Cutting device for steel structure machining
By introducing automatic cooling components and simulated trigger components into the cutting device for steel structure processing, a combined cooling system of nitrogen and lubricating oil can be used to monitor and control the temperature in real time, the problem of thermal deformation of steel during cutting is solved, processing accuracy and stability are improved, and environmental protection recycling and resource conservation are achieved.
Patent Information
- Application Number
- CN202511090876.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-05
- Publication Date
- 2025-09-02
AI Technical Summary
During the cutting process of existing steel structure processing, the high temperature caused by the violent friction between the disc cutter and the steel causes thermal deformation of the steel surface, affecting the processing quality and assembly accuracy.
The automatic cooling component and simulated trigger component are adopted, and a combined cooling system of nitrogen and lubricating oil is used to monitor and control the cooling medium temperature in real time through a temperature sensor, and combine the shape memory alloy touch plate to achieve on-demand lubrication, prevent thermal deformation and improve cutting stability.
Effectively prevent steel from deforming due to high temperature, improve processing accuracy and assembly matching, reduce environmental pollution, and achieve environmental protection recycling and resource conservation.
Smart Images

Figure CN120572056A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cutting for steel structure processing, and more particularly to a cutting device for steel structure processing. Background Art
[0002] Steel structure refers to a structural system made of steel as the main material through specific design and manufacturing processes. Steel structure processing is the process of processing and manufacturing steel. Steel structure processing includes cutting, welding, forming, surface treatment and other devices. Among them, the cutting device is particularly important. It not only determines the dimensional accuracy and geometric shape accuracy of steel processing, but also directly affects the surface quality, structural performance and matching of subsequent assembly of the material. It ensures the safety, stability and durability of steel materials during use, and is an indispensable link in achieving high-quality steel structure manufacturing.
[0003] When using existing cutting devices for steel structure processing, the steel is usually placed on the workbench and then firmly clamped by a fixing mechanism to prevent displacement during cutting. The motor is then started to drive the disc cutter to rotate at high speed. At the same time, the hydraulic rod is used to control the motor housing to slowly move downward, so that the rotating disc cutter gradually cuts into the surface of the steel. The hydraulic rod works continuously to ensure that the tool is stable and deep, completing efficient and accurate cutting of the steel. After cutting is completed, the hydraulic rod is lifted up and reset, the motor is turned off, the fixing mechanism is loosened, the processed workpiece is taken out and the site is cleaned up to prepare for the next cycle of operation.
[0004] When the existing technology is actually used, due to the intense friction between the disc cutter and the steel during the cutting process, a large amount of heat is generated, causing the local temperature in the cutting area to rise sharply. This high-temperature environment can easily cause thermal deformation of the steel surface, resulting in a decrease in the material's dimensional accuracy, thereby reducing the processing quality and assembly accuracy of the steel structure.
[0005] Therefore, in view of the above technical problems, it is necessary to provide a cutting device for steel structure processing. Summary of the Invention
[0006] The object of the present invention is to provide a cutting device for steel structure processing to solve the above-mentioned problems.
[0007] In order to achieve the above-mentioned purpose, the technical solution provided by one embodiment of the present invention is as follows: A cutting device for steel structure processing includes a workbench, an adjustable cutting assembly, a simulation trigger assembly and an automatic cooling assembly. A support frame is installed on the upper surface of the workbench, and an adjustable cutting assembly is installed on the lower surface of the support frame. A simulation trigger assembly is installed inside the adjustable cutting assembly, and an automatic cooling assembly is installed on the outer surface of the simulation trigger assembly; the adjustable cutting assembly includes a hydraulic rod installed on the lower surface of the support frame, one end of the hydraulic rod is fixedly connected to a connecting block, and a protective sleeve is fixedly connected to the side of the connecting block.
[0008] The simulation trigger component includes a simulation sleeve installed inside the protective sleeve, a simulation block is fixedly connected to the interior of the simulation sleeve, and a spray chamber and a nitrogen chamber are respectively installed inside the protective sleeve through multiple partitions; the automatic cooling component includes a delivery pipe installed inside the nitrogen chamber, a plurality of nozzles are fixedly connected to the outer surface of the delivery pipe, and a plurality of condensing pipes are fixedly connected to the interiors of the spray chamber and the nitrogen chamber.
