Texturing design method for micro-nano structure of ultra-precise optical roller mold based on functional requirements

Abstract

The invention discloses a texturing design method for a micro-nano structure of an ultra-precision optical roller mold based on functional requirements, and relates to the field of ultra-precision machining. According to the texturing design method for the micro-nano structure of the ultra-precise optical-grade roller mold, scheme design, ultra-precise optical-grade roller mold machining, micro-nano structure componentization, texturing surface design and high-precision cutting are conducted according to requirements, design and preparation are completed, and the functional requirements are met. The adopted single-point diamond roller mold machining equipment can well conduct high-precision machining on the texturing of the micro-nano structure on the ultra-precision optical roller mold according to design requirements, the machining precision can be guaranteed, and therefore the reliability of the texturing design method for the micro-nano structure of the ultra-precision optical roller mold is guaranteed.

Description

Technical Field

[0001] The present invention relates to the field of ultra-precision machining, and in particular to a method for texturing design of micro-nano structures of ultra-precision optical-grade roller molds based on functional requirements. Background Art

[0002] Micro-nanostructure is a nanoscale technology that can be used to design, develop and manufacture tiny structures and mechanical devices. The so-called micro-nanostructure refers to the use of correct atomic-level components (usually from microelectronic devices and biological systems) combined with precisely controlled mechanical technology to design, manufacture and improve tiny structures and mechanical systems at the atomic scale. It uses structures constructed at the micron scale to realize many physical phenomena; textured design refers to the use of appropriate processing technology to prepare microstructure arrays of specific shapes, arrangements and sizes on its surface without changing the material itself, in order to obtain special surface properties. Reasonable surface texturing design has been proven to have the ability to improve friction and biological properties, but no clear design criteria have yet been formed;

[0003] There is currently no texturing design method for the micro-nanostructure of ultra-precision optical-grade roller molds on the market, so it is impossible to design the texturing of the micro-nanostructure of ultra-precision optical-grade roller molds according to functional requirements. For this reason, we propose a texturing design method for the micro-nanostructure of ultra-precision optical-grade roller molds based on functional requirements. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a texturing design method for the micro-nano structure of an ultra-precision optical-grade roller mold based on functional requirements, which can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a texturing design method for the micro-nano structure of an ultra-precision optical-grade roller mold based on functional requirements, including scheme design according to requirements, ultra-precision optical-grade roller mold processing, micro-nano structure componentization, textured surface design, high-precision cutting, and completion of design and preparation. The scheme design according to requirements includes designing the ultra-precision optical-grade roller mold according to the corresponding functional requirements, and the ultra-precision optical-grade roller mold processing adopts single-point diamond roller mold processing equipment. The micro-nano structure componentization is mainly for the micro-nano structure on the surface of the roller mold. It uses correct atomic-level components combined with precisely controlled mechanical technology to design, manufacture and improve tiny structures and mechanical systems at the atomic scale. The high-precision cutting is through single-point diamond roller mold processing equipment and high-precision cutting of the roller mold surface structure.

[0006] Furthermore, the single-point diamond roller mold processing equipment is mainly a high-rigidity roller mold ultra-precision single-point diamond machine tool, which includes a machine tool base, a Z-axis slide bottom plate and a traditional roller processing machine tool tool holder pad. The top surface of the machine tool base is provided with a Z-axis guide pad, the top surface of the Z-axis guide pad is provided with a Z-axis linear motor, the outer wall of the Z-axis guide pad is sleeved with the Z-axis slide bottom plate, and one side of the Z-axis slide bottom plate is provided with a Z-axis slide side plate. The top surface of the lower bottom plate of the slide is provided with a Z-axis slide support plate, the top surface of the support plate on the Z-axis slide is sleeved with an X-axis guide rail, the top surface of the X-axis guide rail is provided with an X-axis slide lower bottom plate, the top surface of the X-axis slide lower bottom plate is sleeved with an X-axis slide side plate, the top surface of the X-axis slide side plate is sleeved with the support plate on the X-axis slide, the top surface of the support plate on the X-axis slide is provided with a tool holder base, the top surface of the tool holder base is provided with a tool holder, one end of the tool holder is provided with a tool holder, the tool A diamond tool is provided at one end of the fixture, and the top surface of the machine tool base is fixedly connected to the headstock spindle seat base and the tailstock spindle seat base, and the top surface of the headstock spindle seat base is fixedly connected to the headstock spindle seat, and one end of the headstock spindle seat is provided with a spindle floating plate, and one end of the spindle floating plate is provided with a four-jaw chuck, and one end of the four-jaw chuck is sleeved with a roller mold, and the other end of the roller mold is sleeved with the tailstock spindle, and the outer wall of the tailstock spindle is sleeved with the tailstock spindle seat, and the tailstock The bottom end of the spindle seat is fixedly connected to the tailstock spindle seat base, the top surface of the machine tool base is provided with front and rear machine tool guard strips, the top surface of the machine tool base is provided with a traditional roller processing machine tool Z-axis guide rail, the top surface of the traditional roller processing machine tool Z-axis guide rail is sleeved with a traditional roller processing machine tool tool holder pad, the top surface of the traditional roller processing machine tool tool holder pad is provided with a traditional roller processing machine tool tool holder pad, the top surface of the traditional roller processing machine tool tool holder pad is provided with a traditional roller processing machine tool tool holder pad, and the top surface of the traditional roller processing machine tool tool holder pad is provided with a traditional roller processing machine tool tool.

