Thin-wall stainless steel water supply pipe ring pressure connection and installation construction equipment and method
Through the innovative design of the support compensation and pressurization drive mechanism, the problems of uneven force and wear error in the ring pressure connection of thin-walled stainless steel water supply pipes are solved, achieving efficient and stable ring pressure effect, reducing consumption, and improving the convenience and environmental friendliness of ring pressure work.
Patent Information
- Application Number
- CN202511115529.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2045-08-11
AI Technical Summary
Existing technology requires frequent replacement of the ring pressure head in the ring pressure connection of thin-walled stainless steel water supply pipes to adapt to different specifications and sizes, resulting in uneven stress, deformation, damage and misalignment. In addition, the wear error of the ring pressure head is large, which affects the connection efficiency and stability.
By employing a support compensation mechanism and a pressurization drive mechanism, a phased elastic ring pressing structure is constructed through the cooperation of a clamp seat, cylinder, ring pressing head, push plate, and push rod. Combined with components such as cylinder body, tie rod, plug plate, and arc plate, an airflow delivery path and pressurization structure are realized to ensure the uniformity and stability of the ring pressing process. Furthermore, the airflow pressure is increased and circulated by an air pump to reduce ring pressing consumption.
It effectively solves the hassle of replacing the ring pressure head when applying ring pressure to water pipes of different sizes, compensates for wear errors, improves the accuracy and stability of ring pressure, reduces consumption, and improves the efficiency and energy saving of ring pressure operation.
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Figure CN120606020B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of pipe connection, in particular to a thin-walled stainless steel water supply pipe ring pressure connection and installation construction equipment and method. BACKGROUND
[0002] With the development of technology and social economy, stainless steel water supply pipes are increasingly serving people's production and life. The thin-walled stainless steel pipe ring pressure connection process is a new stainless steel pipe connection process that has emerged in recent years. A Chinese patent discloses an underwater steel pipe installation auxiliary device, application number: CN202420838932.2. The device is provided with compression-resistant elastic blocks, springs and other structures to avoid the problem of pipe rupture.
[0003] However, the current installation construction method requires frequent replacement of ring pressure heads to adapt to different specifications and sizes of water pipe ring pressure work when connecting thin-walled stainless steel water supply pipes. The ring pressure applied to the pipe and the pipe body in different directions is also prone to differences due to different force walls, resulting in deformation and damage of the pipe body due to uneven stress. In addition, the wear and tear of the ring pressure head and the misalignment of the pipe and the pipe are prone to cause ineffective ring pressure. SUMMARY
[0004] The present application provides a thin-walled stainless steel water supply pipe ring pressure connection and installation construction equipment and method, which can effectively solve the problem of the current installation construction method in the background art. The ring pressure head needs to be frequently replaced to adapt to different specifications and sizes of water pipe ring pressure work when connecting thin-walled stainless steel water supply pipes. The ring pressure applied to the pipe and the pipe body in different directions is also prone to differences due to different force walls, resulting in deformation and damage of the pipe body due to uneven stress. In addition, the wear and tear of the ring pressure head and the misalignment of the pipe and the pipe are prone to cause ineffective ring pressure.
[0005] To achieve the above purpose, the present application provides the following technical scheme: a thin-walled stainless steel water supply pipe ring pressure connection and installation construction equipment, comprising a pipe material;
[0006] One side of the pipe material is provided with a mounting seat, and the mounting seat is provided with a support compensation mechanism on one side end face.
[0007] The mounting seat is provided with a jaw seat on one side end face, and the jaw seat is provided with a support on both sides.
[0008] The inside of the support is symmetrically provided with a clamp arm, the arc surface of the clamp arm is slidably provided with an arc plate, the outer curved surface of the arc plate is symmetrically provided with a gas cylinder, one end of the gas cylinder is provided with a pipe body, the other end of the gas cylinder is slidably provided with a top rod, one end of the top rod is provided with a top plate, the other end of the top rod is provided with a limiting head, the inside of the clamp seat and the support is provided with a guide cavity, and the bottom of the side end surface of the clamp seat and the support is provided with a connecting pipe.
[0009] According to the technical scheme, the inside of the support is symmetrically provided with a clamp arm, the arc surface of the clamp arm is slidably provided with an arc plate, the outer curved surface of the arc plate is symmetrically provided with a gas cylinder, one end of the gas cylinder is provided with a pipe body, the other end of the gas cylinder is slidably provided with a top rod, one end of the top rod is provided with a top plate, the other end of the top rod is provided with a limiting head, the inside of the clamp seat and the support is provided with a guide cavity, and the bottom of the side end surface of the clamp seat and the support is provided with a connecting pipe.
[0010] According to the technical scheme, the inside of the support is symmetrically provided with a clamp arm, the arc surface of the clamp arm is slidably provided with an arc plate, the outer curved surface of the arc plate is symmetrically provided with a gas cylinder, one end of the gas cylinder is provided with a pipe body, the other end of the gas cylinder is slidably provided with a top rod, one end of the top rod is provided with a top plate, the other end of the top rod is provided with a limiting head, the inside of the clamp seat and the support is provided with a guide cavity, and the bottom of the side end surface of the clamp seat and the support is provided with a connecting pipe.
[0011] According to the technical scheme, the inside of the support is symmetrically provided with a clamp arm, the arc surface of the clamp arm is slidably provided with an arc plate, the outer curved surface of the arc plate is symmetrically provided with a gas cylinder, one end of the gas cylinder is provided with a pipe body, the other end of the gas cylinder is slidably provided with a top rod, one end of the top rod is provided with a top plate, the other end of the top rod is provided with a limiting head, the inside of the clamp seat and the support is provided with a guide cavity, and the bottom of the side end surface of the clamp seat and the support is provided with a connecting pipe.
[0012] According to the technical scheme, the inside of the support is symmetrically provided with a clamp arm, the arc surface of the clamp arm is slidably provided with an arc plate, the outer curved surface of the arc plate is symmetrically provided with a gas cylinder, one end of the gas cylinder is provided with a pipe body, the other end of the gas cylinder is slidably provided with a top rod, one end of the top rod is provided with a top plate, the other end of the top rod is provided with a limiting head, the inside of the clamp seat and the support is provided with a guide cavity, and the bottom of the side end surface of the clamp seat and the support is provided with a connecting pipe.