[0009] As a further improvement of the present invention, a nitrogen box and a lubricating oil tank are fixedly connected to the upper surface of the support frame, and the inner cavities of the nitrogen box and the lubricating oil tank are respectively connected to a connecting pipe and a lubricating oil pipe, one end of the connecting pipe is fixedly connected to two nitrogen pipes, and the two nitrogen pipes are respectively connected to the inner cavities of the two nitrogen chambers, and the other end of the lubricating oil pipe is connected to the inner cavity of the spray chamber, and the outer surfaces of the connecting pipe and the lubricating oil pipe are fixedly connected to a pump 1, the nitrogen box is transported to the nitrogen chamber through the connecting pipe and the nitrogen pipe, and the lubricating oil tank is transported to the spray chamber through the lubricating oil pipe, which is used for cooling the steel body during cutting in the later stage.
[0010] As a further improvement of the present invention, the outer surfaces of the nitrogen chamber and the spray chamber are fixedly connected with a protective pad 2, the inner cavities of the nitrogen chamber and the spray chamber are respectively fixedly connected with a temperature sensor 2 and a temperature sensor 1, the outer surface of the delivery pipe is fixedly connected with an air pump, and the outer surface of the simulation sleeve is fixedly connected with a protective pad 1. The protective pad 2 and the protective pad 1 are both made of heat-insulating materials. The protective pad 2 can prevent the heat of the nitrogen chamber and the spray chamber from being affected, thereby playing a role in heat insulation. The protective pad 1 can prevent the heat of the simulation block during simulation from being conducted to the rest of the disc knife. The temperature in the spray chamber and the nitrogen chamber can be monitored in real time by the temperature sensor 1 and the temperature sensor 2 to ensure that the temperature is always at the preset value.
[0011] As a further improvement of the present invention, the simulation trigger assembly includes a touch plate fixedly connected to the upper surface of the simulation block, the touch plate is made of shape memory alloy material, one end of the touch plate is fixedly connected to a touch rod, the top of the inner cavity of the simulation sleeve is fixedly connected to a spray button, the outer surface of the spray button is sleeved with a spring, one end of the spring is connected to the touch protrusion, the lubrication spray is triggered by the deformation of the touch plate after being heated, and the touch protrusion is pushed by the touch rod to press the spray button.
[0012] As a further improvement of the present invention, the simulation trigger assembly also includes a branch pipe fixedly connected to the inside of the spray chamber, the outer surface of the branch pipe is fixedly connected to a plurality of atomizing spray guns, and the outer surface of the branch pipe is fixedly connected to a second pump. Through the branch pipe and the plurality of atomizing spray guns, the lubricating oil cooled in the spray chamber can be atomized and evenly sprayed onto the surface of the disc cutter.
[0013] As a further improvement of the present invention, the adjusting cutting assembly includes a U-shaped plate fixedly connected to the outer surface of the support frame, the side of the U-shaped plate is fixedly connected to motor 1, the output shaft end of motor 1 is fixedly connected to a screw, the outer surface of the screw is threadedly connected to a sleeve, the lower surface of the sleeve is connected to the hydraulic rod, and a slide rail 1 is installed inside the support frame, the outer surface of the sleeve is slidably connected to the inner cavity of slide rail 1, and the screw rod is driven to rotate by motor 1, so that the sleeve moves along slide rail 1 to achieve precise lateral positioning of the disc cutter.
[0014] As a further improvement of the present invention, the side of the connecting block is fixedly connected to a motor housing, the inner cavity of the motor housing is fixedly connected to motor 2, and the output shaft end of motor 2 is fixedly connected to a disc cutter, so that motor 2 drives the disc cutter to rotate at high speed and perform efficient cutting processing on the steel body.
[0015] As a further improvement of the present invention, a plurality of supporting legs are fixedly connected to the bottom of the workbench, a recovery chamber is opened inside the workbench, a waste recovery assembly is installed in the inner cavity of the recovery chamber, the waste recovery assembly includes a waste recovery box slidably connected to the inside of the recovery chamber, a filter is fixedly connected to the upper surface of the recovery chamber, and debris generated during the cutting process can be collected through the waste recovery box.
[0016] As a further improvement of the present invention, a fixing component is installed on the upper surface of the filter screen, and the fixing component includes a plurality of support blocks fixedly connected to the upper surface of the filter screen, a steel body is placed on the upper surface of the support block, and a connecting plate is fixedly connected to the upper surface of the support block, and a slide rail 2 is installed inside the connecting plate, and a threaded rod is installed in the inner cavity of the slide rail 2 to fix the steel body and prevent cutting deviation.
[0017] As a further improvement of the present invention, the outer surface of the threaded rod is threadedly connected to a moving block, the outer surface of the moving block is slidably connected to the inner cavity of the second slide rail, one end of the threaded rod is inserted into the outer surface of the connecting plate and is fixedly connected to a circular plate, the side of the moving block is fixedly connected to a fixed plate, the outer surface of the fixed plate is in contact with the upper surface of the steel body, and the moving block can be supported and limited by the second slide rail.
