Turning and aeration linked compost fermentation device and use method thereof

The compost fermentation device combines turning and aeration, and utilizes a rotating drum to drive the coordinated movement of the stirring rod and the slide plate, thereby solving the problem in the prior art that the stirring rod can only stir horizontally, and achieving more comprehensive material homogenization and improved fermentation efficiency.

CN120590195AActive Publication Date: 2025-09-05NORTHEAST AGRICULTURAL UNIVERSITY
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Patent Information

Application Number
CN202510752461.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-06
Publication Date
2025-09-05
Estimated Expiration
2045-06-06

AI Technical Summary

Technical Problem

During the stirring process, the existing composting fermentation device can only stir in the horizontal direction because the stirring rod can only stir in the horizontal direction, which limits the homogenization of the material and the fermentation efficiency, and cannot fully stir in the vertical direction.

Method used

The compost fermentation device adopts the linkage between turning and aeration. By setting a rotating drum to drive the stirring rod and the slide plate, the position of the stirring rod can be changed at different angles. Combined with the up and down movement of the slide plate, the stirring range is expanded, the vertical stirring effect is enhanced, and active aeration is performed at the same time.

Benefits of technology

It effectively expands the stirring range, improves material homogenization and fermentation process, accelerates fermentation efficiency, and ensures sufficient stirring and oxygen distribution of materials in the tank.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a turning and aeration linked compost fermentation device and a use method, and belongs to the field of compost equipment. Comprising a fermentation tank and a stirring device, a rotary drum capable of rotating relative to the fermentation tank is arranged in the center of the top of the fermentation tank; the stirring device comprises a stirring rod hinged to the lower end of the rotary drum; an inclined sliding groove I is formed in the inner wall of the fermentation tank, a round rod is fixedly connected to the inner bottom surface of the fermentation tank, and an inclined sliding groove II is formed in the outer wall of the round rod; a sliding plate is arranged on the stirring rod; a control device I in sliding fit with the sliding groove I is arranged on the sliding plate, and a control device II in sliding fit with the sliding groove II is further arranged on the sliding plate. According to the device, through the two interactive stirring rods, when the opening angles of the stirring rods are different, the stirring positions of the stirring rods are different, the stirring effect can be effectively guaranteed, the material homogenization and fermentation progress can be accelerated, meanwhile, the stirring rods can drive the sliding plate to move up and down, then the material located in the center can move in the vertical direction, the stirring range is expanded, and the stirring effect is improved. The stirring effect is further ensured.
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Description

Technical Field

[0001] The invention relates to a compost fermentation device with linked turning and aeration and a use method, belonging to the field of composting equipment. Background Art

[0002] When using a fermentation tank for composting, the raw materials inside the tank need to be stirred to ensure uniform oxygen distribution, promote microbial activity, regulate temperature and humidity, and accelerate material homogenization and fermentation process. Currently, the common composting tanks on the market are mostly stirred by horizontally set stirring rods. Since they can only stir in the horizontal direction, it is usually necessary to set up multiple sets of stirring rods. However, since the material cannot be stirred in the vertical direction inside the tank, the homogenization and fermentation efficiency of the material are affected. Therefore, it is necessary to improve them. Summary of the Invention

[0003] The purpose of the present invention is to solve the above-mentioned problems existing in the background technology and to provide a compost fermentation device with linked turning and aeration and a method of use.

[0004] The present invention achieves the above-mentioned purpose by adopting the following technical solutions:

[0005] A compost fermentation device with linked turning and aeration comprises a fermentation tank and a stirring device; a rotating drum that can rotate relative to the fermentation tank is provided at the top center of the fermentation tank; the stirring device comprises a stirring rod hinged at the lower end of the rotating drum; an oblique chute I is provided on the inner wall of the fermentation tank, a round rod is fixedly connected to the inner bottom surface of the fermentation tank, and an oblique chute II is provided on the outer wall of the round rod; the stirring rod is provided with a slide plate; the slide plate is provided with a control device I that slidably cooperates with the chute I, and the slide plate is also provided with a control device II that slidably cooperates with the chute II.