[0013] According to the technical scheme, the inside of the support is symmetrically provided with a clamp arm, the arc surface of the clamp arm is slidably provided with an arc plate, the outer curved surface of the arc plate is symmetrically provided with a gas cylinder, one end of the gas cylinder is provided with a pipe body, the other end of the gas cylinder is slidably provided with a top rod, one end of the top rod is provided with a top plate, the other end of the top rod is provided with a limiting head, the inside of the clamp seat and the support is provided with a guide cavity, and the bottom of the side end surface of the clamp seat and the support is provided with a connecting pipe.
[0014] The other side of the mounting seat is provided with an organism, the middle of one end of the organism is embedded with a shunt box, the middle of the other end of the organism is provided with a threaded ring, the inside of the organism is provided with a push cavity near the position of the shunt box, a large round plug is slidably installed in the push cavity, a column is installed in the middle of the side end face of the large round plug, a small round plug is installed at the end of the column, a plenum chamber is provided in the organism corresponding to the position of the small round plug, and a ring plate is installed at the side end face of the plenum chamber near the position of the threaded ring.
[0015] The ring plate and the side wall of the plenum chamber form a ring groove, a gas delivery valve is embedded in the side end face of the plenum chamber, a flat tube is installed at the end of the gas delivery valve, a gas supply valve is embedded in the middle of the side end face of the organism inside the threaded ring, a sliding cavity is provided in the inside of the organism at the bottom of the plenum chamber, a sliding cylinder is slidably installed in the sliding cavity, the sliding cavity is oval, and the sliding cavity and the sliding cylinder are matched.
[0016] A bottom hole is provided at one side of the bottom of the outer curved surface of the sliding cylinder, and a top hole is provided at the other side of the top of the outer curved surface of the sliding cylinder.
[0017] A bend hole is provided in the top of the outer curved surface of the sliding cavity corresponding to the position of the top hole, a cannula is installed in the middle of one end of the sliding cavity, and a shunt pipe is connected to the bottom end of the sliding cavity.
[0018] A threaded cylinder is installed in the middle of the other side end face of the mounting seat, a on-off valve is installed at the bottom of the outer curved surface of the threaded cylinder, and a three-way pipe is installed at the end of the on-off valve.
[0019] According to the above technical solution, a battery is embedded in the middle of one end of the organism at the top of the shunt box, a switch is embedded in the top end of the organism, a gas pump is installed at the end of the shunt box, a filter head is installed at the end of the gas pump, the gas outlet end of the gas pump is communicated with the inner cavity of the shunt box, the input end of the gas pump is connected with the battery through the switch, and a pressure gauge is embedded in the top of the outer curved surface of the threaded cylinder.
[0020] According to the above technical solution, the push cavity and the plenum chamber are directly communicated, the end face area of the large round plug is larger than that of the small round plug, the plenum chamber is communicated with the shunt box through the gas delivery valve and the flat tube, the gas supply valve is communicated with the plenum chamber, the gas delivery valve and the gas supply valve are both one-way valves, and the space between the partition plate and the sliding block in the inside of the box body is connected with the on-off valve through the three-way pipe.
[0021] According to the technical scheme, the plenum is communicated with the slide cavity through the annular groove, the slide cavity is communicated with the shunt box through the shunt pipe, the space between the large round plug and the small round plug in the inside of the push cavity and the plenum is communicated with the slide cavity through the bent hole, the cannula is sealingly and slidably connected with the large round plug, and the space between the large round plug and the shunt box in the inside of the push cavity is communicated with the slide cavity through the cannula.
[0022] According to the technical scheme, the construction steps are as follows:
[0023] S1, the outer cylindrical sealing material is sleeved on the pipe material, and the pipe material end is inserted into the pipe fitting together with the outer cylindrical sealing material;
[0024] S2, the on-off valve is opened, the air pump is started, and the air pressure borne by the end face of the sliding block is limited according to the pressure indication number, and the air pressure is the ring pressure air pressure threshold value;
[0025] S3, the on-off valve and the air pump are closed, and the relief valve on the support is opened, so as to limit the initial air pressure in the air cylinder and the air cylinder;
[0026] S4, the clamp support and the support are sleeved on the water pipe outside, and the orientation of the ring pressure head is corrected;
[0027] S5, the air pump is started, each ring pressure head extrudes the pipe fitting, after the air pressure reaches the ring pressure air pressure threshold value, the air pump is stopped, and the preliminary ring pressure of the water pipe is completed;
[0028] S6, the relief valve on the clamp support is opened, the clamp support and the support are rotated, the ring pressure head is deflected relative to the pipe fitting, after the arc plate and the clamp arm abut, the air pump is started again for two-stage compensation ring pressure;
[0029] S7, after the air pressure reaches the ring pressure air pressure threshold value, the air pump is stopped, the clamp support and the support are removed, and the ring pressure work of the water pipe is completed.
[0030] Compared with the prior art, the beneficial effects of the present application are: the structure of the present application is scientific and reasonable, safe and convenient to use;
[0031] 1. The supporting compensation mechanism is provided, the clamp support, the air cylinder, the ring pressure head, the push plate and the push rod are matched, a staged elastic ring pressure structure can be constructed, on the one hand, the pipe material and the pipe fitting can be more uniformly stressed in the ring pressure process, the ring pressure pressure error caused by the difference of the ring pressure force arm in different orientations can be eliminated, the circumferential balance of the ring pressure force can be greatly improved, the deformation of the water pipe under the unbalanced force can be effectively avoided, and the ring pressure effect can be greatly improved.
[0032] Another aspect can be compensated by two-stage ring pressure, not only can effectively make up for the wear and tear of ring pressure head caused by ring pressure error, improve the ring pressure precision, and can be equivalent to prolong the effective service life of the ring pressure head, at the same time, the ring pressure head can be used for ring pressure work of pipe and pipe of different size specifications, which can solve the problem of frequent replacement of clamp seat and ring pressure head, greatly improve the convenience and efficiency of ring pressure work.
