A cable twisting device for intelligent power distribution network emergency repair and straightening

Through the intelligent distribution network power emergency repair straightening cable twisting device, using servo motor drive and tension adjustment components, the problem of uneven tension in the cable twisting process is solved, the cable is evenly stressed and efficiently twisted, and the efficiency and quality of power emergency repair are improved.

CN120581295BActive Publication Date: 2025-09-26CHENGDU YILONG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202511086468.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-05
Publication Date
2025-09-26
Estimated Expiration
2045-08-05

AI Technical Summary

Technical Problem

During power repairs, existing cable twisting devices are unable to accurately adjust the tension, causing the cables to break or become loose after twisting, affecting electrical performance and mechanical strength, and increasing repair costs and time.

Method used

The intelligent cable twisting device for power distribution network emergency straightening is adopted. Through two sets of straightening components and tension adjustment components, it is driven by a servo motor to achieve cable straightening and uniform tension adjustment, ensuring the stability and quality of the twisting process.

Benefits of technology

It achieves uniform stress on the cables during the twisting process, improves the mechanical strength and stability of the cables after twisting, reduces manual intervention, improves production efficiency, and ensures stable operation of the equipment.

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Abstract

The present invention relates to the technical field of cable twisting equipment, specifically a cable twisting device for straightening the power of an intelligent distribution network, comprising a support seat, a support plate fixedly connected to the top of the support seat, a wire-releasing assembly for releasing the wire fixedly connected to the support plate, and a cable twisting mechanism also provided on the top of the support seat. When the device is working, the cable can be straightened by passing through two sets of straightening assemblies, eliminating bending and twisting, ensuring the twisting fit, and improving the mechanical strength. When the position of the second support frame is adjusted according to the thickness of the cable, the two sets of tension adjustment assemblies cooperate with each other, and the tension control of the cable is achieved through the cooperation of adjustment rings, connecting rods, etc., so that the cable always maintains the appropriate tension when twisting. The automation of the processes such as wire-releasing and straightening is achieved by driving multiple motors. The components cooperate closely, the operation is stable, and it can adapt to harsh environments, ensuring the smooth progress of power repair work.
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Description

Technical Field

[0001] The invention relates to the technical field of cable twisting equipment, in particular to a cable twisting device for intelligent power distribution network emergency repair and straightening. Background Art

[0002] The power system is the foundation of a society's economic development, order, and public welfare. When a natural disaster or external force causes a power outage, the power supply must be restored in the shortest possible time. During the power repair process, the damaged cables need to be replaced. Since the damaged cables vary in length and the repair time is tight, a cable twisting device is usually used to twist the cables to produce cables of the appropriate length for replacement. The cable twisting device can quickly and efficiently complete the cable twisting work, reducing manual operation time and enabling repair personnel to restore power supply more quickly.

[0003] However, during the twisting process, due to the different specifications of the cables, the friction tension of each reel cannot be completely consistent. Excessive cable tension can easily lead to cable breakage, resulting in twisting interruption and increasing repair costs and time. Too little tension will make the twisted cables too loose, affecting electrical performance and mechanical strength. Due to the lack of a precise tension adjustment mechanism, it is difficult for staff to control the tension, which not only increases the probability of problems occurring in the cable twisting process, but also affects the twisting quality and the stable operation of the equipment.

[0004] Therefore, those skilled in the art provide a cable twisting device for emergency repair and straightening of power distribution network to solve the problems raised in the above background technology. Summary of the Invention

[0005] The object of the present invention is to provide an intelligent cable twisting device for power distribution network emergency repair and straightening, so as to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A cable twisting device for power distribution network emergency repair and straightening, comprising a support base, a support plate fixedly connected to the top of the support base, a wire-releasing assembly for wire-releasing fixedly connected to the support plate, and a cable twisting mechanism further provided on the top of the support base;

[0008] The cable twisting mechanism includes two groups of straightening components, a tension adjustment component connected to the straightening components, and a twisting component fixedly connected to the top of the support seat, wherein the straightening components are symmetrically arranged in two groups, both groups of the straightening components are fixed to the pay-off components, and one group of the straightening components is also provided with a driving component for adjusting the straightening components and the tension adjustment components.

[0009] Preferably, the pay-off assembly includes a pay-off drum, the pay-off drum is rotatably connected to a support plate, a driving motor for driving the pay-off drum to rotate is fixedly connected to a side of the support plate away from the pay-off drum, a plurality of pay-off frames are fixedly connected to a side of the pay-off drum away from the support plate, each group of the pay-off frames is rotatably connected to a winding roller, a cable body is wound on each group of the winding rollers, each of the pay-off frames is further fixedly connected to a first servo motor, and an output end of each of the first servo motors is fixed to a winding roller on an adjacent pay-off frame;

[0010] A first synchronization rod is also fixedly connected to the side of the pay-off drum away from the support plate, and one end of the first synchronization rod away from the pay-off drum is connected to the adjacent straightening assembly.