[0018] Compared with the prior art, the advantages of the present invention are: (1) by placing the steel body on the support block, and then rotating the threaded rod through the circular plate to drive the moving block to move along the second slide rail, thereby driving the fixed plate to press down and clamp the steel, thereby achieving bilateral synchronous clamping of the steel body, preventing the displacement of the steel during the cutting process, and improving the overall processing stability and dimensional accuracy; (2) by starting two pumps, the lubricating oil and nitrogen in the lubricating oil tank and the nitrogen tank are respectively transported to the spray chamber and the nitrogen chamber, and the lubricating oil and nitrogen in the spray chamber and the nitrogen chamber are respectively cooled through the condenser, and at the same time The temperature of the lubricating oil and nitrogen is monitored in real time by temperature sensor 1 and temperature sensor 2, and the temperature of the lubricating oil is controlled between -1-5 degrees Celsius and the temperature of the nitrogen is controlled between -5-15 degrees Celsius respectively. When the set temperature is reached, the condenser is automatically closed to avoid energy waste. At the same time, the temperature in the nitrogen chamber and the spray chamber can be prevented from being affected by the external environment by the protective pad 2. (3) The screw is driven to rotate by the motor 1, and the sleeve is driven to move along the slide rail 1 to achieve accurate horizontal positioning of the disc knife. The disc knife is controlled to move downward by the hydraulic rod so that the disc knife can stably contact the surface of the steel body. Then, the disc cutter is driven by motor 2 to rotate at high speed to start the cutting operation. At the same time, the protective cover effectively prevents the debris from splashing, ensuring the safety of operation; (4) The nitrogen cooled in the nitrogen chamber is transported to the nozzle through the air pump through the delivery pipe, and the cooled nitrogen is sprayed to the cutting area through the nozzle to form convection, quickly taking away the heat, preventing the steel from being thermally deformed due to high temperature, improving the processing accuracy and assembly matching, and at the same time, nitrogen also has an inert protective effect, reducing the risk of steel oxidation. The metal debris generated by cutting is blown into the filter by the air flow and finally enters the waste recycling box for centralized storage. Thereby improving the workshop environment and realizing environmentally friendly recycling; (5) When the disc knife rotates and generates heat by friction with the simulation block, the touch plate expands due to the heat and pushes the touch rod upward, triggering the spray button to start the second pump, and delivering the cooling lubricating oil to the atomizing spray gun, which is converted into mist and evenly sprayed on the surface of the disc knife. The continuous spraying of nitrogen can assist the lubricating oil to dry quickly, forming a protective oil film on the surface of the disc knife to prevent wear and debris adhesion, and at the same time play a secondary cooling role. When the temperature drops, the spring returns to the original position to shut down the lubricating oil spraying work, realizing "on-demand lubrication", saving resources and reducing environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic structural diagram of the present invention as a whole; Figure 2 It is a schematic diagram of the back structure of the present invention as a whole; Figure 3 A cross-sectional view of the structure of the present invention as a whole; Figure 4 It is a partial structural breakdown diagram of the entire present invention; Figure 5 It is a partial structural cross-sectional view of the present invention as a whole; Figure 6 This is a partial structural exploded view of the fixing assembly of the present invention; Figure 7 It is a partial structural cross-sectional view of the protective sleeve and the disc cutter of the present invention; Figure 8 For the present invention Figure 7 A magnified view of the structure at point A; Figure 9 A partial structural cross-sectional view of the automatic cooling assembly of the present invention; Figure 10 For the present invention Figure 9 A magnified view of the structure at B in the middle; Figure 11 This is a partial structural cross-sectional view of the simulated trigger assembly of the present invention.
[0020] Description of the numbers in the figure: 1. Workbench; 101. Support legs; 102. Support frame; 103. Protective cover; 104. Steel body; 2. Adjust the cutting assembly; 201. Motor 1; 202. Screw; 203. Sleeve; 204. Slide rail 1; 205. Disc cutter; 206. Hydraulic rod; 207. Connecting block; 208. Motor 2; 3. Fixed assembly; 301. Support block; 302. Connecting plate; 303. Threaded rod; 304. Slide rail 2; 305. Moving block; 306. Fixed plate; 4. Simulation trigger assembly; 401. Simulation block; 402. Simulation sleeve; 403. Protective pad 1; 404. Touch plate; 405. Touch rod; 406. Spray button; 407. Touch bump; 408. Spring; 409. Lubricating oil tank; 410. Lubricating oil pipe; 411. Branch pipe; 412. Atomizing spray gun; 413. Spray chamber; 414. Temperature sensor 1; 5. Automatic cooling assembly; 501. Nitrogen chamber; 502. Connecting pipe; 503. Nitrogen pipe; 504. Delivery pipe; 505. Nozzle; 506. Nitrogen box; 507. Condenser; 508. Temperature sensor 2; 509. Protective pad 2; 6. Waste recycling component; 601. Waste recycling box; 602. Filter. DETAILED DESCRIPTION
[0021] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative work are within the scope of protection of the present invention.
