Mortar cake manufacturing method and mortar cake manufacturing tool

Abstract

The invention discloses a mortar cake manufacturing method and a mortar cake manufacturing tool. The mortar cake manufacturing method comprises the following steps: controlling a light source emitter of the mortar cake manufacturing tool to emit a reference light beam; a light source receiver of the lime cake manufacturing tool is adjusted to be arranged corresponding to the light source emitter, the light source receiver is arranged on a pressing plate of the lime cake manufacturing tool, and the light source receiver is used for receiving the reference light beam and generating a distance prompt signal according to the reference light beam; and the pressing plate is moved in the direction close to the working plane to push and press the material pile, the real-time ground clearance of the pressing plate is determined according to the distance prompt signal, and the real-time ground clearance is set as the distance between the pressing plate and the working plane. In the mortar cake manufacturing method, the real-time ground clearance of the pressing plate can be determined according to the distance prompt signal fed back by the light source receiver, then the thickness size of the mortar cake is determined according to the real-time ground clearance of the pressing plate, accurate control over the manufacturing size of the mortar cake is achieved, and the mortar cake manufacturing accuracy is greatly improved.

Description

Technical Field

[0001] The invention belongs to the technical field of building construction, and particularly relates to a ash cake production method and a ash cake production tool. Background Art

[0002] In the construction of building projects, secondary structures and non-clear concrete structures need to be plastered or floored. Before plastering or flooring, it is necessary to make ash cakes to control the elevation. At present, the production of ash cakes is usually to inject mortar into a mold to squeeze it into a ash cake. The thickness of the ash cake is difficult to control. Therefore, after the ash cake is produced, the thickness of the ash cake needs to be tested to determine whether the thickness of the ash cake meets the construction requirements. Since the thickness of the ash cake is usually only 3cm to 5cm, in order to improve the detection accuracy, the operator needs to lie on the ground or on the wall to measure the thickness of the ash cake. The ash cake production accuracy is low, and the ash cake detection steps are complicated and the accuracy is low, which affects the construction quality. In addition, the ash cakes that fail the inspection need to be redone, which reduces the efficiency of ash cake production. Summary of the Invention

[0003] In view of the above-mentioned defects or shortcomings, the present invention provides a ash cake production method and ash cake production tooling, aiming to solve the technical problems of difficult control of ash cake production thickness and low production precision.

[0004] In order to achieve the above object, the present invention provides a method for making an ash cake, which comprises:

[0005] Controlling the light source emitter of the ash cake making tool to emit a reference light beam;

[0006] Adjust the light source receiver of the ash cake making tool to the corresponding light source transmitter setting, wherein the light source receiver is set on the pressure plate of the ash cake making tool, and the light source receiver is used to receive the reference light beam and generate a distance prompt signal according to the reference light beam;

[0007] The pressing plate is moved toward the working plane to push the material pile, and the real-time ground distance of the pressing plate is determined according to the distance prompt signal, wherein the real-time ground distance is set as the distance between the pressing plate and the working plane.

[0008] In an embodiment of the present invention, determining the real-time distance of the pressing plate from the ground according to the distance prompt signal includes:

[0009] When the distance prompt signal is the first prompt tone, determining that the real-time ground distance is greater than the preset ground distance;

[0010] When the distance prompt signal is the second prompt tone, it is determined that the real-time ground distance is equal to the preset ground distance.

[0011] In an embodiment of the present invention, a light beam receiving area is provided on the light source receiver, a push prompt area and a push positioning line are provided in the light beam receiving area, and the push positioning line is located on the side of the push prompt area away from the pressure plate. The light source receiver emits a first prompt sound when the reference light beam is emitted into the push prompt area, and emits a second prompt sound when the reference light beam is emitted to the corresponding push positioning line setting.

[0012] In an embodiment of the present invention, the distance between the reference light beam and the pushing positioning line in the pushing direction is set as the pushing distance, the frequency of the first prompt sound and the duty cycle of the first prompt sound are inversely proportional to the pushing distance, and the frequency of the second prompt sound is higher than the frequency of the first prompt sound, and the duty cycle of the second prompt sound is greater than the duty cycle of the first prompt sound.

[0013] In an embodiment of the present invention, the side of the pressure plate facing away from the light source receiver is set as a pushing surface, the distance between the pushing positioning line and the pushing surface is set as a compensation distance, and the distance between the reference light beam and the working plane is equal to the sum of the compensation distance and the preset distance from the ground.