[0011] Preferably, the straightening assembly comprises a cross rotating disk, both sides of the cross rotating disk are fixedly connected with connecting disks, and the two connecting disks on the same group of the cross rotating disks are fixed to the cross rotating disk by bolts;

[0012] The two cross-rotating disks are provided with multiple groups of through-holes for the cable main body to pass through, and the facing surfaces of the two cross-rotating disks are provided with multiple groups of first support frames and second support frames, and each group of the first support frames and the second support frames are rotatably connected to a straightening roller, and multiple groups of the first support frames are respectively fixedly connected to adjacent cross-rotating disks, and multiple groups of the second support frames are respectively slidably connected to the facing surfaces of the two groups of cross-rotating disks, and each group of the first support frames and the second support frames are located on both sides of adjacent through-holes. A connecting frame is also fixedly connected between the two cross-rotating disks, and both ends of each group of the connecting frames are fixed to the two adjacent groups of second support frames. The facing surfaces of the two groups of cross-rotating disks are provided with connecting holes for the sliding of multiple groups of second support frames.

[0013] Preferably, one of the connecting disks is fixed to the first synchronization rod on a side close to the first synchronization rod, a second synchronization rod is fixedly connected between the facing surfaces of the two cross-rotating disks, both ends of the second synchronization rod are respectively fixed to the connecting disks on the facing surfaces of the two cross-rotating disks, the two cross-rotating disks are connected by the second synchronization rod, and a third synchronization rod is fixedly connected to the connecting disk away from the pay-off assembly, and the other end of the third synchronization rod is connected to the twisting assembly;

[0014] A limiting slot is also provided on the third synchronization rod, and the tension adjustment component is slidably connected to the limiting slot. The driving component is arranged in a cross rotating disk away from the pay-off component, and the output end of the driving component passes through the cross rotating disk and is connected to the tension adjustment component.

[0015] Preferably, the driving assembly includes a second servo motor, which is fixedly connected to a cross-rotating disk away from the pay-off assembly. An output end of the second servo motor is fixedly connected to an incomplete gear, a side of the incomplete gear away from the second servo motor is fixedly connected to a synchronous gear, and a side of the synchronous gear away from the incomplete gear is rotatably connected to the cross-rotating disk via a rotating shaft.

[0016] The driving assembly further comprises a plurality of driving gears rotatably connected to the cross rotating disk, the plurality of driving gears being evenly distributed on the outside of the incomplete gears, and the plurality of driving gears being alternately meshed with the incomplete gears.

[0017] Preferably: the cross rotating disk is also fixedly connected to a plurality of groups of limit sliding blocks, each group of the limit sliding blocks is slidably connected to a synchronization rack, the plurality of synchronization racks are respectively engaged with adjacent driving gears, and each of the synchronization racks is fixedly connected to a connecting plate at one end away from the driving gear, the plurality of connecting plates are respectively located on adjacent connecting holes, and the plurality of connecting plates are respectively connected to adjacent second support frames.

[0018] Preferably: the driving assembly also includes a linkage gear rotatably connected to the cross rotating disk, the linkage gear is engaged with the synchronous gear, one end of the linkage gear close to the second servo motor is fixedly connected to a connecting rod, and the other end of the connecting rod passes through the cross rotating disk and extends to the outside of the cross rotating disk, the extended end of the connecting rod is fixedly connected to a driving rod, the driving rod is connected to the tension adjustment assembly, and a bidirectional thread groove is provided on the driving rod.

[0019] Preferably, the tension adjustment assembly includes two groups of adjustment rings, both of which are slidably connected to the third synchronization rod, and the two groups of adjustment rings are respectively threadedly connected to the bidirectional thread grooves on the driving rod, and both of the two groups of adjustment rings are further hinged to multiple groups of first connecting rods;

[0020] The tension adjustment assembly also includes multiple second connecting rods, each of which is hinged to the adjacent first connecting rods on the two groups of adjusting rings at one end close to the adjusting ring, and each of which is provided with a connecting groove for supporting the cable body at one end away from the adjusting ring.

