Intelligent production equipment hidden danger early warning equipment and method

Abstract

The invention relates to the technical field of production early warning, in particular to intelligent hidden danger early warning equipment and method for production equipment. The early warning equipment comprises a movable base, a collecting assembly and a connecting part, the collecting assembly comprises a shell, a collecting channel, a humidity sensor, partition plates and a vacuum pump, the collecting channel is arranged at the top of the shell, the vacuum pump is located above the shell and communicated with the collecting channel, the multiple partition plates are longitudinally arranged in the shell and divide the interior of the shell into multiple collecting cavities, and the humidity sensor is arranged in the collecting cavity. The multiple humidity sensors are arranged in the collecting channel at equal intervals, and after air reaches the collecting cavity, the vacuum pump is started to make the air rapidly make contact with the corresponding humidity sensors to achieve parallel detection of air humidity. By arranging the collecting assembly, multi-point-position collection of the humidity around the production equipment is achieved, and on the premise that the collecting effect of all the point positions is guaranteed, the collecting time error of all the collecting point positions is greatly reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of production early warning, and in particular to an intelligent production equipment hidden danger early warning device and method. Background Art

[0002] Most existing automated production lines incorporate a variety of processing equipment. These production equipment not only have different requirements for the temperature and humidity of the production environment, but also have different working altitudes due to different production steps. This makes it difficult for constant temperature and humidity test points to match the actual production temperatures of various equipment. In addition, automated production lines are highly dependent on electronic environmental monitoring, which can easily pose a safety hazard to production. Therefore, an intelligent production equipment hazard warning device and method is needed. Summary of the Invention

[0003] The purpose of the present invention is to overcome the above-mentioned shortcomings and provide an intelligent production equipment hidden danger early warning device and method, which has the advantages of automated production environment collection, multi-point synchronous collection of environmental humidity and temperature, and multiple collection dimensions.

[0004] In the first aspect, the present invention provides an intelligent production equipment hidden danger warning device, including a mobile base, a collection component and a connecting component, which connects the mobile base and the collection component and controls the movement of the collection component relative to the mobile base, wherein the collection component includes a shell, a collection channel, a humidity sensor, a partition plate, a vacuum pump and an air circulation component, the collection channel is arranged at the top of the shell, the vacuum pump is located above the shell and is connected to the collection channel, a plurality of partition plates are longitudinally arranged in the shell and divide the interior of the shell into a plurality of collection chambers, the side wall of the collection chamber is provided with a plurality of air inlet holes 1, the air circulation component is arranged in the collection chamber and is used to guide air into the collection chamber, a plurality of humidity sensors are equidistantly arranged in the collection channel and their positions correspond to the positions of the partition plates, the collection channel is provided with an air inlet hole 2 on one side of the humidity sensor, and the vacuum pump is started after the air reaches the collection chamber to make it quickly contact with the corresponding humidity sensor to realize parallel detection of air humidity.

[0005] Furthermore, multiple air inlet holes are respectively arranged on the left and right sides of the shell. The air circulation component includes fan blades, a conveyor belt and a driving component. The fan blade is arranged in the shell and one end is connected to the collection channel. The other end of the fan blade extends from the bottom of the shell and is connected to the conveyor belt. The driving component is connected to the conveyor belt to control the rotation of the fan blade.

[0006] Furthermore, a plurality of air inlet holes are arranged in two rings on the side wall of the collecting channel, and a support plate is provided on the other side of the humidity sensor, and the support plate is connected to the upper and lower sides of the collecting channel.

[0007] Furthermore, the collection component also includes a temperature sensor, and a plurality of the temperature sensors are arranged on the left and right sides of the shell.

[0008] Furthermore, the connecting component controls the collection assembly to rotate around the movable base and controls the collection assembly to move up and down after the collection assembly rotates to be perpendicular to the ground.

[0009] Furthermore, two groups of connecting parts are respectively arranged on the left and right sides of the collecting component, and the connecting parts include a driving plate and a connecting ridge. The driving plate is connected to the movable base, and the connecting ridge is connected to the side wall of the collecting component. The connecting ridge includes a connecting disk and a driving bar symmetrically arranged on both sides of the connecting disk. A rack is provided on one side of the driving bar. A rotating part is provided on the driving plate, and a straight-line protrusion is provided on the rotation center of the rotating part. A limiting track corresponding to the protrusion is provided on the connecting disk. Two driving gears are symmetrically provided along the center of the driving plate. When the rotating center drives the connecting disk to rotate 90°, the rack engages with the gear and one of the gears drives the connecting ridge to drive the collecting component to move.

