A full-automatic tobacco powder quantitative sampling and extraction device and a preparation method thereof
By setting a transverse partition and multiple mechanisms working together in the tobacco extraction equipment, the fully automatic tobacco powder quantitative sampling and extraction equipment solves the problems of large equipment footprint and low efficiency, and realizes efficient and accurate tobacco powder extraction operation.
Patent Information
- Application Number
- CN202511110346.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-08
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2045-08-08
AI Technical Summary
Existing tobacco extraction equipment occupies a large area, has low processing efficiency, and requires complex robots to work together, which increases equipment costs and error rates.
A fully automatic tobacco powder quantitative sampling and extraction equipment is designed. The equipment is divided into multiple working areas by arranging transverse partitions in the casing. The extraction bottles are transported, uncapped and reset using a rotating mechanism, a conducting device and a screw-capping conveying device. The liquid extractor and filter are synchronously replaced by a three-dimensional mechanism to simplify the operation process.
Effectively reduce equipment footprint, improve processing efficiency, simplify operating procedures, ensure accuracy and automation, and avoid errors.
Smart Images

Figure CN120594862B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of tobacco powder extraction, in particular to a full-automatic tobacco powder quantitative sampling and extraction equipment and a preparation method thereof. BACKGROUND
[0002] Tobacco flavoring substances need to be extracted in advance before analysis. Since most flavoring substances have very low content, each step of extraction is critical, directly affecting the accuracy and integrity of qualitative and quantitative analysis of the analyzed substances in instrumental chemical analysis.
[0003] Tobacco extraction is a solid-liquid extraction, and the key is to prepare a sample solution. A quantitative tobacco powder needs to be weighed, an extraction solution is added, and after oscillation, the extraction solution is filtered out, and then chemical analysis can be performed. The existing analysis mainly relies on manual sampling and extraction, which is labor-intensive, low in efficiency, and prone to errors. Therefore, intelligent machinery is gradually used. For example, a tobacco extraction automatic sampling and liquid preparation experiment table with the publication number CN117091890A and the patent name of a tobacco extraction automatic sampling and liquid preparation experiment table. The table is provided with a corresponding conical bottle placement area, a measured liquid bottle placement area, a bottle cap placement area, a waste treatment area, an oscillator area, a weighing device area, a syringe area, a filter area, and a sampler area. A mechanical hand moves back and forth between each work area to move the bottle, remove the cap, add powder, add liquid, oscillate, tighten the cap, filter the liquid, and dispose of waste. In this document, each mechanism must be arranged on the same plane to facilitate smooth operation of the mechanical hand, resulting in a large floor area of the entire device or slow processing efficiency. Moreover, the previous process must be completed before the next process or additional mechanical hands and weighing devices are required, which greatly increases the cost of the overall device. Furthermore, a corresponding code scanning mechanism is required to scan the codes of the sampler, conical bottle, and measured liquid bottle for matching, which is very troublesome.
[0004] Therefore, the design of a full-automatic tobacco powder quantitative sampling and extraction equipment and a preparation method thereof through overall rational layout, improvement and connection of each mechanism can greatly reduce the floor space occupied by the device, increase the processing capacity of the device, and enable each process to be performed simultaneously to effectively improve the operation efficiency. Furthermore, only the control system is required to control each process one by one without real-time matching, which can realize full automation of the tobacco powder sampling and extraction process. SUMMARY
[0005] In view of the technical problems existing in the prior art, the present application provides a full-automatic tobacco powder quantitative sampling and extraction equipment and a preparation method thereof, which can effectively solve the technical problems existing in the prior art.
[0006] The technical solution of the present application is:
[0007] A full-automatic tobacco powder quantitative sampling and extraction equipment, comprising:
[0008] A machine shell, which is divided into a plurality of corresponding work areas by a plurality of horizontal partitions, and a corresponding liquid feeding device, an oscillation mixing device, a liquid filtering device and a liquid receiving bottle support frame are respectively installed in the work areas from top to bottom.
[0009] The liquid feeding device comprises a rotating mechanism for receiving the extraction bottles conveyed one by one by a conveying mechanism, and the extraction bottles clamped by the clamping mechanism are sequentially conveyed to a cap screwing station, a discharging station, a liquid discharging station and returned to the cap screwing station by rotating the rotating mechanism, when the extraction bottles fixed by the clamping mechanism are rotated to the next station by the rotating mechanism, another clamping mechanism continues to clamp the next extraction bottle conveyed by the conveying mechanism.
[0010] The liquid feeding device and the oscillation mixing device convey the extraction bottles containing liquid through a guide device, the oscillation mixing device and the liquid filtering device convey the extraction bottles, open and close the bottle cap and return through a cap screwing conveying device cooperating with the guide device, and the liquid filtering device and the liquid receiving bottle support frame convey the liquid receiving bottles, open and close the bottle cap and return through a liquid receiving bottle conveying device cooperating with the cap screwing conveying device.
[0011] The oscillation mixing device is used for receiving the extraction bottles delivered by the guide device and oscillating extraction in batches.
[0012] The liquid filtering device is used for conveying the liquid extractor and the filter one by one respectively, and the liquid extractor after extracting the extraction liquid is moved backward and coaxially arranged with the corresponding filter, and the coaxially arranged liquid extractor and filter are moved towards each other to be inserted and returned.
[0013] The conveying mechanism comprises a receiving turntable driven to rotate by a corresponding first motor and a conveying belt arranged at a discharging port of the receiving turntable, a corresponding guard rail is arranged on the receiving turntable and the conveying belt, a guide channel with a width gradually decreasing from the middle to the discharging port is formed by the cooperation of the arc-shaped guide plate and the guard rail on the receiving turntable, and the distance between the guard rails on the conveying belt only allows one extraction bottle to pass through; the rotating mechanism comprises a rotating platform arranged at the discharging end of the conveying belt and driven to rotate by a corresponding second motor, a fixed platform coaxially arranged below the rotating platform and having a larger diameter than the rotating platform, and a corresponding convex edge fixedly installed on the circumferences of the fixed platform and the rotating platform; a corresponding first cap screwing mechanism is arranged on the cap screwing station for opening and closing the cap of the extraction bottle, a corresponding guide hole is arranged through the horizontal partition below the first cap screwing mechanism, and a guide tube for connecting the upper and lower work areas is fixedly arranged at the guide hole.
[0014] The fixed platform below the blanking station is provided with a weighing device which can move upward to above the rotating platform to weigh the weight of the powder in the extraction bottle, and the blanking station is provided with a corresponding blanking mechanism through a corresponding transverse partition plate, and the transverse partition plate is provided with a corresponding through hole above the weighing device.
[0015] The oscillation mixing device comprises a plurality of oscillation trays driven by corresponding oscillators, and the oscillation trays are uniformly provided with corresponding grooves; the guide device comprises a receiving assembly arranged between the guide hole and the groove of the oscillation tray and driven to move by a corresponding first three-dimensional mechanism, the receiving assembly comprises a connecting cylinder with an inner diameter larger than the diameter of the extraction bottle, and the bottom of the connecting cylinder is fixedly provided with a corresponding annular air bag, the annular air bag is used to buffer the receiving extraction bottle when inflated, and the annular air bag forms a guide when deflated.
[0016] The cap conveying device comprises a clamping and fixing mechanism arranged to move by a two-dimensional mechanism, and the first three-dimensional mechanism is further provided with a second cap mechanism, which is used to clamp the extraction bottle after oscillation and mixing from the groove and place it on the clamping and fixing mechanism to be fixed, and cooperate with the clamping and fixing mechanism to unscrew the bottle cap; the two-dimensional mechanism comprises a vertical slide rail extending the working area of the oscillation mixing device, the liquid filtering device and the liquid receiving bottle conveying device, the vertical slide rail is provided with a horizontal air cylinder which moves up and down through a corresponding sliding seat, and the piston rod end of the horizontal air cylinder is fixedly provided with the clamping and fixing mechanism.