[0006] A method for using a compost fermentation device with linked turning and aeration, the method comprising the following steps:

[0007] Step 1: Put the raw materials into the tank from the feed port and start the motor;

[0008] Step 2: The motor drives gear I and the drum to rotate, and the drum drives the stirring rod to rotate to stir the raw materials;

[0009] Step 3: When the stirring rod drives the telescopic rod and the fixed block to move to the position where the annular groove is farthest from the center of the limit plate, the stirring rod opens at the maximum angle and the slide moves to the highest point;

[0010] Step 4: When the stirring rod drives the telescopic rod and the fixed block to move to the position where the annular groove is closest to the center of the limit plate, the angle of the stirring rod is the smallest and the slide moves to the lowest point;

[0011] Step 5: Air is pumped into the airway via an air pump to actively aerate the raw materials within the tank. Compared to existing technologies, the present invention offers the following advantages: The device utilizes two interactively positioned stirring rods, which, when opened at different angles, achieve different stirring positions, effectively ensuring a stirring effect and accelerating material homogenization and fermentation. Furthermore, the stirring rods can also drive the slide up and down, allowing the material at the center to move vertically, expanding the stirring range and further ensuring a stirring effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a front view of a compost fermentation device with a turning and aeration linkage according to the present invention;

[0013] Figure 2 This is a front view of the tank body of a compost fermentation device with a turning and aeration linkage according to the present invention;

[0014] Figure 3 This is a front view of a round rod of a compost fermentation device with a turning and aeration linkage according to the present invention;

[0015] Figure 4 This is a front view of a stirring device of a compost fermentation device with a combination of turning and aeration according to the present invention;

[0016] Figure 5 yes Figure 4 Schematic diagram of the enlarged structure of A;

[0017] Figure 6 It is a bottom view of a limiting plate of a compost fermentation device with a turning and aeration linkage according to the present invention;

[0018] Figure 7 It is a top view of a slide plate of a compost fermentation device with aeration and compost turning function according to the present invention;

[0019] Figure 8 yes Figure 7 Cross-sectional view in the middle BB direction;

[0020] Figure 9 This is a schematic structural diagram of a control device I of a compost fermentation device with a turning and aeration linkage according to the present invention;

[0021] Figure 10 The present invention is a schematic structural diagram of a control device II for a compost fermentation device with linked turning and aeration. DETAILED DESCRIPTION

[0022] The technical solutions of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0023] Specific implementation method 1: Figure 1-10 As shown, this embodiment describes a compost fermentation device with linked turning and aeration, comprising a fermentation tank 1 and a stirring device 2; a rotating drum 15 that can rotate relative to the fermentation tank 1 is provided at the top center of the fermentation tank 1; the stirring device 2 includes a stirring rod 24 hinged at the lower end of the rotating drum 15; an oblique chute Ⅰ12 is provided on the inner wall of the fermentation tank 1, a round rod 111 is fixedly connected to the inner bottom surface of the fermentation tank 1, and an oblique chute Ⅱ113 is provided on the outer wall of the round rod 111; a slide plate 25 is provided on the stirring rod 24; a control device Ⅰ26 that slides with the chute Ⅰ12 is provided on the slide plate 25, and a control device Ⅱ27 that slides with the chute Ⅱ113 is also provided on the slide plate 25.

[0024] The rotation directions of the chute I 12 and the chute II 113 are opposite. When the control device I 26 cooperates with the chute I 12, the slide plate 25 can move upward, and when the control device II 27 cooperates with the chute II 113, the slide plate 25 can move downward, thereby driving the materials above and below the slide plate 25 to move and ensure sufficient mixing.

[0025] The center of the slide 25 is provided with a circular hole 251 that slidably engages the round rod 111. The slide 25 also has two vertically extending slots III 252 that slidably engage the corresponding stirring rods 24. One end of one of the slots III 252 is provided with a connecting hole I 255 that extends through the outer surface of the slide 25, and the other end is provided with a connecting hole II 253 that communicates with the circular hole 251. The interior of the slide 25 is provided with a retaining groove I 256 that communicates with the connecting hole I 255, and a retaining groove II 254 that communicates with the connecting hole II 253. The diameter of the slide 25 is smaller than the inner diameter of the tank body 11.

[0026] The control device I26 includes a limit rod 261; the limit rod 261 is in sliding engagement with the connecting hole I255, one end of the limit rod 261 is in sliding engagement with the slide groove I12, and the other end of the limit rod 261 is provided with a connecting rod 262 which is in interference engagement with the limit rod; the side surface of the limit rod 261 is fixedly connected with a limit block I263 which is in sliding engagement with the limit groove I256; one end of the connecting rod 262 is hinged with a slider I264.

[0027] The control device II27 includes a multi-stage telescopic rod 271; the multi-stage telescopic rod 271 is composed of multiple slides, the slide with the largest diameter is matched with the connecting hole II253, and the side of the slide with the largest diameter is fixedly connected with a limit block II272 that slides with the limit groove II254; the slide with the smallest diameter is hinged to the slider II273; the multiple slides are interference fit; slides 28 are provided on both sides of the stirring rod 24 located between the connecting hole I255 and the connecting hole II253, and the two slides 28 are respectively slidably matched with the slider II273 and the slider I264.