[0033] 2、Through the cooperation of cylinder, pull rod, plug plate, support, clamp arm, arc plate, air cylinder, pipe body, top plate, top rod and limit head, an elastic limit correction structure can be constructed, which can correct and limit the orientation of pipe, pipe fitting and ring pressure head before ring pressure, ensure the relative perpendicularity, fully ensure the effectiveness of ring pressure work, and can limit and lock the pipe and pipe fitting during ring pressure process, fully ensure the relative orientation stability of pipe, pipe fitting and ring pressure head, effectively avoid the relative misplacement of pipe and pipe fitting due to internal stress fluctuation under the action of ring pressure, and greatly improve the stability and reliability of ring pressure work.
[0034] Through the cooperation of guide pipe, guide cavity, connecting pipe, communication pipe, check valve, shaft pipe, pressure relief port and gas inlet, a complete gas flow conveying path can be constructed, and the flow limiting and guiding effect of box body, partition plate, sliding block and through groove not only limits the ring pressure threshold value, ensures the reliability of ring pressure work, but also makes the locking and fixing pressure rise and fall synchronously with the ring pressure, improves the effectiveness of limit correction work.
[0035] 3、Provided with a booster driving mechanism, through the cooperation of machine body, shunt box, push cavity, large round plug, column, small round plug and booster cavity, a gas flow pressure lifting structure can be constructed, which can lift the gas flow pressure output by the air pump, on the one hand, effectively reduces the load pressure of the air pump during ring pressure process, reduces the loss of the air pump during ring pressure process, makes the air pump more durable and efficient for ring pressure work, and can reduce the power consumption of the air pump, prolongs the endurance of the battery, makes the ring pressure work more energy-saving and environment-friendly, at the same time, since the gas flow is used as the pressure medium in the ring pressure process, the compressibility of gas can be fully utilized, the ring pressure work is more gentle, and the damage of water pipe caused by hard extrusion and collision is effectively avoided.
[0036] Another aspect can be matched with ring plate, ring groove, gas valve, flat tube, gas valve, slide cavity, slide cylinder, bottom hole, top hole, bend hole, shunt pipe and cannula, to form a circulating supercharging structure, which can realize rapid circulation of airflow pressure and superposition, further enhance the lifting effect of the output airflow pressure of the air pump, and more quickly and efficiently lift the airflow pressure. In order to improve the efficiency of the ring pressure, the ring pressure work is more quickly and efficiently carried out, and the demand for ring pressure of the ring pressure work is fully met, the effectiveness of the ring pressure is ensured, the connection correction structure can be formed by the cooperation of the threaded ring, the threaded cylinder, the on-off valve and the tee pipe, the connection between the mounting seat and the machine body can be quickly realized, the replacement work of the ring pressure head is more convenient and efficient, and the limiting adjustment of the ring pressure threshold value can be quickly and conveniently realized, so that the ring pressure work is more simple and efficient.
[0037] In summary, in the process of using the installation and construction method to install the thin-walled stainless steel water supply pipe by ring pressure connection, the trouble of frequently replacing the clamp seat and the ring pressure head when ring pressure is applied to water pipes of different sizes can be effectively solved, the ring pressure error caused by the difference in force arm in different directions can be avoided, the error caused by the wear of the ring pressure head can be compensated, the ring pressure work is more efficient and accurate, the position of the pipe and the pipe fitting can be corrected and limited, the pressure medium can be circulated and boosted, the energy saving and environmental protection can be improved, and the effectiveness of the ring pressure work is fully guaranteed. BRIEF DESCRIPTION OF DRAWINGS
[0038] The accompanying drawings are included to provide a further understanding of the application, and constitute a part of the specification, together with the embodiments of the application, to explain the application, and do not constitute a limitation on the application.
[0039] In the drawings:
[0040] Figure 1 is a flowchart of the thin-walled stainless steel water supply pipe ring pressure connection and installation construction method of the application;
[0041] Figure 2 is a structural schematic diagram of the application;
[0042] Figure 3 is a support mounting structure schematic diagram of the application;
[0043] Figure 4 is a support compensation mechanism structure schematic diagram of the application;
[0044] Figure 5 is a cylinder mounting structure schematic diagram of the application;
[0045] Figure 6 is a shaft pipe mounting structure schematic diagram of the application;
[0046] Figure 7 is a pressure boosting driving mechanism structure schematic diagram of the application;
[0047] Figure 8 This is a schematic diagram of the large round plug mounting structure of the present invention;
[0048] The diagram labels are: 1. Mounting base; 11. Pipe; 12. Fittings;
[0049] 200. Support and compensation mechanism; 201. Clamp seat; 202. Support; 203. Cylinder; 204. Ring pressure head; 205. Push plate; 206. Push rod; 207. Guide tube; 208. Clamp arm; 209. Arc plate; 210. Air cylinder; 211. Pipe body; 212. Top plate; 213. Push rod; 214. Limiting head; 215. Guide cavity; 216. Connecting pipe; 217. Cylinder body; 218. Tie rod; 219. Plug plate; 220. Connecting pipe; 221. Box body; 222. Check valve; 223. Divider plate; 224. Shaft tube; 225. Slider; 226. Through groove; 227. Pressure relief port; 228. Air inlet;
[0050] 21. Limit rod; 22. Ear plate; 23. Bolt; 24. Pressure relief valve;
[0051] 300. Boosting drive mechanism; 301. Body; 302. Diverter box; 303. Threaded ring; 304. Pushing chamber; 305. Large round plug; 306. Column rod; 307. Small round plug; 308. Boosting chamber; 309. Ring plate; 310. Ring groove; 311. Gas delivery valve; 312. Flat tube; 313. Gas supply valve; 314. Sliding chamber; 315. Sliding cylinder; 316. Bottom hole; 317. Top hole; 318. Bend; 319. Insert tube; 320. Diverter pipe; 321. Threaded cylinder; 322. On / off valve; 323. T-connector;
[0052] 31. Air pump; 32. Filter head; 33. Pressure gauge; 34. Battery; 35. Switch. Detailed Implementation
[0053] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0054] Example: Figure 1 As shown, the present invention provides a technical solution, a method for ring-pressure connection and installation of thin-walled stainless steel water supply pipes, comprising the following steps:
[0055] S1. Place the outer cylindrical sealing material onto the pipe 11, and insert the end of the pipe 11 along with the outer cylindrical sealing material into the fitting 12.
[0056] S2. Open the on / off valve 322, start the air pump 31, and limit the air pressure on the end face of the slider 225 according to the reading of the pressure gauge 33. This air pressure is the ring pressure threshold.
