Particle size visualization online analysis system for spiral sorting machine
By designing a particle size visualization online analysis system suitable for spiral separators, the problem of fixed spiral groove parameters was solved, fast and uniform sampling and online particle size analysis were achieved, the accuracy and efficiency of the experiment were improved, and the cost was reduced.
Patent Information
- Application Number
- CN202510810603.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2045-06-17
AI Technical Summary
In experimental research, existing spiral separators have problems such as fixed spiral groove parameters, uneven sampling, fixed feeding position, and inaccurate particle size screening data, resulting in insufficient accuracy of experimental results.
A particle size visualization online analysis system was designed, including a stirring mechanism, a material cutting mechanism, a conveying mechanism and a particle size analysis component. It can adapt to different spiral groove parameters and achieve fast and uniform sampling and online particle size analysis.
It improves the accuracy and efficiency of experiments, reduces the difficulty of operation, ensures the accuracy and relevance of experimental data, and saves laboratory equipment costs.
Smart Images

Figure CN120586993A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of spiral separators, and in particular relates to a particle size visualization online analysis system for a spiral separator. Background Art
[0002] The spiral separator is a device that uses water flow to drive mineral particles (coal particles, copper ore particles, etc.) to move radially on a spiral trough and classify the minerals. In the process of water flow driving the minerals to spiral down, the mineral particles are affected by the composite force field of gravity, centrifugal force, fluid resistance, etc., and the minerals are distributed in different positions of the chute according to their density, that is, high-density minerals are on the inner edge side, and low-density minerals are on the outer edge side. Finally, a device is used at the tail of the spiral trough to classify and discharge the minerals of corresponding density.
[0003] Currently, the separators commonly used in laboratories are essentially all equipped with a single spiral flute with only one parameter (the flutes are welded to other parts). Furthermore, when studying the separator's sorting performance, it is necessary to quickly and evenly sample a small amount of material from the discharge device at the end of the circulating spiral flute (e.g., quickly intercepting and classifying mineral particles within 4-6 seconds of each discharge port). The proportion of different particle sizes and density levels within the sampled minerals is then analyzed. However, in actual experimental operations, a variety of factors can lead to inaccurate experimental results, such as: Question 1: At present, the spiral separators used in the field of scientific research are usually designed according to the research direction. During the design process, the cross-sectional shape, inclination angle, pitch and other parameters of the spiral groove are determined. In order to facilitate the experiment and ensure the stability of the experimental table, the spiral groove is usually welded together with the feeding system and other mechanisms. When the research direction needs to be adjusted after the design and processing is completed, it needs to be redesigned and produced.
[0004] Question 2: When conducting experiments on sorting yield, it is necessary to cut and sample at a specific location on the cutting device at the tail of the spiral trough. The cutting time needs to be calculated based on the flow rate of the minerals in the spiral trough, such as cutting 4 to 6 seconds of slurry. Because the sorting machine needs to continue to circulate during sampling, during normal circulation, the classified slurry flowing out of the discharge device at the tail of the spiral trough flows directly back into the mixing barrel for re-mixing and circulation. Therefore, to ensure the accuracy of the experimental data, it is necessary to quickly cut samples from each discharge port of the tail receiving device at the same time, such as collecting 6 seconds of slurry from the six discharge ports at the tail at the same time. However, currently commonly used sorting machines are unable to quickly and evenly complete sampling at the same time and for the same duration.
[0005] Question 3: Currently, the feed inlets of spiral separators are all fixed structures. When conducting experiments on the sorting effects of different numbers of turns, the top feed mechanism is fixed and it is impossible to implement the middle position feeding method (the feeding position is not limited and the flow rate, flow rate and other parameters are the same as those of the raw material inlet). Even if the slurry is directly led to the specified position through a hose, the accuracy of the experimental results will still be deviated due to the different outflow patterns.
[0006] Question 4: When analyzing the samples taken, it is necessary to analyze the particle size ratio and density ratio data of the samples. The density ratio is usually obtained by a small floating and sinking method. However, due to the small number of some samples that cannot be screened, the particle size ratio data of the samples taken cannot be obtained. In actual experiments, the particle size ratio data will be measured on the same batch of original mineral particles, so there will definitely be differences between the measured particle size screening data and the actual value of the sample taken from the sorting machine. Summary of the Invention
[0007] The present invention overcomes the deficiencies of the prior art and proposes a particle size visualization online analysis system for a spiral separator, thereby solving the problem of inaccurate experimental results in current studies on the separation effect of a spiral separator.
[0008] In order to achieve the above object, the present invention is implemented through the following technical solutions.
[0009] A particle size visualization online analysis system for a spiral separator comprises a fixed frame, a spiral groove bracket is fixedly arranged at the upper end of the fixed frame, a stirring mechanism is arranged inside the fixed frame, a vertical spiral groove is fixedly arranged inside the spiral groove bracket, a material cutting mechanism is arranged between the spiral groove and the stirring mechanism, the material cutting mechanism comprises a material cutting port, a discharge pipe, an external sampler, and a separation component, the material cutting port is arranged at the lower end outlet of the spiral groove, n discharge pipes are arranged at the lower end outlet of the material cutting port, a particle size analysis component is arranged on the discharge pipe, and a separation component is arranged at the lower end outlet of the discharge pipe, the separation component is used to control the output material of the discharge pipe to flow to the external sampler or the inside of the stirring mechanism; a conveying mechanism is arranged at the lower end outlet of the stirring mechanism, and the conveying mechanism conveys the material stirred by the stirring mechanism to the inside of the spiral groove.
[0010] Furthermore, the stirring mechanism includes a stirring tank, a stirring motor, and a stirring blade; the stirring tank is a tank-shaped structure with an open upper end, and a vertical output pipe is fixedly arranged at the bottom center of the stirring tank; a mounting plate is fixedly arranged at the upper end of the stirring tank, a stirring motor is fixedly arranged on the mounting plate, and a stirring blade is fixedly arranged on the output shaft of the stirring motor, and the stirring blade is located in the middle of the inner side of the stirring tank.