[0007] Furthermore, a spindle sleeve and a headstock spindle are provided in the headstock spindle seat, and a spindle floating plate is sleeved on one end of the headstock spindle; the Z-axis guide rail of the traditional roller processing machine tool, the traditional roller processing machine tool tool, the traditional roller processing machine tool tool holder pad and the traditional roller processing machine tool tool holder pad are located on one side of the roller mold.

[0008] Furthermore, the Z-axis guide rail pad, Z-axis linear motor, Z-axis slide lower base plate, Z-axis slide side plate, Z-axis slide upper support plate, X-axis guide rail, X-axis slide lower base plate, X-axis slide side plate, X-axis slide support plate, tool holder base, tool holder, tool fixture and diamond tool are located on the side of the roller mold away from the Z-axis guide rail of the traditional roller processing machine tool, the traditional roller processing machine tool, the traditional roller processing machine tool holder pad and the traditional roller processing machine tool holder pad.

[0009] Furthermore, the headstock spindle seat and the tailstock spindle seat are vertically arranged with respect to the machine tool base, and the roller mold is parallelly arranged with respect to the machine tool base.

[0010] Furthermore, the traditional roller processing machine tool tool and the diamond tool are vertically arranged between the roller mold; the headstock spindle seat and the headstock spindle seat base and the tailstock spindle seat and the tailstock spindle seat base are symmetrically arranged and symmetrically distributed at both ends of the roller mold.

[0011] Furthermore, the method for designing the texture of the micro-nanostructure of the ultra-precision optical-grade roller mold based on functional requirements includes the following steps:

[0012] Step 1: Design a solution based on the needs: Design an ultra-precision optical grade roller mold based on the corresponding functional requirements;

[0013] Step 2: Ultra-precision optical grade roller mold processing: using single-point diamond roller mold processing equipment;

[0014] Step 3: Micro-nanostructure componentization: Componentization is performed on the micro-nanostructure of the roller mold surface. The correct atomic-level components are combined with precisely controlled mechanical technology to design, manufacture and improve tiny structures and mechanical systems at the atomic scale.

[0015] Step 4: Textured surface design: Using single-point diamond roller mold processing equipment, without changing the material itself, a microstructure array of specific shape, arrangement, and size is prepared on the surface according to actual design requirements to obtain special surface properties;

[0016] Step 5, high-precision cutting: Use single-point diamond roller mold processing equipment and high-precision cutting of the roller mold surface structure;

[0017] Step six: Complete the design preparation.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The present invention realizes the texturing design method of the micro-nano structure of the ultra-precision optical grade roller mold that meets the functional requirements by carrying out scheme design according to the needs, ultra-precision optical grade roller mold processing, micro-nano structure componentization, textured surface design, high-precision cutting, and completing design and preparation. The single-point diamond roller mold processing equipment adopted by the present invention can well perform high-precision processing on the texturing of the micro-nano structure on the ultra-precision optical grade roller mold according to the design requirements, and can ensure the accuracy of the processing, thereby ensuring the reliability of the texturing design method of the micro-nano structure of the ultra-precision optical grade roller mold, and has good application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1This is a flow chart of the texturing design method for the micro-nanostructure of an ultra-precision optical-grade roller mold based on functional requirements of the present invention;