[0021] Preferably, the twisting assembly includes a first connecting seat and a second connecting seat fixedly connected to the top of the support seat, the first connecting seat is rotatably connected to the twisting disk, and a plurality of groups of synchronization blocks are fixedly connected to the inner wall of the twisting disk, each group of the synchronization blocks is provided with a connection hole for the cable body to pass through, and the plurality of synchronization blocks are further fixedly connected to a synchronization disk on a side away from the twisting disk, and the synchronization disk is fixed to the third synchronization rod;

[0022] A connecting block is fixedly connected to the top of the second connecting seat, and a twisting opening is opened on the connecting block. Multiple groups of cable bodies pass through the two groups of straightening components, tension adjustment components and connecting holes in sequence and extend into the connecting block.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1. The present invention can straighten the cable body through two sets of straightening components. The cable passes through the perforations on the cross rotating disk. Driven by the second servo motor and other components, the two sets of cross rotating disks rotate synchronously, so that the cable is evenly stressed during the straightening process, effectively eliminating the bending and twisting of the cable, ensuring that the cable body can fit better during twisting, reducing the gap, and making the stress distribution of the cable more uniform after twisting, significantly improving the overall mechanical strength of the cable after twisting, and ensuring the stability and reliability of the cable in subsequent use.

[0025] 2. In the present invention, when the position of the second support frame is adjusted, the two sets of tension adjustment components can simultaneously adjust the traction force on the cable through the cooperation of the adjustment ring, connecting rod and other components, thereby realizing the adjustment of the cable tension. When the driving rod rotates, the adjustment ring moves and pushes the connecting rod to make the connecting groove abut against the cable body, thereby realizing effective control of the cable tension. Accurate tension adjustment can avoid the cable from breaking due to excessive tension or loosening due to too little tension during the twisting process, thereby ensuring the stable operation of the equipment.

[0026] 3. The present invention uses multiple motor drives to realize the automation of processes such as pay-off, straightening, tension adjustment and twisting. The staff only needs to install the winding roller in the pay-off frame and pass one end of the cable body through the corresponding component. After starting the motor, the device can automatically complete the subsequent twisting work, which greatly reduces manual intervention and improves production efficiency.

[0027] The various components of the device work seamlessly together. The design of the connecting frame allows for synchronous adjustment of the second support brackets on the two sets of cross-shaped rotating disks, ensuring stability and consistency during the straightening process. The use of synchronization rods ensures the synchronized rotation of all components, avoiding cable entanglement and kinking caused by asynchronous operation. The entire device is compact and operates smoothly, ensuring long-term stable operation and providing reliable support for emergency power repairs. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the first viewing angle of the present invention;

[0029] Figure 2 A second perspective schematic diagram of the present invention;

[0030] Figure 3 Schematic diagram of the structure of two sets of straightening components in the present invention;

[0031] Figure 4 Schematic diagram of the internal structure of one set of straightening components in the present invention Figure 1 ;

[0032] Figure 5 For the present invention Figure 4 An enlarged schematic diagram of the structure at point A above;

[0033] Figure 6 Schematic diagram of the internal structure of one set of straightening components in the present invention Figure 2 ;

[0034] Figure 7 Schematic diagram of the structure of the straightening assembly and the tension adjustment assembly in the present invention;

[0035] Figure 8 It is a partial structural schematic diagram of the pay-off assembly in the present invention;

[0036] Figure 9 For the present invention Figure 2 A magnified schematic diagram of the structure at point B above.