[0014] In an embodiment of the present invention, a lifting prompt area is further provided in the light beam receiving area, the push positioning line is located between the push prompt area and the lifting prompt area, and the light source receiver emits a third prompt sound when the reference light beam is emitted into the lifting prompt area; and determining the real-time distance of the pressure plate from the ground according to the distance prompt signal further includes:

[0015] When the distance prompt signal is the third prompt tone, it is determined that the real-time ground distance is less than the preset ground distance.

[0016] In an embodiment of the present invention, a push indicator light, a reference indicator light, and a lift indicator light are provided on the light source receiver; determining the real-time distance of the pressing plate from the ground according to the distance prompt signal includes:

[0017] Determining that the current ground clearance is greater than the preset ground clearance when the reference indicator light and the lift indicator light are off and the push indicator light is on;

[0018] Confirming that the real-time ground clearance is equal to the preset ground clearance when the push indicator light and the lift indicator light are off and the reference indicator light is on;

[0019] When the push indicator light and the reference indicator light are off and the lift indicator light is on, it is determined that the current ground clearance is less than the preset ground clearance.

[0020] In order to achieve the above object, the present invention further provides a ash cake making tool, which is applied to the ash cake making method described above, and includes:

[0021] The pushing assembly includes a pushing handle and a pressing plate. The pushing handle includes a push rod and a handle. One end of the push rod is connected to the handle, and the other end of the push rod is connected to the pressing plate.

[0022] The calibration component includes a light source transmitter and a light source receiver. The light source transmitter is used to emit a reference light beam. The light source receiver includes a shell and a control module. The shell is arranged on the pressure plate. The control module is arranged in the shell and is configured to receive the reference light beam and generate a distance prompt signal based on the reference light beam.

[0023] In an embodiment of the present invention, the pushing assembly further includes a support plate and a spirit level. The support plate is provided on the push rod, and the spirit level is provided on a side of the support plate facing away from the pressing plate.

[0024] In an embodiment of the present invention, the calibration assembly further includes a telescopic adjustment frame and a distance compensation pad. The light source emitter is provided on the telescopic adjustment frame, and the telescopic adjustment frame can be telescopically provided on the distance compensation pad.

[0025] Through the above technical solution, the ash cake production method and ash cake production tooling provided by the embodiment of the present invention have the following beneficial effects:

[0026] In the technical solution of the present invention, during the process of making ash cakes, the operator can determine the real-time distance of the pressing plate from the ground through the distance prompt signal fed back by the light source receiver, and then determine the thickness of the ash cake according to the real-time distance of the pressing plate from the ground, thereby realizing precise control of the production size of the ash cake and greatly improving the production accuracy of the ash cake. The distance prompt signal can accurately feedback the thickness of the ash cake, and there is no need for the operator to lie on the ground or on the wall to measure the thickness of the ash cake, thereby realizing the synchronous detection of the thickness of the ash cake during the production process of the ash cake. The detection is convenient, fast and accurate. In addition, the operator can control the pressing plate according to the distance prompt signal to press the material pile into an ash cake of preset thickness. The qualified rate of ash cake production is high, the number of rework times is reduced, the efficiency of ash cake production is improved, and batch production of ash cakes is convenient.

[0027] Other features and advantages of the embodiments of the present invention will be described in detail in the subsequent detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The accompanying drawings are used to provide a further understanding of the embodiments of the present invention and constitute part of the specification. Together with the following specific embodiments, they are used to explain the embodiments of the present invention, but do not constitute a limitation of the embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without inventive work. In the accompanying drawings:

[0029] Figure 1 1 is a flow chart of a method for making ash cakes according to an embodiment of the present invention;

[0030] Figure 2 2 is a schematic structural diagram of a light source emitter in an ash cake production tool according to an embodiment of the present invention;

[0031] Figure 3 2. It is a structural schematic diagram of a pressure plate in a position in an ash cake production tool according to an embodiment of the present invention;

[0032] Figure 4 This is a schematic structural diagram of a pressure plate in another position in an ash cake production tool according to an embodiment of the present invention;

[0033] Figure 5 2 is a schematic structural diagram of a pushing assembly and a light source receiver in an ash cake making tool according to an embodiment of the present invention;

[0034] Figure 6 2. It is a structural diagram of a light source receiver in an ash cake production tool according to an embodiment of the present invention;

[0035] Figure 7 It is a structural block diagram of a control module in an ash cake making tool according to an embodiment of the present invention.