[0021] Figure 2 This is a partial structural diagram of the single-point diamond roller mold processing equipment used in the texturing design method of the ultra-precision optical-grade roller mold micro-nano structure based on functional requirements of the present invention. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1

[0025] The texturing design method of the micro-nano structure of the ultra-precision optical grade roller mold based on functional requirements includes scheme design according to requirements, ultra-precision optical grade roller mold processing, micro-nano structure componentization, textured surface design, high-precision cutting, and completion of design and preparation. The scheme design according to requirements includes designing the ultra-precision optical grade roller mold according to the corresponding functional requirements, and processing the ultra-precision optical grade roller mold using single-point diamond roller mold processing equipment. The micro-nano structure componentization is mainly for the micro-nano structure on the surface of the roller mold. It uses the correct atomic-level components combined with precisely controlled mechanical technology to design, manufacture and improve tiny structures and mechanical systems at the atomic scale. High-precision cutting is achieved through single-point diamond roller mold processing equipment and high-precision cutting of the roller mold surface structure.

[0026] The single-point diamond roller mold processing equipment is mainly a high-rigidity roller mold ultra-precision single-point diamond machine tool, which includes a machine tool base, a Z-axis slide bottom plate and a traditional roller processing machine tool tool holder pad. The top surface of the machine tool base is provided with a Z-axis guide pad, the top surface of the Z-axis guide pad is provided with a Z-axis linear motor, the outer wall of the Z-axis guide pad is sleeved with the Z-axis slide bottom plate, and one side of the Z-axis slide bottom plate is provided with a Z-axis slide side plate. The top surface of the bottom plate is provided with a Z-axis slide support plate, the top surface of the Z-axis slide support plate is sleeved with an X-axis guide rail, the top surface of the X-axis guide rail is provided with an X-axis slide lower bottom plate, the top surface of the X-axis slide lower bottom plate is sleeved with an X-axis slide side plate, the top surface of the X-axis slide side plate is sleeved with the X-axis slide support plate, the top surface of the X-axis slide support plate is provided with a tool holder base, the top surface of the tool holder base is provided with a tool holder, one end of the tool holder is provided with a tool fixture, one end of the tool fixture The end is provided with a diamond tool, the top surface of the machine tool base is fixedly connected with the headstock spindle seat base and the tailstock spindle seat base, the top surface of the headstock spindle seat base is fixedly connected with the headstock spindle seat, one end of the headstock spindle seat is provided with a spindle floating plate, one end of the spindle floating plate is provided with a four-jaw chuck, one end of the four-jaw chuck is sleeved with a roller mold, the other end of the roller mold is sleeved with the tailstock spindle, the outer wall of the tailstock spindle is sleeved with the tailstock spindle seat, the bottom end of the tailstock spindle seat is fixedly connected with the tailstock spindle seat base, the top surface of the machine tool base is provided with front and rear guards of the machine tool, the top surface of the machine tool base is provided with a traditional roller processing machine tool Z-axis guide rail, the top surface of the traditional roller processing machine tool Z-axis guide rail is sleeved with a traditional roller processing machine tool tool holder pad, the top surface of the traditional roller processing machine tool tool holder pad is provided with a traditional roller processing machine tool tool holder pad, and the top surface of the traditional roller processing machine tool tool holder pad is provided with a traditional roller processing machine tool tool.

[0027] A spindle sleeve and a headstock spindle are arranged in the headstock spindle seat, and a spindle floating plate is sleeved on one end of the headstock spindle; the Z-axis guide rail of the traditional roller processing machine tool, the traditional roller processing machine tool tool, the traditional roller processing machine tool tool holder pad and the traditional roller processing machine tool tool holder pad are located on one side of the roller mold.

[0028] The Z-axis guide pad, Z-axis linear motor, Z-axis slide lower base plate, Z-axis slide side plate, Z-axis slide upper support plate, X-axis guide, X-axis slide lower base plate, X-axis slide side plate, X-axis slide upper support plate, tool holder base, tool holder, tool fixture and diamond tool are located on the side of the roller mold away from the Z-axis guide of the traditional roller processing machine tool, the traditional roller processing machine tool, the traditional roller processing machine tool holder pad and the traditional roller processing machine tool holder pad.

