting beam 801, and the output end of the composite hydraulic rod 809 is connected to the composite frame 808. The cutting motor drives the cutting saw blade to rotate through the stabilizing box, while the composite hydraulic rod drives the composite frame to move on the cutting beam. This allows for length compensation cutting and also enables the stabilizing box to deflect sufficiently, thus completing multi-angle cutting operations. The stabilizing box can be adjusted according to the heat feedback generated during cutting to ensure stable output, and the cutting speed of the cutting motor can also be adjusted according to the heat feedback.

[0035] like Figure 5 , Figure 7 As shown, a feedback gear 1301 and a transmission gear 1302 are rotatably connected inside the stabilizing box 13. The transmission gear 1302 is located on the output end of the cutting motor 806. A temperature sensing ring 1303 is installed on the feedback gear 1301, and a temperature sensing resistor 1304 is installed on the temperature sensing ring 1303. A jet pipe 1305 and a return pipe 1306 are installed on the stabilizing box 13. The jet pipe 1305 and the return pipe 1306 are connected by a pressure pump. The pressure pump is electrically connected to the temperature sensing resistor 1304 through a wire. The cutting saw blade 807 is installed on the feedback gear 1301 during the cutting process. In high-pressure pipe cutting, a significant amount of heat is generated. The unique structure of the pipes causes substantial changes in the stress on the cutting saw blade, leading to not only excessive vibration affecting cutting performance but also significantly reducing the lifespan of the cutting motor. By using a temperature-sensing resistor to detect heat, the transmission speed of the pressurizing pump is controlled. Meanwhile, the jet pipe provides ample impact to the feedback tooth column, both cooling and pressurizing it. This results in more stable power transmission to the cutting saw blade, reducing wear on the cutting motor and improving cutting efficiency.

[0036] like Figure 6As shown, a focusing ring 1308 is provided at one end of the injection pipe 1305 near the stabilizing box 13. Multiple focusing plates are provided on the focusing ring 1308, each rotatably connected to the focusing ring 1308. Each focusing ring 1308 has a focusing groove 1309. Adjacent focusing plates are connected via flexible hoses. A focusing spring 1310 is provided on each focusing plate, passing through each flexible hose and the focusing groove 1309. The focusing spring 1310 is electrically connected to a temperature sensing resistor 1304 via a wire. The focusing ring 1308... The spray direction is tangent to the feedback toothed column 1301. During the cutting process, the pressure pump will accelerate when the temperature is high by using the feedback of the temperature sensing resistor, which will accelerate the flow of lubricating oil in the stabilizing box and increase the speed at which the lubricating oil is sprayed out of the spray pipe. In order to increase the impact force, the gathering spring will shorten, which will make the gathering plate close enough to reduce the diameter of the spray nozzle on the spray pipe, thereby reducing the spray diameter and increasing the spray speed. This will reduce the resistance of the feedback toothed column and stabilize the cutting speed.

[0037] like Figure 4 As shown, the dustproof box 9 is equipped with a following slide 901, and the debris removal frame 10 is slidably connected to the following slide 901. The debris removal frame 10 is equipped with teeth, and the dustproof box 9 is equipped with a swing motor 902. The swing gear 903 is on the output end of the swing motor 902, and the swing gear 903 meshes with the teeth on the debris removal frame 10. The debris removal cylinder 14 is equipped with a following bracket, which is connected to the composite frame 808. During cutting, the generation of debris will have a significant impact on the cutting process. The swing motor will drive the swing gear to rotate, and the swing gear will drive the debris removal frame to move in the following slide. The following bracket will follow the composite frame to move, thereby removing the debris at the cutting point.

[0038] like Figure 9 As shown, a cleaning motor 1401 is installed inside the cleaning cylinder 14, and an attraction turbine 1402 is installed on the output end of the cleaning motor 1401. An attraction ring 1403 is installed inside the cleaning cylinder 14, and the attraction turbine 1402 is rotatably connected to the attraction ring 1403. The attraction ring 1403 is provided with multiple acceleration holes. An anti-clogging groove 1404 is provided inside the cleaning cylinder 14, and multiple anti-clogging plates 1405 are provided on the anti-clogging groove 1404. Each anti-clogging plate 1405 is slidably connected to the anti-clogging groove 1404. During the cutting process, a lot of debris is generated. At this time, the cleaning motor is started, and the cleaning motor will drive the attraction turbine to rotate. The attraction turbine will cause the airflow at the attraction ring to flow at high speed, and a large suction force will be generated inside the cleaning cylinder, thereby removing the debris generated during the cutting process. In order to avoid the accumulation of debris, the internal anti-clogging plates will slide in the anti-clogging groove, thereby reducing the problem of debris accumulation.