[0011] Furthermore, the conveying mechanism includes a conveying motor, a screw pump, a conveying main pipe, a second conveying branch pipe, a movable feeding pipe, a fixed feeding pipe, a movable feeder, a fixed feeder, and a second valve; a screw pump is provided below the mixing tank, and a power shaft of the screw pump is fixedly connected to an output shaft of the conveying motor; the inlet of the screw pump is connected to the output pipe at the lower end of the mixing tank, and a conveying main pipe is provided at the outlet of the screw pump, and a second conveying branch pipe is provided at one end of the conveying main pipe away from the screw pump; a second valve and a flow meter are provided on the second conveying branch pipe; a movable feeding pipe and a fixed feeder are respectively provided at one end of the second conveying branch pipe away from the conveying main pipe. A feeding pipe, a mobile feeder is fixedly provided at one end of the mobile feeding pipe away from the second conveying branch pipe, and a fixed feeder is fixedly provided at one end of the fixed feeding pipe away from the second conveying branch pipe; the fixed feeder is fixedly provided at the upper end entrance of the spiral groove; two fixing clips are fixedly provided on the mobile feeder, a locking bolt is screwed on one of the fixing clips, and a knob is fixedly provided at the outer end of the locking bolt; when the mobile feeder is provided inside the spiral groove, the two fixing clips are provided on both sides of the outer wall of the spiral groove, and the locking bolt is tightly abutted against the outer wall of the spiral groove, thereby fixing the mobile feeder to the spiral groove.
[0012] Furthermore, the cutting port is fixedly arranged at the lower end outlet of the spiral groove, and n independent feeding cavities are arranged inside the cutting port, and a discharge pipe is respectively arranged at the bottom surface of each feeding cavity, wherein n-1 feeding cavities are respectively connected to the lower end outlet of the spiral groove; a cutting device is also arranged inside the spiral groove, and the cutting device includes an inner arc plate, an outer arc plate, and a connecting plate. The outer arc plate keeps in contact with the outer inner wall of the spiral groove, the head end of the inner arc plate is located in the middle between the outer inner wall and the inner inner wall of the spiral groove, and the tail end of the inner arc plate is in contact with the spiral groove. The inner wall of the groove is in contact with each other, the lower end of the inner arc plate is always in contact with the inner bottom surface of the spiral groove, and a connecting plate is fixedly arranged between the upper end of the outer arc plate and the upper end of the inner arc plate, and the connecting plate maintains a distance from the inner bottom surface of the spiral groove; a shift plate is rotatably arranged at the head end of the inner arc plate; a cutting hole is provided at the inner bottom surface of the spiral groove, and the cutting hole is located at the tail end of the inner arc plate; a cutting pipe is provided at the lower end of the cutting hole, and the cutting pipe is located in the middle of the spiral groove, and the lower end of the cutting pipe extends to the inside of the remaining feed cavity of the cutting port.
[0013] Furthermore, the particle size analysis component includes a spiral guide vane, an equalizer, and a reduction sampler; a diameter reduction section is provided at the middle height of each discharge pipe, and a spiral guide vane is provided inside the diameter reduction section of each discharge pipe for rotation; an equalizer is fixedly provided inside the upper end of the lower half of the discharge pipe, and the equalizer is composed of a plurality of equalizer plates arranged in a circular array, and the area between any two adjacent equalizer plates constitutes an equalizer cavity, and a plurality of equalizer cavities are provided inside the equalizer; the front side of each discharge pipe is provided with a plurality of equalizer plates; The equal-dividing cavity is a sampling equal-dividing cavity, and a reduction sampler is arranged inside the sampling equal-dividing cavity; the reduction sampler includes two sampling side plates and a sampling bottom plate, the sampling side plates are kept vertical and arranged along the radial direction of the discharge pipe, and a sampling bottom plate is fixedly arranged between the lower ends of the two sampling side plates. The area between the two sampling side plates and the sampling bottom plate of the reduction sampler is the reduction sampling cavity; a sampling port is arranged on the side wall of the discharge pipe, and the sampling port is arranged at one end of the outer side of the reduction sampling cavity.
[0014] Furthermore, the particle size analysis component also includes a material stopper; the material stopper includes a material stopper ring, a material stopper slide, a material stopper connecting rod, and a material stopper lever; a horizontal arc-shaped slide groove is provided on the front side of the upper end of the side wall of the lower half of each discharge pipe, and a material stopper slide is slidably provided inside each slide groove, and the material stopper slide closes the upper end opening of the sampling equalization cavity; a material stopper ring is rotatably sleeved on the outer side of the upper end of the lower half of each discharge pipe, and the outer end of the material stopper slide is fixedly connected to the inner wall of the material stopper ring; a material stopper lever is fixedly provided on the rear side of each material stopper ring, and the same material stopper connecting rod is provided behind all the material stopper levers, and the material stopper connecting rod is connected to the left and right material stopper levers.
[0015] Furthermore, the particle size analysis component also includes a particle disperser and a sedimentation observer; a particle disperser is fixedly installed on the outside of the sampling port of each discharge pipe, and the internal thickness of the particle disperser gradually narrows from top to bottom, and the internal width of the particle disperser gradually widens from top to bottom. The upper end opening of the particle disperser is connected to the sampling port of the discharge port; the upper and lower ends of the sedimentation observer are provided with openings, and the lower end opening of the particle disperser is connected to the upper end opening of the sedimentation observer; the sedimentation observer includes an upper main body portion and a lower outlet portion, the front-to-back thickness and left-to-right width of the main body portion remain equal from top to bottom, the front-to-back thickness of the outlet portion always remains equal, and the left-to-right width of the outlet portion gradually narrows from top to bottom; a sealing plate is slidably inserted at the upper and lower ends of the outlet portion.
[0016] Furthermore, a water inlet is provided at the lower end of the side wall of the main part of the settlement observer, and a water inlet pipe is provided at each water inlet. All water inlet pipes are connected to the rising water pipe, and each water inlet pipe is provided with a rising water flow fine-tuning valve; an overflow port is provided at the upper end of the side wall of the main part of the settlement observer, and an overflow branch pipe is provided at each overflow port, and all overflow branch pipes are connected to the overflow pipe; a fill light is provided at the rear of each settlement observer, and the same camera is provided on the front side of all settlement observers.
[0017] Furthermore, the external sampler is fixedly arranged at the front side of the upper opening of the stirring tank, n independent external sampling cavities are arranged inside the external sampler, and an external sampling tube is fixedly arranged at the bottom of each external sampling cavity.
[0018] Furthermore, the separation component includes a track, a sliding plate, a sliding rod, and a push-pull rod; a track is fixedly provided on the left and right sides of the upper end opening of the mixing tank, and the track is arranged horizontally along the front and rear directions; a sliding rod is slidingly provided inside each track, a push-pull rod is fixedly provided between the rear ends of the two sliding rods, a sliding plate is fixedly provided between the front ends of the two sliding rods, and n sampling cylinders that pass through the upper and lower ends are provided on the sliding plate, and the upper end openings of the n sampling cylinders are respectively connected to the lower end openings of the n discharge pipes through a hose.
[0019] The beneficial effects of the present invention compared to the prior art are: 1. The same set of stirring mechanism, cutting mechanism, conveying mechanism, and fixing frame can be compatible with different spiral grooves, regardless of whether the outer diameter of the spiral groove or the number of cutting openings are the same. This invention not only saves laboratory space when studying spiral separators with multiple parameters, but also saves the cost of repeatedly purchasing necessary hardware such as stirrers, motors, and support platforms.