[0036] Description of Reference Numerals

[0037] 10 Light emitter 27 Buzzer

[0038] 20 Light source receiver 30 Pressure plate

[0039] 21 Beam receiving area 31 Pushing surface

[0040] 211 Push prompt area 40 Push handle

[0041] 212 Push positioning line 41 push rod

[0042] 213 Lifting prompt area 42 handle

[0043] 22 Push indicator light 50 Support plate

[0044] 23 Reference indicator light 60 Level

[0045] 24 Lift indicator light 70 Telescopic adjustment bracket

[0046] 25 Shell 80 Distance compensation pad

[0047] 26 Control Module 200 Working Plane

[0048] 261 Optical Sensor 300 Pile

[0049] 262 Controller 400 Ash Cake DETAILED DESCRIPTION

[0050] The following describes the specific embodiments of the present invention in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention and are not intended to limit the present invention.

[0051] The ash cake making method of the present invention is described below with reference to the accompanying drawings.

[0052] The present invention provides a method for making ash cakes, which is used to make ash cakes 400. It should be noted that the ash cakes 400 are cake-shaped structures used to control the elevation and the flatness and verticality of walls and floors during plastering and floor construction, and the ash cakes 400 are made of mortar. The ash cake making method of the present invention does not limit the working plane 200 used to make the ash cakes 400. The embodiment of the present invention is only described by taking the working plane 200 as the ground as an example. Specifically, Figure 1 FIG. 1 is a flow chart of an embodiment of a method for making an ash cake according to the present invention. The method for making an ash cake includes:

[0053] Step S10, controlling the light source emitter 10 of the ash cake making tool to emit a reference light beam;

[0054] Specifically, when the plaster cake 400 needs to be made, the light source emitter 10 is turned on to emit a reference light beam parallel to the working plane 200, wherein the working plane 200 is a wall that needs to be plastered or a ground that needs floor construction.

[0055] Step S20: Adjust the light source receiver 20 of the ash cake making tool to a setting corresponding to the light source transmitter 10, wherein the light source receiver 20 is provided on the pressing plate 30 of the ash cake making tool, and the light source receiver 20 is used to receive the reference light beam and generate a distance prompt signal according to the reference light beam;

[0056] Specifically, the position of the light source receiver 20 is adjusted so that the light source receiver 20 can receive the reference light beam, and when the light source receiver 20 receives the reference light beam, it can generate and send a distance prompt signal according to the reception condition of the reference light beam.

[0057] Step S30, moving the pressing plate 30 toward the working plane 200 to push the pile 300, and determining the real-time ground distance of the pressing plate 30 according to the distance prompt signal, wherein the real-time ground distance is set to the distance between the pressing plate 30 and the working plane 200;

[0058] Specifically, a material pile 300 for making ash cakes 400 is stacked on the working plane 200, and the pressing plate 30 is used to push the material pile 300 to press the material pile 300 into an ash cake 400. The light source receiver 20 is arranged on the side of the pressing plate 30 facing away from the working plane 200. The pressing plate 30 is moved toward the working plane 200 so that the pressing plate 30 pushes the material pile 300. The light source receiver 20 sends a distance prompt signal in real time according to the reception of the reference light beam during the process of the pressing plate 30 pushing the material pile 300, so that the operator can determine the real-time distance of the pressing plate 30 from the ground according to the distance prompt signal. The real-time distance of the pressing plate 30 from the ground is the distance between the pressing plate 30 and the working plane 200, that is, the thickness of the material pile 300, and then the material pile 300 can be pressed into an ash cake 400 of a preset thickness according to the real-time distance from the ground.

[0059] In the ash cake making method of the embodiment of the present invention, the operator can determine the real-time ground distance of the pressing plate 30 through the distance prompt signal fed back by the light source receiver 20 during the process of making the ash cake 400, and then determine the thickness of the ash cake 400 according to the real-time ground distance of the pressing plate 30, thereby realizing precise control of the production size of the ash cake 400 and greatly improving the production accuracy of the ash cake 400. The distance prompt signal can accurately feedback the thickness of the ash cake 400, and there is no need for the operator to lie on the ground or on the wall to measure the thickness of the ash cake 400, thereby realizing the synchronous detection of the thickness of the ash cake 400 during the production process of the ash cake 400. The detection is convenient, fast and accurate. In addition, the operator can control the pressing plate 30 according to the distance prompt signal to press the material pile 300 into the ash cake 400 of the preset thickness. The production pass rate of the ash cake 400 is high, the number of rework times is reduced, the production efficiency of the ash cake 400 is improved, and the batch production of the ash cake 400 is convenient.