[0017] The liquid receiving bottle conveying device comprises a third cap mechanism arranged to move by a corresponding second three-dimensional mechanism, the third cap mechanism clamps the liquid receiving bottle placed on the liquid receiving bottle supporting frame to the clamping and fixing mechanism and cooperates to unscrew the cap, and drives the liquid receiving bottle to receive the filtered extraction liquid in the liquid extractor through the two-dimensional mechanism; the second three-dimensional mechanism and the first three-dimensional mechanism are the same and each comprises two X-axis linear slides which are arranged at intervals and fixed on the transverse partition plate, and a Y-axis linear slide which is arranged vertically and slidably connected above the two X-axis linear slides, the third cap mechanism is installed on the Y-axis linear slide of the second three-dimensional mechanism through a sliding seat arranged to slide, and the second cap mechanism is installed on the Y-axis linear slide of the first three-dimensional mechanism through a sliding seat arranged to slide.
[0018] The liquid filtering device comprises a liquid extractor driven by a corresponding first displacement mechanism, a filter driven by a corresponding second displacement mechanism; the first displacement mechanism, the second displacement mechanism and the third displacement mechanism each comprise a plurality of gears rotatably installed on the transverse partition plate, and one gear is fixedly installed on the output shaft end of a corresponding rotary motor; the first displacement mechanism comprises a first set of components for fixedly installing the liquid extractor, the second displacement mechanism comprises a second set of components for supporting and installing the filter, the third displacement mechanism comprises a third set of components for fixedly installing the sampler, and adjacent first sets of components, adjacent second sets of components and adjacent third sets of components are rotatably connected by corresponding hinge shafts and meshingly connected with corresponding gears, and are driven by corresponding rotary motors to rotate the gears to sequentially transfer the S-shaped distributed first set of components, the second set of components and the third set of components.
[0019] The rotary motor of the first displacement mechanism is a forward and reverse motor, which drives the backward movement of the liquid extractor to be coaxially arranged with the corresponding filter; the piston shaft of the liquid extractor is driven by a corresponding driving mechanism to move up and down for liquid extraction, and the piston shaft of the liquid extractor is moved up and down by a corresponding driving mechanism to perform liquid extraction action, the driving mechanism comprises a longitudinal cylinder and a horizontal cylinder movably installed on the longitudinal cylinder, and the end of the piston rod of the horizontal cylinder is fixedly connected with a reverse F-shaped driving member; the driving member is connected with the piston handle of the liquid extractor and moves up during liquid extraction; when the liquid extractor moves backward to disengage from the driving member and moves up and down, the driving member moves synchronously with the liquid extractor; the piston handle of the liquid extractor is connected with the driving member after the liquid extractor moves upward and forwardly resets; the coaxially arranged liquid extractor and filter are driven by corresponding lifting mechanisms and pushing mechanisms to move towards each other for insertion; the lifting mechanism comprises a plurality of guide rods longitudinally fixed between the transverse partition plates, the gears of the first displacement mechanism are movably sleeved on the guide rods, and one gear is connected to the piston rod end of the driving cylinder; the pushing mechanism comprises a lifter fixed on the transverse partition plate and a pushing member driven by the lifter to move up and down, the diameter of the pushing member is smaller than the inner diameter of the second set of components, and the top thereof is inwardly recessed to provide a hole slot for accommodating the liquid outlet head of the filter.
[0020] The clamping mechanism is two clamping arms driven by telescopic cylinders to move towards or away from each other; the first, second and third cap rotating mechanisms are rotating electric clamping jaws; the first cap rotating mechanism is arranged to move up and down and rotate through a corresponding rotating mechanism, the rotating mechanism comprises a cantilever for fixedly mounting the first cap rotating mechanism, the cantilever is fixedly mounted on a sliding block of a lifting assembly, and the lifting assembly is fixedly mounted on a rotating disc of a rotating assembly, the lower liquid work station is provided with a liquid guide pipe fixedly mounted on the cantilever, and the liquid guide pipe is connected to a liquid source outwardly; after the rotating assembly drives the first cap rotating mechanism to move to the position, the liquid guide pipe is opposite to the extraction bottle for unscrewing the bottle cap.
[0021] A full-automatic tobacco powder quantitative sampling and extraction preparation method based on the full-automatic tobacco powder quantitative sampling and extraction equipment, comprising the following specific steps:
[0022] S1, raw material storage: empty extraction bottles and sequentially placed materials to be detected are filled in corresponding positions of the liquid material feeding device;
[0023] S2, quantitative feeding:
[0024] S21, empty bottle transmission: the extraction bottles are transmitted one by one to the rotating mechanism through the transmission mechanism, the clamping mechanism clamps and fixes the extraction bottles and rotates to the first cap rotating mechanism with the rotating mechanism to unscrew the bottle cap, and the other clamping mechanism rotates to be opposite to the discharge port of the transmission mechanism with the rotating mechanism to clamp the next extraction bottle;
[0025] S22, liquid material feeding: the extraction bottles pass through the cap rotating work station, the material feeding work station and the liquid feeding work station in sequence with the rotating mechanism and are reset to the cap rotating work station to unscrew the bottle cap, accurately add the material, quantitatively feed the liquid and reset the bottle cap;
[0026] S3, first transmission: the capped extraction bottles fall to the working area of the oscillation mixing device through the horizontal partition under the action of gravity, and are sequentially received by the guide device and transmitted to the oscillation mixing device;
[0027] S4, oscillation extraction: the oscillation mixing device can be processed in batches, and after the oscillation mixing device is filled with extraction bottles in each partition, the oscillation mixing extraction is started, and the remaining partitions can continue to receive bottles;
[0028] S5, second transmission: after the extraction is completed, the extraction bottles are clamped and placed one by one on the cap rotating conveying device by the guide device, the extraction bottles are fixed by the cap rotating conveying device and are driven to unscrew the bottle cap by the guide device, and then are driven to move to the lower side of the liquid extractor by the cap rotating conveying device;
[0029] S6, filtration and separation:
[0030] S61, liquid extraction: after the liquid extractor is inserted into the extraction bottle, the liquid in the extraction bottle is extracted by moving the piston shaft upward;
[0031] S62, filtering: after the liquid extractor extracts the liquid, the liquid extractor is moved upward and coaxially arranged with the corresponding filter, the coaxially arranged liquid extractor and filter are moved towards each other to be inserted and fixed, and then the liquid extractor drives the filter to reset;
[0032] S63, filtering: after the liquid extraction is completed, the extraction bottle is reset by the cap screwing conveying device, and is screwed after the cap is screwed by the guide device, and is reset to the oscillation mixing device by the guide device;
[0033] S64, liquid receiving bottle conveying: the liquid receiving bottle on the liquid receiving bottle supporting frame is conveyed to the cap screwing conveying device by the liquid receiving bottle conveying device, and is fixed by the cap screwing conveying device; the cap of the liquid receiving bottle is removed by the liquid receiving bottle conveying device and the cap screwing conveying device, and is conveyed to the position directly below the liquid extractor by the cap screwing conveying device;
[0034] S65, filtering and liquid receiving: after the liquid extractor is inserted into the liquid receiving bottle, the liquid in the liquid extractor is filtered by the filter and stored in the liquid receiving bottle by moving the piston shaft downward;
[0035] S7, three times transmission: after the liquid receiving, the liquid receiving bottle is conveyed to the liquid receiving bottle supporting frame by the liquid receiving bottle conveying device and the cap screwing conveying device after the cap is closed.
[0036] Advantages of the present application:
[0037] 1) The present application divides the machine shell into multiple operation areas by the transverse partition plates arranged from top to bottom, and then installs the equipment of the basic process of tobacco extraction in each operation area in sequence, and uses the corresponding guide device to convey the extraction bottle between the liquid conveying device and the oscillation mixing device, and uses the cap screwing conveying device and the guide device to realize the conveying, uncapping and resetting of the extraction bottle, and uses the cap screwing conveying device and the liquid receiving bottle conveying device to realize the conveying, liquid receiving and resetting of the liquid receiving bottle, which reasonably utilizes the longitudinal space, effectively realizes the longitudinal connection of each operation process, and greatly reduces the floor area occupied by the equipment, increases the single processing capacity of the equipment, and improves the operation efficiency; and because the sampler, the extraction bottle, the liquid extractor and the filter of each process of the present application are conveyed one by one, the corresponding code scanning mechanism is not needed, each device can be accurately matched, the accuracy is ensured, and the equipment is simplified.