[0057] S3. Close the on / off valve 322 and the air pump 31, and open the pressure relief valve 24 on the support 202 to limit the initial air pressure inside the cylinder 203 and the air cylinder 210.
[0058] S4. Fit the clamp seat 201 and the support 202 onto the outside of the water pipe and correct the orientation of the ring pressure head 204.
[0059] S5. Start the air pump 31, and each ring pressure head 204 squeezes the pipe fitting 12. After the air pressure reaches the ring pressure threshold, turn off the air pump 31 to complete the initial ring pressure of the water pipe.
[0060] S6. Open the pressure relief valve 24 on the clamp seat 201, rotate the clamp seat 201 and the support 202, the ring pressure head 204 deflects relative to the pipe fitting 12, and after the arc plate 209 abuts against the clamp arm 208, start the air pump 31 again to perform the second stage compensation ring pressure.
[0061] S7. After the air pressure reaches the ring pressure threshold, turn off the air pump 31, remove the clamp seat 201 and the support 202 to complete the ring pressure work of the water pipe.
[0062] like Figures 2-7 As shown, a thin-walled stainless steel water supply pipe ring-pressure connection and installation construction equipment includes a pipe 11, a mounting seat 1 is provided on one side of the pipe 11, and a support compensation mechanism 200 is installed on one end face of the mounting seat 1.
[0063] Support compensation mechanism 200 includes clamp seat 201;
[0064] A clamp seat 201 is installed in the middle of one end face of the mounting base 1. Supports 202 are slidably installed on both sides of the clamp seat 201. Several cylinders 203 are installed at equal angles along the circumferential direction on the inner side of the clamp seat 201. A ring pressure head 204 is slidably sleeved on one end of the cylinder 203. A push plate 205 is slidably installed inside the cylinder 203. A push rod 206 is installed in the middle of the side end of the push plate 205. A guide tube 207 is connected to the middle of the other end of the cylinder 203.
[0065] The support 202 is symmetrically provided with a clamp arm 208, the clamp arm 208 is embedded with an arc plate 209 in a sliding manner, the arc plate 209 is symmetrically embedded with a gas cylinder 210 on both sides of the outer curved surface, the gas cylinder 210 is connected with a pipe body 211 at the middle of one end, the gas cylinder 210 is embedded with a top rod 213 at the other end in a sliding manner, the top rod 213 is provided with a top plate 212 at the position inside the gas cylinder 210 at one end, the top rod 213 is provided with a limiting head 214 at the other end, the clamp seat 201 and the support 202 are both provided with a guide cavity 215, the pipe material 11 and the pipe fitting 12 are matched at the end portions, and the pipe material 11 and the pipe fitting 12 are clamped and installed inside the ring pressure head 204, the clamp seat 201 is provided with a limiting rod 21 at the corner of the end surface on both sides, the support 202 is connected with the clamp seat 201 in a sliding manner through the limiting rod 21, the clamp seat 201 is symmetrically provided with an ear plate 22 at the top end, and the middle of the side end surface of one ear plate 22 is provided with a bolt 23 in a threaded manner, and the guide cavity 215 is provided with a pressure relief valve 24 at one side of the top end for auxiliary limiting and fixing, so as to ensure the stability of the ring pressure;
[0066] The clamp seat 201 and the support 202 are both connected with a connecting pipe 216 at the bottom of the side end surface, the slidable distance of the top rod 213 is the same as the slidable distance of the push rod 206, the limiting head 214 is an elastic member, the arc plate 209 can be deflected at an angle greater than the included angle between the two adjacent gas cylinders 203, the guide cavity 215 in the clamp seat 201 is connected with the gas cylinder 203 through the pipe 207, the guide cavity 215 in the support 202 is connected with the gas cylinder 210 through the pipe body 211, and the guide cavity 215 is communicated with the connecting pipe 216, so as to perform segmented ring pressure and improve the ring pressure effect;
[0067] The mounting seat 1 is provided with a cylinder body 217 at the middle of the top end, the cylinder body 217 is symmetrically provided with a plug plate 219 in a sliding manner inside, the plug plate 219 is provided with a pull rod 218 at the middle of the side end surface, the mounting seat 1 is provided with a box body 221 at the bottom end, the box body 221 is provided with a check valve 222 at the side end surface edge in a symmetric manner, the box body 221 is provided with a partition plate 223 at the inside of the check valve 222 inside in a symmetric manner, the partition plate 223 is provided with a shaft pipe 224 at the middle of the side end surface, and the shaft pipe 224 is provided with a sliding block 225 in a symmetric sliding manner outside;
[0068] The shaft pipe 224 is provided with a through groove 226 at the middle of the outer curved surface, the space inside the box body 221 located outside the two partition plates 223 is connected with the connecting pipe 216 on the two supports 202 through the check valve 222, the space inside the box body 221 located inside the sliding block 225 is connected with the connecting pipe 216 on the clamp seat 201, the two sliding blocks 225 are located inside the two partition plates 223, the space inside the box body 221 located inside the sliding block 225 is communicated with the space inside the box body 221 located outside the two partition plates 223 through the through groove 226 and the shaft pipe 224, so as to improve the stability of the pressure transmission, the box body 221 is provided with a gas inlet 228 at the middle of the top end, and the box body 221 is provided with a pressure relief port 227 at the position corresponding to the sliding block 225 at the side end surface.