[0020] 2. Before the invention of the cutting mechanism, the process of obtaining samples during experiments was not only complicated but also prone to uneven sampling. The present invention completely solves this problem, not only improving experimental accuracy but also greatly reducing the difficulty of operation (it can be completed by a single person).
[0021] 3. The mobile feeder can conduct experiments on the intermediate feeding effect in a more targeted manner, greatly improving the research efficiency of the laboratory bench.
[0022] 4. Based on the existing test bench, the particle size analysis component innovatively proposes the concept of online detection, which can perfectly solve the problem of particle size screening being unable to be performed due to small sampling volume (the sample volume of some cut-off ports of the existing sorting machine is very small during actual sampling, especially the middle cut-off port, so the particle size screening data and mass percentage data of the existing experimental data are not data from the same batch of samples), thereby ensuring that all experimental data are derived from the same experimental sample, greatly improving the relevance and accuracy of the experimental data, and also providing data support for further in-depth research. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention will be further described in detail below with reference to the accompanying drawings: Figure 1 It is a schematic structural diagram of the present invention as a whole; Figure 2 yes Figure 1 A partial enlarged schematic diagram of point A in the middle; Figure 3 It is a structural diagram of the fixed frame; Figure 4 It is a schematic diagram of the connection between the spiral groove bracket and the spiral groove; Figure 5 This is a schematic diagram of the structure of the present invention after removing the fixing frame and the spiral groove bracket; Figure 6 yes Figure 5 A partial enlarged schematic diagram of point B in the middle; Figure 7 This is the connection diagram of the cut spiral groove and the cutter Figure 1 ; Figure 8 This is the connection diagram of the cut spiral groove and the cutter Figure 2 ; Figure 9 This is the connection diagram of the cutter, the shift plate and the cutter tube. Figure 1 ; Figure 10 This is the connection diagram of the cutter, the shift plate and the cutter tube. Figure 2 ; Figure 11 It is a schematic diagram of the connection between the spiral groove and the cutting opening after cutting; Figure 12 This is a schematic diagram of the connection between the discharge pipe and the particle size analysis component. Figure 1 ; Figure 13 This is a schematic diagram of the connection between the discharge pipe and the particle size analysis component. Figure 2 ; Figure 14 This is a schematic diagram of the connection between the discharge pipe and the particle size analysis component. Figure 3 ; Figure 15 It is a connection diagram of the material resistor and the equalizer; Figure 16 It is a structural diagram of the material resistor; Figure 17 This is a schematic diagram of the connection between the cut-away discharge pipe and the spiral guide vane, the equalizer, the material stopper, the reduction sampler, and the particle spreader; Figure 18 This is a schematic diagram of the connection between the cut-away discharge pipe and the spiral guide vane, the equalizer, the reduction sampler, and the particle spreader; Figure 19 This is a schematic diagram of the connection between the equalizer and the particle spreader, sedimentation observer, fill light, camera, rising water pipe, and overflow pipe; Figure 20 yes Figure 19 A partial enlarged schematic diagram of point C in the middle; Figure 21 It is a schematic diagram of the connection between the particle spreader and the sedimentation observer, overflow pipe, rising water pipe, and fill light; Figure 22 It is a schematic diagram of the connection between the particle spreader, the sedimentation observer, and the fill light; Figure 23 It is a schematic diagram of the connection between the stirring mechanism and the separation component; Figure 24 It is a schematic diagram of the connection between the stirring mechanism, the conveying mechanism and the separation component; Among them, 1 is a fixed frame, 2 is a spiral groove bracket, 3 is a stirring mechanism, 4 is a spiral groove, 5 is a material cutting mechanism, 6 is a material cutting port, 7 is a discharge pipe, 8 is an external sampler, 9 is a separation component, 10 is a particle size analysis component, 12 is a conveying mechanism, 13 is a fixed plate, 14 is a support leg, 15 is an upper fixed frame, 16 is a lower fixed frame, 17 is a fixed rod, 18 is a support block, 19 is a fixed plate, 20 is a stirring tank, 21 is a stirring motor, 22 is a material cutter, 23 is an inner arc plate, 24 is an outer arc plate, 25 is a connecting plate, 26 is a dial plate, 27 is a material cutting pipe, 28 is a spiral guide vane, 29 is an equalizer, 30 is a sampling equalization cavity, 31 is a reduction sampler, 32 is a sampling side plate, 33 is a sampling bottom plate, 34 is The material stopper, 35 is the material stop slide, 36 is the material stop ring, 37 is the material stop lever, 38 is the material stop connecting rod, 39 is the particle spreader, 40 is the sedimentation observer, 41 is the sealing plate, 42 is the rising water pipe, 43 is the rising water flow fine-tuning valve, 44 is the overflow pipe, 45 is the fill light, 46 is the camera, 48 is the track, 49 is the push-pull rod, 50 is the sliding plate, 51 is the sampling tube, 52 is the conveying motor, 53 is the screw pump, 54 is the conveying main pipe, 55 is the first conveying branch pipe, 56 is the second conveying branch pipe, 57 is the first valve, 58 is the second valve, 59 is the flow meter, 60 is the mobile feeding pipe, 61 is the mobile feeding device, 62 is the fixed feeding pipe, 63 is the fixed feeding device, 64 is the fixing clip, and 65 is the locking bolt. DETAILED DESCRIPTION
[0024] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail with reference to the embodiments and the accompanying drawings. It should be understood that the specific embodiments described herein are merely for explaining the present invention and are not intended to limit the present invention. The technical solutions of the present invention will be described in detail below with reference to the embodiments and the accompanying drawings, but the scope of protection is not limited thereto.
[0025] like Figure 1 —As shown in FIG24 , the present invention provides a particle size visualization online analysis system for a spiral separator, comprising a fixed frame 1, a spiral groove bracket 2 is fixedly arranged at the upper end of the fixed frame 1, a stirring mechanism 3 is arranged inside the fixed frame 1, a vertical spiral groove 4 is fixedly arranged inside the spiral groove bracket 2, a cutting mechanism 5 is arranged between the spiral groove 4 and the stirring mechanism 3, the cutting mechanism 5 comprises a cutting port 6, a discharge pipe 7, an external sampler 8, and a separation component 9, the cutting port 6 is arranged at the lower end outlet of the spiral groove 4, a plurality of discharge pipes 7 are arranged at the lower end outlet of the cutting port 6, a particle size analysis component 10 is arranged on the discharge pipe 7, a separation component 9 is arranged at the lower end outlet of the discharge pipe 7, and the separation component 9 is used to control the output material of the discharge pipe 7 to flow to the external sampler 8 or the inside of the stirring mechanism 3; a conveying mechanism 12 is arranged at the lower end outlet of the stirring mechanism 3, and the conveying mechanism 12 conveys the material stirred by the stirring mechanism 3 to the inside of the spiral groove 4.