[0022] Example 1: Please refer to Figures 1-11 A cutting device for steel structure processing includes a workbench 1, a support frame 102 is installed on the upper surface of the workbench 1, and an adjusting cutting component 2 is installed on the lower surface of the support frame 102.
[0023] Specifically, the adjustment cutting assembly 2 includes a hydraulic rod 206 installed on the lower surface of the support frame 102. By starting the hydraulic rod 206, the connecting block 207 together with the motor housing and the disc cutter 205 below are moved downward as a whole until the disc cutter 205 is close to the steel body 104. When cutting is required, the disc cutter 205 is driven to rotate at high speed by the motor 208, and the hydraulic rod 206 continues to apply a stable pressure downward to make the disc cutter 205 gradually cut into the steel body 104 to complete the cutting operation. After the cutting is completed, the hydraulic rod 206 retracts and resets, and the disc cutter 205 is lifted to prepare for the next round of cutting work; one end of the hydraulic rod 206 is fixedly connected to the connecting block 207, and the connecting block 207 is fixedly connected to the connecting block 207. A protective sleeve 103 is fixedly connected to the side of 07, and the adjusting cutting assembly 2 includes a U-shaped plate fixedly connected to the outer surface of the support frame 102, and a motor 201 is fixedly connected to the side of the U-shaped plate, and the output shaft end of the motor 201 is fixedly connected to the screw 202, and the outer surface of the screw 202 is threadedly connected to the sleeve 203, and the lower surface of the sleeve 203 is connected to the hydraulic rod 206. A slide rail 204 is installed inside the support frame 102, and the outer surface of the sleeve 203 is slidably connected to the inner cavity of the slide rail 204, and the side of the connecting block 207 is fixedly connected to the motor housing, and the inner cavity of the motor housing is fixedly connected to the motor 2 208, and the output shaft end of the motor 208 is fixedly connected to the disc cutter 205.
[0024] The bottom of the workbench 1 is fixedly connected with a plurality of supporting legs 101, and a recycling chamber is opened inside the workbench 1. The inner cavity of the recycling chamber is installed with a waste recycling component 6, and the waste recycling component 6 includes a waste recycling box 601 slidably connected to the inside of the recycling chamber. The upper surface of the recycling chamber is fixedly connected with a filter screen 602. The debris generated during cutting will fall into the waste recycling box 601 through the holes in the filter screen 602 for storage, so that the debris recovery work can be completed automatically. The upper surface of the filter screen 602 is installed with a fixed component 3, and the fixed component 3 includes a plurality of support blocks 301 fixedly connected to the upper surface of the filter screen 602. The steel body 104 is placed on the upper surface of the support block 301, and the upper surface of the support block 301 is fixedly connected to the connecting plate 302, and the interior of the connecting plate 302 is installed with the slide rail 2 304, and the inner cavity of the slide rail 2 304 is installed with a threaded rod 303, and the outer surface of the threaded rod 303 is threadedly connected to the moving block 305, and the outer surface of the moving block 305 is slidably connected to the inner cavity of the slide rail 2 304, and one end of the threaded rod 303 is inserted into the outer surface of the connecting plate 302 and is fixedly connected to a circular plate, and the side of the moving block 305 is fixedly connected to the fixed plate 306, and the outer surface of the fixed plate 306 is in contact with the upper surface of the steel body 104.
[0025] Furthermore, the steel body 104 is first placed on the two support blocks 301. After it is placed, the circular plate is rotated to drive the threaded rod 303 to rotate. When the threaded rod 303 rotates, it drives the moving block 305 to move along the track of the second slide rail 304. When the moving block 305 moves, it drives the fixed plate 306 to move downward, so that the fixed plate 306 abuts against the steel body 104. Then, the motor 1 201 is started to drive the screw rod 202 to rotate. When the screw rod 20 When rotating, the sleeve 203 is driven to move along the track of the slide rail 1 204, ensuring that the disc cutter 205 is aligned with the position required for cutting the steel body 104. Then, the motor 1 201 is turned off, and the hydraulic rod 206 is started to drive the connecting block 207 to move, so that the connecting block 207 drives the disc cutter 205 to contact the surface of the steel body 104. At the same time, the motor 208 is started to drive the disc cutter 205 to rotate, so that the disc cutter 205 cuts the steel body 104.
