Fabricated energy-saving wallboard and fabricated building thereof

The design of the support and connection components enables rapid installation and disassembly of prefabricated wall panels, solving the problems of cumbersome installation and inconvenient disassembly in existing technologies, and improving construction efficiency and maintenance convenience.

CN120556648BActive Publication Date: 2025-11-25CHINA RAILWAY CONSTRUCTION ENGINEERING GROUP
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Patent Information

Application Number
CN202510809528.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-17
Publication Date
2025-11-25
Estimated Expiration
2045-06-17

AI Technical Summary

Technical Problem

Existing prefabricated wall panels are cumbersome to install and difficult to disassemble, affecting construction efficiency and maintenance convenience.

Method used

The design employs a support component, a connection component, and a disassembly component. The support component includes a rigid component, a fixing block, and a movable frame. The connection component enables quick installation by inserting a connecting claw into the locking part, and the disassembly component enables rapid disassembly by moving the disassembly block upwards.

Benefits of technology

It enables rapid installation and disassembly of wall panels, improving construction efficiency and maintenance convenience, and enhancing the strength and aesthetics of the wall.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120556648B_ABST
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Abstract

The application provides an assembled energy-saving wallboard and an assembled building thereof, and relates to the technical field of wallboards. The assembled energy-saving wallboard comprises a supporting assembly, a plate assembly, a connecting assembly and a dismounting assembly. The supporting assembly comprises a rigid piece, and the rigid piece is fixedly connected with a fixed block and a limiting frame. A movable frame is slidably connected between the limiting frame and the fixed block. The movable frame is provided with a horizontal locking portion. The lower part of the movable frame is fixedly connected with a dismounting block. A locking spring is fixedly connected between the fixed block and the dismounting block at the bottom. The dismounting block is provided with a dismounting groove. The connecting assembly and the supporting assembly are arranged. The connecting claw is inserted between the locking portion and the fixed block, so that the function of rapid installation is achieved, and the installation is rapid. The dismounting assembly is arranged. The dismounting block is controlled to move upward by removing the dismounting assembly, the plate body can be dismounted, the dismounting is rapid, and the maintenance and replacement are convenient.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of wall panels, in particular to a prefabricated energy-saving wall panel and a prefabricated building. BACKGROUND

[0002] Prefabrication is a new construction method. Prefabricated wall panels are wall components produced in a factory using standardized processes. They are designed to meet different functional requirements (such as load-bearing, thermal insulation, sound insulation, etc.) through modular design, and are quickly assembled into walls after being transported to the construction site.

[0003] The wall panels can be composed of aerated concrete panels, vacuum extruded fiber cement panels, soundproof panels, and insulation panels according to actual needs, and have good thermal insulation effect, which can reduce heat loss in winter and save heating energy consumption.

[0004] In related technologies, such as the prefabricated detachable wall panel system and installation method with announcement number CN111851913B, it discloses the installation of wall panels on keels fixed on the base wall, but the installation needs to rely on the existing base wall.

[0005] For example, the prefabricated wall panel installation structure and wall panel installation method with announcement number CN111636641B discloses a method for installing and disassembling wall panels.

[0006] During construction, the existing block-shaped wall panels are usually fixed on keels using screws, which is relatively troublesome to install and inconvenient to maintain and disassemble. SUMMARY

[0007] To overcome the shortcomings of the prior art, the present application provides a prefabricated energy-saving wall panel and a prefabricated building, which solves the problems of existing wall panel installation and disassembly.

[0008] To achieve the above purpose, the present application is implemented by the following technical scheme: a prefabricated energy-saving wall panel, comprising: a support assembly, the support assembly comprising a rigid member, the rigid member being fixedly connected with a fixed block and a limiting frame, a movable frame being slidably connected between the limiting frame and the fixed block, the movable frame being provided with a horizontal locking portion, the lower part of the movable frame being fixedly connected with a disassembly block, a locking spring being fixedly connected between the fixed block and the disassembly block at the bottom, the disassembly block being provided with a disassembly groove;

[0009] a panel assembly, the panel assembly comprising a panel body, the lower part of the panel body being provided with a through channel, the outer side of the through channel being provided with a mounting groove, the mounting groove being fixedly connected with a mounting cylinder, the inner side of the panel body being integrally formed with a top block and a bottom block;