[0010] Furthermore, the driving plate is provided with sliding tracks on the upper and lower sides of the rotating part, a slider is provided in the sliding track, a magnetic part 1 is provided on the slider, and a magnetic part 2 is provided on the driving bar. Rotating the connecting protrusion causes the magnetic part 1 and the magnetic part 2 to attract each other.

[0011] Furthermore, the mobile base includes two groups of symmetrically arranged mobile components, which include a support rod and an electric roller. One end of the support rod is rotatably connected to the connecting component, and the other end of the support rod is connected to the electric roller. The rotation direction and speed of the electric roller are controlled to achieve control of the angle between the two groups of mobile components.

[0012] Furthermore, the moving assembly also includes an auxiliary plate and an electric roller 2, one end of the auxiliary plate is rotatably connected to the support rod and a reset spring is provided at the connection between the two, and the other end of the auxiliary plate is connected to the electric roller 2.

[0013] In a second aspect, the present invention provides an intelligent production equipment hidden danger early warning method, based on the hidden danger early warning device described above, comprising the following steps: S1: During the production process, the walking trajectory of the hidden danger warning equipment is preset according to the position of each production equipment in the processing line.

[0014] S2: When arriving near the production equipment, the movement direction of the electric roller 1 and the electric roller 2 is controlled according to the target position of the production equipment to adjust the height of the collection component. Then, according to the processing method of the production equipment, the humidity and temperature values ​​in the horizontal and vertical directions of the production equipment are measured with the mobile base as the center. The corresponding relationship between the humidity and temperature values ​​at each point around the production equipment and the position of the production equipment is obtained. When the difference in humidity and temperature values ​​around the same piece of equipment exceeds the preset value, an alarm is issued.

[0015] By adopting the above technical solution, the beneficial effects of the present invention are: The present invention increases the collection points for the humidity around the production equipment by setting a collection component with a certain length, and at the same time uses the shell to limit the range of collected air and cooperates with the collection channel to shorten the contact time between the gas in the shell and the humidity sensor. Under the premise of ensuring the collection effect of each point, the collection time error of each collection point is greatly reduced; the secondary collection of air avoids the measurement inaccuracy and impact on the test results caused by direct collection by the vacuum pump; the collection component completes the horizontal and vertical multi-point collection at the target point during collection, increases the multi-directional humidity test of the production equipment, reduces the data error caused by single-point testing, greatly improves the monitoring accuracy of the production environment, and reduces the hidden dangers of production safety.

[0016] It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

[0017] Undoubtedly, these and other objects of the present invention will become more apparent after the following detailed description of the preferred embodiment is described with reference to the various figures and drawings.

[0018] In order to make the above and other objects, features and advantages of the present invention more obvious and easy to understand, one or more preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention but do not constitute a limitation of the present invention.

[0020] In the drawings, like components are given like reference numerals, and the drawings are schematic and not necessarily drawn to scale.

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only one or several embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on such drawings without paying any creative work.

[0022] Figure 1 This is a schematic diagram of the overall structure of an intelligent production equipment hidden danger early warning device of the present invention; Figure 2 This is a side view of an intelligent early warning device for hidden dangers in production equipment according to the present invention; Figure 3 This is a schematic diagram of the internal structure of a collection component of an intelligent production equipment hidden danger early warning device of the present invention; Figure 4 This is a schematic structural diagram of a collection component of an intelligent production equipment hidden danger early warning device according to the present invention from one angle; Figure 5 This is a schematic diagram of the structure of a driving board of an intelligent production equipment hidden danger early warning device of the present invention; Figure 6 This is a schematic diagram of the connecting convex strip structure of an intelligent production equipment hidden danger early warning device of the present invention; Figure 7 This is a structural schematic diagram of another usage state of the connecting components of an intelligent production equipment hidden danger early warning device of the present invention; Figure 8 This is a side view of the internal structure of a collection component of an intelligent production equipment hidden danger early warning device of the present invention.