[0028] The side of the stirring rod 24 is hinged to the free end of the telescopic rod 23, and the fixed end of the telescopic rod 23 is fixedly connected to the fixed block 22; the fixed block 22 slides in conjunction with the annular groove 212 on the limiting plate 21; the limiting plate 21 is fixedly connected to the groove 16 at the top end of the tank body 11; the center of the limiting plate 21 is provided with a hole 211 that slides in conjunction with the round rod 111.

[0029] The annular groove 212 is not concentric with the hole 211 .

[0030] The upper end of the rotating drum 15 is fixedly connected to a gear I 14, the top of the tank body 11 is fixedly connected to a motor 17, and the output shaft of the motor 17 is fixedly connected to a gear II 18 that meshes with the gear I 14; the upper end of the tank body 11 is also provided with a feed port 13 and a vent hole 19, and the side of the tank body 11 is hinged with a door 110 for discharging.

[0031] An air passage 112 is provided at the center of the round rod 111 , and an air pipe 114 communicating with the air passage 112 is fixedly connected to the bottom of the side of the round rod 111 ; an air hole 115 is provided at the upper end of the air pipe 114 .

[0032] A method for using a compost fermentation device with linked turning and aeration, the method comprising the following steps:

[0033] Step 1: Put the raw materials into the tank 11 from the feed port 13 and start the motor 17;

[0034] Step 2: The motor 17 drives the gear I 14 and the drum 15 to rotate, and the drum 15 drives the stirring rod 24 to rotate to stir the raw materials;

[0035] Step 3: When the stirring rod 24 drives the telescopic rod 23 and the fixed block 22 to move to the position where the annular groove 212 is farthest from the center of the limit plate 21, the stirring rod 24 opens at the maximum angle and the slide plate 25 moves to the highest point;

[0036] Step 4: When the stirring rod 24 drives the telescopic rod 23 and the fixed block 22 to move to the position where the annular groove 212 is closest to the center of the limit plate 21, the angle of the stirring rod 24 is the smallest, and the slide plate 25 moves to the lowest point;

[0037] Step 5: Air is pumped into the air passage 112 through an air pump to actively aerate the raw materials inside the tank body 11 .

[0038] The working principle of the present invention is as follows: when using the device, raw materials are put into the tank body 11 from the feed port 13 and the motor 17 is started;

[0039] The motor 17 drives the gear II 18 to rotate, which in turn drives the gear I 14 and the drum 15 to rotate, and the drum 15 drives the stirring rod 24 to rotate to stir the raw materials; during the rotation of the stirring rod 24, the stirring rod 24 drives the telescopic cylinder 23 to rotate, and the telescopic cylinder 23 drives the fixed block 22 to rotate in the annular groove 212. When the fixed block 22 moves to the position where the annular groove 212 is farthest from the center of the limit plate 21, the telescopic cylinder 23 contracts and the stirring rod 24 opens at the maximum angle. When the fixed block 22 moves to the position where the annular groove 212 is closest to the center of the limit plate 21, the telescopic cylinder 23 stretches and the stirring rod 24 opens at the minimum angle, so that the stirring rod 24 will also rotate around the hinge at the connection with the drum 15 during the rotation of the stirring rod 24, so that the stirring range of the free end of the stirring rod 24 is increased, so that the material at the bottom of the tank body 11 can be fully stirred;