[0026] Example 2: Reference Figures 1-11 This is the second new embodiment of the present invention. Based on the previous embodiment, a simulation trigger component 4 is installed inside the adjustment cutting component 2, and an automatic cooling component 5 is installed on the outer surface of the simulation trigger component 4.
[0027] Specifically, the simulation trigger component 4 includes a simulation sleeve 402 installed inside the protective sleeve 103, and the simulation block 401 is fixedly connected to the interior of the simulation sleeve 402. The interior of the protective sleeve 103 is respectively installed with a spray chamber 413 and a nitrogen chamber 501 through multiple partitions. The simulation trigger component 4 includes a touch plate 404 fixedly connected to the upper surface of the simulation block 401. The touch plate 404 is made of shape memory alloy material. Using its unique shape memory effect, when the disc knife 205 and the simulation block 401 generate heat by friction, the touch plate 404 expands and deforms due to the heat, pushing the touch rod 405 to trigger the spray button 406 to start the spraying of lubricating oil, realizing on-demand lubrication and preventing the heat generated during the cutting process from causing overheating of the tool. The shape memory alloy does not require external energy and can complete the action by relying on its own thermal response. It can be replaced by electroactive polymers or magnetostrictive materials.
[0028] One end of the touch plate 404 is fixedly connected to a touch rod 405, and the top of the inner cavity of the simulation sleeve 402 is fixedly connected to a spray button 406. The outer surface of the spray button 406 is sleeved with a spring 408, and one end of the spring 408 is connected to the touch protrusion 407. The simulation trigger component 4 also includes a branch pipe 411 fixedly connected to the inside of the spray chamber 413, and the outer surface of the branch pipe 411 is fixedly connected to a plurality of atomizing spray guns 412. The outer surface of the branch pipe 411 is fixedly connected to a pump 2. When the surface lubricating oil of the disc cutter 205 is insufficient or the oil film fails, the simulation block 401 is connected to the simulation block 401. The frictional resistance between the two parts increases, resulting in a significant temperature rise. The heat is sensed in real time by the touch plate 404 above the simulation block 401. The touch plate 404 is deformed after being heated, pushing the touch rod 405 to move, thereby triggering the spray button 406, starting the second pump to transport the cooled lubricating oil to the atomizing spray gun 412, and evenly spraying it onto the surface of the disc cutter 205. Therefore, through the direct contact and friction between the simulation block 401 and the disc cutter 205, the lubrication status can be accurately detected, and "on-demand spraying" can be achieved, which effectively prevents the disc cutter 205 from overheating and wear, and improves cutting stability and lubrication efficiency.
[0029] The automatic cooling assembly 5 includes a delivery pipe 504 installed inside the nitrogen chamber 501. A plurality of nozzles 505 are fixedly connected to the outer surface of the delivery pipe 504. A plurality of condensers 507 are fixedly connected to the inside of the spray chamber 413 and the nitrogen chamber 501. The condenser 507 is a device for cooling a medium (such as lubricating oil or nitrogen). It uses an external cooling source (such as cooling water or refrigerant) to reduce the temperature of the medium flowing through it. The condenser 507 reduces the temperature of the nitrogen and lubricating oil to a preset value by circulating the cooling medium. The condenser 507 can be replaced by a plate-type heat exchanger. A nitrogen tank 506 and a lubricating oil tank 409 are fixedly connected to the upper surface of the support frame 102. The inner cavities of the nitrogen tank 506 and the lubricating oil tank 409 are respectively connected to a connecting pipe 502 and a lubricating oil pipe 410. One end of the connecting pipe 502 is fixedly connected to two nitrogen pipes 503. The two nitrogen pipes 503 are respectively connected to the inner cavities of the two nitrogen chambers 501. The other end of the lubricating oil pipe 410 is connected to the inner cavity of the spray chamber 413. The outer surfaces of the connecting pipe 502 and the lubricating oil pipe 410 are fixedly connected to a pump 1.