[0023] Description of main reference numerals: 1-Mobile base; 11- moving assembly; 111- support rod; 112- electric roller 1; 113- auxiliary plate; 114- electric roller 2; 2- Collect components; 21-housing; 22-collection channel; 23-humidity sensor; 231-temperature sensor; 24-partition plate; 25-vacuum pump; 26-air circulation element; 261-fan blade; 262-conveyor belt; 263-driving element; 27-air inlet 1; 28-air inlet 2; 29-support plate; 3-Connecting parts; 31-driving plate; 311-rotating member; 312-bump; 313-driving gear; 314-sliding track; 315-sliding block; 32-connecting convex strip; 321-connecting plate; 322-driving strip; 323-rack; 324-limiting track; 325-magnetic member 2. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but are not intended to limit the present invention.

[0025] First, refer to Figure 1-8 The present invention provides an intelligent production equipment hidden danger early warning device, including a mobile base 1, a collection component 2 and a connecting component 3.

[0026] The connecting component 3 connects the mobile base 1 and the collecting component 2 and controls the movement of the collecting component 2 relative to the mobile base 1. The specific movement method is: the connecting component 3 controls the collecting component 2 to rotate around the mobile base 1 and controls its up and down movement after the collecting component 2 rotates to be perpendicular to the ground.

[0027] The collection assembly 2 includes a housing 21, a collection channel 22, a humidity sensor 23, a partition 24, a vacuum pump 25, and an air circulation element 26. The collection channel 22 is located at the top of the housing 21. The vacuum pump 25 is located above the housing 21 and communicates with the collection channel 22. Multiple partitions 24 are longitudinally arranged within the housing 21, dividing the interior of the housing 21 into multiple collection chambers. To achieve balanced airflow within the collection chambers, the sidewalls of the collection chambers are provided with multiple air inlet holes 1 27. The air circulation element 26 is located within the collection chambers and is used to guide air into the collection chambers. Multiple humidity sensors 23 are equidistantly positioned within the collection channel 22, their positions corresponding to the positions of the partitions 24. The collection channel 22 is provided with an air inlet hole 28 on one side of the humidity sensor 23. Once air reaches the collection chambers, the vacuum pump 25 is activated to quickly bring the air into contact with the corresponding humidity sensor 23, enabling parallel detection of air humidity.

[0028] In order to ensure that air enters the collection chamber smoothly, multiple air inlet holes 27 are respectively provided on the left and right sides of the shell 21, wherein the air circulation component 26 includes fan blades 261, a conveyor belt 262 and a driving component 263. The fan blades 261 are provided in the shell 21 and one end is connected to the collection channel 22. The other end of the fan blades 261 extends from the bottom of the shell 21 and is connected to the conveyor belt 262. The conveyor belt 262 is connected in series with multiple fan blades 261. The driving component 263 is connected to the conveyor belt 262 to control the rotation of the fan blades 261.

[0029] To ensure both rapid air movement within collection channel 22 and strong retention of humidity sensor 23, multiple air inlet holes 28 are arranged around the sidewalls of collection channel 22. A support plate 29 is provided on the other side of humidity sensor 23. Support plate 29 connects to the upper and lower sides of collection channel 22, ensuring both increased support for humidity sensor 23 and a clear path for air circulation. Temperature sensors 231 are installed at corresponding locations within the collection chamber. Several temperature sensors 231 are located on both sides of housing 21 to collect temperature data at corresponding detection points.

[0030] In order to improve the movement accuracy of the collecting component 2, two sets of connecting parts 3 are respectively arranged on the left and right sides of the collecting component 2. The connecting parts 3 include a driving plate 31 and a connecting ridge 32. The driving plate 31 is connected to the movable base 1, and the connecting ridge 32 is connected to the side wall of the collecting component 2. The connecting ridge 32 includes a connecting disk 321 and a driving bar 322 symmetrically arranged on both sides of the connecting disk 321. The horizontal positions of the two driving bars 322 are staggered with each other and a rack 323 is provided on one side of the driving bar 322. A rotating part 311 is provided on the driving plate 31, and a straight-shaped protrusion 312 is provided on the rotation center of the rotating part 311. A limiting track 324 corresponding to the protrusion 312 is provided on the connecting disk 321. Two driving gears 313 are symmetrically provided along the center of the driving plate 31. When the rotating center drives the connecting disk 321 to rotate 90°, the rack 323 engages with the gear and one of the gears drives the connecting protrusion 32 to drive the collecting component 2 to move. During movement, the protrusion moves along the limiting track 324 until it leaves the limiting track 324. In order to increase the stability of the movement of the connecting protrusion 32, sliding rails 314 are provided on the upper and lower sides of the rotating part 311 of the driving plate 31, and a slider 315 is provided in the sliding rail 314. A magnetic part 1 is provided on the slider 315, and a magnetic part 2 325 is provided on the driving bar 322. The rotating connecting protrusion 32 causes the magnetic part 1 and the magnetic part 2 325 to attract each other. The magnetic part 1 and the magnetic part 2 325 assist the corresponding driving gear 313 to drive the connecting protrusion 32 to move.