[0029] The headstock spindle seat and the tailstock spindle seat are vertically arranged with the machine tool base, and the roller mold is parallel to the machine tool base.

[0030] The traditional roller processing machine tool tool and the diamond tool are vertically arranged between the roller mold; the headstock spindle seat and the headstock spindle seat base and the tailstock spindle seat and the tailstock spindle seat base are symmetrically arranged and symmetrically distributed at both ends of the roller mold.

[0031] The texturing design method of the micro-nanostructure of the ultra-precision optical grade roller mold based on functional requirements includes the following steps:

[0032] Step 1: Design a solution based on the needs: Design an ultra-precision optical grade roller mold based on the corresponding functional requirements;

[0033] Step 2: Ultra-precision optical grade roller mold processing: using single-point diamond roller mold processing equipment;

[0034] Step 3: Micro-nanostructure componentization: Componentization is performed on the micro-nanostructure of the roller mold surface. The correct atomic-level components are combined with precisely controlled mechanical technology to design, manufacture and improve tiny structures and mechanical systems at the atomic scale.

[0035] Step 4: Textured surface design: Using single-point diamond roller mold processing equipment, without changing the material itself, a microstructure array of specific shape, arrangement, and size is prepared on the surface according to actual design requirements to obtain special surface properties;

[0036] Step 5, high-precision cutting: Use single-point diamond roller mold processing equipment and high-precision cutting of the roller mold surface structure;

[0037] Step six: Complete the design preparation.

[0038] The present invention realizes the texturing design method of the micro-nano structure of the ultra-precision optical grade roller mold according to the functional requirements by carrying out scheme design, ultra-precision optical grade roller mold processing, micro-nano structure componentization, textured surface design, high-precision cutting, and completing design and preparation according to the requirements. The single-point diamond roller mold processing equipment used can well perform high-precision processing on the texturing of the micro-nano structure on the ultra-precision optical grade roller mold according to the design requirements, which can ensure the accuracy of the processing, thereby ensuring the reliability of the texturing design method of the micro-nano structure of the ultra-precision optical grade roller mold.

[0039] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A texturing design method for the micro-nanostructure of an ultra-precision optical-grade roller mold based on functional requirements, including design according to the requirements, ultra-precision optical-grade roller mold processing, micro-nanostructure componentization, textured surface design, high-precision cutting, and complete design and preparation. It is characterized by: The demand-based solution design includes designing an ultra-precision optical-grade roller mold based on corresponding functional requirements, and processing the ultra-precision optical-grade roller mold using single-point diamond roller mold processing equipment. The micro-nano structure componentization is mainly aimed at the micro-nano structure on the surface of the roller mold. It uses correct atomic-level components combined with precisely controlled mechanical technology to design, manufacture and improve tiny structures and mechanical systems at the atomic scale. The high-precision cutting is achieved through single-point diamond roller mold processing equipment and high-precision cutting of the roller mold surface structure.