[0037] In the figure: 1. Support seat; 11. Support plate; 2. Pay-off assembly; 21. Pay-off reel; 22. Pay-off frame; 23. First servo motor; 24. First synchronization rod; 25. Second synchronization rod; 26. Third synchronization rod; 27. Limiting groove; 28. Cable body; 3. Straightening assembly; 31. Cross-rotating disk; 32. Connecting disk; 33. Perforation; 34. First support frame; 35. Second support frame; 36. Connecting frame; 37. Connecting hole; 4. Tension adjustment assembly; 41. Adjustment ring ;42. First connecting rod;43. Second connecting rod;44. Connecting groove;5. Driving assembly;51. Second servo motor;52. Incomplete gear;53. Synchronous gear;54. Driving gear;55. Limit sliding block;56. Synchronous rack;57. Linkage gear;58. Driving rod;59. Connecting plate;6. Twisting assembly;61. First connecting seat;62. Twisting disk;63. Synchronous block;64. Connecting hole;65. Synchronous disk;66. Second connecting seat;67. Connecting block. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0039] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0040] For example 1, please refer to Figures 1-9 A cable twisting device for straightening power distribution network power repair includes a support base 1, a support plate 11 is fixedly connected to the top of the support base 1, a wire-releasing assembly 2 for releasing the wire is fixedly connected to the support plate 11, and a cable twisting mechanism is also provided on the top of the support base 1. The cable twisting mechanism includes two groups of straightening assemblies 3, a tension adjustment assembly 4 connected to the straightening assembly 3, and a twisting assembly 6 fixedly connected to the top of the support base 1, wherein the straightening assembly 3 is symmetrically arranged in two groups, and the two groups of straightening assemblies 3 are connected to the wire-releasing assembly 2. The straightening assembly 3 is fixed, and a driving assembly 5 for adjusting the straightening assembly 3 and the tension adjusting assembly 4 is further provided in one group. The pay-off assembly 2 includes a pay-off drum 21, and the pay-off drum 21 is rotatably connected to the support plate 11. The side of the support plate 11 away from the pay-off drum 21 is fixedly connected with a driving motor for driving the pay-off drum 21 to rotate. The pay-off drum 21 is fixedly connected to the side away from the support plate 11 with multiple groups of pay-off racks 22. Each group of pay-off racks 22 is rotatably connected to a winding roller, and each group of winding rollers is wound with a cable body 2. 8. Each pay-off frame 22 is also fixedly connected to a first servo motor 23. The output end of each first servo motor 23 is fixed to the winding roller on the adjacent pay-off frame 22. The pay-off drum 21 is also fixedly connected to the side away from the support plate 11 with a first synchronization rod 24. The end of the first synchronization rod 24 away from the pay-off drum 21 is connected to the adjacent straightening assembly 3. The stranding assembly 6 includes a first connecting seat 61 and a second connecting seat 66 fixedly connected to the top of the support seat 1. The stranding drum 62 is rotatably connected to the first connecting seat 61. The stranding drum Multiple groups of synchronization blocks 63 are fixedly connected to the inner wall of 62. Each group of synchronization blocks 63 is provided with a connection hole 64 for the cable body 28 to pass through. A synchronization disk 65 is also fixedly connected to the side of the synchronization blocks 63 away from the twisting disk 62. The synchronization disk 65 is fixed to the third synchronization rod 26. The top of the second connection seat 66 is fixedly connected to a connection block 67. The connection block 67 is provided with a twisting opening. Multiple groups of cable bodies 28 pass through the two groups of straightening components 3, the tension adjustment component 4 and the connection holes 64 in sequence and extend into the connection block 67.

[0041] Specifically, when in use, first install the winding roller with the cable body 28 wound on it in the pay-off frame 22, connect the winding roller to the output end of the first servo motor 23, and after multiple winding rollers are installed, pull one end of the cable body 28 from the winding roller and pass it through the two groups of straightening components 3, the tension adjustment component 4 and the twisting component 6 in sequence, start the driving motor on the support plate 11, multiple groups of first servo motors 23 and the driving component 5, and drive the pay-off drum 21 to rotate through the driving motor on the support plate 11, and the pay-off drum 21 drives multiple groups of pay-off frames 22 to rotate at the same time, and drives the two groups of straightening components 3 to rotate at the same time through the first synchronization rod 24 and the second synchronization rod 25. When the pay-off frame 22 rotates with the pay-off drum 21, the first servo motor 23 is started, driving the winding roller to rotate, so that the cable body 28 on the winding roller is moved out, and the twisting work is continuously performed;

[0042] The cable body 28 passing through the two sets of straightening components 3 is straightened by the two sets of straightening components 3, so that the cable body 28 can fit better when twisted, reducing the gap, making the stress distribution of the cable more uniform after twisting, and helping to improve the overall mechanical strength of the cable after twisting;

[0043] After being straightened, the multiple groups of cable bodies 28 pass through the connecting holes 64 in sequence. Driven by the third synchronization rod 26, the synchronization disk 65 drives the twisting disk 62 to rotate in the first connecting seat 61. Through the rotation, the multiple groups of cable bodies 28 are twisted together. The twisted cable bodies 28 are removed through the twisting opening on the connecting block 67, completing the twisting work.