[0010] The connecting assembly comprises a connecting frame fixedly installed on the plate body, a connecting claw fixedly connected on the connecting frame, and an insertion part provided on the connecting claw and engaged with a locking part;

[0011] The dismounting assembly is detachably installed in the installation groove, and comprises a filling piece and a locking block fixedly integrated, and the locking block extends into the dismounting groove. The connecting claw is inserted between the locking part and the fixing block, the rapid installation function is achieved, and installation is rapid. The dismounting assembly is provided, the dismounting block is controlled to move upward by removing the dismounting assembly, the plate body can be dismounted, dismounting is rapid, and maintenance and replacement are convenient.

[0012] Preferably, the upper part of the rigid piece is provided with an installation top, the lower part of the rigid piece is provided with an installation bottom, the installation top and the installation bottom are both provided with a sinking groove, the limiting frame is fixedly connected with a wire routing box, and the wire routing box is reserved with a wire routing hole.

[0013] Preferably, the side edges of the plate body are provided with joint grooves in communication with each other, the upper part of the joint groove is provided with a grouting opening, a plurality of joint grooves are combined into a U-shaped whole, and the plate body comprises a heat preservation layer and a sound insulation layer.

[0014] Preferably, the inner side of the connecting frame is fixedly connected with a reinforcing rib, and the reinforcing rib is X-shaped.

[0015] Preferably, the filling piece comprises a filling box, the front part of the filling box is fixedly connected with a frame, the bottom wall of the filling box is fixedly connected with an operation block, the front part of the filling box is rotatably connected with a blocking plate, and the blocking plate is locked with the filling box through spring pressing buckles.

[0016] Preferably, the insertion part and the locking part both have a bevel section and a buckling section.

[0017] Preferably, the top block and the bottom block are mutually clamped with the rigid piece, and the rigid piece is arranged at the same height with the plate body.

[0018] The application also provides an assembled energy-saving wall plate assembled building, which adopts the above-mentioned assembled energy-saving wall plate.

[0019] The application provides an assembled energy-saving wall plate and an assembled building thereof.

[0020] 1、The support assembly is arranged, the wall body can be constructed in the building space, the indoor space is separated, the wall body has high strength, and the use experience is good.

[0021] 2、The connecting assembly and the supporting assembly are arranged, the connecting claw is inserted between the locking portion and the fixed block, the rapid installation function can be realized, and the installation is rapid.

[0022] 3、The dismounting assembly is arranged, the dismounting block is controlled to move up by taking down the dismounting assembly, the plate body can be dismounted, the dismounting is rapid, and maintenance and replacement are convenient. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is the overall perspective view of the splicing state one of the application;

[0024] Figure 2 It is the overall perspective view of the splicing state two of the application;

[0025] Figure 3 It is the side view of the splicing state one of the application;

[0026] Figure 4 It is the perspective view of the plate assembly of the application;

[0027] Figure 5 It is the perspective view of the dismounting assembly of the application;

[0028] Figure 6 It is the perspective view of the supporting assembly of the application;

[0029] Figure 7 It is the perspective view of the moving frame of the application;

[0030] Figure 8 It is the sectional view of the embodiment one of the application;

[0031] Figure 9 It is the perspective view of the moving frame of the application from another angle;

[0032] Figure 10 It is the perspective view of the connecting assembly of the application;

[0033] Figure 11 It is the Figure 8 Enlarged view of A in the middle.

[0034] Wherein, 1, plate assembly; 2, disassembly assembly; 3, support assembly; 4, connecting assembly; 101, plate body; 102, mounting cylinder; 103, mounting groove; 104, channel; 105, grouting opening; 106, joint groove; 107, top block; 108, bottom block; 201, frame; 202, filling box; 203, operation block; 204, locking block; 205, blocking plate; 301, rigid piece; 302, mounting top; 303, wiring box; 304, limiting frame; 305, fixed block; 306, moving frame; 307, locking spring; 308, mounting bottom; 309, sinking groove; 310, disassembly block; 3061, locking part; 401, connecting frame; 402, connecting claw; 403, insertion part; 404, reinforcing rib; 5, inclined section; 501, buckling section. Spring press buckle expansion screw DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0036] As Figures 1-11 shown, the embodiment of the present application provides an assembled energy-saving wallboard, comprising:

[0037] The support assembly 3 comprises a rigid piece 301, the fixed block 305 and the limiting frame 304 are fixedly connected on the rigid piece 301, the moving frame 306 is slidably connected between the fixed block 305 and the limiting frame 304, the horizontal locking part 3061 is arranged on the moving frame 306, the disassembly block 310 is fixedly connected to the lower part of the moving frame 306, the locking spring 307 is fixedly connected between the bottom fixed block 305 and the disassembly block 310, and the disassembly groove is arranged on the disassembly block 310;

[0038] Referring to Figure 6 , the rigid piece 301 can be made of steel to ensure that the whole has good strength; the limiting frame 304 is used to provide horizontal tension for the moving frame 306 and provide necessary tension for the plate body 101, so as to ensure that the plate body 101 is firm and stable after installation; the disassembly block 310 and the channel 104 are located in the same horizontal plane, the disassembly block 310 can be operated through the channel 104, so as to control the upward movement of the moving frame 306, overcome the elastic force of the locking spring 307, and unlock and release the plate body 101; the disassembly groove can be strip-shaped, which facilitates cooperation with the locking block 204 and ensures the stability and firmness of the locking state; the rigid piece 301 has two states, the first state is Figure 1As shown, it can be fixed on the upper and lower floors, and also can be fixed on the existing wall; the second is Figure 2 As shown, it can only be fixed on the upper and lower floors, and both sides have a plate assembly 1, which is suitable for building a wall in an existing space.

[0039] The upper part of the rigid member 301 is provided with a mounting top 302, and the lower part of the rigid member 301 is provided with a mounting bottom 308. The mounting top 302 and the mounting bottom 308 are both provided with a sunken groove 309. The limiting frame 304 is fixedly connected with a wire routing box 303, and the wire routing box 303 is provided with a wire routing hole.

[0040] Reference Figure 6 The mounting top 302 is used to contact the top floor, facilitating the use of expansion bolts to fix the top of the rigid member 301. The mounting bottom 308 is used to contact the bottom floor, facilitating the use of expansion bolts to fix the bottom of the rigid member 301, ensuring that the rigid member 301 is overall firm and stable. The sunken groove 309 is used to accommodate the expansion bolts, avoiding the influence of the expansion bolts on the installation of the plate body 101. The wire routing box 303 is used for wire installation, avoiding the opening of a wire slot on the plate body 101, thereby improving the installation efficiency.

[0041] The plate assembly 1 includes a plate body 101. The lower part of the plate body 101 is provided with a through channel 104. The outer side of the channel 104 is provided with a mounting groove 103. The mounting groove 103 is fixedly connected with a mounting cylinder 102. The inner side of the plate body 101 is integrally formed with a top block 107 and a bottom block 108. The top block 107 and the bottom block 108 are mutually clamped with the rigid member 301. The rigid member 301 is arranged at the same height as the plate body 101.

[0042] Reference Figure 4 The plate body 101 is used to provide heat preservation, sound insulation, protection and other functions, meeting the needs of daily life. The mounting cylinder 102 is used to cooperate with the screw installation. The screw can be used to fix the frame 201 in the mounting groove 103 of the plate body 101, which is also convenient for disassembly. The top block 107 and the bottom block 108 are used to cooperate with the rigid member 301 to provide support for the plate body 101.

[0043] The side edges of the plate body 101 are provided with mutually communicating joint grooves 106. The upper part of the joint groove 106 is provided with a grouting opening 105. The plurality of joint grooves 106 are integrally formed in a U shape. The plate body 101 includes a heat preservation layer and a sound insulation layer.

[0044] Reference Figure 4The joint groove 106 is used for accommodating joint mortar, ensuring that the joint gap is small when the plurality of plate bodies 101 are spliced, and improving the splicing quality; the joint groove 106 at the bottom is used for connecting the plate body 101 and the bottom floor; the plate body 101 can be composed of various materials, such as a concrete layer, a heat preservation layer, and a sound insulation layer, and can be selected according to the use scene.

