Preparation method and preparation equipment for powder pressing cut-out piece

Abstract

The invention discloses a preparation method and preparation equipment of a powder pressing cut-out piece. The preparation method comprises the following steps: S1, putting a raw material main material, an adhesive, a release agent and the like into a powder stirrer, and uniformly mixing the raw material main material, the adhesive, the release agent and the like; s2, putting the powder which is uniformly mixed in the step S1 into a rotary dry powder tablet press; s3, the feeding quantity, weight and speed are accurately controlled through an automatic feeding system; s4, the rotary dry powder tablet press is started for pressing; s5, the pressing parameters are monitored and adjusted in real time through the intelligent control system; and S6, after pressing is completed, the cut piece is taken out for follow-up treatment. By adopting innovative technologies such as a powder pressing process, an automatic feeding system and an intelligent control system, the production efficiency is greatly improved, the production cost is reduced, the yield is improved, the production safety is ensured, meanwhile, the service life of equipment is prolonged through an efficient cleaning and maintenance mechanism, the maintenance cost is reduced, and the production efficiency is improved. The method has important application value and popularization prospect.

Description

Technical Field

[0001] The present invention relates to the technical field of production of marking stationery in the garment fabric industry, and in particular to a preparation method and equipment for a powder-pressed garment marking sheet. Background Art

[0002] In the production of marking stationery for the apparel fabric industry, the traditional method for preparing high-temperature decolorizing marking sheets has many shortcomings. In the existing technology, marking sheets are mostly made by chemically reacting stearic acid and zinc oxide with the catalyst of benzoic acid to produce zinc stearate. This preparation method requires melting the raw materials in a high-temperature reactor and conducting a chemical reaction. The reaction temperature must reach approximately 180°C, and the reaction time is as long as 2-3 hours. After the reaction is complete, the molten high-temperature solution must be poured into a mold. After the liquid cools and solidifies, the mold is opened and the finished product is removed.

[0003] This traditional process has many defects: first, the production process is complicated, involving multiple steps such as high-temperature melting and pouring molding, which requires high skills of the operators; second, the production cycle is long and the energy consumption is high, which is not conducive to the company's cost control and environmental protection requirements; third, since raw materials such as stearic acid are flammable under high temperature environments, there are major safety hazards; in addition, due to the long cooling time after pouring and the thin cutting sheet, the yield is low, and there are many products with deformed and damaged appearance, which is difficult to meet market demand.

[0004] In recent years, with the rapid development of the apparel fabric industry and consumers' increasing demands for product quality, traditional methods for preparing high-temperature decolorizing stripping sheets have become unable to meet the needs of industry development. Therefore, a new stripping sheet preparation device and operating method are urgently needed to address the above-mentioned problems in the existing technology, improve production efficiency, reduce production costs, increase yield, and ensure production safety. Summary of the Invention

[0005] The purpose of the present invention is to provide a method for preparing a powder-pressed marking sheet. By adopting innovative technologies such as powder pressing process, automatic feeding system and intelligent control system, the production efficiency is greatly improved, the production cost is reduced, the yield is increased and production safety is ensured. At the same time, the efficient cleaning and maintenance mechanism extends the service life of the equipment and reduces maintenance costs. The present invention has important application value and promotion prospects in the production of marking stationery in the clothing fabric industry.

[0006] In order to achieve the above objectives, the main technical solutions adopted by the present invention include:

[0007] A preparation device for powder-pressed sliced ​​tablets, comprising:

[0008] A powder mixer, a rotary dry powder tablet press, an automatic feeding system, an intelligent control system, and a cleaning and maintenance mechanism. The powder mixer is used to evenly mix the main raw materials, adhesives, release agents, etc. The rotary dry powder tablet press has been upgraded and has an automatic feeding function, which can directly press the mixed powder into shape. The automatic feeding system is connected to the rotary dry powder tablet press to accurately control the quantity, weight and speed of the feeding. The intelligent control system monitors and adjusts the pressing parameters in real time. The cleaning and maintenance mechanism includes parts that are easy to disassemble and clean, as well as a dust collection device.

[0009] The above-mentioned equipment for preparing powder pressed and coated tablets, wherein the powder mixer includes a stirring paddle and a stirring barrel, and the stirring paddle is rotatably installed in the stirring barrel to mix the raw materials evenly.

[0010] The above-mentioned preparation equipment for powder-pressed tablets, wherein the rotary dry powder tablet press includes a mold cavity, an upper mold and a lower mold, the upper mold and the lower mold can move relative to each other to compress the mixed powder to form tablets, the automatic feeding system includes a hopper, a feeding screw and a metering device, the hopper is used to store the mixed powder, the feeding screw transports the mixed powder from the hopper to the mold cavity, and the metering device accurately controls the rotation speed of the feeding screw to adjust the quantity, weight and speed of the feeding.