[0038] 2) The sample liquid feeding device is optimized and improved, the transmission mechanism is matched with the receiving turntable and the protective edge to realize the one-by-one transmission of the extraction bottle, the rotating platform of the rotating mechanism is matched with the clamping mechanism to rotate and change the position of the fixed extraction bottle, and then the different extraction bottles can be clamped, capped, powder weighed and liquid fed in a water flow manner at the same time, the embedding groove of the rotating platform of the rotating mechanism is matched with the convex edge of the fixed platform, the rotating platform is rotated to the corresponding weighing position, a corresponding position area is formed to facilitate the movement of the weighter for weighing and feeding, the transmission mechanism and the rotating mechanism are matched, and the clamping mechanism, the feeding mechanism, the liquid guide pipe and the weighter are reasonably arranged, so that the different extraction bottles can be clamped, capped, powder weighed and liquid fed at the same time, the processing efficiency is effectively improved, the displacement mechanism is used to drive the S-shaped sampling device arranged in sequence to feed, the corresponding processing sample can be determined without scanning the code, errors are avoided, and the practical effect of the application is improved.
[0039] 3) The oscillation mixing device is matched with the multiple oscillators to realize batch oscillation processing, the oscillation tray of the oscillation mixing device can be used as a storage area for storing the extraction bottles after liquid extraction, the practical effect of the application is improved, and the equipment runs smoothly.
[0040] 4) The corresponding guide device is additionally arranged between the upper and lower liquid feeding devices and the oscillation mixing device, the corresponding guide hole is arranged on the transverse partition plate and is connected with the embedding groove on the receiving turntable to transmit the extraction bottles upward and downward, the corresponding guide pipe is installed at the guide hole, and the receiving assembly is movably installed below to longitudinally transmit the extraction bottles between the two working areas, and the bottom of the connecting cylinder of the receiving assembly is provided with a corresponding annular air bag; when the connecting cylinder is connected with the guide pipe to receive the extraction bottle, the annular air bag is inflated, the inner diameter of the annular air bag after inflation is smaller than the diameter of the bottle, a flexible limiting ring is formed, the receiving assembly forms a receiving container, the extraction bottle can be received in a buffering mode, excessive friction and collision during feeding are prevented, the extraction bottle is effectively protected, the first three-dimensional mechanism drives the receiving assembly to move to realize the transmission of the extraction bottle, the annular air bag is deflated to form a communication after the extraction bottle is transmitted to the position, the inner diameter of the annular air bag after deflation is larger than the diameter of the extraction bottle, the extraction bottle is smoothly transmitted to the groove, and the annular air bag divides the transmission channel of the extraction bottle into two sections, shortens the distance of the bottle directly falling into the groove, and further protects the extraction bottle.
[0041] 5) The application further improves the feed liquid filtering device to realize one-to-one correspondence with the discharging mechanism, drives the liquid extractor one by one through the first displacement mechanism, drives the filter one by one through the second displacement mechanism, realizes the synchronous replacement and transmission of the liquid extractor and the filter, does not need to process waste, simplifies the operation process and speeds up the operation efficiency, and cooperates with the driving mechanism to realize the up-down movement of the piston shaft to discharge the liquid, and then arranges the front-back position of the liquid extractor and the filter and sets the up-down distance, so that the liquid extractor and the filter are coaxially arranged up and down through the rear movement of the liquid extractor, and the liquid extractor and the filter are inserted by driving the lifting mechanism and the pushing mechanism respectively, so that the connection mode of the liquid extractor and the filter is more simple and efficient, and the efficiency of the extraction process of the application is further improved.
[0042] 6) The application further improves the feed liquid filtering device to realize one-to-one correspondence with the discharging mechanism, drives the liquid extractor one by one through the first displacement mechanism, drives the filter one by one through the second displacement mechanism, realizes the synchronous replacement and transmission of the liquid extractor and the filter, does not need to process waste, simplifies the operation process and speeds up the operation efficiency, and cooperates with the driving mechanism to realize the up-down movement of the piston shaft to discharge the liquid, and then arranges the front-back position of the liquid extractor and the filter and sets the up-down distance, so that the liquid extractor and the filter are coaxially arranged up and down through the rear movement of the liquid extractor, and the liquid extractor and the filter are inserted by driving the lifting mechanism and the pushing mechanism respectively, so that the connection mode of the liquid extractor and the filter is more simple and efficient, and the efficiency of the extraction process of the application is further improved.
[0043] 7) The application further improves the feed liquid filtering device to realize one-to-one correspondence with the discharging mechanism, drives the liquid extractor one by one through the first displacement mechanism, drives the filter one by one through the second displacement mechanism, realizes the synchronous replacement and transmission of the liquid extractor and the filter, does not need to process waste, simplifies the operation process and speeds up the operation efficiency, and cooperates with the driving mechanism to realize the up-down movement of the piston shaft to discharge the liquid, and then arranges the front-back position of the liquid extractor and the filter and sets the up-down distance, so that the liquid extractor and the filter are coaxially arranged up and down through the rear movement of the liquid extractor, and the liquid extractor and the filter are inserted by driving the lifting mechanism and the pushing mechanism respectively, so that the connection mode of the liquid extractor and the filter is more simple and efficient, and the efficiency of the extraction process of the application is further improved.
[0044] 8) The application further improves the feed liquid filtering device to realize one-to-one correspondence with the discharging mechanism, drives the liquid extractor one by one through the first displacement mechanism, drives the filter one by one through the second displacement mechanism, realizes the synchronous replacement and transmission of the liquid extractor and the filter, does not need to process waste, simplifies the operation process and speeds up the operation efficiency, and cooperates with the driving mechanism to realize the up-down movement of the piston shaft to discharge the liquid, and then arranges the front-back position of the liquid extractor and the filter and sets the up-down distance, so that the liquid extractor and the filter are coaxially arranged up and down through the rear movement of the liquid extractor, and the liquid extractor and the filter are inserted by driving the lifting mechanism and the pushing mechanism respectively, so that the connection mode of the liquid extractor and the filter is more simple and efficient, and the efficiency of the extraction process of the application is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0045] Figure 1 The structure of the application is shown in the figure.
[0046] Figure 2 The structure of the application is shown in the figure. Figure 1 The structure of the application is shown in the figure.
[0047] Figure 3 The structure of the application is shown in the figure.
[0048] Figure 4 For Figure 3 Enlarged view of part A.
[0049] Figure 5 For the structure diagram of the material liquid feeding device without the discharging mechanism.
[0050] Figure 6 For the structure diagram of the material liquid filtering device.
[0051] Figure 7 For the structure diagram of the guide device.
[0052] Figure 8 For the structure diagram of the sampler.