[0060] In an embodiment of the present invention, based on the first embodiment described above, determining the real-time distance of the pressing plate 30 from the ground according to the distance prompt signal includes:

[0061] When the distance prompt signal is the first prompt tone, determining that the real-time ground distance is greater than the preset ground distance;

[0062] When the distance prompt signal is the second prompt tone, it is determined that the real-time ground distance is equal to the preset ground distance.

[0063] Specifically, the distance prompt signal includes a first prompt sound and a second prompt sound. When the light source receiver 20 receives the reference light beam, it can generate and emit the first prompt sound or the second prompt sound according to the reception status of the reference light beam; when the light source receiver 20 emits the first prompt sound, it can be determined that the real-time ground distance of the pressing plate 30 is greater than the preset ground distance, wherein the preset ground distance is set to the preset thickness size of the ash cake 400, and then it can be determined according to the first prompt sound that the material pile 300 has not been pressed into an ash cake 400 of the preset thickness size, and according to the first prompt sound, the pressing plate 30 continues to push the material pile 300 toward the direction close to the working plane 200 to the light source receiver. 20 emits a second prompt sound. When the light source receiver 20 emits the second prompt sound, it can be determined that the real-time ground distance of the pressing plate 30 is equal to the preset ground distance, and then it can be determined that the pressing plate 30 has pressed the material pile 300 into an ash cake 400 of preset thickness. During the process of making the ash cake 400, the operator can determine whether the material pile 300 is pressed into an ash cake 400 of preset thickness according to the first prompt sound and the second prompt sound, thereby realizing precise control of the thickness of the ash cake 400 and greatly improving the production accuracy of the ash cake 400. The second prompt sound can accurately feedback that the pressed ash cake 400 meets the preset thickness, thereby improving the convenience and accuracy of detection.

[0064] In an embodiment of the present invention, a light beam receiving area 21 is provided on the light source receiver 20, and a push prompt area 211 and a push positioning line 212 are provided in the light beam receiving area 21, and the push positioning line 212 is located on the side of the push prompt area 211 away from the pressure plate 30. The light source receiver 20 emits a first prompt sound when the reference light beam is emitted into the push prompt area 211, and the light source receiver 20 emits a second prompt sound when the reference light beam is emitted to the corresponding push positioning line 212 setting.

[0065] like Figures 2 to 6As shown, the beam receiving area 21 on the light source receiver 20 is used to receive the reference beam, and a push prompt area 211 is formed in the beam receiving area 21, and a push positioning line 212 is provided on the edge of the push prompt area 211; generating a distance prompt signal according to the reference beam includes: generating a first prompt sound when the reference beam is received in the push prompt area 211, and generating a second prompt sound when the reference beam is received at the position where the push positioning line 212 is located; specifically, when the pressing plate 30 is pushed toward the direction close to the working plane 200 to press the material pile 300, the pressing plate 30 drives the light source receiver 20 to move toward the working plane 200, and the pushing prompt area 211 first receives the reference beam during the movement of the pressing plate 30, so that the light source receiver 20 generates and emits the second prompt sound A prompt sound is emitted to remind the operator to continue pushing the material pile 300. The pushing positioning line 212 moves toward the direction close to the working plane 200 during the process of the pressing plate 30 pushing the material pile 300. The light source receiver 20 generates and emits a second prompt sound when receiving the reference light beam at the position of the pushing positioning line 212 to remind the operator that the ash cake 400 has been pressed into shape and the thickness of the ash cake 400 meets the preset thickness. In the embodiment of the present invention, the first prompt sound and the second prompt sound are emitted respectively according to the position where the reference light beam is received in the light beam receiving area 21, so that the operator can determine the production size of the ash cake 400 according to the first prompt sound and the second prompt sound, thereby simplifying the production steps of the ash cake 400 and improving the production accuracy of the ash cake 400.

[0066] In an embodiment of the present invention, the distance between the reference light beam and the pushing positioning line 212 in the pushing direction is set as the pushing distance, the frequency of the first prompt sound and the duty cycle of the first prompt sound are inversely proportional to the pushing distance, and the frequency of the second prompt sound is higher than the frequency of the first prompt sound, and the duty cycle of the second prompt sound is greater than the duty cycle of the first prompt sound.