[0026] The fixing frame 1 comprises a horizontally arranged square fixing plate 13, with a plurality of vertical support legs 14 fixedly mounted on the edges of the lower end surface of the fixing plate 13. Adjacent support legs 14 are fixedly connected by horizontal connecting rods. A guardrail is fixedly mounted on the outer edge of the upper end surface of the fixing plate 13.
[0027] The spiral groove bracket 2 comprises an upper fixing frame 15, a lower fixing frame 16, and fixing rods 17. Both the upper and lower fixing frames 15, 16 are horizontally arranged square structures. The upper fixing frame 15 is positioned above the lower fixing frame 16. Four vertical fixing rods 17 arranged in a rectangular array are fixedly mounted between the upper and lower fixing frames 15, 16. The four fixing rods 17 are located in the middle of the edges of the upper and lower fixing frames 15, 16. A support block 18 is positioned at each of the four corners of the lower end face of the lower fixing frame 16. The support block 18 is fixed to the upper end face of the fixing plate 13 of the fixing frame 1. Four fixing plates 19, each in a "J" shape, cover the outer sides of the rods of the lower fixing frame 16. These fixing plates 19 are fixedly connected to the support blocks 18 via two bolts, thereby securing the spiral groove bracket 2 to the fixing frame 1. The spiral groove 4 is disposed inside the spiral groove bracket 2 , and the spiral groove 4 is fixedly connected to four fixing rods 17 .
[0028] The stirring mechanism 3 includes a stirring tank 20 , a stirring motor 21 , and stirring blades.
[0029] The mixing tank 20 is a tank-shaped structure with an open top. A vertical output pipe is fixedly installed at the bottom center of the mixing tank 20. A mounting plate is fixedly installed at the top end of the mixing tank 20, and a stirring motor 21 is fixedly installed on the mounting plate. The output shaft of the stirring motor 21 extends vertically downward into the mixing tank 20. A stirring blade is fixedly installed on the output shaft of the stirring motor 21 and is located in the middle of the inner side of the mixing tank 20.
[0030] The material cutting mechanism 5 further includes a material cutter 22 .
[0031] The cut-off opening 6 is fixedly located at the lower outlet of the spiral trough 4. It is a box-shaped structure with an open top. Five vertical baffles divide the interior of the cut-off opening 6 into six independent feed chambers, each with equal width. Each feed chamber has a discharge opening at its bottom, each of which is fixed with a vertical discharge pipe 7. All discharge pipes 7 extend downward through the fixed plate 13 of the fixed frame 1. Five of the feed chambers are connected to the lower outlet of the spiral trough 4. The material discharged from the lower outlet of the spiral trough 4 is evenly divided into five equal parts and enters the interiors of the five feed chambers.
[0032] The material cutter 22 is disposed within the spiral groove 4 and includes an inner circular plate 23, an outer circular plate 24, and a connecting plate 25. The outer circular plate 24 maintains contact with the outer inner wall of the spiral groove 4. The head end of the inner circular plate 23 is located in the middle between the outer inner wall and the inner inner wall of the spiral groove 4. The tail end of the inner circular plate 23 contacts the inner inner wall of the spiral groove 4. The lower end of the inner circular plate 23 always maintains contact with the inner bottom surface of the spiral groove 4. A connecting plate 25 is fixedly disposed between the upper end of the outer circular plate 24 and the upper end of the inner circular plate 23. The connecting plate 25 maintains a distance from the inner bottom surface of the spiral groove 4. A shift plate 26 is rotatably disposed at the head end of the inner circular plate 23. A material cutting hole is provided at the inner bottom surface of the spiral groove 4, located at the tail end of the inner circular plate 23. A cutting pipe 27 is provided at the lower end of the cutting hole. The cutting pipe 27 is located in the middle of the spiral groove 4 . The lower end of the cutting pipe 27 extends to the inside of the sixth feed cavity of the cutting port 6 .
[0033] A reduced diameter section is provided at the middle height of each discharge pipe 7, and the reduced diameter section includes an upper cone and a lower cone. The upper cone is an inverted truncated cone-shaped cylindrical structure that is thick at the top and thin at the bottom, and the lower cone is a truncated cone-shaped cylindrical structure that is thin at the top and thick at the bottom. The upper end opening of the upper cone is connected to the upper half of the discharge pipe 7, the lower end opening of the upper cone is connected to the upper end opening of the lower cone, and the lower end opening of the lower cone is connected to the lower half of the discharge pipe 7.
[0034] The particle size analysis component 10 includes a spiral guide vane 28, an equalizer 29, a material stopper 34, a reduction sampler 31, a particle spreader 39, a sedimentation observer 40, a rising water pipe 42, an overflow pipe 44, a fill light 45, and a camera 46.
[0035] A spiral guide vane 28 is rotatably installed inside the upper cone of the reduced diameter section of each discharge pipe 7. A divider 29 is fixedly installed inside the upper end of the lower half of the discharge pipe 7. The divider 29 is composed of ten dividing plates arranged in a circular array. The dividing plates remain vertical and are arranged along the radial direction of the discharge pipe 7. The ends of the ten dividing plates that are close to each other are fixedly connected to each other, and the ends of the ten dividing plates that are far away from each other are fixedly connected to the inner wall of the discharge pipe 7. The area between any two adjacent dividing plates constitutes an equalizing cavity, and ten equalizing cavities are arranged inside the divider 29. The material entering the upper opening of the discharge pipe 7 is evenly distributed in the ten equalizing cavities inside the divider 29 after being acted upon by the spiral guide vane 28.
[0036] The averaging cavity at the front of each discharge tube 7 is the sampling averaging cavity 30, and a reduction sampler 31 is provided inside the sampling averaging cavity 30. The reduction sampler 31 includes two sampling side plates 32 and a sampling bottom plate 33. The sampling side plates 32 remain vertical and are arranged along the radial direction of the discharge tube 7. The angle between the two sampling side plates 32 is twelve degrees, and the angle between the two sampling side plates 32 and the two averaging plates on both sides is also twelve degrees. A sampling bottom plate 33 is fixedly provided between the lower ends of the two sampling side plates 32. The outer edge of the sampling bottom plate 33 is fixedly connected to the inner wall of the discharge tube 7, and the outer edge of the sampling bottom plate 33 is tilted downward. The area between the two sampling side plates 32 and the sampling bottom plate 33 of the reduction sampler 31 is the reduction sampling cavity. A sampling port is provided on the side wall of the discharge pipe 7, and the sampling port is provided at one end of the outer side of the reduced sampling cavity.