[0069] The mounting seat 1 is mounted with a supercharging driving mechanism 300 on the other side, and the supercharging driving mechanism 300 comprises a body 301;
[0070] The mounting seat 1 is mounted with a body 301 on the other side, and the body 301 is embedded with a shunt box 302 in the middle of one end, and is mounted with a threaded ring 303 in the middle of the other end. A push cavity 304 is formed in the body 301, close to the shunt box 302. A large round plug 305 is slidably installed in the push cavity 304. A column 306 is installed in the middle of the side end face of the large round plug 305. A small round plug 307 is installed at the end of the column 306. A supercharging cavity 308 is formed in the body 301, corresponding to the position of the small round plug 307. A ring plate 309 is installed on the side end face of the supercharging cavity 308, close to the position of the threaded ring 303;
[0071] The ring plate 309 and the side wall of the supercharging cavity 308 form a ring groove 310. A gas delivery valve 311 is embedded and installed on the side end face of the supercharging cavity 308. A flat tube 312 is installed at the end of the gas delivery valve 311. A gas delivery valve 313 is embedded and installed in the middle of the side end face of the body 301, inside the threaded ring 303. A sliding cavity 314 is formed in the body 301, at the bottom of the supercharging cavity 308. A sliding cylinder 315 is slidably installed in the sliding cavity 314. A bottom hole 316 is formed on one side of the outer curved surface of the sliding cylinder 315. A top hole 317 is formed on the other side of the outer curved surface of the sliding cylinder 315;
[0072] A bent hole 318 is formed in the outer curved surface of the sliding cavity 314, corresponding to the position of the top hole 317. A plug 319 is installed in the middle of one end of the sliding cavity 314. The supercharging cavity 308 is communicated with the sliding cavity 314 through the ring groove 310. The sliding cavity 314 is communicated with the shunt box 302 through a shunt pipe 320. The space between the large round plug 305 and the small round plug 307 in the push cavity 304 and the supercharging cavity 308 is communicated with the sliding cavity 314 through the bent hole 318. The plug 319 is in sealing sliding connection with the large round plug 305. The space between the large round plug 305 and the shunt box 302 in the push cavity 304 is communicated with the sliding cavity 314 through the plug 319, for circulating supercharging;
[0073] The sliding cavity 314 is connected with the shunt pipe 320 at the bottom end. The sliding cavity 314 is oval-shaped, and fits with the sliding cylinder 315. The horizontal distance between the end of the bent hole 318 and the end of the shunt pipe 320 is equal to the sum of the slidable distance of the sliding cylinder 315 and the horizontal distance between the bottom hole 316 and the top hole 317, for flow limiting and guiding, to improve the smoothness of supercharging work;
[0074] The middle part of the other side end face of the mounting base 1 is provided with a threaded cylinder 321, one end of the machine body 301 is embedded and mounted at the top of the shunt box 302, the battery 34 is embedded and mounted at the top end of the machine body 301, the switch 35 is embedded and mounted at the top end of the machine body 301, the air pump 31 is mounted at the end of the shunt box 302, the filter head 32 is mounted at the end of the air pump 31, the air outlet end of the air pump 31 is communicated with the inner cavity of the shunt box 302, the input end of the air pump 31 is connected with the battery 34 through the switch 35, and the pressure gauge 33 is embedded and mounted at the top of the outer curved surface of the threaded cylinder 321, so as to provide stable driving force.
[0075] The threaded cylinder 321 is provided with a on-off valve 322 at the bottom of the outer curved surface, the on-off valve 322 is provided with a three-way pipe 323 at the end, the push cavity 304 is directly communicated with the booster cavity 308, the end face area of the large circular plug 305 is larger than that of the small circular plug 307, the booster cavity 308 is communicated with the shunt box 302 through the air conveying valve 311 and the flat pipe 312, the air conveying valve 311 and the air conveying valve 313 are both one-way valves, and the space between the partition plate 223 and the sliding block 225 in the box body 221 is connected with the on-off valve 322 through the three-way pipe 323, so as to limit the ring pressure threshold value.
[0076] The working principle and use process of the present application are as follows: before using the installation construction method to install the ring pressure type connection of the thin-walled stainless steel water pipe, first, the external cylindrical sealing material is sleeved on the pipe material 11, and the pipe material 11 is inserted into the pipe fitting 12 together with the external cylindrical sealing material, so that the external cylindrical sealing material is clamped into the sealing section cavity of the pipe fitting 12, and the ring pressure connection between the water pipes can be fixed in sequence according to the actual construction requirements, that is, the ring pressure connection between the water pipes can be fixed one by one, or the ring pressure connection between the water pipes can be fixed uniformly after the preliminary arrangement and installation of each pipe material 11 and pipe fitting 12 are completed.
[0077] During the ring pressure connection and fixation process between the water pipes, first, the size specifications of the clamp seat 201 and the support 202 are selected according to the size of the water pipes to be ring pressure connected and fixed, and then the mounting base 1 is connected and fixed with the machine body 301 through the threaded ring 303 and the threaded cylinder 321, then the on-off valve 322 is opened, and the air pump 31 is started through the switch 35, the external air is filtered by the filter head 32 and then sent into the shunt box 302, in the initial state, the airflow flows into the booster cavity 308 through the flat pipe 312, and then flows into the box body 221 through the air conveying valve 313 and the air conveying port 228, and then flows into the guide cavity 215 through the connecting pipe 216, and then flows into each air cylinder 203 and air cylinder 210, so as to accumulate the initial air pressure.