[0044] For example 2, please refer to Figure 1-Figure 7The straightening assembly 3 includes a cross rotating disk 31, and both sides of the cross rotating disk 31 are fixedly connected to a connecting disk 32. The two connecting disks 32 on the same group of cross rotating disks 31 are fixed to the cross rotating disk 31 by bolts. The two cross rotating disks 31 are provided with multiple groups of through holes 33 for the cable body 28 to pass through. The facing surfaces of the two cross rotating disks 31 are provided with multiple groups of first support frames 34 and second support frames 35. Each group of first support frames 34 and second support frames 35 are rotatably connected to a straightening roller. The multiple groups of first support frames 34 are respectively fixedly connected to the adjacent cross rotating disks 31, and the multiple groups of second support frames 35 are respectively slidably connected to the facing surfaces of the two groups of cross rotating disks 31, and each group of first support frames 34 and second support frames 35 are located on both sides of adjacent through holes 33. A connecting frame 36 is also fixedly connected between the two cross rotating disks 31, and both ends of each group of connecting frames 36 are connected to the two adjacent groups of second support frames The two cross rotating disks 31 are fixed with each other, and the facing surfaces of the two groups of cross rotating disks 31 are provided with connecting holes 37 for sliding of multiple groups of second support frames 35, one of which is fixed to the first synchronous rod 24 on one side of the connecting disk 32 close to the first synchronous rod 24, and the second synchronous rod 25 is fixedly connected between the facing surfaces of the two cross rotating disks 31, and the two ends of the second synchronous rod 25 are respectively fixed to the connecting disks 32 on the facing surfaces of the two cross rotating disks 31. The two cross rotating disks 31 are connected through the second synchronous rod 25, and the third synchronous rod 26 is also fixedly connected to the connecting disk 32 away from the pay-off assembly 2, and the other end of the third synchronous rod 26 is connected to the twisting assembly 6. A limiting groove 27 is also provided on the third synchronous rod 26, and the tension adjustment assembly 4 is slidably connected to the limiting groove 27. The driving assembly 5 is arranged in the cross rotating disk 31 away from the pay-off assembly 2, and the output end of the driving assembly 5 passes through the cross rotating disk 31 and is connected to the tension adjustment assembly 4;

[0045] Specifically, when twisting, first, one end of the plurality of cable bodies 28 is passed through the through-holes 33 on the two cross-rotating disks 31, and the driving assembly 5 in the cross-rotating disk 31 is started. The driving assembly 5 drives the second support frame 35 to move toward the direction of the cable body 28 in the through-hole 33, so that the second support frame 35 contacts the cable body 28 and pushes the cable body 28 to contact the first support frame 34. The cable body 28 is clamped by the first support frame 34 and the second support frame 35, so that when the cable body 28 is twisted, the cable body 28 is straightened by the clamping of the first support frame 34 and the second support frame 35.

[0046] When the second support frame 35 on one group of cross rotating disks 31 is being adjusted, the second support frame 35 on the other group of cross rotating disks 31 moves synchronously driven by the connecting frame 36, so that the second support frames 35 on the two groups of cross rotating disks 31 can be adjusted synchronously. At the same time, when the pay-off disk 21 rotates, the pay-off disk 21 can drive one of the cross rotating disks 31 to rotate through the first synchronization rod 24, and the two cross rotating disks 31 rotate synchronously through the second synchronization rod 25, so that the two cross rotating disks 31 can rotate simultaneously with the pay-off disk 21, thereby ensuring the synchronization of twisting.

[0047] For example three, please refer to Figure 1-Figure 7 The driving assembly 5 includes a second servo motor 51, which is fixedly connected to the cross rotating disk 31 away from the pay-off assembly 2. The output end of the second servo motor 51 is fixedly connected to an incomplete gear 52, and the side of the incomplete gear 52 away from the second servo motor 51 is fixedly connected to a synchronous gear 53. The side of the synchronous gear 53 away from the incomplete gear 52 is rotatably connected to the cross rotating disk 31 through a rotating shaft. The driving assembly 5 also includes multiple groups of driving gears 54 rotatably connected to the cross rotating disk 31. The multiple groups of driving gears 54 are evenly distributed on the outside of the incomplete gear 52, and the multiple groups of driving gears 54 alternately mesh with the incomplete gear 52. The cross rotating disk 31 is also fixedly connected to a multiple group of limiting sliding blocks 55, and each group of limiting sliding blocks 55 is slidably connected to the same The step rack 56 and the plurality of synchronous racks 56 are respectively meshed with the adjacent driving gears 54. The end of each synchronous rack 56 away from the driving gear 54 is fixedly connected to a connecting plate 59. The plurality of connecting plates 59 are respectively located on adjacent communicating holes 37, and the plurality of connecting plates 59 are respectively connected to the adjacent second support frames 35. The driving assembly 5 also includes a linkage gear 57 rotatably connected to the cross rotating disk 31. The linkage gear 57 is meshed with the synchronous gear 53. The end of the linkage gear 57 close to the second servo motor 51 is fixedly connected to a connecting rod, and the other end of the connecting rod passes through the cross rotating disk 31 and extends to the outside of the cross rotating disk 31. The extended end of the connecting rod is fixedly connected to a driving rod 58. The driving rod 58 is connected to the tension adjustment assembly 4, and a bidirectional thread groove is provided on the driving rod 58.

[0048] Specifically, when adjusting the second support frame 35, the second servo motor 51 is first started. The second servo motor 51 drives the incomplete gear 52 and the synchronous gear 53 to rotate. When the teeth on the synchronous gear 53 rotate to engage with the adjacent driving gear 54, the driving gear 54 is simultaneously driven to rotate. The driving gear 54 drives the synchronous rack 56 to move on the limiting sliding block 55. When the synchronous rack 56 moves, it pushes the adjacent second support frame 35 to slide in the communicating hole 37 through the connecting plate 59, so that the distance between the second support frame 35 and the first support frame 34 is adjusted.