[0067] like Figures 2 to 6As shown, the pressing plate 30 is moved toward the working plane 200 so that the pressing plate 30 pushes the material pile 300 located on the working plane 200, and then the material pile 300 is pressed into an ash cake 400, wherein the moving direction of the pressing plate 30 toward the working plane 200 is set as the pushing direction, and the distance between the reference light beam and the pushing positioning line 212 in the pushing direction is the pushing distance. In the process of pushing the material pile 300, the pressing plate 30 can drive the light source receiver 20 to move toward the direction close to the working plane 200, and the reference light beam is set parallel to the working plane 200. The light source receiver 20 is arranged so that the pushing positioning line 212 in the light beam receiving area 21 moves toward the position close to the reference light beam during the movement of the pressing plate 30, that is, the pushing distance gradually decreases during the process of the pressing plate 30 pushing the material pile 300; the light source receiver 20 emits a first prompt sound when receiving the reference light beam in the pushing prompt area 211, and the frequency of the first prompt sound gradually increases as the pushing distance decreases, and the duty cycle of the first prompt sound gradually increases as the pushing distance decreases. For example, when the pushing prompt area 211 is at a position away from the pushing positioning line 212, the first prompt sound is emitted. When the push prompt area 211 receives the reference beam, it emits a first prompt sound of "beep-beep-beep", and when the push prompt area 211 receives the reference beam at a position close to the push positioning line 212, it emits a first prompt sound of "beep-beep-beep", so that the operator can determine the compression situation of the ash cake 400 and slow down the speed of pushing the material pile 300 according to the frequency and duty cycle changes of the first prompt sound, and the light source receiver 20 emits a second prompt sound when receiving the reference beam at the position of the push positioning line 212. The frequency of the second prompt sound is higher than the maximum frequency of the first prompt sound, and the duty cycle of the second prompt sound is greater than the maximum duty cycle of the first prompt sound. For example, when the push positioning line 212 is located, a second prompt sound of "beep--" is emitted when the reference beam is received, so that the operator can determine that the thickness size of the ash cake 400 meets the production accuracy requirements according to the second prompt sound. The first prompt sound and the second prompt sound have high recognition, which is beneficial for the operator to accurately control the thickness size during the production of the ash cake 400, and further improves the production accuracy of the ash cake 400.

[0068] Furthermore, a lifting prompt area 213 is further provided in the light beam receiving area 21, and the push positioning line 212 is located between the push prompt area 211 and the lifting prompt area 213. The light source receiver 20 emits a third prompt sound when the reference light beam is emitted into the lifting prompt area 213; determining the real-time ground distance of the pressure plate 30 based on the distance prompt signal also includes:

[0069] When the distance prompt signal is the third prompt tone, it is determined that the real-time ground distance is less than the preset ground distance.

[0070] like Figures 2 to 6As shown, a pushing positioning line 212 is provided in the beam receiving area 21, and the pushing positioning line 212 divides the beam receiving area 21 into a pushing prompt area 211 and a lifting prompt area 213. The pushing prompt area 211 is located on the side of the pushing positioning line 212 facing the pressure plate 30, and the lifting prompt area 213 is located on the side of the pushing positioning line 212 facing away from the pressure plate 30. In the process of moving the pressure plate 30 toward the working plane 200 to push the material pile 300, the lifting prompt area 213 can receive the reference light beam after the pushing positioning line 212, and the light source receiver 20 generates and emits a third prompt sound when receiving the reference light beam in the lifting prompt area 213. The operator can determine that the real-time distance from the ground is less than the preset distance from the ground according to the third prompt sound, that is, it is determined that the thickness of the ash cake 400 is less than the preset thickness, and it is necessary to lift the pressure plate 30 and replenish mortar to rework the ash cake 400, which effectively prevents the reduction in the production accuracy of the ash cake 400 due to pressing errors, and further improves the detection accuracy.

[0071] In an embodiment of the present invention, a push indicator light 22, a reference indicator light 23, and a lift indicator light 24 are provided on the light source receiver 20. Based on the first embodiment described above, determining the real-time ground distance of the pressing plate 30 according to the distance prompt signal includes:

[0072] Determining that the real-time ground clearance is greater than the preset ground clearance when the reference indicator light 23 and the lift indicator light 24 are off and the push indicator light 22 is on;

[0073] Determining that the real-time ground clearance is equal to the preset ground clearance when the push indicator light 22 and the lift indicator light 24 are off and the reference indicator light 23 is on;

[0074] When the push indicator light 22 and the reference indicator light 23 are off and the lift indicator light 24 is on, it is determined that the real-time ground clearance is less than the preset ground clearance.