[0045] The connecting assembly 4 comprises a connecting frame 401 fixedly installed on the plate body 101, a connecting claw 402 fixedly connected to the connecting frame 401, an insertion part 403 provided on the connecting claw 402, and the insertion part 403 and the locking part 3061 being mutually engaged; the insertion part 403 and the locking part 3061 both have a beveled section 5 and a buckling section 501;

[0046] Referring to Figure 10 The connecting frame 401 and the connecting claw 402 can be made of steel, providing necessary fixing strength for the installation of the plate body 101; during installation, the beveled section 5 of the insertion part 403 can first contact the locking part 3061, and the locking part 3061 provides an upward component force to the moving frame 306, and when the installation is continued to be inserted, the buckling section 501 can provide a clamping force, so that the insertion part 403 cannot be taken off from the locking part 3061, thereby realizing the function of automatic locking without other operations, and the installation is rapid.

[0047] The inner side of the connecting frame 401 is fixedly connected with a reinforcing rib 404, and the reinforcing rib 404 is in an X shape;

[0048] Referring to Figure 10 The reinforcing rib 404 is used for providing strength for the connecting frame 401 and reserving a gap for the passage of electric wires, facilitating subsequent wiring use.

[0049] The dismounting assembly 2 is detachably installed in the installation groove 103, and the dismounting assembly 2 comprises a filling piece and a locking block 204 fixedly integrated, and the locking block 204 extends into the dismounting groove;

[0050] The filling piece comprises a filling box 202, the front part of the filling box 202 is fixedly connected with a frame 201, the bottom wall of the filling box 202 is fixedly connected with an operation block 203, the front part of the filling box 202 is rotationally connected with a blocking plate 205, and the blocking plate 205 is locked with the filling box 202 through a spring pressing buckle;

[0051] Referring to Figure 5 , Figure 8After the installation of the plate body 101, in order to further ensure the stability of the moving frame 306, the locking block 204 can be inserted into the dismounting groove of the dismounting block 310, so that the dismounting block 310 cannot move as a whole, thereby ensuring the stability of the plate body 101 and preventing it from falling off; the frame 201 and the filling box 202 can completely fill the channel 104 and the installation groove 103, thereby ensuring that the appearance of the plate body 101 is good, and then the frame 201 and the installation cylinder 102 are fixed as a whole by using screws; when dismounting is needed, the screws in the installation cylinder 102 are unscrewed, then the blocking plate 205 is pressed, the spring pressing buckle is opened, the blocking plate 205 is opened, the filling box 202 is taken out as a whole through the locking block 204, the locking block 204 is taken out, then the dismounting block 310 is operated to move upwards, the dismounting block 310 drives the moving frame 306 to move upwards, thereby driving the locking part 3061 to move upwards, and the insertion part 403 can be taken out from the locking part 3061; although the joint groove 106 has solidified mortar, the thickness of the mortar is small, and by applying an outward pulling force through the installation groove 103, the mortar can be damaged to dismount the plate body 101, and the dismounting is convenient.

[0052] The application further provides an assembled energy-saving wall plate assembled building, which adopts the above-mentioned assembled energy-saving wall plate.

[0053] Working principle: when in use, the installation top 302 and the installation bottom 308 are installed on the top and bottom floors by using expansion bolts, so as to ensure that the rigid part 301 is firm and stable as a whole and provide necessary strength for the wall body;

[0054] Then the plate body 101 and the connecting assembly 4 are installed from outside to inside, the connecting claw 402 is inserted between the locking part 3061 and the fixed block 305, when installing, the inclined section 5 of the insertion part 403 can first contact the locking part 3061, the locking part 3061 provides an upward component force to the moving frame 306, when continuing to install and extending, the buckling section 501 can provide a clamping force, so as to ensure that the insertion part 403 cannot be taken off from the locking part 3061, thereby realizing the automatic locking function and not needing other operations, and the installation is rapid;