[0049] When the incomplete gear 52 rotates, the synchronous gear 53 rotates at the same time. The synchronous gear 53 continues to rotate to push the linkage gear 57 to rotate, so that the linkage gear 57 drives the driving rod 58 to rotate, and the tension adjustment component 4 is adjusted through the driving rod 58. Through the synchronous adjustment of the tension adjustment component 4 and the second support frame 35, the tension adjustment component 4 can cooperate with the second support frame 35 to adjust the tension of the cable body 28 of different thicknesses.

[0050] For example 4, please refer to Figures 1-9 The tension adjustment assembly 4 includes two groups of adjustment rings 41, both of which are slidably connected to the third synchronization rod 26, and the two groups of adjustment rings 41 are respectively threadedly connected to the bidirectional thread grooves on the drive rod 58. The two groups of adjustment rings 41 are also hinged to multiple groups of first connecting rods 42. The tension adjustment assembly 4 also includes multiple second connecting rods 43, and one end of each second connecting rod 43 close to the adjustment ring 41 is hinged to the adjacent first connecting rod 42 on the two groups of adjustment rings 41. The end of each second connecting rod 43 away from the adjustment ring 41 is provided with a connection groove 44 for supporting the cable body 28.

[0051] When the driving rod 58 rotates, the driving rod 58 simultaneously drives the two adjusting rings 41 to move toward each other, so that the distance between the two adjusting rings 41 is reduced, and the first connecting rod 42 on the two adjusting rings 41 extends in the direction away from the adjusting ring 41 under the push of the adjusting ring 41, so that the second connecting rod 43 simultaneously extends in the direction away from the adjusting ring 41, so that the connecting groove 44 abuts against the cable body 28. When the cable body 28 is thinner, the range of movement of the second support frame 35 is larger, and the distance between the two adjusting rings 41 is smaller, so that the tension adjustment assembly 4 can be adjusted synchronously with the movement of the second support frame 35 to adapt to the use of cable bodies 28 of different thicknesses.

[0052] The working principle of the present invention is:

[0053] When in use, first install the winding roller with the cable body 28 wound on it in the pay-off frame 22, connect the winding roller to the output end of the first servo motor 23, and after multiple winding rollers are installed, pull one end of the cable body 28 from the winding roller and pass it through the two groups of straightening components 3, the tension adjustment component 4 and the twisting component 6 in sequence, start the driving motor on the support plate 11, the multiple groups of first servo motors 23 and the second servo motors 51, and drive the pay-off reel 21 to rotate through the driving motor on the support plate 11. The pay-off reel 21 drives the multiple groups of pay-off frames 22 to rotate at the same time, and drives the two groups of straightening components 3 to rotate at the same time through the first synchronization rod 24 and the second synchronization rod 25. When the pay-off frame 22 rotates with the pay-off reel 21, the first servo motor 23 is started, driving the winding roller to rotate, so that the cable body 28 on the winding roller is moved out, and the twisting work is continuously performed;

[0054] When twisting, first, one end of the multiple cable bodies 28 is passed through the through-holes 33 on the two cross-rotating disks 31, and the second servo motor 51 is started. The second servo motor 51 drives the incomplete gear 52 and the synchronous gear 53 to rotate. When the teeth on the synchronous gear 53 rotate to engage with the adjacent driving gear 54, the driving gear 54 is simultaneously pushed to rotate. The driving gear 54 drives the synchronous rack 56 to move on the limiting sliding block 55. When the synchronous rack 56 moves, the adjacent second support frame 35 is pushed to slide in the communicating hole 37 through the connecting plate 59, so that the distance between the second support frame 35 and the first support frame 34 is adjusted;

[0055] When the driving rod 58 rotates, the driving rod 58 simultaneously drives the two adjusting rings 41 to move toward each other, reducing the distance between the two adjusting rings 41. The first connecting rod 42 on the two adjusting rings 41 extends in a direction away from the adjusting rings 41 under the push of the adjusting rings 41, causing the second connecting rod 43 to extend in a direction away from the adjusting rings 41 at the same time, so that the connecting groove 44 abuts against the cable body 28.

[0056] When the second support frame 35 on one set of cross rotating disks 31 is adjusted, the second support frame 35 on the other set of cross rotating disks 31 is driven by the connecting frame 36 to move synchronously, so that the second support frames 35 on the two sets of cross rotating disks 31 can be adjusted synchronously. At the same time, when the pay-off drum 21 rotates, the pay-off drum 21 can drive one of the cross rotating disks 31 to rotate through the first synchronization rod 24, and the two cross rotating disks 31 rotate synchronously through the second synchronization rod 25, so that the two cross rotating disks 31 can rotate simultaneously with the pay-off drum 21, thereby ensuring the synchronization of twisting.