[0075] Specifically, the distance prompt signal includes lighting up the pushing indicator light 22, lighting up the reference indicator light 23 and lighting up the lifting indicator light 24. When the pressing plate 30 pushes the material pile 300 in the direction close to the working plane 200, the pressing plate 30 drives the light source receiver 20 to move toward the working plane 200. The pushing prompt area 211 first receives the reference light beam during the movement of the pressing plate 30, so that the light source receiver 20 controls the pushing indicator light 22 to light up, so as to prompt the operator to continue pushing the material pile 300. The pushing positioning line 212 moves in the direction close to the working plane 200 during the process of the pressing plate 30 pushing the material pile 300. The light source receiver 20 When the reference light beam is received at the position of the push positioning line 212, the reference indicator light 23 is controlled to light up, and the push indicator light 22 is controlled to go out, to prompt the operator that the ash cake 400 has been pressed and formed and the thickness of the ash cake 400 meets the preset thickness size. In addition, when the operator makes an operational error and the pressing plate 30 is pushed and displaced too much, the lifting prompt area 213 receives the reference light beam, causing the light source receiver 20 to control the lifting indicator light 24 to light up, and the reference indicator light 23 to go out, to prompt the operator that the thickness of the ash cake 400 is less than the preset thickness size and that the pressing plate 30 needs to be lifted and mortar needs to be replenished to rework the ash cake 400. In this embodiment of the present invention, the pushing indicator light 22, the reference indicator light 23, and the lifting indicator light 24 are respectively lit according to the position where the reference light beam is received in the light beam receiving area 21, so that the operator can determine the production size of the ash cake 400 according to the lighting of the pushing indicator light 22, the reference indicator light 23, and the lifting indicator light 24, thereby simplifying the production steps of the ash cake 400 and improving the production accuracy of the ash cake 400.

[0076] In addition, the present invention further provides a ash cake making tool, which is applied to the ash cake making method described above, and includes:

[0077] The pushing assembly includes a pushing handle 40 and a pressing plate 30. The pushing handle 40 includes a push rod 41 and a handle 42. One end of the push rod 41 is connected to the handle 42, and the other end of the push rod 41 is connected to the pressing plate 30.

[0078] The calibration component includes a light source transmitter 10 and a light source receiver 20. The light source transmitter 10 is used to emit a reference light beam. The light source receiver 20 includes a shell 25 and a control module 26. The shell 25 is arranged on the pressure plate 30. The control module 26 is arranged in the shell 25 and is configured to receive the reference light beam and generate a distance prompt signal based on the reference light beam.

[0079] like Figures 2 to 6As shown, the light source transmitter 10 is arranged on the working plane 200 and can emit a reference light beam arranged parallel to the working plane 200. The two ends of the push rod 41 are respectively connected to the handle 42 and the pressure plate 30 in a one-to-one correspondence. The shell 25 of the light source receiver 20 is arranged on the side of the pressure plate 30 facing away from the working plane 200. In the process of making the ash cake 400, the operator holds the handle 42 and pushes the material pile 300 in the direction close to the working plane 200. The control module 26 of the light source receiver 20 generates and sends a distance prompt signal according to the reception of the reference light beam to prompt the operator to continue controlling the pressure plate 30 to push the material pile 300 and the ash cake. 400 has been pressed into shape or the pressing plate 30 is lifted, which realizes the precise control of the production size of the ash cake 400, greatly improves the production accuracy of the ash cake 400, and does not require the operator to lie on the ground or on the wall to measure the thickness of the ash cake 400. The thickness of the ash cake 400 is synchronously detected during the production process of the ash cake 400. The detection is convenient, fast and highly accurate. In addition, the operator can control the pressing plate 30 according to the distance prompt signal to press the material pile 300 into an ash cake 400 of a preset thickness. The production qualification rate of the ash cake 400 is high, the number of reworks is reduced, the production efficiency of the ash cake 400 is improved, and the batch production of the ash cake 400 is convenient.

[0080] Furthermore, the light source transmitter 10 can adopt a laser transmitter in the prior art. The laser emitted by the light source transmitter 10 is set as a reference beam. A beam receiving window is provided on the light source receiver 20. A beam receiving area 21 is formed in the beam receiving window. A push positioning line 212 is provided in the beam receiving area 21 for dividing the beam receiving area 21 into a push prompt area 211 and a lift prompt area 213. Figure 7 As shown, the control module 26 includes a light sensor 261, a controller 262 and a buzzer 27. The controller 262 is communicatively connected to the light sensor 261 and the buzzer 27 respectively. The light sensor 261 is set corresponding to the light beam receiving area 21 and is used to detect the light signal of the reference light beam. The light sensor 261 transmits the detected light signal of the reference light beam to the controller 262. The controller 262 receives the light signal of the reference light beam and generates corresponding sound signals corresponding to the reference light beam received in the pushing prompt area 211, the reference light beam received at the position where the pushing positioning line 212 is located, and the reference light beam received in the lifting prompt area 213, and controls the buzzer 27 to emit the first prompt sound, the second prompt sound or the third prompt sound, so as to accurately prompt the operator of the production status of the ash cake 400, thereby realizing precise control of the production thickness of the ash cake 400 and greatly improving the production accuracy of the ash cake 400.