[0053] In the drawings: casing 1, transverse partition 101, through hole 102, material liquid feeding device 2, transmission mechanism 201, receiving turntable 2011, conveyor belt 2012, rotating mechanism 202, rotating platform 2021, fixed platform 2022, clamping mechanism 203, first rotary cap mechanism 204, discharging mechanism 205, sampler 2051, hopper 20511, spiral feeder 20512, lifting and rotating assembly 2052, lifting cylinder 20521, rotating motor 20522, air inflation shaft 25023, liquid guide pipe 206, weigher 207, third displacement mechanism 208, third set 2081, oscillation mixing device 3, oscillator 301, oscillation tray 302, groove 3021, material liquid filtering device 4, first displacement mechanism 401, first set 4011, liquid extractor 402, filter 403, driving mechanism 404, longitudinal cylinder 4041, horizontal cylinder 4042, driving piece 4043, lifting mechanism 405, guide rod 4051, driving cylinder 4052, second displacement mechanism 406, second set 4061, pushing mechanism 407, lifter 4071, pushing piece 4072, liquid receiving bottle conveying device 5, second three-dimensional mechanism 501, third rotary cap mechanism 502, guide device 6, first three-dimensional mechanism 601, X-axis linear slide rail 5601, Y-axis linear slide rail 5602, receiving assembly 602, adapter barrel 6021, annular air bag 6022, second rotary cap mechanism 603, rotary cap conveying device 7, two-dimensional mechanism 701, vertical slide rail 7011, transverse cylinder 7012, clamping and fixing mechanism 702, gear 8, lifting and rotating mechanism 9, cantilever 901, lifting assembly 902, rotating assembly 903, rotating motor 10. DETAILED DESCRIPTION
[0054] In order to facilitate those skilled in the art to understand, the structure of the present application will be further described in detail in combination with the drawings:
[0055] Example one
[0056] Reference Figures 1-8 An automatic quantitative sampling and extraction device for smoke powder, comprising:
[0057] A machine shell 1, which is divided into a plurality of corresponding work areas by a plurality of horizontal partitions 101, and a corresponding liquid feeding device 2, an oscillation mixing device 3, a liquid filtering device 4 and a liquid receiving bottle support frame 11 are installed in the work areas from top to bottom respectively.
[0058] The liquid feeding device 2 comprises a rotating mechanism 202 for receiving the extraction bottles transferred one by one by a transmission mechanism 201, and through the rotating mechanism 202, the extraction bottles clamped by the clamping mechanism 203 are sequentially transferred to the cap screwing station, the discharging station, the liquid discharging station and returned to the cap screwing station, when the extraction bottles fixed by the clamping mechanism 203 are driven by the rotating mechanism 202 to rotate to the next station, another clamping mechanism 203 continues to clamp the next extraction bottle transferred by the transmission mechanism 201.
[0059] The liquid feeding device 2 and the oscillation mixing device 3 are connected by a through device 6 to transfer the extraction bottles containing liquid, the oscillation mixing device 3 and the liquid filtering device 4 are connected by a cap screwing conveying device 7 and the through device 6 to convey the extraction bottles, open and close the bottle cap and reset, and the liquid filtering device 4 and the liquid receiving bottle support frame 11 are connected by a liquid receiving bottle conveying device 5 and the cap screwing conveying device 7 to convey the liquid receiving bottles, open and close the bottle cap and reset.
[0060] The oscillation mixing device 3 is used to receive the extraction bottles transferred by the through device 6 and perform oscillation extraction in batches.
[0061] The liquid filtering device 4 is used to transfer the liquid extractor 402 and the filter 403 one by one respectively, and the liquid extractor 402 after extracting the extraction liquid is moved upward and downward coaxially with the corresponding filter 403, and the coaxially arranged liquid extractor 402 and filter 403 are moved towards each other to be inserted and reset.
[0062] The present application divides the shell into multiple operation areas by the transverse partition plate 101 arranged from top to bottom, then installs the equipment of the basic process of tobacco extraction in each operation area in sequence, and uses the corresponding through device 6 to transmit the extraction bottle between the liquid feeding device 2 and the oscillation mixing device 3, and uses the cap screwing conveying device 7 to cooperate with the through device 6 to realize the conveying, uncapping and resetting of the extraction bottle, and uses the cap screwing conveying device 7 and the liquid receiving bottle conveying device 5 to realize the conveying, liquid receiving and resetting of the liquid receiving bottle, which reasonably utilizes the longitudinal space, effectively realizes the longitudinal connection of each operation process, and further greatly reduces the floor area occupied by the equipment, increases the single processing capacity of the equipment, and improves the operation efficiency; and because the sampler 2051, the extraction bottle, the liquid extractor 402 and the filter 403 of each process of the equipment are transmitted one by one, it is not necessary to set the corresponding code scanning mechanism to accurately correspond to each device, which ensures the accuracy and simplifies the equipment.
[0063] The transmission mechanism 201 comprises a receiving turntable 2011 driven to rotate by a corresponding first motor and a conveying belt 2012 arranged at a discharge port of the receiving turntable 2011, and corresponding guards are arranged on the receiving turntable 2011 and the conveying belt 2012; the receiving turntable 2011 and the conveying belt 2012 are cooperated by the corresponding arc-shaped guide plates and the guards to form a through channel with a width gradually decreasing from the middle to the discharge port, and the distance between the guards on the conveying belt 2012 only allows one extraction bottle to pass through; the rotating mechanism 202 comprises a rotating platform 2021 arranged at the discharge end of the conveying belt 2012 and driven to rotate by a corresponding second motor, a fixed platform 2022 coaxially arranged below the rotating platform 2021 and having a larger diameter than the rotating platform 2021, and corresponding convex edges fixedly installed on the circumferences of the fixed platform 2022 and the rotating platform 2021; a first cap screwing mechanism 204 is arranged on the cap screwing station to open and close the cap of the extraction bottle, a through hole is arranged through the transverse partition plate 101 below the first cap screwing mechanism 204, and a through pipe for connecting the upper and lower working areas is fixedly arranged at the through hole.
[0064] The liquid feeding device 2 of the sampling product is optimized and improved, the transmission mechanism 201 of the liquid feeding device 2 is cooperated by the receiving turntable 2011 and the guard to realize the one-by-one transmission of the extraction bottle, the rotating platform 2021 of the rotating mechanism 202 and the clamping mechanism 203 are cooperated to fix the extraction bottle and rotate at the same time, so that different extraction bottles can be clamped, uncapped, powder weighed and liquid fed in a water flow manner at the same time, and the embedding groove of the rotating platform 2021 of the rotating mechanism 202 and the convex edge of the fixed platform 2022 are cooperated with each other, so that the rotating platform 2021 is rotated to the corresponding weighing station to form a corresponding parking area for the movement of the weighing device 207 to weigh and feed.
[0065] The fixed platform 2022 located below the discharging station is provided with a weighing device 207 which can move upwards above the rotating platform 2021 to weigh the powder in the extraction bottle, and the discharging mechanism 205 is installed on the corresponding transverse partition plate 101 of the discharging station, and the transverse partition plate 101 is provided with a corresponding through hole 102 above the weighing device 207; the discharging mechanism 205 comprises a sampler 2051 which is driven to move one by one by a corresponding third displacement mechanism 208, and the sampler 2051 comprises a hopper 20511 which is fixedly installed on the third displacement mechanism 208 and a screw feeder 20512 which is sleeved in the hopper 20511, and the top transverse partition plate 101 is further provided with a lifting and rotating assembly 2052 for lifting and reversing the screw feeder 20512, and the screw feeder 20512 is driven by the lifting and rotating assembly 2052 to discharge the powder from the end discharge port of the hopper 20511 to the extraction bottle placed on the weighing device 207.
[0066] The lifting and rotating assembly 2052 comprises a lifting cylinder 20521 and a rotating motor 20522 which is fixedly installed on the end of the piston rod of the lifting cylinder 20521, and the output shaft end of the rotating motor 20522 is connected with a corresponding inflatable shaft 25023; before discharging, the rotating motor 20522 is driven by the lifting cylinder 20521 to move downwards, so that the inflatable shaft 25023 is inserted into the feeding end of the screw feeder 20512, and the inflatable shaft 25023 is fixedly connected with the screw feeder 20512 after inflation.
[0067] The sample liquid feeding device 2 can realize the actions of clamping, uncapping, powder weighing and liquid feeding on different extraction bottles at the same time by the cooperation of the one-by-one conveying transmission mechanism 201 and the rotating mechanism 202, and the reasonable layout of the clamping mechanism 203, the discharging mechanism 205, the liquid guide pipe 206 and the weighing device 207, effectively improving the processing efficiency, and the discharging mechanism 205 drives the S-shaped sampler 2051 arranged in sequence by the displacement mechanism to discharge, without the need of scanning the code to determine the corresponding processing sample, avoiding errors and improving the practical effect of the present application.