2. The method for designing micro-nanostructure textures of ultra-precision optical-grade roller molds based on functional requirements according to claim 1, characterized in that: The single-point diamond roller mold processing equipment is mainly a high-rigidity roller mold ultra-precision single-point diamond machine tool, which includes a machine tool base, a Z-axis slide bottom plate and a traditional roller processing machine tool tool holder pad. The top surface of the machine tool base is provided with a Z-axis guide rail pad, the top surface of the Z-axis guide rail pad is provided with a Z-axis linear motor, the outer wall of the Z-axis guide rail pad is sleeved with a Z-axis slide bottom plate, one side of the Z-axis slide bottom plate is provided with a Z-axis slide side plate, and the Z-axis slide bottom plate is provided with a Z-axis slide side plate. The top surface of the plate is provided with a Z-axis slide support plate, the top surface of the support plate on the Z-axis slide is sleeved with an X-axis guide rail, the top surface of the X-axis guide rail is provided with an X-axis slide lower base plate, the top surface of the X-axis slide lower base plate is sleeved with an X-axis slide side plate, the top surface of the X-axis slide side plate is sleeved with the support plate on the X-axis slide, the top surface of the support plate on the X-axis slide is provided with a tool holder base, the top surface of the tool holder base is provided with a tool holder, one end of the tool holder is provided with a tool fixture, the tool fixture A diamond tool is provided at one end, and the top surface of the machine tool base is fixedly connected to the headstock spindle seat base and the tailstock spindle seat base, and the top surface of the headstock spindle seat base is fixedly connected to the headstock spindle seat, and one end of the headstock spindle seat is provided with a spindle floating plate, and one end of the spindle floating plate is provided with a four-jaw chuck, and one end of the four-jaw chuck is sleeved with a roller mold, and the other end of the roller mold is sleeved with the tailstock spindle, and the outer wall of the tailstock spindle is sleeved with the tailstock spindle seat. The bottom end of the shaft seat is fixedly connected to the tailstock spindle seat base, the top surface of the machine tool base is provided with front and rear machine tool guards, the top surface of the machine tool base is provided with a traditional roller processing machine tool Z-axis guide rail, the top surface of the traditional roller processing machine tool Z-axis guide rail is sleeved with a traditional roller processing machine tool tool holder pad, the top surface of the traditional roller processing machine tool tool holder pad is provided with a traditional roller processing machine tool tool holder pad, the top surface of the traditional roller processing machine tool tool holder pad is provided with a traditional roller processing machine tool tool holder pad, and the top surface of the traditional roller processing machine tool tool holder pad is provided with a traditional roller processing machine tool tool.

3. The method for designing textured micro-nanostructures of ultra-precision optical-grade roller molds based on functional requirements according to claim 2, characterized in that: A spindle sleeve and a headstock spindle are provided in the headstock spindle seat, and a spindle floating plate is sleeved on one end of the headstock spindle; the Z-axis guide rail of the traditional roller processing machine tool, the traditional roller processing machine tool tool, the traditional roller processing machine tool tool holder pad and the traditional roller processing machine tool tool holder pad are located on one side of the roller mold.

4. The method for designing textured micro-nanostructures of ultra-precision optical-grade roller molds based on functional requirements according to claim 3, characterized in that: The Z-axis guide rail pad, Z-axis linear motor, Z-axis slide lower base plate, Z-axis slide side plate, Z-axis slide upper support plate, X-axis guide rail, X-axis slide lower base plate, X-axis slide side plate, X-axis slide upper support plate, tool holder base, tool holder, tool fixture and diamond tool are located on the side of the roller mold away from the Z-axis guide rail of the traditional roller processing machine tool, the traditional roller processing machine tool, the traditional roller processing machine tool tool holder pad and the traditional roller processing machine tool tool holder pad.

5. The method for designing textured micro-nanostructures of ultra-precision optical-grade roller molds based on functional requirements according to claim 4, characterized in that: The headstock spindle seat and the tailstock spindle seat are vertically arranged with respect to the machine tool base, and the roller mould is parallelly arranged with respect to the machine tool base.

6. The method for designing textured micro-nanostructures of ultra-precision optical-grade roller molds based on functional requirements according to claim 5, characterized in that: The traditional roller processing machine tool tool and diamond tool are vertically arranged between the roller mold; the headstock spindle seat and the headstock spindle seat base and the tailstock spindle seat and the tailstock spindle seat base are symmetrically arranged and symmetrically distributed at both ends of the roller mold.

7. The method for designing textured micro-nanostructures of ultra-precision optical-grade roller molds based on functional requirements according to claim 1, characterized in that: The method for designing the texture of the micro-nano structure of the ultra-precision optical-grade roller mold based on functional requirements comprises the following steps: Step 1: Design a solution based on the needs: Design an ultra-precision optical grade roller mold based on the corresponding functional requirements; Step 2: Ultra-precision optical grade roller mold processing: using single-point diamond roller mold processing equipment; Step 3: Micro-nanostructure componentization: Componentization is performed on the micro-nanostructure of the roller mold surface. The correct atomic-level components are combined with precisely controlled mechanical technology to design, manufacture and improve tiny structures and mechanical systems at the atomic scale. Step 4: Textured surface design: Using single-point diamond roller mold processing equipment, without changing the material itself, a microstructure array of specific shape, arrangement, and size is prepared on the surface according to actual design requirements to obtain special surface properties; Step 5, high-precision cutting: Use single-point diamond roller mold processing equipment and high-precision cutting of the roller mold surface structure; Step six: Complete the design preparation.

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