[0037] The material blocker 34 includes a material block ring 36, a material block slide 35, a material block connecting rod 38, and a material block lever 37. A horizontal arc-shaped chute is provided on the front side of the upper end of the side wall of the lower half of each discharge pipe 7, and a material block slide 35 is slidably provided inside each chute. The material block slide 35 is a fan-shaped plate structure, and the material block slide 35 closes the upper end opening of the sampling and equalizing cavity 30. A material block ring 36 is rotatably sleeved on the outer side of the upper end of the lower half of each discharge pipe 7, and one outer end of the material block slide 35 is fixedly connected to the inner wall of the material block ring 36. A material block lever 37 is fixedly provided on the rear side of each material block ring 36, and five of the material block levers 37 are provided with waist-shaped grooves. The same horizontal material blocking connecting rod 38 is provided behind all the material blocking rods 37, and the length direction of the material blocking connecting rod 38 is parallel to the arrangement direction of the six discharge pipes 7; six connecting rod support rods are fixedly provided at the front end of the material blocking connecting rod 38, and a vertical action rod is fixedly provided at the front end of each connecting rod support rod, five of which are slidably inserted into the waist-shaped grooves on the five material blocking rods 37, and the remaining action rod is rotatably connected to the rear end of the remaining material blocking rod 37.
[0038] A particle spreader 39 is fixedly mounted outside the sampling port of each discharge pipe 7. The particle spreader 39 is a flat, cylindrical structure arranged at an angle. The internal thickness of the particle spreader 39 gradually narrows from top to bottom, while the internal width of the particle spreader 39 gradually widens from top to bottom. The upper opening of the particle spreader 39 is connected to the sampling port of the discharge port.
[0039] The sedimentation monitor 40 is a vertically mounted, flat, cylindrical structure with openings at both ends. The lower opening of the particle spreader 39 abuts the upper opening of the sedimentation monitor 40. The sedimentation monitor 40 comprises an upper main body and a lower outlet. The main body has a uniform front-to-back thickness and left-to-right width from top to bottom. The outlet maintains a uniform front-to-back thickness, while its left-to-right width gradually narrows from top to bottom. A sealing plate 41 is slidably inserted into each of the upper and lower ends of the outlet.
[0040] A water inlet is provided at the lower end of the side wall of the main body of the settlement observation device 40. Each water inlet is equipped with a water inlet pipe. All water inlet pipes are connected to the rising water pipe 42. Each water inlet pipe is equipped with a rising water flow fine-tuning valve 43. An overflow port is provided at the upper end of the side wall of the main body of the settlement observation device 40. Each overflow port is equipped with an overflow branch pipe. All overflow branch pipes are connected to the overflow pipe 44.
[0041] A fill light 45 is provided at the rear of each settlement observer 40 , and a same camera 46 is provided at the front side of all the settlement observers 40 .
[0042] The external sampler 8 is fixedly mounted on the front side of the upper opening of the mixing tank 20. The external sampler 8 is a square box structure with an upper opening. The interior of the external sampler 8 is divided into six independent external sampling cavities by five baffles. The arrangement direction of the six external sampling cavities is parallel to the arrangement direction of the six discharge pipes 7. An external sampling tube is fixedly mounted at the bottom of each external sampling cavity.
[0043] The separation assembly 9 includes a track 48, a sliding plate 50, a sliding rod, and a push-pull rod 49. A track 48 is fixedly installed on the left and right sides of the upper opening of the mixing tank 20, and the track 48 is arranged horizontally along the front-to-back direction. A horizontal sliding rod is slidingly installed inside each track 48, a push-pull rod 49 is fixedly installed between the rear ends of the two sliding rods, and a horizontal sliding plate 50 is fixedly installed between the front ends of the two sliding rods. Six sampling cylinders 51 are installed on the sliding plate 50, and the upper openings of the six sampling cylinders 51 are connected to the lower openings of the six discharge pipes 7 through a hose. When the sliding plate 50 is driven to slide backward by the push-pull rod 49, the six sampling barrels 51 are located above the mixing tank 20. At this time, the materials output by the six discharge pipes 7 all enter the interior of the mixing tank 20; when the sliding plate 50 is driven to slide forward by the push-pull rod 49, the six sampling barrels 51 are respectively located above the six external sampling cavities of the external sampler 8. At this time, the materials output by the six discharge pipes 7 respectively enter the six external sampling cavities of the external sampler 8 and are finally output independently to the outside.
[0044] The conveying mechanism 12 includes a conveying motor 52, a screw pump 53, a conveying main pipe 54, a first conveying branch pipe 55, a second conveying branch pipe 56, a movable feeding pipe 60, a fixed feeding pipe 62, a movable feeder 61, a fixed feeder 63, a first valve 57, and a second valve 58.
[0045] A screw pump 53 is installed below the mixing tank 20. Its power shaft is fixedly connected to the output shaft of the conveying motor 52, which drives the screw pump 53. The inlet of the screw pump 53 is connected to the output pipe at the lower end of the mixing tank 20. A main conveying pipe 54 is installed at the outlet of the screw pump 53. A first conveying branch pipe 55 and a second conveying branch pipe 56 are installed at the end of the main conveying pipe 54 away from the screw pump 53. The first conveying branch pipe 55 extends into the mixing tank 20 and is equipped with a first valve 57. The second conveying branch pipe 56 is equipped with a second valve 58 and a flowmeter 59. A mobile feed pipe 60 and a fixed feed pipe 62 are respectively provided at the end of the second conveying branch pipe 56 away from the conveying main pipe 54. A mobile feeder 61 is fixedly provided at the end of the mobile feed pipe 60 away from the second conveying branch pipe 56, and a fixed feeder 63 is fixedly provided at the end of the fixed feed pipe 62 away from the second conveying branch pipe 56. The fixed feeder 63 is fixedly provided at the upper entrance of the spiral groove 4. Two fixing clips 64 are fixedly provided on the mobile feeder 61, and a locking bolt 65 is screwed onto one of the fixing clips 64, and a knob is fixedly provided on the outer end of the locking bolt 65. When the mobile feeder 61 is provided inside the spiral groove 4, the two fixing clips 64 are provided on both sides of the outer wall of the spiral groove 4, and the locking bolt 65 is tightly abutted against the outer wall of the spiral groove 4, thereby fixing the mobile feeder 61 to the spiral groove 4. When the locking bolt 65 is loosened, the position of the mobile feeder 61 can be adjusted. After the adjustment is completed, the locking bolt 65 is tightened again to fix the mobile feeder 61.