[0030] The nitrogen chamber 501 and the nitrogen box 506 are filled with nitrogen, and the lubricating oil tank 409 and the spray chamber 413 are filled with lubricating oil. After being cooled, the nitrogen is sprayed into the cutting area through the nozzle 505, which quickly takes away the heat generated during the cutting process, preventing the steel body 104 and the disc cutter 205 from thermal deformation due to high temperature, thereby improving the processing accuracy. At the same time, nitrogen, as an inert gas, can form a protective layer in the cutting area, reducing the risk of oxidation on the surface of the steel body 104; the lubricating oil can effectively reduce the friction between the disc cutter 205 and the steel body 104, and the low-temperature lubricating oil directly contacts the high-temperature disc cutter 205, quickly taking away the heat and preventing the tool from overheating; the outer surfaces of the nitrogen chamber 501 and the spray chamber 413 are fixedly connected with protective pads 5 09. The inner cavities of the nitrogen chamber 501 and the spray chamber 413 are fixedly connected with temperature sensor 2 508 and temperature sensor 1 414 respectively. The outer surface of the delivery pipe 504 is fixedly connected with an air pump. The outer surface of the simulation sleeve 402 is fixedly connected with a protective pad 1 403. Both protective pad 2 509 and protective pad 1 403 are made of heat-insulating materials. When the disc knife 205 and the simulation block 401 generate heat through friction, the heat can be effectively blocked by protective pad 1 403 to avoid thermal impact on other components. Protective pad 2 509 maintains the low temperature environment in the nitrogen chamber 501 and the spray chamber 413 to ensure that the cooling medium can function in the best condition. Protective pad 2 509 and protective pad 1 403 can be replaced by glass fiber and polyurethane foam.
[0031] Furthermore, the condenser pipes 507 in the nitrogen chamber 501 and the spray chamber 413 are opened to cool the nitrogen in the two nitrogen chambers 501 and the lubricating oil in the spray chamber 413 to a preset value, and then the condenser pipes 507 are closed. When the disc cutter 205 cuts the steel body 104, the air pump is started to transport the cooled nitrogen in the nitrogen chamber 501 to the nozzle 505 through the delivery pipe 504, and the nitrogen is sprayed between the disc cutter 205 and the steel body 104 through the multiple inclined nozzles 505, thereby achieving rapid cooling. When the disc cutter 205 rotates, the nitrogen in the nitrogen chamber 501 is transported to the nozzle 505 through the delivery pipe 504. When the disc 205 rotates, it will rub against the simulation block 401 that contacts its surface. The heat generated by the friction will be transferred to the touch plate 404 through the simulation block 401, causing the touch plate 404 to expand and extend outward due to the heat, thereby driving the push-touch rod 405 to drive the touch protrusion 407 to press the spray button 406, so that the second pump is turned on and the cooled lubricating oil in the spray chamber 413 is transported to the atomizing spray gun 412 through the branch pipe 411. The atomizing spray gun 412 converts the lubricating oil into mist and sprays it onto the surface of the disc cutter 205. The lubricating oil can be quickly dried by continuously spraying nitrogen.
[0032] Working principle: First, place the steel body 104 on the two support blocks 301. When it is placed, rotate the circular plate to drive the threaded rod 303 to rotate. When the threaded rod 303 rotates, it will drive the moving block 305 to move along the track of the second slide rail 304. When the moving block 305 moves, it will drive the fixed plate 306 to move downward, so that the fixed plate 306 abuts against the steel body 104. And so on, the other fixed plate 306 fixes the steel body 104 to ensure that the steel body 104 does not Displacement will occur to improve the processing accuracy. At the same time, the power supplies and controllers of the two pumps 1 are started, so that one of the pumps 1 delivers the lubricating oil in the lubricating oil tank 409 to the spray chamber 413 through the lubricating oil pipe 410, and the other pump delivers the nitrogen in the nitrogen tank 506 to the two nitrogen pipes 503 through the connecting pipe 502, and then delivers it to the two nitrogen chambers 501 through the two nitrogen pipes 503. When the nitrogen and lubricating oil in the nitrogen chamber 501 and the spray chamber 413 are filled, the two pumps 1 are turned off.
[0033] Then start the power supply and controller of the condenser 507 in the nitrogen chamber 501 and the spray chamber 413 respectively, so that the condenser 507 is turned on, thereby cooling the nitrogen in the two nitrogen chambers 501, and monitoring its temperature in real time between -5-15 degrees Celsius through the temperature sensor 2 508. When the preset temperature is reached, the condenser 507 will be automatically closed to avoid overcooling. At the same time, the condenser 507 in the spray chamber 413 cools the lubricating oil, and monitors its temperature in real time through the temperature sensor 1 414 to ensure that its temperature is between -1-5 degrees Celsius. When the preset temperature is reached, the condenser 507 will be automatically closed.