[0057] As the two cross-shaped rotating disks 31 continuously rotate, the cable body 28 is continuously pulled out from the winding roller. When the cable body 28 passes between the second support frame 35 and the first support frame 34, the straightening rollers in the second support frame 35 and the first support frame 34 are simultaneously driven to rotate. The rotation of the straightening rollers squeezes the cable body 28, effectively eliminating the bending and twisting of the cable body 28.

[0058] The cable body 28 passing through the two sets of straightening components 3 is straightened by the two sets of straightening components 3, so that the cable body 28 can fit better when twisted, reducing the gap, making the stress distribution of the cable more uniform after twisting, and helping to improve the overall mechanical strength of the cable after twisting;

[0059] After being straightened, the multiple groups of cable bodies 28 pass through the connecting holes 64 in sequence. Driven by the third synchronization rod 26, the synchronization disk 65 drives the twisting disk 62 to rotate in the first connecting seat 61. Through the rotation, the multiple groups of cable bodies 28 are twisted together. The twisted cable bodies 28 are removed through the twisting opening on the connecting block 67, completing the twisting work.

[0060] It should be noted that the various devices in this application are common devices in the market, and can be selected according to specific needs during specific use. The circuit connection relationship of each device is a simple series and parallel connection circuit. There is no innovation in the circuit connection part. Those skilled in the art can implement it relatively easily. It belongs to the existing technology and will not be elaborated on.

[0061] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A cable twisting device for straightening power distribution network for emergency repair, comprising a support seat (1), characterized in that: The top of the support seat (1) is fixedly connected to a support plate (11), a wire-releasing assembly (2) for releasing wires is fixedly connected to the support plate (11), and a cable twisting mechanism is also provided on the top of the support seat (1); The cable twisting mechanism comprises two groups of straightening assemblies (3), a tension adjustment assembly (4) connected to the straightening assemblies (3), and a twisting assembly (6) fixedly connected to the top of the support seat (1), wherein the straightening assemblies (3) are symmetrically arranged in two groups, both groups of the straightening assemblies (3) are fixed to the pay-off assembly (2), and one group of the straightening assemblies (3) is further provided with a driving assembly (5) for adjusting the straightening assemblies (3) and the tension adjustment assembly (4); The straightening assembly (3) comprises a cross rotating disk (31), both sides of the cross rotating disk (31) are fixedly connected with connecting disks (32), and the two connecting disks (32) on the same group of cross rotating disks (31) are fixed to the cross rotating disk (31) by bolts; The two cross rotating disks (31) are provided with a plurality of through holes (33) for the cable body (28) to pass through, and the facing surfaces of the two cross rotating disks (31) are provided with a plurality of first support frames (34) and second support frames (35), each of which is rotatably connected to a straightening roller, and the plurality of first support frames (34) are respectively fixedly connected to the adjacent cross rotating disks (31), and the plurality of second support frames (35) are respectively slidably connected to the facing surfaces of the two cross rotating disks (31), and each first support frame (34) and second support frame (35) are located on both sides of the adjacent through holes (33), and a connecting frame (36) is also fixedly connected between the two cross rotating disks (31), and both ends of each connecting frame (36) are fixed to the two adjacent second support frames (35), and the facing surfaces of the two cross rotating disks (31) are provided with connecting holes (37) for the plurality of second support frames (35) to slide; The tension adjustment assembly (4) includes two groups of adjustment rings (41), both groups of adjustment rings (41) are slidably connected to the third synchronization rod (26), and the two groups of adjustment rings (41) are respectively threadedly connected to the bidirectional thread grooves on the driving rod (58), and both groups of adjustment rings (41) are hinged to multiple groups of first connecting rods (42); The tension adjustment assembly (4) further comprises a plurality of second connecting rods (43), wherein one end of each second connecting rod (43) close to the adjustment ring (41) is hingedly connected to adjacent first connecting rods (42) on the two sets of adjustment rings (41), and one end of each second connecting rod (43) away from the adjustment ring (41) is provided with a connection groove (44) for supporting the cable body (28).