[0046] The working principle of the present invention is: When conducting the experiment, first inject a certain amount of clean water into the mixing tank 20, then control the stirring motor 21 and the conveying motor 52 to start, and at the same time open the first valve 57 and the second valve 58, and control each material blocking slide 35 to be located at the upper end opening of the sampling and equalizing cavity 30, and close the sampling and equalizing cavity 30 inside each discharge pipe 7 to prevent clean water from entering the reduction sampler 31 and the sedimentation observer 40; at the same time, control the six sampling tubes 51 on the sliding plate 50 to be located above the mixing tank 20; and make the dial plate 26 on the cutter 22 contact the inner wall of the spiral groove 4 when rotating, so that all the materials inside the spiral groove 4 pass through the outer arc plate 24 and the inner arc plate 23 of the cutter 22 when passing through the cutter 22 and are finally output from the lower end outlet of the spiral groove 4; at the same time, the valves on the fixed feeder 63 and the mobile feeder 61 are opened.
[0047] The clean water inside the mixing tank 20 enters the screw pump 53, and under the action of the screw pump 53, enters the conveying main pipe 54, the first conveying branch pipe 55, the second conveying branch pipe 56, and the fixed feed pipe 62. In this way, part of the clean water directly flows back to the mixing tank 20, and part of the clean water enters the spiral groove 4 from the fixed feeder 63, and the remaining part of the clean water enters the spiral groove 4 from the mobile feeder 61. The clean water entering the spiral groove 4 enters the six discharge pipes 7 and finally flows back to the mixing tank 20, thereby cleaning the inside of each component.
[0048] After the clean water circulates normally throughout the system, the stirring motor 21 is controlled to continue to operate, the conveying motor 52 is stopped, and the first valve 57 is closed. Then, the mineral particles to be studied and tested are added to the stirring tank 20. The stirring motor 21 drives the stirring blades to stir the stirring tank 20, thereby mixing the mineral particles and the clean water into a slurry.
[0049] After the slurry is stirred evenly, the conveying motor 52 is controlled to start, the valve on the mobile feeder 61 is closed, and the opening of the first valve 57 is adjusted according to the reading of the flow meter 59. The conveying motor 52 drives the screw pump 53 to operate, so that the stirred slurry is conveyed to the interior of the fixed feeder 63 through the conveying main pipe 54, the second conveying branch pipe 56, and the fixed feeder pipe 62, and is introduced into the upper end entrance of the spiral trough 4 through the fixed feeder 63. The slurry flows down the spiral trough 4 and flows into the five discharge pipes 7, and flows back to the interior of the mixing tank 20 along the discharge pipe 7 to continue stirring, thereby completing the circulation of the slurry.
[0050] When slurry sampling and analysis is required, the push-pull rod 49 is pushed forward, causing the sliding plate 50 to slide forward. The six sampling tubes 51 are positioned above the six external sampling chambers of the external sampler 8. The slurry output from the five discharge pipes 7 then enters the five external sampling chambers of the external sampler 8 and is ultimately independently output to dedicated sampling dishes. When sampling is complete, the push-pull rod 49 is pulled backward again, and the six sampling tubes 51 are repositioned above the mixing tank 20. The slurry output from the five discharge pipes 7 then re-enters the mixing tank 20 for circulation.
[0051] When sampling and analysis of the slurry at a specific location in the spiral trough 4 is required, the paddle 26 on the cutter 22 is moved so that the end of the paddle 26, away from the cutter 22, is located in the middle of the inner side of the spiral trough 4. This causes a portion of the slurry to flow into the cutter tube 27 under the action of the paddle 26 and the inner arc plate 23 of the cutter 22, and then into a designated discharge tube 7. The pull rod is then pushed forward again, so that the slurry flowing out of the designated discharge tube 7 enters the designated sampling dish. After sampling is completed, the push-pull rod 49 is pulled backward again, and the slurry output from the discharge tube 7 re-enters the mixing tank 20 for circulation.
[0052] When studying the feeding and sorting effects at a specific location on the spiral trough 4, the fixed feeder 63 at the upper entrance of the spiral trough 4 cannot be used. Instead, a mobile feeder 61 is required at that specific location on the spiral trough 4. Turn off the conveying motor 52 and the second valve 58. At the same time, close the valve on the fixed feeder 63 and open the valve on the mobile feeder 61. Clamp the two fixing clips 64 on the mobile feeder 61 to the outer wall of the specific location on the spiral trough 4 and tighten the locking bolts 65. This secures the mobile feeder 61 to the specific location on the spiral trough 4. Then, turn on the conveying motor 52 and the second valve 58. Simultaneously, move the paddle 26 until it contacts the inner wall of the spiral trough 4. The mobile feeder 61 then feeds the slurry into the specific location on the spiral trough 4, where it flows downward and into the five discharge pipes 7. Then, push the push-pull rod 49 forward again to discharge the slurry from the discharge pipes 7 into the sampling dish. After the sampling is completed, the push-pull rod 49 is pulled backward again, and the slurry output from the discharge pipe 7 re-enters the interior of the stirring tank 20 for circulation.
[0053] When it is necessary to perform particle size analysis on the slurry inside each feed cavity of the cut-off port 6, first insert the two sealing plates 41 at the lower end of the sedimentation observer 40 to close the outlet at the lower end of the sedimentation observer 40. Then open the rising water flow fine-tuning valve 43 on the water inlet pipe to allow water to continuously flow out of the overflow pipe 44. Then turn on the fill light 45 and the camera 46, and slowly move the material blocking connecting rod 38. The material blocking connecting rod 38 drives all the material blocking levers 37 to rotate, the material blocking levers 37 drive the material blocking ring 36 to rotate, and the material blocking ring 36 drives the material blocking slide 35 to rotate, so that the material blocking slide 35 is detached from the upper end opening of the sampling and equalizing cavity 30. After being acted upon by the spiral guide vanes 28, the slurry inside the discharge pipe 7 is evenly distributed into ten equal distribution chambers. One-third of the slurry that enters the frontmost equal distribution chamber enters the reduced sampling chamber. This portion of slurry enters the particle spreader 39 through the sampling port for dispersion. The dispersed slurry then enters the sedimentation observer 40. At this point, one-thirtieth of the slurry inside the discharge pipe 7 enters the sedimentation observer 40. It is then observed whether slurry particles fall into the sedimentation observer 40 corresponding to each sampling port. The water flow velocity inside the sedimentation observer 40 is changed by adjusting the rising water flow fine-tuning valve 43, thereby controlling the sedimentation velocity of the slurry particles inside the sedimentation observer 40 so that the camera 46 can identify the internal slurry particles. After identification, the camera 46 outputs the particle size ratio data. After the analysis is complete, the blocking rod 38 is moved again, causing the blocking slide 35 to re-seal the upper opening of the sampling and averaging chamber 30, and the rising water flow fine-tuning valve 43 is closed to stop the water supply. The sealing plate 41 on the upper side of the sedimentation observer 40 is then pulled outward, allowing the slurry particles inside the sedimentation observer 40 to enter the outlet portion at the lower end of the sedimentation observer 40. The upper sealing plate 41 is then inserted and the lower sealing plate 41 is pulled out, and the observed slurry particle samples are taken out of the outlet portion at the lower end of the sedimentation observer 40.