[0034] Subsequently, the power supply and controller of the motor 201 are started, so that the motor 201 drives the screw rod 202 to rotate. When the screw rod 202 rotates, the sleeve 203 is driven to move along the track of the slide rail 204, ensuring that the disc cutter 205 coincides with the position required for cutting the steel body 104. Then, the power supply and controller of the motor 201 are turned off. At the same time, the slide rail 204 can prevent the sleeve 203 from rotating as the screw rod 202 rotates, so as to play a supporting and limiting role for the sleeve 203. Then, start the power supply and controller of the hydraulic rod 206, so that the hydraulic rod 206 drives the connecting block 207 to move, and the connecting block 207 drives the motor housing below to move, so that the disc cutter 205 abuts against the surface of the steel body 104. At the same time, start the power supply and controller of the motor 208, so that the motor 208 drives the disc cutter 205 to rotate, so that the disc cutter 205 cuts the steel body 104. The protective cover 103 can prevent the debris generated during the cutting process from flying everywhere.
[0035] At the same time, the air pump is started to transport the cooled nitrogen in the nitrogen chamber 501 to the nozzle 505 through the delivery pipe 504, and the nitrogen is sprayed between the disc cutter 205 and the steel body 104 through multiple inclined nozzles 505, thereby achieving rapid cooling, avoiding thermal deformation of the steel due to high temperature, and improving the processing refrigeration and assembly accuracy of the steel structure; at the same time, convection is formed between the two groups of nozzles 505, which on the one hand accelerates the heat dissipation in the cutting area, and on the other hand, the air flow can blow the debris through the filter 602 to the waste recovery box 601 for centralized storage, so that the waste generated during the cutting process can be cleaned up.
[0036] When the disc knife 205 rotates, it rubs against the simulation block 401 that contacts its surface. The heat generated by the friction is transferred to the touch plate 404 through the simulation block 401, causing the touch plate 404 to expand and extend outward due to the heat, thereby driving the touch rod 405 to move upward. When the touch rod 405 moves, it touches the touch protrusion 407, which further presses the touch protrusion 407 to press the spray button 406. At the same time, when the touch protrusion 407 moves, it drives the spring 408 to compress, causing the spray button 406 to turn on the power supply and controller of the pump 2, so that the pump 2 can spray the cooled lubricating oil in the spray chamber 413 through the branch pipe 41 1 is transported to the atomizing spray gun 412, so that the atomizing spray gun 412 converts the lubricating oil into mist and sprays it onto the surface of the disc cutter 205. The lubricating oil can be quickly dried by continuously spraying nitrogen, so that an oil film can be quickly formed on the surface of the disc cutter 205, which can protect the worn area of the disc cutter 205. At the same time, the cooled lubricating oil can cool the disc cutter 205 again and prevent the debris generated during cutting from adhering to the surface of the disc cutter 205. The protective pad 403 on the surface of the simulation sleeve 402 can isolate the heat between the heat simulation block 401 and the disc cutter 205 from affecting the protective sleeve 103 and other areas of the disc cutter 205.
[0037] When the temperature of the simulation block 401 drops, the touch plate 404 will return to its original state. During this process, the touch rod 405 will move away from the touch protrusion 407, so that the touch protrusion 407 is reset by the elasticity of the spring 408, thereby closing the spray button 406 and stopping the spraying of the lubricating oil. In this way, the lubricating oil can be sprayed according to the actual needs of the disc knife 205, thereby realizing "spraying on demand", avoiding waste of lubricating oil, and reducing environmental pollution.
[0038] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as exemplary and non-restrictive.
[0039] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A cutting device for steel structure processing, characterized in that: The workbench (1) comprises a support frame (102) mounted on the upper surface of the workbench (1), an adjustment cutting assembly (2) mounted on the lower surface of the support frame (102), a simulation trigger assembly (4) mounted inside the adjustment cutting assembly (2), and an automatic cooling assembly (5) mounted on the outer surface of the simulation trigger assembly (4); The adjusting cutting assembly (2) comprises a hydraulic rod (206) mounted on the lower surface of the support frame (102), one end of the hydraulic rod (206) is fixedly connected to a connecting block (207), and a side surface of the connecting block (207) is fixedly connected to a protective sleeve (103); The simulated trigger assembly (4) comprises a simulated sleeve (402) installed inside the protective sleeve (103), a simulated block (401) is fixedly connected inside the simulated sleeve (402), and a spray chamber (413) and a nitrogen chamber (501) are respectively installed inside the protective sleeve (103) via a plurality of partitions; The automatic cooling assembly (5) comprises a delivery pipe (504) installed inside the nitrogen chamber (501), a plurality of nozzles (505) are fixedly connected to the outer surface of the delivery pipe (504), and a plurality of condensing pipes (507) are fixedly connected to the inside of the spray chamber (413) and the nitrogen chamber (501).