[0040] When the stirring rod 24 drives the telescopic rod 23 and the fixed block 22 to move to the position where the annular groove 212 is farthest from the center of the limit plate 21, the stirring rod 24 opens at the maximum angle and the slide 25 moves to the highest point; when the stirring rod 24 moves from the minimum opening angle to the maximum opening angle position (that is, the free end of the stirring rod 24 moves from the position closest to the round rod 111 to the position farthest from the round rod 111), the stirring rod 24 with the slide 28 moves in the direction away from the round rod 111, and the slider II 273 pulls the stirring rod 24 to the maximum opening angle position. The multi-stage telescopic rod 271 slides in the connecting hole II 253. Since the multiple slide cylinders of the multi-stage telescopic rod 271 have an interference fit, the length of the multi-stage telescopic rod 271 remains unchanged. After the slide cylinder with the largest diameter of the multi-stage telescopic rod 271 first leaves the slide groove II 113, the limit block II 272 moves to contact the inner wall of the limit groove II 254. At this time, the slide cylinder with the largest diameter no longer moves, and the other slide cylinders are stretched. At the same time, when the stirring rod 24 moves in the direction away from the round rod 111, it also pushes the slider I 264 to move, and the slider I 264 pushes The connecting rod 262 moves. Since the connecting rod 262 and the limiting rod 261 have an interference fit, the connecting rod 262 pushes the limiting rod 261 to be inserted into the chute Ⅰ 12. After the limiting rod 261 is inserted into the bottom of the chute Ⅰ 12, the limiting rod 261 can no longer move relative to the chute Ⅰ 12. At this time, the stirring rod 24 continues to move to push the connecting rod 262 to be inserted into the limiting rod 261. As the stirring rod 24 rotates, the stirring rod 24 drives the slide plate 25 to rotate with the stirring rod 24 through the chute III 252. Since the limiting rod 261 is inserted into the bottom of the chute Ⅰ 12, the limiting rod 261 can no longer move relative to the chute Ⅰ 12. As the slide 25 rotates, the limit rod 261 moves along the setting direction of the slide 112, thereby causing the slide 25 to move upward in the vertical direction, so that the material on the upper end of the slide 25 is also pushed upward, leaving a gap at the lower end of the slide 25 after the slide 25 moves. Under the push of the stirring rod 24, the material around the slide 25 will fill the gap below the slide 25 under the action of gravity, thereby causing the material in the middle and upper part of the tank body 11 to move to the center of the tank body 11, ensuring the stirring effect. Until the slide 25 moves to the highest point, it reaches the state as shown in the figure. Figure 1 、 4 Status shown.

[0041] When the stirring rod 24 drives the telescopic rod 23 and the fixed block 22 to move to the position where the annular groove 212 is closest to the center of the limit plate 21, the angle of the stirring rod 24 is minimized, and the slide plate 25 moves to the lowest point; when the stirring rod 24 moves from the maximum opening angle to the minimum opening angle position (that is, the free end of the stirring rod 24 moves from the position farthest from the round rod 111 to the position closest to the round rod 111), the free end of the stirring rod 24 with the slide 28 moves in the direction close to the round rod 111, and when the stirring rod 24 moves in the direction close to the round rod 111, the connecting rod 262 is driven to move by the slider I 264. The connecting rod 262 and the limit rod 261 have an interference fit, so that the limit rod 261 is directly driven to move, so that the limit rod 261 is disengaged from the slide groove I 12. At the same time, the stirring rod 24 pushes the multi-stage telescopic rod 271 to move through the slider II 273. The multiple slide cylinders on the multi-stage telescopic rod 271 have an interference fit. This drives the slide with the largest diameter of the multi-stage telescopic rod 271 into chute II 113 until it reaches the bottom of chute II 113. When the stirring rod 24 moves further, it pushes the multi-stage telescopic rod 271 to retract. As the stirring rod 24 rotates, the stirring rod 24 drives the slide plate 25 to rotate along with the stirring rod 24 through the chute III 252. Since the multi-stage telescopic rod 271 is inserted into chute II 113, as the slide plate 25 rotates, the limit rod 261 moves along the direction of the chute II 113, causing the slide plate 25 to move downward in the vertical direction. The material at the lower end of the slide plate 25 is squeezed to the sides of the slide plate 25, leaving a gap at the upper end after the slide plate 25 moves. Under the push of the stirring rod 24, the material around the slide plate 25 fills the gap above the slide plate 25 under the action of gravity, thereby moving the material in the upper middle portion of the tank body 11 to the center of the tank body 11, ensuring the stirring effect. The above process is repeated until the slide plate 25 reaches its lowest point.

[0042] Air is pumped into the air passage 112 through an air pump, enters the air pipe 114 , and enters the tank body 11 through the air holes 115 , actively aerating the raw materials inside the tank body 11 .

[0043] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other configurations without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations coming within the meaning and range of equivalents of the claims are intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0044] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A composting and fermentation device with integrated turning and aeration, characterized by: The invention comprises a fermentation tank (1) and a stirring device (2); a rotating drum (15) capable of rotating relative to the fermentation tank (1) is provided at the top center of the fermentation tank (1); the stirring device (2) comprises a stirring rod (24) hinged at the lower end of the rotating drum (15); an oblique chute I (12) is provided on the inner wall of the fermentation tank (1); a round rod (111) is fixedly connected to the inner bottom surface of the fermentation tank (1), and an oblique chute II (113) is provided on the outer wall of the round rod (111); a slide plate (25) is provided on the stirring rod (24); a control device I (26) slidably matched with the chute I (12) is provided on the slide plate (25), and a control device II (27) slidably matched with the chute II (113) is also provided on the slide plate (25).