[0054] Since the slurry inside the discharge pipe 7 is not full, and the pipe is a three-phase flow of gas, liquid, and solid, the reduced diameter section can guide the slurry to the area of the spiral guide vanes 28. The spiral guide vanes 28 and the reduced diameter section work together to change the flow direction and flow rate of the slurry, making the slurry passing through this structure evenly distributed and reducing the flow rate, so that the next structure can uniformly sample.
[0055] The slurry inside the discharge pipe 7 can be evenly divided into ten equal parts by the divider 29 , and then one-tenth of the slurry is evenly divided into three equal parts again by the reduction sampler 31 , and this one-thirtieth of the slurry is drained into the particle disperser 39 .
[0056] By providing the blocking slide 35, the upper opening of the sampling and averaging cavity 30 can be sealed when particle size analysis is not required, thereby preventing the slurry from entering the interior of the sub-sampler 31. When the blocking slide 35 is opened, a large gap is maintained between the blocking slide 35 and the sub-sampler 31, ensuring that the slurry blocked by the blocking slide 35 can flow out of the other averaging cavities, thereby preventing the slurry blocked by the blocking slide 35 from entering the interior of the sub-sampler 31 and affecting the experimental results.
[0057] By gradually narrowing the internal thickness and widening the internal width of the particle spreader 39 from top to bottom, the internal gap gradually narrows from top to bottom and the spread area gradually increases from top to bottom, so that the slurry particles collected in the reduction sampler 31 are evenly spread into a layer for easy recognition by the camera.
[0058] By adjusting the opening of the rising water flow fine-tuning valve 43, the water flow speed can be adjusted so that the rising speed of the water flow and the falling speed of the particles offset each other, and the settling speed of the particles is automatically reduced to facilitate recognition by the camera 46.
[0059] By alternately opening and closing the two sealing plates 41 , the slurry particles that have settled to the bottom of the sedimentation observer 40 can be discharged layer by layer, ensuring that the water in the sedimentation observer 40 does not flow out completely when the sample is finally collected.
[0060] The spiral trough 4 of the present invention is designed to be replaceable. A support block 18 is placed at the lower end of the spiral trough bracket 2, allowing a gravity lift tool to directly reach under the spiral trough bracket 2 and lift it. The spiral trough 4 and the spiral trough bracket 2 are fixed to the fixed frame 1 using fixing plates 19 and bolts, allowing for convenient and rapid replacement of the spiral trough 4 for different research needs.
[0061] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A particle size visualization online analysis system for a spiral separator, characterized by: The invention comprises a fixed frame (1), a spiral groove bracket (2) is fixedly provided at the upper end of the fixed frame (1), a stirring mechanism (3) is provided inside the fixed frame (1), a vertical spiral groove (4) is fixedly provided inside the spiral groove bracket (2), a material cutting mechanism (5) is provided between the spiral groove (4) and the stirring mechanism (3), the material cutting mechanism (5) comprises a material cutting port (6), a material discharge pipe (7), an external sampler (8), and a separation component (9), the material cutting port (6) is provided at the lower end outlet of the spiral groove (4), N discharge pipes (7) are provided at the outlet of the lower end of the cut-off port (6), and a particle size analysis component (10) is provided on the discharge pipe (7). A separation component (9) is provided at the outlet of the lower end of the discharge pipe (7), and the separation component (9) is used to control the output material of the discharge pipe (7) to flow to the external sampler (8) or the inside of the stirring mechanism (3); a conveying mechanism (12) is provided at the outlet of the lower end of the stirring mechanism (3), and the conveying mechanism (12) conveys the material stirred by the stirring mechanism (3) to the inside of the spiral groove (4).
2. The particle size visualization online analysis system for a spiral separator according to claim 1, characterized in that: The stirring mechanism (3) comprises a stirring tank (20), a stirring motor (21), and a stirring blade; the stirring tank (20) is a tank-shaped structure with an upper end open, and a vertical output pipe is fixedly provided at the center of the bottom of the stirring tank (20); a mounting plate is fixedly provided at the upper end of the stirring tank (20), and the stirring motor (21) is fixedly provided on the mounting plate; the stirring blade is fixedly provided on the output shaft of the stirring motor (21), and the stirring blade is located in the middle of the inner side of the stirring tank (20).
3. The particle size visualization online analysis system for a spiral separator according to claim 2, characterized in that: The conveying mechanism (12) comprises a conveying motor (52), a screw pump (53), a conveying main pipe (54), a second conveying branch pipe (56), a movable feeding pipe (60), a fixed feeding pipe (62), a movable feeder (61), a fixed feeder (63), and a second valve (58); a screw pump (53) is provided below the mixing tank (20); a power shaft of the screw pump (53) is fixedly connected to an output shaft of the conveying motor (52); an inlet of the screw pump (53) is connected to an output pipe at the lower end of the mixing tank (20); a conveying main pipe (54) is provided at the outlet of the screw pump (53); a second conveying branch pipe (56) is provided at one end of the conveying main pipe (54) away from the screw pump (53); a second valve (58) and a flow meter (59) are provided on the second conveying branch pipe (56); a movable feeding pipe (60) and a fixed feeding pipe (62) are provided at one end of the second conveying branch pipe (56) away from the conveying main pipe (54). The feed pipe (60) and the fixed feed pipe (62) are provided. A mobile feeder (61) is fixedly provided at one end of the mobile feed pipe (60) away from the second conveying branch pipe (56). A fixed feeder (63) is fixedly provided at one end of the fixed feed pipe (62) away from the second conveying branch pipe (56). The fixed feeder (63) is fixedly provided at the upper end entrance of the spiral groove (4). Two fixing clamps are fixedly provided on the mobile feeder (61). The fixing clips (64) are provided with a locking bolt (65) screwed on one of the fixing clips (64), and a knob is fixedly provided on one end of the outer side of the locking bolt (65); when the movable feeder (61) is arranged inside the spiral groove (4), the two fixing clips (64) are arranged on both sides of the outer side wall of the spiral groove (4), and the locking bolt (65) is tightly abutted against the outer side wall of the spiral groove (4), thereby fixing the movable feeder (61) and the spiral groove (4) together.