[0078] Subsequently, the small plug 307 will push the large plug 305 to the side of the air pump 31 under the action of air pressure through the column 306, and at the same time, under the guidance of the cannula 319, the air inside the push chamber 304 between the large plug 305 and the shunt box 302 will be compressed into the sliding chamber 314 through the cannula 319, forcing the sliding cylinder 315 to slide to the side of the threaded ring 303, so that the top hole 317 and the curved hole 318 are in communication, and the air between the large plug 305 and the shunt box 302 will flow into the gap between the large plug 305 and the small plug 307 through the curved hole 318;
[0079] As the small plug 307 continuously displaces to the side of the large plug 305 under the action of air pressure, air continuously fills the booster chamber 308, and after the small plug 307 moves to the end of the booster chamber 308, the ring groove 310 will be in communication with the space on the other side of the small plug 307, that is, the space inside the booster chamber 308 between the air supply valve 313 and the small plug 307 will be in communication with the ring groove 310, at this time the airflow will enter the sliding chamber 314 through the ring groove 310, and since the small plug 307 displaces to the side of the large plug 305, it is known that the air pressure inside the booster chamber 308 between the air supply valve 313 and the small plug 307 is greater than the air pressure inside the push chamber 304 between the large plug 305 and the shunt box 302;
[0080] At this time, under the action of the pressure difference, the sliding cylinder 315 displaces to the side of the large plug 305, causing the top hole 317 and the curved hole 318 to be out of position and closed, while the bottom hole 316 is in communication with the shunt pipe 320, at this time the airflow sent by the air pump 31 into the shunt box 302 will enter the sliding chamber 314 through the shunt pipe 320 and the bottom hole 316, and then enter the space inside the push chamber 304 between the large plug 305 and the shunt box 302 through the cannula 319, forcing the large plug 305 to push the small plug 307 to displace to the side of the air supply valve 313 under the action of air pressure through the column 306;
[0081] In the initial state, the ring groove 310 is in communication with the gap between the large plug 305 and the small plug 307, and after the small plug 307 continuously displaces, the ring groove 310 will again be in communication with the gap between the large plug 305 and the small plug 307, and since the large plug 305 displaces to the side of the small plug 307, it is known that the air pressure inside the push chamber 304 between the large plug 305 and the shunt box 302 is greater than the air pressure between the large plug 305 and the small plug 307;
[0082] Under the guidance of the cannula 319, the air pressure inside the push chamber 304 between the large plug 305 and the shunt box 302 will act on the sliding cylinder 315, forcing the sliding cylinder 315 to displace to the side of the small plug 307 under the action of air pressure, returning to the initial position, at this time the top hole 317 will again be in communication with the curved hole 318, returning to the initial position, and the small plug 307 will again push the large plug 305 to displace to the side of the shunt box 302 under the action of air pressure;
[0083] So the cycle, in the small plug 307 and the large plug 305 reciprocating displacement process, extrusion pump 31 into the air chamber 308 of the airflow, using the end face difference of the small plug 307 and the large plug 305 to cycle air pressure, resulting in the output of the gas valve 313 gas pressure rising, under the conduction of on-off valve 322 and three-way pipe 323, the gas flow will also be synchronized into the box 221 between the partition plate 223 and the slider 225 gap, here can be according to the actual demand, according to the pressure gauge 33, the slider 225 end face of the gas pressure is limited, the gas pressure is the ring pressure threshold value in the process of ring pressure connection and fixation;
[0084] In the slider 225 end face of the gas pressure reaches the required ring pressure threshold value, close the on-off valve 322, and then close the air pump 31, complete the ring pressure threshold value limiting work, then open the relief valve 24 on the support 202, and then discharge, under the communication of the shaft pipe 224 and the through slot 226, and the flow limiting effect of the check valve 222, the gas flow in the guide cavity 215 in the clamp seat 201 can flow to the guide cavity 215 in the support 202, at this time, open the relief valve 24 on the support 202, can simultaneously discharge the gas flow in each guide cavity 215, according to the pressure gauge 33, according to the actual situation, discharge the corresponding amount of gas flow, limit the initial gas pressure in the cylinder 203 and the air cylinder 210, to give the initial support force to the water pipe;
[0085] Then reverse rotation bolt 23, remove the limit of the ear plate 22, so that the clamp seat 201 and the support 202 can be freely opened, pull the limiting rod 21, synchronously open the clamp seat 201 and the support 202, clamp the clamp seat 201 and the support 202 on the outside of the water pipe, and then put down the limiting rod 21, so that the clamp seat 201 and the support 202 reset and close, then rotate the bolt 23, so that it presses against the ear plate 22, so that the clamp seat 201 and the support 202 cannot be opened, at this time, under the action of the gas pressure in the air cylinder 210, the top plate 212 will push the limiting head 214 through the top rod 213, so that the limiting head 214 on the two supports 202 respectively abuts against the pipe 11 and the pipe fitting 12, giving the initial support force to the water pipe, and preliminarily correcting the orientation of the pipe 11 and the pipe fitting 12 relative to the ring pressure head 204;
[0086] Then push the pipe 11 and the pipe fitting 12 along the axial direction of the water pipe, further correct the orientation of the pipe 11 and the pipe fitting 12 relative to the ring pressure head 204, so that the ring pressure head 204 abuts against the pipe 11 and the pipe fitting 12 at the connection part of the pipe 11 and the pipe fitting 12, and under the action of the gas pressure in the cylinder 203, the push plate 205 will push the push rod 206, forcing the ring pressure head 204 to abut against the pipe 11 and the pipe fitting 12 at the connection part of the pipe 11 and the pipe fitting 12;
[0087] In this process, under the communication of the communication pipe 220, the air flow inside the guide cavity 215 in the support 202 will flow into the cylinder 217 synchronously, forcing the two stop plates 219 to drag the two supports 202 through the pull rod 218 under the action of air pressure, so that the two supports 202 keep close to each other, and further apply the force to the pipe material 11 and the pipe fitting 12 through the limiting head 214, so that the pipe material 11 and the pipe fitting 12 keep the inserted and connected state during the positioning process. The aforementioned positioning of the pipe material 11 and the pipe fitting 12 is the state in which the pipe material 11 and the pipe fitting 12 can be positioned. After the preliminary arrangement and installation of each pipe material 11 and pipe fitting 12 is completed, i.e. in the state in which the pipe material 11 and the pipe fitting 12 cannot be positioned, the movable clamp holder 201 and the support 202 can be selected;
[0088] Then the air pump 31 is started, and the air flow is sent into the air cylinder 203 and the air cylinder 210 again after being pressurized. Under the action of air pressure, each limiting head 214 on the two supports 202 will lock the pipe fitting 12 and the pipe material 11 respectively, and fix the relative position. Each ring pressure head 204 outside the pipe fitting 12 will extrude the pipe fitting 12, forcing the pipe fitting 12 to tightly clamp the pipe material 11. With the continuous rise of air pressure, the outer diameter of the pipe fitting 12 is forced to shrink, so that the pipe fitting 12 is embedded into the pipe material 11, forming a thread-like engagement effect;
[0089] After the air pressure reaches the ring pressure threshold, the air pressure inside the box body 221 between the two stop plates 219 is sufficient to offset the air pressure on the other side of the two stop plates 219, so as to drive the two stop plates 219 to move away. At this time, the relief port 227 is in communication with the space between the two stop plates 219 inside the box body 221, and the excess air flow is discharged through the relief port 227, so as to prevent the air pressure inside the air cylinder 203 from exceeding the air pressure threshold, realize automatic pressure maintaining, and then stop the air pump 31, complete the preliminary ring pressure of the water pipe;
[0090] Then the relief valve 24 on the clamp holder 201 is opened, and the air flow inside the guide cavity 215 in the clamp holder 201 is discharged, reducing the air pressure inside the air cylinder 203, so that the ring pressure head 204 no longer tightly presses the pipe fitting 12 and can be displaced relative to the pipe fitting 12. At the same time, under the flow limiting of the check valve 222, the air inside the guide cavity 215 in the support 202 cannot flow reversely into the guide cavity 215 in the clamp holder 201, i.e. the air inside the guide cavity 215 in the support 202 cannot be discharged through the relief valve 24 on the clamp holder 201, and the pipe material 11 and the pipe fitting 12 are still locked by the limiting head 214 and cannot be displaced relative to each other;
[0091] At this time, the jaw seat 201 and the support 202 are rotated, and under the driving of the support 202 and the limiting action of the limiting head 214, the arc plate 209 will slide and deflect relative to the jaw arm 208, and the ring pressing head 204 will also deflect relative to the pipe 12 under the driving of the jaw seat 201. After the jaw seat 201 and the support 202 are rotated to the limit position, i.e., after the arc plate 209 abuts against the jaw arm 208, the air pump 31 is started again, and each ring pressing head 204 on the outside of the pipe 12 will press the pipe 12 again to perform the second-stage compensation ring pressing;
[0092] After the air pressure reaches the ring pressing air pressure threshold, the air pump 31 is turned off, and then the pressure relief valve 24 on the support 202 is opened, the gas in the air cylinder 203 and the air cylinder 210 is discharged, the bolt 23 is reversely rotated to release the limiting of the lug plate 22, so that the jaw seat 201 and the support 202 can be freely opened, the jaw seat 201 and the support 202 are taken off from the outside of the water pipe, and the ring pressing work of the water pipe is completed.