[0011] The above-mentioned powder pressed coated tablet preparation equipment, wherein the intelligent control system includes a processor, a sensor and an actuator, the sensor is used to detect parameters such as pressure, mold cavity capacity and pressing speed during the pressing process, and the processor adjusts the action of the actuator according to the parameters detected by the sensor to optimize the pressing process.

[0012] The above-mentioned powder pressed slice preparation equipment, wherein the cleaning and maintenance mechanism also includes a cleaning nozzle and a drainage device, the cleaning nozzle is used to spray cleaning liquid to clean the inside of the device, and the drainage device is used to discharge the cleaning liquid to the outside of the device.

[0013] A method for preparing powder-pressed sliced ​​tablets, comprising the preparation apparatus described above, comprising the following steps:

[0014] S1. Put the raw materials, adhesive, release agent, etc. into a powder mixer and mix them evenly;

[0015] S2, placing the evenly mixed powder in S1 into a rotary dry powder tablet press;

[0016] S3, accurately control the quantity, weight and speed of feeding through the automatic feeding system;

[0017] S4, start the rotary dry powder tablet press to perform compression;

[0018] S5, real-time monitoring and adjustment of pressing parameters through intelligent control system;

[0019] S6. After the pressing is completed, the sliced ​​pieces are taken out for subsequent processing.

[0020] The method for preparing the powder-pressed sliced ​​tablets, wherein the pressing process in S4 further comprises the following steps:

[0021] P1, using sensors to detect parameters such as pressure, cavity volume and pressing speed during the pressing process;

[0022] P2. The processor adjusts the action of the actuator according to the parameters detected by the sensor to optimize the pressing process.

[0023] The method for preparing the powder-pressed sliced ​​tablets, wherein, after the raw material pressing in S6 is completed, further comprises the following steps:

[0024] Y1. Use the cleaning nozzle to spray the cleaning fluid to clean the inside of the device;

[0025] Y2. Discharge the cleaning fluid outside the device through the drainage device.

[0026] The preparation method of the above-mentioned powder pressed and coated tablets, wherein the main raw materials include stearic acid, paraffin, titanium dioxide, microcrystalline cellulose and sodium stearate.

[0027] The preparation method of the above-mentioned powder pressed and coated tablets, wherein the ratio of the main raw materials is: 85 parts of stearic acid, 7 parts of paraffin, 2.5 parts of titanium dioxide, 5 parts of microcrystalline cellulose, and 0.5 part of sodium stearate.

[0028] Compared with the prior art, the advantages and positive effects of the present invention are:

[0029] 1. This invention, through the use of innovative technologies such as a powder pressing process, an automatic feeding system, and an intelligent control system, significantly improves production efficiency, reduces production costs, increases yield rate, and ensures production safety. Furthermore, an efficient cleaning and maintenance mechanism extends the service life of the equipment and reduces maintenance costs. This invention has significant application value and promotional prospects in the production of marking stationery for the garment fabric industry.

[0030] 2. This invention uses a powder pressing process to replace the traditional high-temperature melting and pouring molding process. After the raw materials, adhesive, and release agent are evenly mixed, they are directly pressed into tablets using a rotary dry powder tablet press. This process eliminates the high-temperature melting and pouring molding steps, greatly simplifying the production process and improving production efficiency.

[0031] 3. This invention upgrades the rotary dry powder tablet press and adds an automatic loading system. This system can precisely control the quantity, weight, and speed of loading, achieving automated production. Furthermore, combined with an advanced intelligent control system, it can monitor and adjust pressing parameters such as pressure, cavity volume, and pressing speed in real time to ensure the dimensional accuracy, appearance quality, and consistency of the tablets.

[0032] 4. This invention also incorporates an efficient cleaning and maintenance mechanism. The device is equipped with easily removable and cleanable components, such as the mixing paddles of the powder mixer and the die cavity of the rotary dry powder tablet press. This facilitates regular maintenance and upkeep, extending the life of the equipment. Furthermore, rational structural design, such as the inclusion of a dust collection device, reduces dust accumulation and eases cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0034] Figure 1 This is a flow chart of the equipment for preparing powder-pressed coated tablets of the present invention;

[0035] Figure 2 The present invention is a flow chart of the method for preparing powder-pressed coated tablets;

[0036] Figure 3 This is a flow chart of the pressing process in the method for preparing powder-pressed coated tablets of the present invention;