[0068] The oscillation mixing device 3 comprises a plurality of oscillation trays 302 respectively driven by corresponding oscillators 301, and the oscillation trays 302 are uniformly provided with corresponding grooves 3021; the through device 6 comprises a receiving assembly 602 arranged between the through hole and the groove 3021 of the oscillation tray 302 and driven to move by a corresponding first three-dimensional mechanism 601, and the receiving assembly 602 comprises a connecting cylinder 6021 with an inner diameter larger than the diameter of the extraction bottle, and the bottom of the connecting cylinder 6021 is fixedly provided with a corresponding annular air bag 6022, which is used for buffering the received extraction bottle when inflated, and forms a through hole when deflated.
[0069] The oscillation mixing device 3 of the present application is batch-processed by setting a plurality of oscillators 301, which not only accelerates the overall extraction efficiency, but also the oscillation tray 302 of the oscillation mixing device 3 can be used as a storage area for storing the extraction bottles after liquid extraction, effectively improving the practical effect of the present application and making the equipment run smoothly.
[0070] The present application adds a corresponding through device 6 between the upper and lower liquid feeding device 2 and the oscillation mixing device 3, sets a corresponding through hole on the transverse partition plate 101 and a corresponding embedded slot on the receiving turntable 2011 to transmit the extraction bottles up and down, installs a corresponding through pipe at the through hole and a corresponding receiving assembly 602 below to transmit the extraction bottles longitudinally between the two working areas, and sets a corresponding annular air bag 6022 at the bottom of the connecting cylinder 6021 of the receiving assembly 602; when the connecting cylinder 6021 and the through pipe are connected to receive the extraction bottle, the annular air bag 6022 is inflated, and its inner diameter after inflation is smaller than the diameter of the bottle, forming a flexible limiting ring, so that the receiving assembly 602 forms a receiving container, which can buffer the extraction bottle to prevent excessive friction and collision during feeding, effectively protecting the extraction bottle, and the first three-dimensional mechanism 601 drives the receiving assembly 602 to move to realize the transmission of the extraction bottle; after being transmitted in place, the annular air bag 6022 is deflated to form a communication, and its inner diameter after deflation is larger than the diameter of the extraction bottle, facilitating the smooth transmission of the extraction bottle to the groove 3021, and the annular air bag 6022 divides the transmission channel of the extraction bottle into two sections, shortens the distance of the bottle directly falling into the groove 3021, and further protects the extraction bottle.
[0071] The on-off device 6 of the application can be used not only for the extraction bottle between the upper and lower connection liquid feeding device 2 and the oscillation mixing device 3, but also the first three-dimensional mechanism 601 is provided with a corresponding first screw cap mechanism 204 to move the extraction bottle after oscillation to the junction of the working area of the oscillation mixing device 3 and the liquid filtering device 4, and the clamping and fixing mechanism 702 of the screw cap conveying device 7 is used to remove the cap, put on the cap and reset to the oscillation tray 302, and the two-dimensional mechanism 701 and the clamping and fixing structure are used to realize the smooth movement and transmission of the extraction bottle between the oscillation mixing device 3 and the liquid filtering device 4, so as to improve the practical effect of the application and the smooth connection of each working area.
[0072] The screw cap conveying device 7 comprises the clamping and fixing mechanism 702 driven and moved by the two-dimensional mechanism 701, and the first three-dimensional mechanism 601 is provided with a corresponding second screw cap mechanism 603, which is used to clamp the extraction bottle after oscillation mixing from the groove 3021 and place it on the clamping and fixing mechanism 702, and cooperate with the clamping and fixing mechanism 702 to unscrew the cap; the two-dimensional mechanism 701 comprises a vertical slide rail 7011 extending the working area of the oscillation mixing device 3, the liquid filtering device 4 and the liquid receiving bottle conveying device 5, a horizontal cylinder 7012 is movably installed on the vertical slide rail 7011 through a corresponding slide seat, and the piston rod end of the horizontal cylinder 7012 is fixedly installed with the clamping and fixing mechanism 702.
[0073] The added screw cap conveying device 7 of the application can connect the working area of the oscillation mixing device 3, the liquid filtering device 4 and the liquid receiving bottle conveying device 5, and cooperate with the first screw cap mechanism 204 and the second screw cap mechanism to remove the cap, put on the cap, move and reset the extraction bottle and the liquid receiving bottle respectively, so as to facilitate the smooth extraction and filtration of the liquid.
[0074] The liquid receiving bottle conveying device 5 comprises a third screw cap mechanism 502 driven and moved by a corresponding second three-dimensional mechanism 501, which clamps the liquid receiving bottle placed on the liquid receiving bottle supporting frame 11 to the clamping and fixing mechanism 702 and cooperates with the screw cap to open the bottle cap, and the two-dimensional mechanism 701 drives the liquid receiving bottle to receive the filtered extraction liquid in the extractor 402 through the filter 403; the second three-dimensional mechanism 501 and the first three-dimensional mechanism 601 are the same in structure and each comprises two X-axis linear slide rails 5601 arranged at intervals and fixed on the horizontal partition plate 101, and a vertical Y-axis linear slide rail 5602 is slidably connected above the two X-axis linear slide rails 5601, the third screw cap mechanism 502 is installed on the Y-axis linear slide rail 5602 of the second three-dimensional mechanism 501 through a slide seat, and the second screw cap mechanism 603 is installed on the Y-axis linear slide rail 5602 of the first three-dimensional mechanism 601 through a slide seat.
[0075] The liquid filtering device 4 comprises a suction device 402 driven by a corresponding first displacement mechanism 401, a filter 403 driven by a corresponding second displacement mechanism 406, the first displacement mechanism 401, the second displacement mechanism 406 and the third displacement mechanism 208 each comprise a plurality of gears 8 rotatably installed on the transverse partition plate 101, and one of the gears 8 is fixedly installed on the output shaft end of the corresponding rotary motor 10; the first displacement mechanism 401 comprises a first set 4011 for fixedly installing the suction device 402, the second displacement mechanism 406 comprises a second set 4061 for supporting and installing the filter 403, the third displacement mechanism 208 comprises a third set 2081 for fixedly installing the sampler 2051, and adjacent first sets 4011, adjacent second sets 4061 and adjacent third sets 2081 are rotatably connected by corresponding hinge shafts and meshingly connected with the corresponding gears 8, and the gears 8 are driven to rotate by the corresponding rotary motors 10 to drive the S-shaped distributed first sets 4011, second sets 4061 and third sets 2081 to be transmitted one by one.
[0076] The present application improves the arrangement and feeding mode of the suction device 402, the filter 403 and the sampler 2051, utilizes the hinge shaft to hingedly connect the corresponding sets to form a chain shape, and puts the suction device 402, the filter 403 and the sampler 2051 on the corresponding sets, and then drives the hinged sets through the meshing connection of the gears 8 to realize the one-by-one transmission and replacement of the suction device 402, the filter 403 and the sampler 2051, so that the one-to-one correspondence of the sample and the extracted sample can be realized without the need of a code scanning device, the operation process is optimized, the control difficulty of the control system is simplified, and the operation accuracy and the automation of the equipment are improved.