[0093] During the entire ring pressing process, the limiting head 214 will be locked with the pipe material 11 and the pipe 12, and under the pulling of the pull rod 218, the pipe material 11 and the pipe 12 will be kept in displacement driving, so that the misplacement of the pipe material 11 and the pipe 12 during the ring pressing process can be avoided. The ring pressing pressure of each ring pressing head 204 directly comes from the air pressure in each air cylinder 203, the flow of the gas can be fully utilized, the ring pressing pressure is more uniform, the wear error of the ring pressing head 204 during the working process can be compensated by adjusting the position of the ring pressing head 204, and the ring pressing head 204 can be suitable for the ring pressing work of the water pipe with different diameters.
[0094] Finally, it should be noted that the above description is only a preferred example of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A ring-pressure connection and installation construction equipment for thin-walled stainless steel water supply pipes, characterized in that: It includes pipe (11), pipe fittings (12); The installation base (1) is provided with a support compensation mechanism (200) on one side end face, and the support compensation mechanism (200) comprises a clamp base (201); The clamp base (201) is provided with a support base (202) on both sides, a plurality of air cylinders (203) are installed on the inner side of the clamp base (201) at equal angles in the circumferential direction, a ring pressure head (204) is slidably connected to one end of the air cylinder (203), a push plate (205) is slidably installed in the air cylinder (203), a push rod (206) is installed in the middle of the side end of the push plate (205), a conduit (207) is connected to the other end of the air cylinder (203), and under the action of the air pressure in the air cylinder (203), the push plate (205) pushes the push rod (206), forcing the ring pressure head (204) to abut the ring pressure part to be connected to the pipe (11) and the pipe fitting (12); The support base (202) is symmetrically provided with a clamp arm (208) on the inner side, the clamp arm (208) is embedded and slidably installed with an arc plate (209), the arc plate (209) is symmetrically embedded and installed with a gas cylinder (210) on both sides of the outer curved surface, the gas cylinder (210) is connected with a pipe body (211) in the middle of one end, the gas cylinder (210) is embedded and slidably installed with a jacking rod (213) at the other end, the jacking rod (213) is installed with a top plate (212) at one end, and the jacking rod (213) is installed with a limiting head (214) at the other end. The installation base (1) is provided with a box body (221) at the bottom end, the box body (221) is provided with a check valve (222) on the side end face, the box body (221) is provided with a partition plate (223) on the inner side of the check valve (222), the partition plate (223) is provided with a shaft pipe (224) on the side end face, the shaft pipe (224) is provided with a sliding block (225) on the outer side, the shaft pipe (224) is provided with a through groove (226) in the middle of the outer curved surface, the box body (221) is provided with a gas inlet (228) in the middle of the top end, and the box body (221) is provided with a pressure relief port (227) corresponding to the position of the sliding block (225) on the side end face. The space between the two partition plates (223) in the box body (221) is connected with the connecting pipes (216) on the two support bases (202) through the check valves (222). The space inside the box body (221) inside the slider (225) is connected with the connecting pipe (216) on the clamp base (201), and the two sliders (225) are inside the two partition plates (223). The space inside the box body (221) inside the slider (225) is communicated with the space inside the box body (221) outside the two partition plates (223) through the through slot (226) and the shaft pipe (224); The guide cavity (215) in the clamp base (201) is connected with the air cylinder (203) through the guide pipe (207), and the guide cavity (215) in the support (202) is connected with the air cylinder (210) through the pipe body (211), and the guide cavity (215) is communicated with the connecting pipe (216); The clamp base (201) and the support (202) are rotated, the arc plate (209) slides and deflects relative to the clamp arm (208) under the driving of the support (202) and the limiting action of the limiting head (214), and the top plate (212) pushes and presses the limiting head (214) through the top rod (213) under the action of the gas pressure in the air cylinder (210), so that the limiting heads (214) on the two supports (202) are respectively abutted with the pipe material (11) and the pipe fitting (12).
2. A thin-wall stainless steel feed pipe ring-press connecting and installing construction equipment according to claim 1, characterized in that, The pipe material (11) and the pipe fitting (12) are matched at the ends, and the pipe material (11) and the pipe fitting (12) are clamped and installed inside the ring pressure head (204), the limiting rod (21) is installed at the corner of the end face of the clamp base (201), the support (202) is slidably connected with the clamp base (201) through the limiting rod (21), the ear plate (22) is symmetrically installed at the top end of the clamp base (201), the bolt (23) is threadedly installed at the middle of the side end face of one ear plate (22), and the pressure relief valve (24) is installed at one side of the top end of the guide cavity (215). The bolt (23) is rotated to abut against the ear plate (22), so that the clamp base (201) and the support (202) cannot be opened.