[0037] Figure 4 The present invention is a flow chart of the method for preparing powder-pressed coated tablets after pressing is completed. DETAILED DESCRIPTION

[0038] The following will describe the implementation methods of the present application in detail with reference to the accompanying drawings and examples, so that the implementation process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0039] Example 1

[0040] Please refer to Figures 1 to 4As shown, an embodiment of the present invention provides a preparation device for powder-pressed coated tablets, including: a powder mixer, a rotary dry powder tablet press, an automatic feeding system, an intelligent control system, and a cleaning and maintenance mechanism. The powder mixer is used to evenly mix the raw materials, adhesives, release agents, etc. The rotary dry powder tablet press has been upgraded and designed with an automatic feeding function, which can directly press the mixed powder into shape. The automatic feeding system is connected to the rotary dry powder tablet press to accurately control the feeding quantity, weight and speed. The intelligent control system monitors and adjusts the pressing parameters in real time. The cleaning and maintenance mechanism includes parts that are easy to disassemble and clean, as well as a dust collection device.

[0041] The powder mixer includes a stirring paddle and a stirring barrel. The stirring paddle is rotatably installed in the stirring barrel to mix the raw materials evenly.

[0042] Among them, the rotary dry powder tablet press includes a die cavity, an upper die and a lower die. The upper die and the lower die can move relative to each other to compress the mixed powder to form slices. The automatic feeding system includes a hopper, a feeding screw and a metering device. The hopper is used to store the mixed powder. The feeding screw transports the mixed powder from the hopper to the die cavity. The metering device accurately controls the rotation speed of the feeding screw to adjust the quantity, weight and speed of the feeding.

[0043] Among them, the intelligent control system includes a processor, sensors and actuators. The sensors are used to detect parameters such as pressure, mold cavity capacity and pressing speed during the pressing process. The processor adjusts the action of the actuator according to the parameters detected by the sensors to optimize the pressing process.

[0044] The cleaning and maintenance mechanism further includes a cleaning nozzle and a drainage device. The cleaning nozzle is used to spray cleaning liquid to clean the inside of the device, and the drainage device is used to discharge the cleaning liquid to the outside of the device.

[0045] By adopting the above technical solution, the rotary dry powder tablet press has an automatic loading function. The automatic loading system can accurately control the quantity, weight and speed of the loading, reducing the time and error of manual loading, making the pressing process more continuous and efficient. At the same time, the intelligent control system monitors and adjusts the pressing parameters in real time, and can optimize the pressing process in time according to actual conditions, avoiding production stagnation or product quality problems caused by inappropriate parameters, thereby improving overall production efficiency.

[0046] Example 2

[0047] Please refer to Figures 1 to 4 As shown, an embodiment of the present invention provides a method for preparing a powder-pressed coated tablet, comprising: the preparation equipment of any one of Example 1, comprising the following steps:

[0048] S1. Raw material mixing

[0049] The main raw materials (85 parts of stearic acid, 7 parts of paraffin, 2.5 parts of titanium dioxide, 5 parts of microcrystalline cellulose, 0.5 parts of sodium stearate), adhesive, release agent, etc. are accurately weighed according to the predetermined formula ratio and placed in a powder mixer in sequence.

[0050] Start the powder mixer and set the mixing time to 30 minutes. The stirring paddle rotates at high speed in the mixing barrel to fully mix the various raw materials to form a uniform mixed powder.

[0051] After the mixing is completed, the mixed powder is fed into the hopper of the rotary dry powder tablet press through the discharge port of the mixing barrel.

[0052] S2. Loading preparation

[0053] Driven by a motor, the feeding screw of the automatic feeding system evenly and continuously conveys the mixed powder in the hopper to the die cavity of the rotary dry powder tablet press.

[0054] The metering device precisely controls the speed of the feeding screw to adjust the quantity, weight and speed of the feeding, ensuring that the slices pressed each time have consistent size and weight.

[0055] S3. Precise feeding control

[0056] The automatic feeding system accurately controls the speed and feeding time of the feeding screw through the metering device according to the preset process requirements to ensure the accurate amount of powder pressed each time.

[0057] At the same time, the intelligent control system monitors the feeding process in real time. If any abnormal situation is found (such as feeding speed is too fast or too slow, powder blockage, etc.), it will automatically adjust the feeding parameters or issue an alarm to prompt the operator to handle it.

[0058] S4, compression molding

[0059] Start the rotary dry powder tablet press, and the upper die and lower die begin to move relative to each other to compress the mixed powder in the die cavity.

[0060] During the pressing process, the sensor detects parameters such as pressure, cavity capacity and pressing speed in real time and transmits the detected data to the processor.