[0077] The rotating motor 10 of the first displacement mechanism 401 is a positive and negative rotation motor, and the liquid extractor 402 is driven to move backward by the positive and negative rotation motor, so as to be coaxially arranged with the corresponding filter 403; the piston shaft of the liquid extractor 402 is driven to move up and down by the corresponding driving mechanism 404 for liquid extraction and discharge, the piston shaft of the liquid extractor 402 is driven to move up and down by the corresponding driving mechanism 404 for liquid extraction and discharge, the driving mechanism 404 comprises a longitudinal cylinder 4041 and a horizontal cylinder 4042 which is movably arranged on the longitudinal cylinder 4041, and the end of the piston rod of the horizontal cylinder 4042 is fixedly connected with a driving piece 4043 in the shape of inverted F; the driving piece 4043 is connected with the piston handle of the liquid extractor 402 and moves upward during liquid extraction; when the liquid extractor 402 moves backward to be separated from the driving piece 4043 and moves up and down, the driving piece 4043 moves synchronously with the liquid extractor 402; when the liquid extractor 402 moves upward and forward to reset, the piston handle of the liquid extractor 402 is connected with the driving piece 4043; the coaxially arranged liquid extractor 402 and filter 403 are driven to move towards each other for insertion by the corresponding lifting mechanism 405 and pushing mechanism 407; the lifting mechanism 405 comprises a plurality of guide rods 4051 which are fixedly arranged between the transverse partitions 101, the gears 8 of the first displacement mechanism 401 are movably arranged on the guide rods 4051, and one end of the piston rod of the driving cylinder 4052 is connected with one of the gears 8; the pushing mechanism 407 comprises a lifter 4071 which is fixedly arranged on the transverse partition 101 and a pushing piece 4072 which is driven to move up and down by the lifter 4071, the diameter of the pushing piece 4072 is smaller than the inner diameter of the second sleeve 4061, and the top of the pushing piece 4072 is inwardly recessed to be provided with a hole slot for accommodating the liquid outlet head of the filter 403.
[0078] The liquid extractor 402 and the filter 403 are synchronously replaced and conveyed by the first displacement mechanism 401 and the second displacement mechanism 406, without waste treatment, so as to simplify the operation process and accelerate the operation efficiency, and the piston shaft is driven to move up and down by the driving mechanism 404 for liquid extraction and discharge, the front and back positions of the liquid extractor 402 and the filter 403 are arranged, and the up and down spacing is set, the liquid extractor 402 is moved backward to be coaxially arranged with the filter 403, the lifting mechanism 405 and the pushing mechanism are respectively driven to move towards each other for insertion, the connection mode of the liquid extractor 402 and the filter 403 is more simple and efficient, and the efficiency of the extraction process of the present application is further improved.
[0079] The clamping mechanism 203 is two clamping arms driven by telescopic cylinders to move towards or away from each other; the first, second and third cap rotating mechanisms 204 and 502 are rotating electric clamping jaws; the first cap rotating mechanism 204 is arranged to move up and down and rotate through the corresponding rotating mechanism 9, which comprises a cantilever 901 for fixedly mounting the first cap rotating mechanism 204, the cantilever 901 is fixedly mounted on the sliding block of a lifting assembly 902, and the lifting assembly 902 is fixedly mounted on the rotating disc of a rotating assembly 903, the lower liquid work station is provided with a liquid guide pipe 206 fixedly mounted on the cantilever 901, and the liquid guide pipe 206 is connected outwardly to a liquid source; after the rotating assembly 903 drives the first cap rotating mechanism 204 to move to the position, the liquid guide pipe 206 is opposite to the extraction bottle for unscrewing the bottle cap.
[0080] Embodiment two
[0081] A full-automatic tobacco powder quantitative sampling and extraction preparation method based on the full-automatic tobacco powder quantitative sampling and extraction device, comprising the following specific steps:
[0082] S1, raw material storage: filling empty extraction bottles and sequentially placed materials to be detected at corresponding positions of the liquid material feeding device 2, specifically: filling each sampler 2051 with corresponding tobacco powder, placing the same number of extraction bottles as the samplers 2051 on the transmission mechanism 201, placing the same number of liquid receiving bottles as the samplers 2051 in the working area of the liquid receiving bottle conveying device 5, and placing the filter 403 one by one into the second set 4061;
[0083] S2, quantitative feeding:
[0084] S21, empty bottle transmission: transmitting the extraction bottles one by one to the rotating mechanism 202 through the transmission mechanism 201, clamping and fixing the extraction bottles by the clamping mechanism 203 and rotating the extraction bottles to the first cap rotating mechanism 204 with the rotating mechanism 202 to unscrew the bottle cap, while the other clamping mechanism 203 rotates with the rotating mechanism 202 to face the discharge port of the transmission mechanism 201 to clamp the next extraction bottle;
[0085] S22, liquid feed: the extraction bottle passes through the cap rotating station, the material feeding station, the liquid feeding station and returns to the cap rotating station in sequence through the rotating mechanism 202 to rotate the cap, accurately add the material, quantitatively feed the liquid and reset the cap, specifically: the uncapped extraction bottle continues to rotate with the rotating mechanism 202 to the top of the weighing device 207, the weighing device 207 moves upwards to support the extraction bottle and the clamping mechanism 203 releases the clamping of the extraction bottle, the sampler 2051 moves to the position of the through hole 102, then the upward rotating assembly 2052 raises the screw feeder 20512 upwards and reverses the rotation, so that the screw feeder 20512 and the material bin 20511 are gap set, the powder is discharged from the end of the material bin 20511 to the extraction bottle through the gap, and the discharged powder is accurately weighed by the weighing device 207, after the completion of the discharge, the screw feeder 20512 rotates forward and is connected with the material bin 20511 to stop discharging; the extraction bottle containing the powder continues to rotate with the rotating mechanism 202 to the lower side of the first cap rotating mechanism 204, and the first cap rotating mechanism 204 is driven to rotate by the upward rotating mechanism 9, and then the liquid guide pipe 206 is driven to rotate to be opposite to the extraction bottle, and then the liquid is discharged, and after the completion of the liquid discharge, the first cap rotating mechanism 204 is reset by the upward rotating mechanism 9 to tighten the cap;
[0086] S3, one-time transmission: the capped extraction bottle falls to the working area where the oscillating mixing device 3 is located under the action of gravity, and is sequentially received by the guide device 6 and conveyed to the oscillating mixing device 3, specifically: the capped extraction bottle falls to the working area where the oscillating mixing device 3 is located from the position where the guide hole of the transverse partition plate 101 and the embedded groove of the receiving turntable 2011 are connected; the annular air bag 6022 in the receiving assembly 602 is inflated and driven to move to be coaxially arranged with the guide pipe to form a communication by the first three-dimensional mechanism 601, the extraction bottle falls into the adapter cylinder 6021 through the guide pipe, and moves to the upper side of the hollow groove 3021 of the oscillating tray 302 by the first three-dimensional mechanism 601, the annular air bag 6022 is deflated to guide the extraction bottle to fall onto the oscillating tray 302;
[0087] S4, oscillation extraction: the oscillating mixing device 3 can be processed in zones and batches, and after one zone of the oscillating mixing device 3 is filled with extraction bottles, the oscillation extraction of the material and liquid is started, and the remaining zones can continue to wait for the bottles;
[0088] S5, secondary transmission: after the extraction is completed, the extraction bottles are clamped and placed on the cap rotating conveying device 7 by the guide device 6 one by one, the extraction bottles are fixed by the cap rotating conveying device 7, and the cap is opened by driving the guide device 6, and then the extraction bottles are driven to move to the lower side of the liquid extractor 402 by the cap rotating conveying device 7;
[0089] S6, filtration and separation:
[0090] S61, liquid extraction: after the liquid extractor 402 is inserted into the extraction bottle, the liquid in the extraction bottle is extracted by moving the piston shaft upward;
[0091] S62, filtering: after the liquid extractor 402 extracts the liquid, the liquid extractor 402 is moved upward and coaxially arranged with the corresponding filter 403. The coaxially arranged liquid extractor 402 and filter 403 are moved towards each other to be inserted and fixed, and then the liquid extractor 402 drives the filter 403 to reset;
[0092] S63, filtering: after the liquid extraction is completed, the extraction bottle is reset by the cap conveying device 7, and the cap conveying device 7 is fixed after the cap is tightened by the cap conveying device 7 and the guide device 6. Then the cap conveying device 7 is reset to the oscillation mixing device 3 by the guide device 6;
[0093] S64, liquid receiving bottle conveying: the liquid receiving bottle on the liquid receiving bottle support 11 is conveyed to the cap conveying device 7 by the liquid receiving bottle conveying device 5, and is fixed by the cap conveying device 7. The cap conveying device 7 cooperates with the liquid receiving bottle conveying device 5 to remove the cap of the liquid receiving bottle, and is conveyed to the position directly below the liquid extractor 402 by the cap conveying device 7;
[0094] S65, filtering and liquid receiving: after the liquid extractor 402 is inserted into the liquid receiving bottle, the liquid in the liquid extractor 402 is filtered by the filter 403 and stored in the liquid receiving bottle by moving the piston shaft downward;
[0095] S7, three times transmission: after the liquid receiving bottle is conveyed to the liquid receiving bottle support 11 by the liquid receiving bottle conveying device 5 and the cap conveying device 7, the cap is closed and conveyed to the liquid receiving bottle support 11.