3. A thin-wall stainless steel feed pipe ring-press connecting and installing construction equipment according to claim 2, characterized in that, The slidable distance of the top rod (213) is the same as the slidable distance of the push rod (206), the limiting head (214) is an elastic member, and the deflection angle of the arc plate (209) is greater than the included angle between the two adjacent air cylinders (203).
4. A thin-wall stainless steel feed pipe ring-press connecting and installing construction equipment according to claim 3, characterized in that, The other side of the mounting seat (1) is provided with a supercharging driving mechanism (300), and the supercharging driving mechanism (300) comprises a machine body (301). The mounting base (1) is provided with an organism (301) on the other side, the middle of one end of the organism (301) is embedded with a shunt box (302), the middle of the other end of the organism (301) is provided with a threaded ring (303), the inside of the organism (301) is provided with a push cavity (304) near the shunt box (302), the inside of the push cavity (304) is slidably provided with a large round plug (305), the middle of the side end face of the large round plug (305) is provided with a column rod (306), the end of the column rod (306) is provided with a small round plug (307), the inside of the organism (301) is provided with a booster cavity (308) corresponding to the position of the small round plug (307), the side end face of the booster cavity (308) is provided with a ring plate (309) near the threaded ring (303); The ring plate (309) and the side wall of the booster cavity (308) form a ring groove (310), the side end face of the booster cavity (308) is embedded with a gas delivery valve (311) at the edge, the end of the gas delivery valve (311) is provided with a flat tube (312), the middle of the side end face of the organism (301) is embedded with a gas sending valve (313) inside the threaded ring (303), the inside of the organism (301) is provided with a sliding cavity (314) at the bottom of the booster cavity (308), the inside of the sliding cavity (314) is slidably provided with a sliding cylinder (315), the sliding cavity (314) is oval, and the sliding cavity (314) is matched with the sliding cylinder (315); The bottom hole (316) is formed in one side of the bottom of the outer curved surface of the sliding cylinder (315), and the top hole (317) is formed in the other side of the top of the outer curved surface of the sliding cylinder (315); The bending hole (318) is formed in the top of the outer curved surface of the sliding cavity (314) corresponding to the position of the top hole (317), the sliding cavity (314) is provided with a cannula (319) at one end, and the sliding cavity (314) is connected with a shunt pipe (320), the horizontal distance between the end of the bending hole (318) and the end of the shunt pipe (320) is equal to the sum of the slidable distance of the sliding cylinder (315) and the horizontal distance between the bottom hole (316) and the top hole (317); The middle of the other side end face of the mounting base (1) is provided with a threaded cylinder (321), the bottom of the outer curved surface of the threaded cylinder (321) is provided with an on-off valve (322), the end of the on-off valve (322) is provided with a three-way pipe (323), and the space between the partition plate (223) and the sliding block (225) in the inside of the box body (221) is connected with the on-off valve (322) through the three-way pipe (323). The plenum chamber (308) is communicated with the slide chamber (314) through the annular groove (310), the slide chamber (314) is communicated with the shunt box (302) through the shunt pipe (320), the space between the large piston (305) and the small piston (307) in the push chamber (304) and the plenum chamber (308) is communicated with the slide chamber (314) through the curved hole (318), the cannula (319) is sealingly and slidably connected with the large piston (305), and the space between the large piston (305) and the shunt box (302) in the push chamber (304) is communicated with the slide chamber (314) through the cannula (319); During the reciprocating displacement of the small piston (307) and the large piston (305), the airflow sent into the plenum chamber (308) by the air pump (31) is cyclically pressurized by the end face difference of the small piston (307) and the large piston (305), so that the pressure of the airflow output by the air sending valve (313) is continuously increased; The airflow flows into the plenum chamber (308) through the flat pipe (312), and then flows into the box body (221) through the air sending valve (313) and the air outlet (228).
5. A thin-wall stainless steel feed pipe ring-press connecting and installing construction equipment according to claim 4, characterized in that, The machine body (301) is embedded with the battery (34) at one end located at the top of the shunt box (302), the switch (35) is embedded at the top edge of the machine body (301), the air pump (31) is installed at the end of the shunt box (302), the filter head (32) is installed at the end of the air pump (31), the air outlet end of the air pump (31) is communicated with the inner cavity of the shunt box (302), the input end of the air pump (31) is connected with the battery (34) through the switch (35), and the pressure gauge (33) is embedded at the top of the outer curved surface of the threaded cylinder (321).
6. A thin-wall stainless steel feed pipe ring-press connecting and installing construction equipment according to claim 5, characterized in that, The end face area of the large piston (305) is larger than that of the small piston (307), the plenum chamber (308) is communicated with the shunt box (302) through the air outlet valve (311) and the flat pipe (312), the air sending valve (313) is communicated with the plenum chamber (308), and the air outlet valve (311) and the air sending valve (313) are both one-way valves.
7. The method according to claim 6, wherein the method is characterized by: The construction steps are as follows: S1, wrap the external cylindrical sealing material around the pipe (11), and insert the pipe (11) end together with the external cylindrical sealing material into the pipe fitting (12); S2, open the on-off valve (322), start the air pump (31), and limit the air pressure on the end face of the slide block (225) according to the pressure gauge (33) reading, which is the ring pressure threshold; S3, close the on-off valve (322) and the air pump (31), open the pressure relief valve (24) on the support (202), and limit the initial air pressure in the air cylinder (203) and the air cylinder (210); S4, clamp the water pipe outside with the clamp holder (201) and the support (202), and correct the orientation of the ring pressure head (204); S5, start the air pump (31), each ring pressure head (204) extrudes the pipe fitting (12), and after the air pressure reaches the ring pressure threshold, stop the air pump (31), and complete the preliminary ring pressure of the water pipe. S6, open the pressure relief valve (24) on the jaw seat (201), rotate the jaw seat (201) and the support (202), and deflect the ring pressure head (204) relative to the pipe (12). After the arc plate (209) and the jaw arm (208) abut, start the air pump (31) again to perform the second-stage compensation ring pressure; S7, after the air pressure reaches the ring pressure threshold, turn off the air pump (31), remove the jaw seat (201) and the support (202), and complete the ring pressure work of the water pipe.
Citation Information
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An auxiliary device for underwater steel pipe installation
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