[0061] Based on the received data, the processor adjusts the action of the actuator in a timely manner (such as adjusting the movement speed and pressure of the upper and lower molds) to optimize the pressing process and ensure the quality and consistency of the sliced ​​pieces.

[0062] When the pressure reaches the set value, the pressing process is completed and the sliced ​​tablets are formed. The discharge mechanism of the rotary dry powder tablet press pushes the sliced ​​tablets out of the die cavity and sends them to the subsequent conveyor belt or collection device.

[0063] S5. Real-time monitoring and adjustment

[0064] During the entire pressing process, the intelligent control system continuously monitors the pressing process in real time.

[0065] The sensor continuously detects various parameters during the pressing process (such as pressure, cavity volume, pressing speed, temperature, etc.) and transmits the data to the processor in real time.

[0066] The processor analyzes and evaluates the pressing process in real time based on the received data. If any abnormal situation is found (such as too high or too low pressure, abnormal temperature, etc.), the action of the actuator will be automatically adjusted (such as adjusting the pressure, controlling the start of the cooling device, etc.) to ensure the stability and consistency of the pressing process.

[0067] S6. Subsequent processing and cleaning maintenance

[0068] After the pressing is completed, the sliced ​​pieces are taken out for subsequent processing, such as drying and packaging.

[0069] Use the cleaning nozzle to spray the cleaning fluid to clean the inside of the device to remove residual powder and impurities. The cleaning fluid is discharged to the outside of the device through the drainage device to ensure the cleanliness and normal operation of the equipment.

[0070] Regularly disassemble and clean the powder mixer and rotary dry powder tablet press, check the wear of each component, and replace or repair if necessary.

[0071] Collect dust generated during the production process through dust collection devices and dispose of it safely in accordance with environmental protection requirements;

[0072] By adopting the above technical solution and innovative technologies such as powder pressing process, automatic feeding system and intelligent control system, production efficiency is greatly improved, production cost is reduced, yield rate is increased and production safety is ensured. At the same time, the efficient cleaning and maintenance mechanism extends the service life of the equipment and reduces maintenance costs. The present invention has important application value and promotion prospects in the production of marking stationery in the clothing fabric industry.

[0073] The pressing process in S4 further includes the following steps:

[0074] P1, using sensors to detect parameters such as pressure, cavity volume and pressing speed during the pressing process;

[0075] P2, the processor adjusts the action of the actuator according to the parameters detected by the sensor to optimize the pressing process;

[0076] By adopting the above technical solution, the intelligent control system monitors and adjusts the pressing parameters in real time, and can timely optimize the pressing process according to actual conditions, avoiding production stagnation or product quality problems caused by inappropriate parameters, thereby improving overall production efficiency.

[0077] After the raw material is pressed in S6, the following steps are also included:

[0078] Y1. Use the cleaning nozzle to spray the cleaning fluid to clean the inside of the device;

[0079] Y2. Discharge the cleaning fluid out of the device through the drainage device;

[0080] By adopting the above technical solutions, efficient cleaning and maintenance mechanisms, including easily disassembled and cleaned parts and dust collection devices, reduce equipment failures caused by dust accumulation and other reasons, reduce equipment maintenance and replacement costs, and extend the service life of the equipment.

[0081] The working principle of the present invention is:

[0082] Mixing stage:

[0083] Put the main raw materials (85 parts of stearic acid, 7 parts of paraffin wax, 2.5 parts of titanium dioxide, 5 parts of microcrystalline cellulose, 0.5 parts of sodium stearate), adhesive, release agent, etc. into the powder mixer. The stirring paddle rotates in the mixing barrel to fully mix the various raw materials and provide a uniform mixed powder for subsequent pressing.

[0084] Loading stage:

[0085] The uniformly mixed powder is placed into the hopper of the rotary dry powder tablet press. The feed screw of the automatic loading system transports the mixed powder from the hopper to the die cavity. A metering device precisely controls the feed screw's speed, adjusting the quantity, weight, and speed of the powder fed to ensure the correct amount of powder is pressed each time.

[0086] Suppression phase:

[0087] The upper and lower dies of a rotary dry powder tablet press move relative to each other, compressing the mixed powder in the die cavity to form sliced ​​tablets. During this process, sensors monitor parameters such as pressure, cavity volume, and pressing speed in real time.

[0088] The processor adjusts the action of the actuator according to the parameters detected by the sensor, such as controlling the movement speed and pressure of the upper and lower dies, to optimize the pressing process and ensure the quality and consistency of the sliced ​​pieces.

[0089] Monitoring and adjustment phase:

[0090] The intelligent control system continuously monitors the pressing process in real time and adjusts the pressing parameters in a timely manner based on the feedback information from the sensor to keep the pressing process in the best state at all times.