[0096] The above only describes the preferred embodiments of the present application. It should be noted that those skilled in the art can make some improvements and refinements without departing from the principles of the present application, and these improvements and refinements should also be considered as the protection scope of the present application.
Claims
1. A fully automatic tobacco powder quantitative sampling and extraction device, characterized in that: include: A casing (1), wherein the casing (1) is divided into a plurality of corresponding operating areas by a plurality of transverse partitions (101) spaced apart from each other, and corresponding liquid feeding devices (2), oscillating mixing devices (3), liquid filtering devices (4) and liquid receiving bottle receiving racks (11) are respectively installed in the operating areas from top to bottom; The liquid feeding device (2) comprises a rotating mechanism (202) for receiving the extraction bottles conveyed one by one by the transmission mechanism (201); the extraction bottles gripped by the clamping mechanism (203) are sequentially conveyed to the capping station, the material unloading station, the liquid unloading station and reset to the capping station by the rotation mechanism (202); when the extraction bottle fixed by the clamping mechanism (203) is driven by the rotating mechanism (202) to move to the next station, another clamping mechanism (203) continues to grip the next extraction bottle conveyed by the transmission mechanism (201); The liquid feeding device (2) and the oscillating mixing device (3) are connected via a conducting device (6) to transfer the extraction bottle loaded with liquid. The oscillating mixing device (3) and the liquid filtering device (4) are connected via a capping conveying device (7) and the conducting device (6) to transfer the extraction bottle, open and close the bottle cap, and reset the bottle cap. The liquid filtering device (4) and the liquid receiving bottle support rack (11) are connected via a liquid receiving bottle conveying device (5) and the capping conveying device (7) to transfer the liquid receiving bottle, open and close the bottle cap, and reset the bottle cap. The oscillating mixing device (3) is used to receive the extraction bottles transferred by the conducting device (6) and perform oscillating extraction in batches and zones. The oscillating mixing device (3) comprises a plurality of oscillating trays (302) provided with grooves (3021); The liquid filtration device (4) is used to transport the liquid extractor (402) and the filter (403) one by one, and the liquid extractor (402) after extracting the extraction liquid is moved back to be coaxially arranged with the corresponding filter (403) above and below. The coaxially arranged liquid extractor (402) and the filter (403) are moved toward each other for insertion and then reset. The capping station is provided with a corresponding first capping mechanism (204) for opening and closing the extraction bottle cap, and a corresponding conducting hole is penetrated on the transverse partition (101) directly below the first capping mechanism (204); The conduction device (6) comprises a receiving assembly (602) driven and moved between the conduction hole and the groove (3021) of the oscillation tray (302) by a corresponding first three-dimensional mechanism (601), the receiving assembly (602) comprising a connecting cylinder (6021) having an inner diameter larger than the diameter of the extraction bottle, a corresponding annular airbag (6022) being fixedly mounted on the bottom of the connecting cylinder (6021), the annular airbag (6022) being used for buffering and receiving the extraction bottle when inflated, and forming conduction when the annular airbag (6022) is deflated, and a corresponding second screw cap mechanism (603) is also mounted on the first three-dimensional mechanism (601).
2. The fully automatic tobacco powder quantitative sampling and extraction equipment according to claim 1, characterized in that: The transmission mechanism (201) comprises a receiving turntable (2011) driven to rotate by a corresponding first motor and a conveyor belt (2012) arranged at the discharge port of the receiving turntable (2011), the receiving turntable (2011) and the conveyor belt (2012) are both provided with corresponding guard edges, and the receiving turntable (2011) cooperates with the corresponding arc-shaped guide plate and the guard edge to form a conducting channel with a width gradually decreasing from the middle to the discharge port, and the guard edge spacing on the conveyor belt (2012) only allows one The extraction bottles pass through the conveyor belt (2012); the rotating mechanism (202) comprises a rotating platform (2021) which is driven to rotate by a corresponding second motor and is arranged at the discharge end of the conveyor belt (2012); a fixed platform (2022) having a diameter larger than that of the rotating platform (2021) is coaxially arranged below the rotating platform (2021); the circumferences of the fixed platform (2022) and the rotating platform (2021) are fixedly mounted with corresponding convex edges; and a conducting pipe for connecting the upper and lower working areas is fixedly arranged through the conducting hole.
3. The fully automatic tobacco powder quantitative sampling and extraction equipment according to claim 2, characterized in that: A weighing device (207) is installed on the fixed platform (2022) below the unloading station and can be moved upward to above the rotating platform (2021) to weigh the weight of the powder in the extraction bottle. A corresponding unloading mechanism (205) is installed on the unloading station through a corresponding transverse partition (101). A corresponding through hole (102) is provided on the transverse partition (101) above the weighing device (207). The unloading mechanism (205) includes a sampler (2051) that is driven to move one by one by a corresponding third displacement mechanism (208). The sampler (2051) includes a silo (20511) fixedly mounted on a third displacement mechanism (208) and a screw feeder (20512) sleeved in the silo (20511). A lifting and rotating assembly (2052) for lifting and rotating the screw feeder (20512) in a reverse direction is also provided on the top transverse partition (101). The screw feeder (20512) is driven by the lifting and rotating assembly (2052) to discharge the powder from the end outlet of the silo (20511) to an extraction bottle placed on a weighing device (207).
4. The fully automatic tobacco powder quantitative sampling and extraction equipment according to claim 3, characterized in that: The oscillating trays (302) are driven by corresponding oscillators (301) respectively.
5. The fully automatic tobacco powder quantitative sampling and extraction equipment according to claim 4, characterized in that: The screw-capping conveying device (7) includes a clamping and fixing mechanism (702) driven and moved by a two-dimensional mechanism (701), and the second screw-capping mechanism (603) is used to clamp the extraction bottle after oscillation and mixing from the groove (3021) and place it on the clamping and fixing mechanism (702) for fixation, and cooperate with the clamping and fixing mechanism (702) to unscrew the bottle cap; the two-dimensional mechanism (701) includes a vertical slide rail (7011) extending to the working area where the oscillation mixing device (3), the liquid filtering device (4) and the liquid receiving bottle conveying device (5) are located, and a horizontal cylinder (7012) is installed on the vertical slide rail (7011) for upward and downward movement via a corresponding slide seat, and the clamping and fixing mechanism (702) is fixedly installed at the end of the piston rod of the horizontal cylinder (7012).
6. The fully automatic tobacco powder quantitative sampling and extraction equipment according to claim 5, characterized in that: The liquid receiving bottle conveying device (5) comprises a third capping mechanism (502) driven and moved by a corresponding second three-dimensional mechanism (501), wherein the third capping mechanism (502) clamps the liquid receiving bottle placed on the liquid receiving bottle support rack (11) to the clamping and fixing mechanism (702) and unscrews the bottle cap, and drives the liquid receiving bottle to receive the extraction liquid filtered by the filter (403) in the liquid extractor (402) through the two-dimensional mechanism (701); the second three-dimensional mechanism (501) and the first three-dimensional mechanism (601) are structurally Both of them include two X-axis linear slide rails (5601) set at a distance and fixed on the horizontal partition (101), a vertically set Y-axis linear slide rail (5602) is slidably connected above the two X-axis linear slide rails (5601), the third rotary cover mechanism (502) is installed on the Y-axis linear slide rail (5602) of the second three-dimensional mechanism (501) through a sliding seat, and the second rotary cover mechanism (603) is installed on the Y-axis linear slide rail (5602) of the first three-dimensional mechanism (601) through a sliding seat.