2. A cutting device for steel structure processing according to claim 1, characterized in that: The upper surface of the support frame (102) is fixedly connected to a nitrogen box (506) and a lubricating oil box (409), and the inner cavities of the nitrogen box (506) and the lubricating oil box (409) are respectively connected to a connecting pipe (502) and a lubricating oil pipe (410), one end of the connecting pipe (502) is fixedly connected to two nitrogen pipes (503), and the two nitrogen pipes (503) are respectively connected to the inner cavities of the two nitrogen chambers (501), and the other end of the lubricating oil pipe (410) is connected to the inner cavity of the spray chamber (413), and the outer surfaces of the connecting pipe (502) and the lubricating oil pipe (410) are both fixedly connected to a pump.
3. The cutting device for steel structure processing according to claim 1, characterized in that: The outer surfaces of the nitrogen chamber (501) and the spray chamber (413) are fixedly connected to a second protective pad (509); the inner cavities of the nitrogen chamber (501) and the spray chamber (413) are fixedly connected to a second temperature sensor (508) and a first temperature sensor (414), respectively; the outer surface of the delivery pipe (504) is fixedly connected to an air pump; the outer surface of the simulation sleeve (402) is fixedly connected to a first protective pad (403); and the second protective pad (509) and the first protective pad (403) are both made of heat-insulating materials.
4. The cutting device for steel structure processing according to claim 1, characterized in that: The simulation trigger assembly (4) comprises a touch plate (404) fixedly connected to the upper surface of the simulation block (401), the touch plate (404) being made of a shape memory alloy material, one end of the touch plate (404) being fixedly connected to a touch rod (405), the top of the inner cavity of the simulation sleeve (402) being fixedly connected to a spray button (406), the outer surface of the spray button (406) being sleeved and connected to a spring (408), one end of the spring (408) being connected to the touch protrusion (407).
5. The cutting device for steel structure processing according to claim 1, characterized in that: The simulated trigger assembly (4) further comprises a branch pipe (411) fixedly connected to the interior of the spray chamber (413), a plurality of atomizing spray guns (412) being fixedly connected to the outer surface of the branch pipe (411), and a second pump being fixedly connected to the outer surface of the branch pipe (411).
6. The cutting device for steel structure processing according to claim 1, characterized in that: The adjusting cutting assembly (2) includes a U-shaped plate fixedly connected to the outer surface of the support frame (102), the side of the U-shaped plate is fixedly connected to the motor 1 (201), the output shaft end of the motor 1 (201) is fixedly connected to the screw rod (202), the outer surface of the screw rod (202) is threadedly connected to the sleeve (203), the lower surface of the sleeve (203) is connected to the hydraulic rod (206), the interior of the support frame (102) is installed with a slide rail 1 (204), and the outer surface of the sleeve (203) is slidably connected to the inner cavity of the slide rail 1 (204).
7. The cutting device for steel structure processing according to claim 1, characterized in that: The side surface of the connecting block (207) is fixedly connected to a motor housing, the inner cavity of the motor housing is fixedly connected to a second motor (208), and the output shaft end of the second motor (208) is fixedly connected to a disc cutter (205).
8. The cutting device for steel structure processing according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected to a plurality of supporting legs (101), and a recycling chamber is provided inside the workbench (1). A waste recycling assembly (6) is installed in the inner cavity of the recycling chamber. The waste recycling assembly (6) includes a waste recycling box (601) slidably connected to the interior of the recycling chamber, and a filter screen (602) is fixedly connected to the upper surface of the recycling chamber.
9. The cutting device for steel structure processing according to claim 8, characterized in that: A fixing assembly (3) is installed on the upper surface of the filter screen (602), and the fixing assembly (3) includes a plurality of support blocks (301) fixedly connected to the upper surface of the filter screen (602), a steel body (104) is placed on the upper surface of the support block (301), and a connecting plate (302) is fixedly connected to the upper surface of the support block (301), a second slide rail (304) is installed inside the connecting plate (302), and a threaded rod (303) is installed in the inner cavity of the second slide rail (304).
10. The cutting device for steel structure processing according to claim 9, characterized in that: The outer surface of the threaded rod (303) is threadedly connected to a moving block (305), and the outer surface of the moving block (305) is slidably connected to the inner cavity of the second slide rail (304). One end of the threaded rod (303) is inserted into the outer surface of the connecting plate (302) and fixedly connected to a circular plate. The side of the moving block (305) is fixedly connected to a fixed plate (306), and the outer surface of the fixed plate (306) is in contact with the upper surface of the steel body (104).
Citation Information
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