[0081] In the embodiment of the present invention, Figures 2 to 6As shown, the pushing assembly also includes a support plate 50 and a spirit level 60. The support plate 50 is arranged on the push rod 41, and the spirit level 60 is arranged on the side of the support plate 50 facing away from the pressure plate 30. The spirit level 60 is used for the operator to adjust the angle of the pressure plate 30 relative to the working plane 200 to ensure that the pressure plate 30 is set parallel to the working plane 200, thereby improving the thickness consistency of the ash cake 400, and the spirit level 60 is set as a circular bubble level 60 or a gyroscope to improve the detection accuracy.

[0082] Furthermore, the pressing plate 30 is detachably connected to the housing 25 of the light source receiver 20, and the support plate 50 is detachably connected to the level 60. This facilitates removal of the light source receiver 20 and the level 60 and cleaning of the pressing plate 30 after the ash cake 400 is completed. This effectively prevents mortar residue from remaining on the pressing plate 30 and improves cleaning convenience. Furthermore, in a preferred embodiment of the present invention, the housing 25 is magnetically connected to the pressing plate 30, and the level 60 is magnetically connected to the support plate 50, further improving assembly and disassembly convenience.

[0083] In the embodiment of the present invention, Figures 2 to 6 As shown, the pressure plate 30, the support plate 50 and the handle 42 are all welded to the push rod 41, ensuring that the support plate 50 is arranged parallel to the pressure plate 30, thereby improving the detection accuracy of the level 60, and the handle 42 is welded to the push rod 41 for easy placement and carrying of the pushing assembly, thereby improving the convenience of use.

[0084] Furthermore, the push rod 41 can be set as an electric push rod 41, the controller 262 is also communicated with the electric push rod 41, the handle 42 is provided at the mounting end of the electric push rod 41, and the pressure plate 30 is driven and connected to the driving end of the electric push rod 41, so that the controller 262 can control the electric push rod 41 to drive the pressure plate 30 to push the material pile 300 according to the reception of the reference light beam, thereby further improving the production accuracy of the ash cake 400.

[0085] In an embodiment of the present invention, the calibration component also includes a telescopic adjustment frame 70 and a distance compensation pad 80, the light source transmitter 10 is arranged on the telescopic adjustment frame 70, and the telescopic adjustment frame 70 can be telescopically arranged on the distance compensation pad 80; and, the side of the pressure plate 30 facing away from the light source receiver 20 is set as a pushing surface 31, and the distance between the pushing positioning line 212 and the pushing surface 31 is set as the compensation distance, and the distance between the reference light beam and the working plane 200 is equal to the sum of the compensation distance and the preset distance from the ground.

[0086] like Figures 2 to 6As shown, the telescopic bracket is provided on the distance compensation pad 80 and can drive the light source emitter 10 to rise and fall relative to the distance compensation pad 80 to adjust the emission height of the reference light beam. The size of the distance compensation pad 80 in the pushing direction is set to be equal to the compensation distance, so that the distance compensation pad 80 can offset the distance between the pushing positioning line 212 and the pushing surface 31, and the distance between the reference light beam and the distance compensation pad 80 is adjusted by adjusting the telescopic displacement of the telescopic bracket, so that the distance between the reference light beam and the distance compensation pad 80 in the pushing direction is equal to the preset distance from the ground, which makes it convenient for the operator to make ash cakes 400 of any thickness size, and effectively prevents the pressure plate 30 from hitting the working ground before receiving the reference light beam at the position where the pushing positioning line 212 is located when making ash cakes 400 with a preset thickness size less than the compensation distance. The structural design is reasonable, which improves the versatility of the ash cake making tooling.

[0087] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0088] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0089] In the description of this specification, the reference terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

[0090] Although the embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and are not to be construed as limitations on the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A method for making ash cakes, characterized in that: The ash cake production method comprises: Controlling a light source emitter (10) of the ash cake making tool to emit a reference light beam; Adjusting the light source receiver (20) of the ash cake making tool to a setting corresponding to the light source transmitter (10), wherein the light source receiver (20) is arranged on a pressing plate (30) of the ash cake making tool, and the light source receiver (20) is used to receive the reference light beam and generate a distance prompt signal according to the reference light beam; The pressing plate (30) is moved toward the working plane (200) to push the material pile (300), and the real-time ground distance of the pressing plate (30) is determined according to the distance prompt signal, wherein the real-time ground distance is set as the distance between the pressing plate (30) and the working plane (200).