[0055] In order to further ensure the stability of the moving frame 306, the locking block 204 is inserted into the dismounting groove of the dismounting block 310, so that the dismounting block 310 cannot move as a whole, thereby ensuring the stability of the plate body 101 and preventing the plate body 101 from falling off; the frame 201 and the filling box 202 can completely fill the channel 104 and the mounting groove 103, thereby ensuring that the appearance of the plate body 101 is good, and then the frame 201 and the mounting cylinder 102 are fixed as a whole by using screws; when dismounting is needed, the screws in the mounting cylinder 102 are unscrewed, then the blocking plate 205 is pressed, the spring pressing buckle is opened, the blocking plate 205 is opened, the filling box 202 is taken out as a whole by the locking block 204, the locking block 204 is taken out, then the dismounting block 310 is operated to move upwards, the dismounting block 310 drives the moving frame 306 to move upwards, thereby driving the locking part 3061 to move upwards, and the insertion part 403 can be taken out from the locking part 3061; although the joint groove 106 has solidified mortar, the thickness of the mortar is small, and by applying an outward pulling force through the mounting groove 103, the plate body 101 can be dismounted, and dismounting is convenient;

[0056] The wall body is constructed in the above manner, construction is rapid, installation is convenient, and post-maintenance and use are also convenient, and the manufacturing cost is low, and the whole is beautiful.

[0057] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A prefabricated energy-saving wall panel, characterized in that, include: A support component (3) includes a rigid member (301), a fixed block (305) and a limiting frame (304) are fixedly connected to the rigid member (301), a movable frame (306) is slidably connected between the limiting frame (304) and the fixed block (305), a horizontal locking part (3061) is provided on the movable frame (306), a disassembly block (310) is fixedly connected to the lower part of the movable frame (306), a locking spring (307) is fixedly connected between the fixed block (305) and the disassembly block (310) at the bottom, and a disassembly groove is provided on the disassembly block (310). A sheet assembly (1) includes a sheet body (101), the lower part of the sheet body (101) is provided with a through channel (104), the outer side of the channel (104) is provided with an installation groove (103), an installation cylinder (102) is fixedly connected in the installation groove (103), and a top block (107) and a bottom block (108) are integrally formed on the inner side of the sheet body (101). The connecting component (4) includes a connecting frame (401) fixedly installed on the plate body (101), a connecting claw (402) fixedly connected to the connecting frame (401), an insertion part (403) provided on the connecting claw (402), and the insertion part (403) and the locking part (3061) engaging with each other; The disassembly assembly (2) is detachably installed in the mounting groove (103). The disassembly assembly (2) includes a filler and a locking block (204) fixed together, and the locking block (204) extends into the disassembly groove.

2. The prefabricated energy-saving wall panel according to claim 1, characterized in that: The rigid member (301) has an upper mounting top (302) and a lower mounting bottom (308). Both the mounting top (302) and the mounting bottom (308) have recessed grooves (309). A cable tray (303) is fixedly connected to the limiting frame (304), and a cable tray (303) is reserved on the cable tray (303).

3. The prefabricated energy-saving wall panel according to claim 1, characterized in that: The side of the board body (101) is provided with interconnected joint grooves (106), and the upper part of the joint groove (106) is provided with a grouting opening (105). The shape of the multiple joint grooves (106) as a whole is U-shaped. The board body (101) includes a heat insulation layer and a sound insulation layer.

4. The prefabricated energy-saving wall panel according to claim 1, characterized in that: The inner side of the connecting frame (401) is fixedly connected with a reinforcing rib (404), which is X-shaped.

5. A prefabricated energy-saving wall panel according to claim 1, characterized in that: The filling component includes a filling box (202), a frame (201) is fixedly connected to the front of the filling box (202), an operating block (203) is fixedly connected to the bottom wall of the filling box (202), and a baffle plate (205) is rotatably connected to the front of the filling box (202). The baffle plate (205) is locked to the filling box (202) by a spring-loaded buckle.

6. A prefabricated energy-saving wall panel according to claim 1, characterized in that: Both the insertion part (403) and the locking part (3061) have a beveled section (5) and a fastening section (501).

7. A prefabricated energy-saving wall panel according to claim 1, characterized in that: The top block (107) and bottom block (108) engage with the rigid member (301), and the rigid member (301) is set at the same height as the plate body (101).

8. A prefabricated energy-saving wall panel assembly building, characterized in that: The prefabricated energy-saving wall panel as described in any one of claims 1-7 is adopted.

Citation Information

Patent Citations

  • A prefabricated wall panel installation structure and wall panel installation method

    CN111636641B

  • Assembled detachable wall panel system and installation method

    CN111851913B

  • Moveable and demountable wall panel system

    CA2430163A1

  • Fabricated building wallboard

    CN221627297U