7. The fully automatic tobacco powder quantitative sampling and extraction equipment according to claim 6, characterized in that: The liquid filtering device (4) comprises a liquid extractor (402) driven one by one by a corresponding first displacement mechanism (401), and a filter (403) driven one by one by a corresponding second displacement mechanism (406); the first displacement mechanism (401), the second displacement mechanism (406), and the third displacement mechanism (208) each comprise a plurality of gears (8) rotatably mounted on the transverse partition (101), and one of the gears (8) is fixedly mounted on the output shaft end of the corresponding rotating motor (10); the first displacement mechanism (401) comprises a first kit (4011) for fixedly mounting the liquid extractor (402), the second displacement mechanism (406) comprises a first kit (4011) for fixedly mounting the liquid extractor (402), and the third displacement mechanism (408) comprises a first kit (4011) for fixedly mounting the liquid extractor (402). The structure (406) includes a second kit (4061) for supporting and installing the filter (403), and the third displacement mechanism (208) includes a third kit (2081) for fixedly installing the sampler (2051). The adjacent first kits (4011), the adjacent second kits (4061) and the adjacent third kits (2081) are respectively connected to each other through corresponding hinge shafts and meshed with corresponding gears (8). The gears (8) are driven to rotate by corresponding rotating motors (10) to drive the first kit (4011), the second kit (4061) and the third kit (2081) distributed in an S shape to be transmitted one by one.
8. The fully automatic tobacco powder quantitative sampling and extraction equipment according to claim 7, characterized in that: The rotary motor (10) of the first displacement mechanism (401) is a forward and reverse motor, which drives the liquid extractor (402) to move backward and forward so that it is coaxially arranged with the corresponding filter (403); the piston shaft of the liquid extractor (402) is driven to move up and down by the corresponding driving mechanism (404) for extracting liquid, and the piston shaft of the liquid extractor (402) is moved up and down by the corresponding driving mechanism (404) to perform the liquid extraction action. The driving mechanism (404) includes a longitudinal cylinder. (4041) and a horizontal cylinder (4042) mounted on the longitudinal cylinder (4041) for vertical movement, wherein the piston rod end of the horizontal cylinder (4042) is fixedly connected to a driving member (4043) in the shape of an inverted F; when pumping liquid, the driving member (4043) engages with the piston handle of the liquid pump (402) and moves upward; when the liquid pump (402) pumps liquid and moves back and away from the driving member (4043) and moves up and down, the driving member (4043) moves synchronously with the liquid pump (402) After the liquid extractor (402) moves upward and forward to reset, its piston handle is connected to the driving member (4043); the coaxially arranged liquid extractor (402) and filter (403) are driven to move toward each other by corresponding lifting mechanisms (405) and pushing mechanisms (407) for insertion; the lifting mechanism (405) includes a plurality of guide rods (4051) longitudinally fixed between the transverse partitions (101); the gear (8) of the first displacement mechanism (401) is sleeved on the upper and lower sides of the guide rods (4051) and the lower and upper sides of the guide rods (4051) are movable. The guide rod (4051) is provided with a gear (8) connected to the end of the piston rod of the driving cylinder (4052); the pushing mechanism (407) comprises a lifter (4071) fixed on the transverse partition (101), and a pushing member (4072) driven to move up and down by the lifter (4071), the diameter of the pushing member (4072) is smaller than the inner diameter of the second set (4061), and the top of the pushing member (4072) is recessed inwardly and provided with a hole groove for accommodating the liquid outlet head of the filter (403).
9. The fully automatic tobacco powder quantitative sampling and extraction equipment according to claim 3, characterized in that: The clamping mechanism (203) is composed of two clamping arms that are driven by a telescopic cylinder to move toward or away from each other; the first capping mechanism (204), the second capping mechanism and the third capping mechanism (502) are rotating electric clamps; the first capping mechanism (204) is moved up and down and rotated by a corresponding lifting and rotating mechanism (9); the lifting and rotating mechanism (9) comprises a cantilever (901) for fixing the first capping mechanism (204); the cantilever (901) is fixedly mounted on a slider of a lifting component (902), and the lifting component (902) is fixedly mounted on a turntable of a rotating component (903); the liquid lowering station is provided with a liquid guide tube (206) fixedly mounted on the cantilever (901), and the liquid guide tube (206) is externally connected to a liquid source; after the rotating component (903) drives the first capping mechanism (204) to move into position, the liquid guide tube (206) faces the extraction bottle with the bottle cap unscrewed.
10. A fully automatic method for quantitative sampling and extraction of tobacco powder, based on the fully automatic quantitative sampling and extraction equipment of any one of claims 1 to 9, characterized in that: The following specific steps are included: S1, raw material storage: empty extraction bottles and materials to be tested are placed in order at corresponding positions of the liquid feeding device (2); S2, quantitative feeding: S21, empty bottle transmission: the extraction bottles are transmitted one by one to the rotating mechanism (202) through the transmission mechanism (201), the clamping mechanism (203) clamps and fixes the extraction bottles and rotates with the rotating mechanism (202) to the first capping mechanism (204) to unscrew the bottle caps, and at the same time, another clamping mechanism (203) rotates with the rotating mechanism (202) to face the discharge port of the transmission mechanism (201) to clamp the next extraction bottle; S22, feeding liquid: the extraction bottle passes through the capping station, the material unloading station, the liquid unloading station in sequence through the rotating mechanism (202) and returns to the capping station to unscrew the bottle cap, accurately weigh and add the material, quantitatively unload the liquid, and return the bottle cap to the cap and tighten it; S3, primary transmission: the capped extraction bottles fall through the transverse partition (101) under the action of gravity to the working area where the oscillating mixing device (3) is located, and the extraction bottles are sequentially received by the conducting device (6) and transferred to the oscillating mixing device (3); S4, oscillation extraction: the oscillation mixing device (3) can be divided into zones and batches for processing. After one zone of the oscillation mixing device (3) is filled with an extraction bottle, the oscillation mixing extraction of the material and liquid is started, and the remaining zones continue to wait for the bottles to be received; S5, secondary transmission: After the extraction is completed, the extraction bottles are clamped one by one by the conducting device (6) and placed on the capping conveying device (7). The extraction bottles are fixed by the capping conveying device (7) and the caps are unscrewed in cooperation with the conducting device (6). The capping conveying device (7) then drives the extraction bottles to move to the lower side of the liquid extractor (402); S6, filtration separation: S61, extracting liquid: after the liquid extractor (402) is moved downward and inserted into the extraction bottle, the liquid in the extraction bottle is extracted by moving its piston shaft upward; S62, filtration: after the liquid is extracted, the liquid extractor (402) moves upward and backward to be coaxially arranged with the corresponding filter (403), and the coaxially arranged liquid extractor (402) and filter (403) are moved toward each other to be plugged and fixed, and then the liquid extractor (402) drives the filter (403) to reset; S63, filtration: After the extraction is completed, the extraction bottle is reset through the capping conveying device (7), and the bottle cap is tightened by the conducting device (6) and then reset to the oscillating mixing device (3) through the conducting device (6); S64, liquid receiving bottle conveying: the liquid receiving bottle on the liquid receiving bottle support rack (11) is conveyed to the capping conveying device (7) by the liquid receiving bottle conveying device (5), and fixed by the capping conveying device (7); the bottle cap of the liquid receiving bottle is removed by the cooperation of the liquid receiving bottle conveying device (5) and the capping conveying device (7), and the bottle cap is conveyed and moved to the position directly below the liquid extractor (402) by the capping conveying device (7); S65, filtering and receiving liquid: after the liquid extractor (402) is moved downward and inserted into the liquid receiving bottle, the liquid in the liquid extractor (402) is filtered through the filter (403) by moving its piston shaft downward and then stored in the liquid receiving bottle; S7, three-time transmission: the liquid-receiving bottle after receiving the liquid is transported to the liquid-receiving bottle receiving rack (11) after the bottle cap is closed by the liquid-receiving bottle conveying device (5) and the capping conveying device (7).
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