[0039] The working principle of this invention is as follows: During the feeding process, the high-pressure pipe is first fed into the feeding rack 2. Before operation, the specifications of the feeding rack 2 can be adjusted, and the locking plate can be locked onto the feeding bed 1 to stabilize the feeding rack 2. Subsequently, the feeding motor 3 will drive the feed wheel assembly 202 to rotate, and the feeding pulley assembly 4 will drive the high-pressure pipe into the cutting assembly 8. The cutting hydraulic rod 802 will drive the cutting crossbeam 801 to slide in the cutting groove 7, thereby completing the lifting operation of the cross-section cutting. The composite hydraulic rod 809 will drive the composite frame 808 to move on the cutting crossbeam 801, which can perform length compensation cutting and also make the stabilizing box 13 deflect sufficiently, thereby completing the multi-angle cutting operation. The cutting motor 806 can drive the cutting saw blade 807 to rotate, thereby cutting. In order to adapt to cutting of various lengths, the positioning wheel 803 drives the positioning spiral rod 804 to move, thereby making the positioning spiral rod 804 move. Rod 804 moves on cutting positioning plate 805 to measure the cutting length of high-pressure pipe fittings and complete the precise cutting operation. During the cutting process, the speed of the pressurizing pump can be adjusted by the feedback of temperature sensing resistor 1304, so that the lubricating oil in the stabilizing box 13 flows. The speed of the lubricating oil sprayed from the spray pipe 1305 increases, and the gathering spring 1310 will shorten, so that the gathering plate is brought closer together. The swing motor 902 drives the impurity removal cylinder 14 to move. The impurity removal motor 1401 will drive the suction turbine 1402 to rotate. The suction turbine 1402 will make the airflow at the gravity ring 1403 flow at high speed, and a large suction force will be generated in the impurity removal cylinder 14, thereby removing the debris generated during the cutting process and reducing the impact of cutting impurities on the flatness of the cutting surface of the high-pressure pipe fittings. At the same time, in order to avoid the impact of temperature changes during cutting on the cutting operation, the temperature in the dust removal box is sensed by the cooling pipe 11 to adjust the cooling rate of the transfer groove 12.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A fully automatic high-pressure pipe fitting processing equipment with automatic feeding, characterized in that: The processing equipment includes a feeding bed (1) and a feeding frame (2) arranged on the feeding bed (1), a feeding motor (3) and a feeding pulley set (4) are arranged in the feeding frame (2), the feeding pulley set (4) is arranged on the output end of the feeding motor (3), a feeding groove (5) is arranged on the feeding bed (1), an auxiliary supporting frame (6) is arranged on the feeding groove (5), the auxiliary supporting frame (6) is in sliding connection with the feeding groove (5), a cutting groove (7) is arranged on the feeding bed (1), a cutting assembly (8) is arranged on the cutting groove (7), a dustproof box (9) is arranged on the cutting groove (7), a dedusting frame (10) is arranged in the dustproof box (9), a dedusting cylinder (14) is arranged on the dedusting frame (10), the dedusting frame (10) is in rotary connection with the dustproof box (9), a cooling pipe (11) is arranged in the dustproof box (9), a conveying groove (12) is arranged in the cutting groove (7), and the conveying groove (12) is in communication with the cooling pipe (11); The cutting assembly (8) comprises a cutting cross beam (801), and further comprises a cutting motor (806) and a cutting saw blade (807), the cutting cross beam (801) is provided with a composite frame (808) arranged therein, the composite frame (808) is in sliding connection with the cutting cross beam (801), the cutting motor (806) is arranged on the composite frame (808), a stabilizing box (13) is arranged on the output end of the cutting motor (806), the output end of the stabilizing box (13) is connected with the cutting saw blade (807), and a composite hydraulic rod (809) is arranged in the cutting cross beam (801) and connected with the composite frame (808); The stabilizing box (13) is in rotary connection with a feedback tooth column (1301) and a transmission gear (1302), the transmission gear (1302) is arranged on the output end of the cutting motor (806), a temperature sensing ring (1303) is arranged on the feedback tooth column (1301), a temperature sensing resistor (1304) is arranged on the temperature sensing ring (1303), a spraying pipe (1305) and a return pipe (1306) are arranged on the stabilizing box (13), the spraying pipe (1305) and the return pipe (1306) are in communication through a pressurizing pump, the pressurizing pump is electrically connected with the temperature sensing resistor (1304) through a wire, and the cutting saw blade (807) is arranged on the feedback tooth column (1301). The jet pipe (1305) is provided with a converging ring (1308) near one end of the stabilizing box (13), a plurality of converging pieces are arranged on the converging ring (1308), each of the converging pieces is rotatably connected with the converging ring (1308), a converging groove (1309) is arranged on each of the converging rings (1308), adjacent converging pieces are connected through a hose respectively, a converging spring (1310) is arranged on each of the converging pieces, the converging spring (1310) passes through each of the hoses and the converging groove (1309) respectively, the converging spring (1310) is electrically connected with the temperature sensing resistor (1304) through a wire, and the jet direction of the converging ring (1308) is tangent to the feedback tooth column (1301).