2. The ash cake production method according to claim 1, characterized in that: Determining the real-time ground distance of the pressing plate (30) according to the distance prompt signal comprises: determining that the real-time ground distance is greater than a preset ground distance when the distance prompt signal is a first prompt tone; When the distance prompt signal is the second prompt sound, it is determined that the real-time ground distance is equal to the preset ground distance.

3. The ash cake production method according to claim 2, characterized in that: The light source receiver (20) is provided with a light beam receiving area (21), and a push prompt area (211) and a push positioning line (212) are provided in the light beam receiving area (21), and the push positioning line (212) is located on a side of the push prompt area (211) away from the pressure plate (30), and the light source receiver (20) emits the first prompt sound when the reference light beam is emitted into the push prompt area (211), and emits the second prompt sound when the reference light beam is emitted to a setting corresponding to the push positioning line (212).

4. The ash cake production method according to claim 3, characterized in that: The distance between the reference light beam and the pushing positioning line (212) in the pushing direction is set as the pushing distance, the frequency of the first prompt sound and the duty cycle of the first prompt sound are both inversely proportional to the pushing distance, and the frequency of the second prompt sound is higher than the frequency of the first prompt sound, and the duty cycle of the second prompt sound is greater than the duty cycle of the first prompt sound.

5. The ash cake production method according to claim 3, characterized in that: The side of the pressure plate (30) facing away from the light source receiver (20) is set as a pushing surface (31), the distance between the pushing positioning line (212) and the pushing surface (31) is set as a compensation distance, and the distance between the reference light beam and the working plane (200) is equal to the sum of the compensation distance and the preset distance from the ground.

6. The ash cake production method according to claim 3, characterized in that: A lifting prompting area (213) is further provided in the light beam receiving area (21), the pushing positioning line (212) is located between the pushing prompting area (211) and the lifting prompting area (213), and the light source receiver (20) emits a third prompting sound when the reference light beam is emitted into the lifting prompting area (213); and the method of determining the real-time ground distance of the pressing plate (30) according to the distance prompting signal further includes: When the distance prompt signal is the third prompt sound, it is determined that the real-time ground distance is less than the preset ground distance.

7. The ash cake production method according to any one of claims 1 to 6, characterized in that: The light source receiver (20) is provided with a push indicator light (22), a reference indicator light (23) and a lift indicator light (24); and determining the real-time ground distance of the pressing plate (30) according to the distance prompt signal comprises: Determining that the real-time ground clearance is greater than a preset ground clearance when the reference indicator light (23) and the lifting indicator light (24) are off and the push indicator light (22) is on; Determining that the real-time ground clearance is equal to the preset ground clearance when the push indicator light (22) and the lift indicator light (24) are off and the reference indicator light (23) is on; When the push indicator light (22) and the reference indicator light (23) are off and the lift indicator light (24) is on, it is determined that the real-time ground distance is less than the preset ground distance.

8. A ash cake production tool, characterized in that: The ash cake making tool is applied to the ash cake making method according to any one of claims 1 to 7, and the ash cake making tool comprises: A pushing assembly comprises a pushing handle (40) and the pressing plate (30), wherein the pushing handle (40) comprises a push rod (41) and a handle (42), one end of the push rod (41) is connected to the handle (42), and the other end of the push rod (41) is connected to the pressing plate (30); The calibration component comprises the light source transmitter (10) and the light source receiver (20), wherein the light source transmitter (10) is used to transmit the reference light beam, and the light source receiver (20) comprises a housing (25) and a control module (26), wherein the housing (25) is arranged on the pressure plate (30), and the control module (26) is arranged in the housing (25) and is configured to receive the reference light beam and generate the distance prompt signal according to the reference light beam.

9. The ash cake making tool according to claim 8, characterized in that: The pushing assembly further comprises a support plate (50) and a level (60), wherein the support plate (50) is arranged on the push rod (41), and the level (60) is arranged on a side of the support plate (50) facing away from the pressing plate (30).

10. The ash cake making tool according to claim 8, characterized in that: The calibration component further comprises a telescopic adjustment frame (70) and a distance compensation pad (80), the light source emitter (10) is arranged on the telescopic adjustment frame (70), and the telescopic adjustment frame (70) is telescopically arranged on the distance compensation pad (80).

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