2. The intelligent cable twisting device for power distribution network emergency repair and straightening according to claim 1, characterized in that: The pay-off assembly (2) includes a pay-off drum (21), the pay-off drum (21) is rotatably connected to the support plate (11), a driving motor for driving the pay-off drum (21) to rotate is fixedly connected to the side of the support plate (11) away from the pay-off drum (21), a plurality of pay-off racks (22) are fixedly connected to the side of the pay-off drum (21) away from the support plate (11), each group of the pay-off racks (22) is rotatably connected to a winding roller, each group of the winding rollers is wound with a cable body (28), each of the pay-off racks (22) is also fixedly connected to a first servo motor (23), and the output end of each first servo motor (23) is fixed to the winding roller on the adjacent pay-off rack (22); A first synchronization rod (24) is also fixedly connected to the side of the pay-off drum (21) away from the support plate (11), and one end of the first synchronization rod (24) away from the pay-off drum (21) is connected to the adjacent straightening assembly (3).

3. The intelligent cable twisting device for power distribution network emergency repair and straightening according to claim 2, characterized in that: One of the connecting disks (32) is fixed to the first synchronization rod (24) on a side close to the first synchronization rod (24), and a second synchronization rod (25) is fixedly connected between the facing surfaces of the two cross rotating disks (31). Both ends of the second synchronization rod (25) are respectively fixed to the connecting disks (32) on the facing surfaces of the two cross rotating disks (31). The two cross rotating disks (31) are connected through the second synchronization rod (25). A third synchronization rod (26) is fixedly connected to the connecting disk (32) away from the pay-off assembly (2), and the other end of the third synchronization rod (26) is connected to the twisting assembly (6); A limiting slot (27) is further provided on the third synchronization rod (26), and the tension adjustment component (4) is slidably connected to the limiting slot (27). The driving component (5) is arranged in a cross rotating disk (31) away from the pay-off component (2), and the output end of the driving component (5) passes through the cross rotating disk (31) and is connected to the tension adjustment component (4).

4. The intelligent cable twisting device for power distribution network emergency repair and straightening according to claim 3, characterized in that: The driving assembly (5) includes a second servo motor (51), the second servo motor (51) is fixedly connected to a cross-rotating disk (31) away from the pay-off assembly (2), an output end of the second servo motor (51) is fixedly connected to an incomplete gear (52), a side of the incomplete gear (52) away from the second servo motor (51) is fixedly connected to a synchronous gear (53), and a side of the synchronous gear (53) away from the incomplete gear (52) is rotatably connected to the cross-rotating disk (31) via a rotating shaft; The driving assembly (5) further comprises a plurality of driving gears (54) rotatably connected to the cross rotating disk (31), wherein the plurality of driving gears (54) are evenly distributed outside the incomplete gear (52), and the plurality of driving gears (54) are alternately meshed with the incomplete gear (52).

5. The intelligent cable twisting device for power distribution network emergency repair and straightening according to claim 4, characterized in that: The cross rotating disk (31) is also fixedly connected to a plurality of groups of limiting sliding blocks (55), each group of the limiting sliding blocks (55) is slidably connected to a synchronous rack (56), and the plurality of synchronous racks (56) are respectively engaged with adjacent driving gears (54), and each end of the synchronous rack (56) away from the driving gear (54) is fixedly connected to a connecting plate (59), and the plurality of connecting plates (59) are respectively located on adjacent connecting holes (37), and the plurality of connecting plates (59) are respectively connected to adjacent second support frames (35).

6. The intelligent cable twisting device for power distribution network emergency repair and straightening according to claim 5, characterized in that: The driving assembly (5) further includes a linkage gear (57) rotatably connected to the cross rotating disk (31), the linkage gear (57) meshing with the synchronous gear (53), and a connecting rod fixedly connected to one end of the linkage gear (57) close to the second servo motor (51), and the other end of the connecting rod passes through the cross rotating disk (31) and extends to the outside of the cross rotating disk (31), and a driving rod (58) is fixedly connected to the extended end of the connecting rod, and the driving rod (58) is connected to the tension adjustment assembly (4), and a bidirectional thread groove is provided on the driving rod (58).

7. The intelligent cable twisting device for power distribution network emergency repair and straightening according to claim 3, characterized in that: The twisting assembly (6) includes a first connecting seat (61) and a second connecting seat (66) fixedly connected to the top of the support seat (1), a twisting disc (62) is rotatably connected to the first connecting seat (61), a plurality of groups of synchronization blocks (63) are fixedly connected to the inner wall of the twisting disc (62), each group of the synchronization blocks (63) is provided with a connection hole (64) for the cable body (28) to pass through, and a synchronization disc (65) is fixedly connected to the side of the plurality of synchronization blocks (63) away from the twisting disc (62), and the synchronization disc (65) is fixed to the third synchronization rod (26); A connecting block (67) is fixedly connected to the top of the second connecting seat (66), and a twisting opening is provided on the connecting block (67). Multiple groups of cable bodies (28) pass through the two groups of straightening components (3), the tension adjustment components (4) and the connecting holes (64) in sequence and extend into the connecting block (67).

Citation Information

Patent Citations

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