2. The automatic feeding full-automatic high-pressure pipe processing equipment according to claim 1, characterized in that: The feeding bed (1) is provided with a sliding groove (101), the feeding frame (2) is a multi-section metal plate, the feeding frame (2) is slidably connected with the sliding groove (101), the feeding frame (2) is provided with a locking frame (201), the locking frame (201) is slidably connected with the feeding frame (2), the feeding pulley set (4) comprises a plurality of feeding wheels (401), each of the feeding wheels (401) is rotatably connected with the feeding frame (2), and the feeding motor (3) is provided with a feeding wheel set (202) at the output end.

3. The automatic feeding full-automatic high-pressure pipe processing equipment according to claim 1, characterized in that: The feeding groove (5) is provided with an auxiliary hydraulic rod (501), the auxiliary supporting frame (6) is arranged at the output end of the auxiliary hydraulic rod (501), clamping plates (601) are rotatably connected to the two sides of the auxiliary supporting frame (6) respectively, a lifting plate (602) is slidably connected to the end of the auxiliary supporting frame (6) away from the auxiliary hydraulic rod (501), an auxiliary spring (603) is arranged between the lifting plate (602) and the auxiliary supporting frame (6), and the two ends of the auxiliary spring (603) abut against the lifting plate (602) and the auxiliary supporting frame (6) respectively.

4. The automatic feeding full-automatic high-pressure pipe processing equipment according to claim 3, characterized in that: The cutting beam (801) is slidably connected with the cutting groove (7), the cutting groove (7) is provided with a cutting hydraulic rod (802), the output end of the cutting hydraulic rod (802) is connected with the cutting beam (801), the cutting groove (7) is provided with a positioning wheel (803), the positioning wheel (803) is rotatably connected with the cutting groove (7), the positioning wheel (803) is slidably connected with a positioning screw rod (804), the positioning screw rod (804) is slidably connected with the cutting groove (7), the cutting groove (7) is provided with a cutting positioning plate (805), the positioning screw rod (804) is in sliding contact with the cutting positioning plate (805), and the cutting positioning plate (805) is electrically connected with the cutting hydraulic rod (802) and the feeding motor (3) through wires.

5. The automatic feeding full-automatic high-pressure pipe processing equipment according to claim 1, characterized in that: The dustproof box (9) is provided with a following slide (901), the impurity removal frame (10) is in sliding connection with the following slide (901), the impurity removal frame (10) is provided with a tooth, the dustproof box (9) is provided with a swing motor (902), the swing motor (902) is provided with a swing gear (903) on the output end, the swing gear (903) is in mesh with the tooth on the impurity removal frame (10), the impurity removal cylinder (14) is provided with a following support, and the following support is connected with the composite frame (808).

6. The automatic feeding full-automatic high-pressure pipe processing equipment according to claim 5, characterized in that: The impurity removal cylinder (14) is provided with an impurity removal motor (1401), the impurity removal motor (1401) is provided with an attraction turbine (1402) on the output end, the impurity removal cylinder (14) is provided with a gravity ring (1403), the attraction turbine (1402) is in rotary connection with the gravity ring (1403), the gravity ring (1403) is provided with a plurality of acceleration holes, the impurity removal cylinder (14) is provided with an anti-blocking groove (1404), the anti-blocking groove (1404) is provided with a plurality of anti-blocking pieces (1405), and each anti-blocking piece (1405) is in sliding connection with the anti-blocking groove (1404).

Citation Information

Patent Citations

  • Cutting device for rubber pipe

    CN109227689A

  • Pipe cutting device

    CN109278092A

  • Cutting frame for water conservancy project pipeline installation

    CN216542268U