2. The composting fermentation device with combined turning and aeration according to claim 1, characterized in that: The rotation directions of the chute I (12) and the chute II (113) are opposite.

3. The composting fermentation device with combined turning and aeration according to claim 2, characterized in that: The center of the slide plate (25) is provided with a circular hole (251) that is slidably engaged with the round rod (111), and the slide plate (25) is also provided with two slide grooves III (252) that vertically penetrate the slide plate (25) and are slidably engaged with the corresponding stirring rods (24); one end of one of the slide grooves III (252) is provided with a connecting hole I (255) that penetrates the outer circular surface of the slide plate (25), and the other end is provided with a connecting hole II (253) that is connected to the circular hole (251); the interior of the slide plate (25) is provided with a limiting groove I (256) that is connected to the connecting hole I (255) and a limiting groove II (254) that is connected to the connecting hole II (253).

4. The composting fermentation device with combined turning and aeration according to claim 3, characterized in that: The control device I (26) includes a limit rod (261); the limit rod (261) is slidably engaged with the connecting hole I (255), one end of the limit rod (261) is slidably engaged with the slide groove I (12), and the other end of the limit rod (261) is provided with a connecting rod (262) which is interference-fitted with the limit rod; a side surface of the limit rod (261) is fixedly connected to a limit block I (263) which is slidably engaged with the limit groove I (256); one end of the connecting rod (262) is hinged to a slider I (264).

5. The compost fermentation device with combined turning and aeration according to claim 4, characterized in that: The control device II (27) includes a multi-stage telescopic rod (271); the multi-stage telescopic rod (271) is composed of a plurality of slides, the slide with the largest diameter is matched with the connecting hole II (253), and the side of the slide with the largest diameter is fixedly connected with a limit block II (272) that slides with the limit groove II (254); the slide with the smallest diameter is hinged to the slider II (273); the plurality of slides are interference fit; slides (28) are provided on both sides of the stirring rod (24) located between the connecting hole I (255) and the connecting hole II (253), and the two slides (28) are respectively slidably matched with the slider II (273) and the slider I (264).

6. The composting fermentation device with combined turning and aeration according to claim 5, characterized in that: The side surface of the stirring rod (24) is hinged to the free end of the telescopic rod (23), and the fixed end of the telescopic rod (23) is fixedly connected to the fixed block (22); the fixed block (22) is slidably engaged with the annular groove (212) on the limiting plate (21); the limiting plate (21) is fixedly connected to the groove (16) at the top end of the tank body (11); the center of the limiting plate (21) is provided with a hole (211) that slidably engages with the round rod (111).

7. The composting fermentation device with combined turning and aeration according to claim 6, characterized in that: The annular groove (212) is not concentric with the hole (211).

8. The composting fermentation device with combined turning and aeration according to claim 7, characterized in that: The upper end of the rotating drum (15) is fixedly connected to a gear I (14), the top end of the tank body (11) is fixedly connected to a motor (17), and the output shaft of the motor (17) is fixedly connected to a gear II (18) that meshes with the gear I (14); the upper end of the tank body (11) is also provided with a feed port (13) and a vent hole (19), and a door (110) for discharging materials is hinged on the side of the tank body (11).

9. The composting fermentation device with combined turning and aeration according to claim 8, characterized in that: An airway (112) is provided at the center of the round rod (111), and an air pipe (114) communicating with the airway (112) is fixedly connected to the bottom of the side of the round rod (111); an air hole (115) is provided at the upper end of the air pipe (114).

10. The method for using the compost fermentation device with combined turning and aeration according to claim 9, characterized in that: The method of use comprises the following steps: Step 1: Put the raw materials into the tank (11) from the feed port (13) and start the motor (17); Step 2: The motor (17) drives the gear I (14) and the rotating drum (15) to rotate, and the rotating drum (15) drives the stirring rod (24) to rotate to stir the raw materials; Step 3: When the stirring rod (24) drives the telescopic rod (23) and the fixed block (22) to move to the position where the annular groove (212) is farthest from the center of the limit plate (21), the stirring rod (24) opens at the maximum angle and the slide plate (25) moves to the highest point; Step 4: When the stirring rod (24) drives the telescopic rod (23) and the fixed block (22) to move to the position where the annular groove (212) is closest to the center of the limit plate (21), the angle of the stirring rod (24) is the smallest, and the slide plate (25) moves to the lowest point; Step 5: Air is supplied into the air passage (112) through an air pump to actively aerate the raw materials inside the tank (11).

Citation Information

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