[0091] Subsequent processing stage:

[0092] After the pressing is completed, the sliced ​​pieces are taken out for subsequent processing, such as drying and packaging.

[0093] Cleaning and maintenance phase:

[0094] Use the cleaning nozzle to spray the cleaning fluid to clean the inside of the device to remove residual powder and impurities.

[0095] The cleaning fluid is discharged outside the device through the drainage device to keep the equipment clean and in normal operation, thus extending the service life of the equipment.

[0096] The foregoing description shows and describes several preferred embodiments of the present invention. However, as previously mentioned, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. Rather, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the present invention through the above teachings or through technology or knowledge in the relevant field. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention are intended to be protected by the appended claims.

Claims

1. A method for preparing powder-pressed sliced ​​tablets, characterized in that: The following steps are involved: S1. Put the raw materials, adhesive, release agent, etc. into a powder mixer and mix them evenly; S2, placing the evenly mixed powder in S1 into a rotary dry powder tablet press; S3, accurately control the quantity, weight and speed of feeding through the automatic feeding system; S4, start the rotary dry powder tablet press to perform compression; S5, real-time monitoring and adjustment of pressing parameters through intelligent control system; S6. After the pressing is completed, the sliced ​​pieces are taken out for subsequent processing.

2. The method for preparing a powder-pressed coated tablet according to claim 1, wherein: The pressing process in S4 further comprises the following steps: P1, using sensors to detect parameters such as pressure, cavity volume and pressing speed during the pressing process; P2. The processor adjusts the action of the actuator according to the parameters detected by the sensor to optimize the pressing process.

3. The method for preparing a powder-pressed coated tablet according to claim 2, wherein: After the raw material is pressed in S6, the following steps are further included: Y1. Use the cleaning nozzle to spray the cleaning fluid to clean the inside of the device; Y2. Discharge the cleaning fluid outside the device through the drainage device.

4. The method for preparing a powder-pressed coated tablet according to claim 3, wherein: The main raw materials include stearic acid, paraffin, titanium dioxide, microcrystalline cellulose and sodium stearate.

5. The method for preparing a powder-pressed coated tablet according to claim 4, wherein: The ratio of the main raw materials is: 85 parts of stearic acid, 7 parts of paraffin, 2.5 parts of titanium dioxide, 5 parts of microcrystalline cellulose, and 0.5 parts of sodium stearate.

6. A preparation device for powder-pressed coated tablets, using the preparation method according to any one of claims 1 to 5, characterized in that: It includes a powder mixer, a rotary dry powder tablet press, an automatic feeding system, an intelligent control system, and a cleaning and maintenance mechanism. It is characterized in that the powder mixer is used to evenly mix the raw materials, adhesives, release agents, etc. The rotary dry powder tablet press has been upgraded and has an automatic feeding function, which can directly press the mixed powder into shape. The automatic feeding system is connected to the rotary dry powder tablet press to accurately control the quantity, weight and speed of the feeding. The intelligent control system monitors and adjusts the pressing parameters in real time. The cleaning and maintenance mechanism includes parts that are easy to disassemble and clean and a dust collection device.

7. The preparation equipment for powder-pressed coated tablets according to claim 6, characterized in that: The powder mixer comprises a stirring paddle and a stirring barrel. The stirring paddle is rotatably installed in the stirring barrel and is used for uniformly mixing raw materials.

8. The preparation equipment for powder-pressed coated tablets according to claim 7, characterized in that: The rotary dry powder tablet press includes a die cavity, an upper die and a lower die. The upper die and the lower die can move relative to each other to compress the mixed powder to form slices. The automatic feeding system includes a hopper, a feeding screw and a metering device. The hopper is used to store the mixed powder. The feeding screw transports the mixed powder from the hopper to the die cavity. The metering device accurately controls the rotation speed of the feeding screw to adjust the quantity, weight and speed of the feeding.

9. The equipment for preparing powder-pressed coated tablets according to claim 8, characterized in that: The intelligent control system includes a processor, a sensor and an actuator. The sensor is used to detect parameters such as pressure, mold cavity capacity and pressing speed during the pressing process. The processor adjusts the action of the actuator according to the parameters detected by the sensor to optimize the pressing process.

10. The equipment for preparing powder-pressed coated tablets according to claim 9, characterized in that: The cleaning and maintenance mechanism further comprises a cleaning nozzle and a drainage device, wherein the cleaning nozzle is used for spraying cleaning liquid to clean the interior of the device, and the drainage device is used for discharging the cleaning liquid to the outside of the device.

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