[0031] In order to further increase the movement mode and movement height of the collection component 2, the mobile base 1 includes two groups of symmetrically arranged mobile components 11. The movement range of a single mobile component 11 can be up to 270°, which can not only meet the needs of the entire equipment to be moved to the ground, but also realize the hoisting of the entire equipment. The mobile component 11 includes a support rod 111 and an electric roller 112. One end of the support rod 111 is rotatably connected to the connecting component 3, and the other end of the support rod 111 is connected to the electric roller 112. The rotation direction and speed of the electric roller 112 are controlled to achieve the control of the angle between the two groups of mobile components 11. In order to increase the stability of the mobile base 1, the mobile component 11 also includes an auxiliary plate 113 and an electric roller 2 114. One end of the auxiliary plate 113 is rotatably connected to the support rod 111 and a reset spring is provided at the connection between the two. The reset spring gives the auxiliary plate 113 a pre-tightening force to the ground. The other end of the auxiliary plate 113 is connected to the electric roller 2 114.

[0032] In a second aspect, the present invention provides an intelligent production equipment hidden danger early warning method, based on the hidden danger early warning device described above, comprising the following steps: S1: During the production process, the walking trajectory of the hidden danger warning equipment is preset according to the position of each production equipment in the processing line.

[0033] S2: When arriving around the production equipment, the movement direction of the electric roller 112 and the electric roller 2 114 is controlled according to the target position of the production equipment to achieve the height adjustment of the collecting component 2, and then the humidity and temperature values ​​of the production equipment in the horizontal and vertical directions are measured with the mobile base 1 as the center according to the processing method of the production equipment, and the corresponding relationship between the humidity and temperature values ​​of each point around the production equipment and the position of the production equipment is obtained. When the difference in humidity and temperature values ​​around the same piece of equipment exceeds the preset value, an alarm is issued.

[0034] In step S2, after the collection assembly 2 reaches the target location, it first activates the air circulation element 26 to allow some air to enter the collection chamber, and then activates the vacuum pump 25 to allow the air in the collection chamber to quickly hit the humidity sensor 23 to collect humidity. The single humidity sensor 23 can send the collected data to the processing center.

[0035] It should be understood that the embodiments disclosed herein are not limited to the specific processing steps or materials disclosed herein, but should extend to equivalent substitutions of such features understood by those skilled in the relevant art. It should also be understood that the terminology used herein is for the purpose of describing specific embodiments only and is not intended to be limiting.

[0036] The "embodiment" mentioned in the specification means that a particular feature or characteristic described in conjunction with the embodiment is included in at least one embodiment of the present invention. Therefore, the phrase or "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment.

[0037] Furthermore, the described features or characteristics may be combined in any other suitable manner into one or more embodiments. In the above description, some specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of the embodiments of the present invention. However, those skilled in the relevant art will appreciate that the present invention may be implemented without one or more of the above specific details or may be implemented using other methods, components, materials, etc.

Claims

1. An intelligent early warning device for hidden dangers in production equipment, characterized in that: The utility model comprises a movable base, a collecting component and a connecting component, wherein the connecting component connects the movable base and the collecting component and controls the movement of the collecting component relative to the movable base, wherein the collecting component comprises a shell, a collecting channel, a humidity sensor, a partition plate, a vacuum pump and an air circulation component, wherein the collecting channel is arranged at the top of the shell, the vacuum pump is located above the shell and is connected to the collecting channel, a plurality of partition plates are longitudinally arranged in the shell and divide the interior of the shell into a plurality of collecting chambers, a plurality of air inlet holes 1 are provided on the side wall of the collecting chamber, the air circulation component is arranged in the collecting chamber and is used to guide air into the collecting chamber, a plurality of humidity sensors are equidistantly arranged in the collecting channel and their positions correspond to the positions of the partition plates, the collecting channel is provided with an air inlet hole 2 on one side of the humidity sensor, and the vacuum pump is started after the air reaches the collecting chamber so that it quickly contacts the corresponding humidity sensor to realize parallel detection of the air humidity.