4. The particle size visualization online analysis system for a spiral separator according to claim 1, characterized in that: The cutting port (6) is fixedly arranged at the lower end outlet of the spiral groove (4), and n independent feeding cavities are arranged inside the cutting port (6). A discharge pipe (7) is respectively arranged at the bottom surface of each feeding cavity, wherein n-1 feeding cavities are respectively connected to the lower end outlet of the spiral groove (4); a cutting device (22) is also arranged inside the spiral groove (4), and the cutting device (22) includes an inner arc plate (23), an outer arc plate (24), and a connecting plate (25). The outer arc plate (24) keeps in contact with the outer inner wall of the spiral groove (4), the head end of the inner arc plate (23) is located in the middle between the outer inner wall and the inner inner wall of the spiral groove (4), and the tail end of the inner arc plate (23) is in contact with the inner wall of the spiral groove (4). The inner wall of the spiral groove (4) is in contact with the inner wall of the inner arc plate (23), the lower end of the inner arc plate (23) always keeps in contact with the inner bottom surface of the spiral groove (4), a connecting plate (25) is fixedly provided between the upper end of the outer arc plate (24) and the upper end of the inner arc plate (23), and the connecting plate (25) keeps a distance from the inner bottom surface of the spiral groove (4); a shift plate (26) is rotatably provided at the head end of the inner arc plate (23); a cutting hole is provided at the inner bottom surface of the spiral groove (4), and the cutting hole is located at the tail end of the inner arc plate (23); a cutting pipe (27) is provided at the lower end of the cutting hole, and the cutting pipe (27) is located in the middle of the spiral groove (4), and the lower end of the cutting pipe (27) extends to the inside of the remaining feeding cavity of the cutting port (6).
5. The particle size visualization online analysis system for a spiral separator according to claim 1, characterized in that: The particle size analysis component (10) includes a spiral guide vane (28), an equalizer (29), and a reduction sampler (31); a diameter reduction section is provided at the middle height of each discharge pipe (7), and a spiral guide vane (28) is rotatably provided inside the diameter reduction section of each discharge pipe (7); an equalizer (29) is fixedly provided inside the upper end of the lower half of the discharge pipe (7), and the equalizer (29) is composed of a plurality of equalizer plates arranged in a circular array, and the area between any two adjacent equalizer plates constitutes an equalizer cavity, and a plurality of equalizer cavities are provided inside the equalizer (29); the equalizer cavity at the front side of each discharge pipe (7) is a sampling cavity. An equal-dividing cavity (30) is provided with a reduction sampler (31) inside the sampling equal-dividing cavity (30); the reduction sampler (31) includes two sampling side plates (32) and a sampling bottom plate (33); the sampling side plates (32) are kept vertical and are arranged along the radial direction of the discharge pipe (7); the sampling bottom plate (33) is fixedly arranged between the lower ends of the two sampling side plates (32); the area between the two sampling side plates (32) and the sampling bottom plate (33) of the reduction sampler (31) is the reduction sampling cavity; a sampling port is provided on the side wall of the discharge pipe (7), and the sampling port is provided at one end of the outer side of the reduction sampling cavity.
6. The particle size visualization online analysis system for a spiral separator according to claim 5, characterized in that: The particle size analysis component (10) further includes a material blocker (34); the material blocker (34) includes a material blocker ring (36), a material blocker slide (35), a material blocker connecting rod (38), and a material blocker lever (37); a horizontal arc-shaped chute is provided on the front side of the upper end of the side wall of the lower half of each discharge pipe (7), and a material blocker slide (35) is slidably provided inside each chute, and the material blocker slide (35) opens the upper end of the sampling cavity (30) The opening is closed; a material blocking ring (36) is rotatably sleeved on the outer side of the upper end of the lower half of each discharge pipe (7), and one end of the outer side of the material blocking slide (35) is fixedly connected to the inner wall of the material blocking ring (36); a material blocking lever (37) is fixedly provided on the rear side of each material blocking ring (36), and the same material blocking connecting rod (38) is provided behind all the material blocking levers (37), and the material blocking connecting rod (38) is connected to the left and right material blocking levers (37).
7. The particle size visualization online analysis system for a spiral separator according to claim 5, characterized in that: The particle size analysis component (10) further includes a particle disperser (39) and a sedimentation observer (40); a particle disperser (39) is fixedly provided on the outside of the sampling port of each discharge pipe (7), the inner thickness of the particle disperser (39) gradually narrows from top to bottom, and the inner width of the particle disperser (39) gradually widens from top to bottom; the upper end opening of the particle disperser (39) is connected to the sampling port of the discharge port; the upper and lower ends of the sedimentation observer (40) are provided with openings, and the lower end opening of the particle disperser (39) is connected to the upper end opening of the sedimentation observer (40); the sedimentation observer (40) includes an upper main body part and a lower outlet part, the front and rear thickness and the left and right width of the main body part are kept equal from top to bottom, the front and rear thickness of the outlet part are always kept equal, and the left and right width of the outlet part gradually narrows from top to bottom; a sealing plate (41) is slidably inserted into the upper and lower ends of the outlet part.
8. The particle size visualization online analysis system for a spiral separator according to claim 7, characterized in that: A water inlet is provided at the lower end of the side wall of the main part of the settlement observer (40), and a water inlet pipe is provided at each water inlet. All water inlet pipes are connected to the rising water pipe (42), and each water inlet pipe is provided with a rising water flow fine-tuning valve (43); an overflow port is provided at the upper end of the side wall of the main part of the settlement observer (40), and an overflow branch pipe is provided at each overflow port. All overflow branch pipes are connected to the overflow pipe (44); a fill light (45) is provided at the rear of each settlement observer (40), and the same camera (46) is provided at the front side of all settlement observers (40).
9. The particle size visualization online analysis system for a spiral separator according to claim 2, characterized in that: The external sampler (8) is fixedly arranged at the front side of the upper opening of the stirring tank (20), and n independent external sampling cavities are arranged inside the external sampler (8), and an external sampling tube is fixedly arranged at the bottom of each external sampling cavity.
10. The particle size visualization online analysis system for a spiral separator according to claim 9, characterized in that: The separation assembly (9) includes a track (48), a sliding plate (50), a sliding rod, and a push-pull rod (49); a track (48) is fixedly provided on the left and right sides of the upper opening of the mixing tank (20), and the track (48) is horizontally provided along the front-back direction; a sliding rod is slidably provided inside each track (48), a push-pull rod (49) is fixedly provided between the rear ends of the two sliding rods, a sliding plate (50) is fixedly provided between the front ends of the two sliding rods, and n sampling cylinders (51) are provided on the sliding plate (50) and are passed through from top to bottom, and the upper openings of the n sampling cylinders (51) are connected to the lower openings of the n discharge pipes (7) through a hose.
Citation Information
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