2. The intelligent production equipment hidden danger early warning device according to claim 1 is characterized in that: Multiple air inlet holes are respectively arranged on the left and right sides of the shell. The air circulation component includes fan blades, a conveyor belt and a driving component. The fan blade is arranged in the shell and one end is connected to the collection channel. The other end of the fan blade extends from the bottom of the shell and is connected to the conveyor belt. The driving component is connected to the conveyor belt to control the rotation of the fan blade.

3. The intelligent production equipment hidden danger early warning device according to claim 1 is characterized in that: A plurality of air inlet holes are arranged in two rings on the side wall of the collecting channel. A support plate is provided on the other side of the humidity sensor, and the support plate is connected to the upper and lower sides of the collecting channel.

4. The intelligent production equipment hidden danger early warning device according to claim 1 is characterized in that: The collecting component further comprises a temperature sensor, and a plurality of the temperature sensors are arranged on the left and right sides of the shell.

5. The intelligent production equipment hidden danger early warning device according to claim 1 is characterized in that: The connecting component controls the collection assembly to rotate around the movable base and controls the collection assembly to move up and down after the collection assembly rotates to be perpendicular to the ground.

6. The intelligent production equipment hidden danger early warning device according to claim 5 is characterized in that: Two groups of connecting parts are respectively arranged on the left and right sides of the collecting component, and the connecting parts include a driving plate and a connecting ridge. The driving plate is connected to the movable base, and the connecting ridge is connected to the side wall of the collecting component. The connecting ridge includes a connecting disk and a driving bar symmetrically arranged on both sides of the connecting disk. A rack is provided on one side of the driving bar. A rotating part is provided on the driving plate, and a straight-line protrusion is provided on the rotation center of the rotating part. A limiting track corresponding to the protrusion is provided on the connecting disk. Two driving gears are symmetrically provided along the center of the driving plate. When the rotating center drives the connecting disk to rotate 90°, the rack engages with the gear and one of the gears drives the connecting ridge to drive the collecting component to move.

7. The intelligent production equipment hidden danger early warning device according to claim 6 is characterized in that: The driving plate is provided with sliding tracks on both sides of the upper and lower sides of the rotating part, a slider is provided in the sliding track, a magnetic part 1 is provided on the slider, and a magnetic part 2 is provided on the driving bar. The connecting convex strip is rotated to make the magnetic part 1 and the magnetic part 2 attract each other.

8. The intelligent production equipment hidden danger early warning device according to claim 5 is characterized in that: The mobile base includes two groups of symmetrically arranged mobile components, which include a support rod and an electric roller. One end of the support rod is rotatably connected to the connecting component, and the other end of the support rod is connected to the electric roller. The rotation direction and speed of the electric roller are controlled to achieve the control of the angle between the two groups of mobile components.

9. The intelligent production equipment hidden danger early warning device according to claim 8 is characterized in that: The moving assembly also includes an auxiliary plate and a second electric roller. One end of the auxiliary plate is rotatably connected to the support rod and a reset spring is provided at the connection between the two. The other end of the auxiliary plate is connected to the second electric roller.

10. An intelligent production equipment hidden danger early warning method, based on the hidden danger early warning device according to claim 9, characterized in that: The following steps are involved: S1: During the production process, preset the movement trajectory of the hidden danger warning equipment according to the position of each production equipment in the processing line; S2: When arriving near the production equipment, the movement direction of the electric roller 1 and the electric roller 2 is controlled according to the target position of the production equipment to adjust the height of the collection component. Then, according to the processing method of the production equipment, the humidity and temperature values ​​in the horizontal and vertical directions of the production equipment are measured with the mobile base as the center. The corresponding relationship between the humidity and temperature values ​​at each point around the production equipment and the position of the production equipment is obtained. When the difference in humidity and temperature values ​​around the same piece of equipment exceeds the preset value, an alarm is issued.

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