An MTF lens automatic sorting device
By designing an automated MTF lens sorting device, the problems of low lens detection efficiency and inaccurate position offset identification in the existing technology have been solved, realizing automated lens sorting and detection, and improving detection efficiency and accuracy.
Patent Information
- Application Number
- CN202511116239.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2045-08-11
AI Technical Summary
Existing MTF detectors lack automatic loading, unloading, and sorting functions, requiring manual intervention, which leads to low efficiency. Furthermore, material positioning deviations during lens loading cannot be identified, increasing the failure rate of detection.
An automatic sorting device for MTF lenses was designed, comprising a feeding structure, a sorting structure, a material handling mechanism, a correction clamp, and sensors, to achieve automated sorting and position correction of lenses, and to perform automated control and data processing in conjunction with an auxiliary sorting system.
It enables automated sorting and inspection of lenses, improving inspection efficiency and accuracy, reducing manual intervention, ensuring the accuracy of lens positioning before inspection, and reducing the rejection rate.
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Figure CN120618895B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to an MTF lens automatic sorting device, in particular to an MTF lens automatic sorting device applied to the field of lens sorting device. BACKGROUND
[0002] The existing MTF (Modulation Transfer Function) lens sorting device is a highly precise optical testing instrument used to evaluate and classify the imaging quality of photographic lenses. This device determines the MTF value of a lens by measuring its modulation ability for different frequency patterns, thereby judging the resolution and contrast performance of the lens. MTF sorting devices usually include high-resolution sensors, precisely controlled light sources, and complex software algorithms to ensure the accuracy and repeatability of test results. These devices can automatically and quickly screen lenses, sorting them into different quality levels to meet the stringent requirements of imaging performance in different application fields. MTF sorting devices are widely used in lens production, quality control, and research and development fields, and are key tools for improving lens manufacturing precision and ensuring product consistency.
[0003] CN112808604A discloses a lens MTF automatic detection and sorting device, which includes a workbench, a feeding device, an MTF detection device, a sorting device, and a conveying device arranged on the workbench. The feeding device is arranged on one side of the workbench for placing the lenses to be tested. The MTF detection device is placed on the other side of the workbench for detecting the lenses to be tested to obtain the MTF information of the lenses. The sorting device is located on the same side as the feeding device for quality discrimination and sorting of the tested lenses according to the detection results of the MTF detection device. This invention overcomes the defects of low detection efficiency, low yield, and high labor intensity of existing lens detection.
[0004] CN112090785A discloses an optical lens sorting device. In this invention, different sorting trays are photographed by an MTF camera, and the quality of the optical lenses is sorted by analyzing the MTF. Compared with traditional manual sorting, this method is more efficient and scientific in distinguishing the performance of optical lenses, and the sorting results are more satisfactory.
[0005] The existing MTF detector does not have automatic feeding and unloading and automatic sorting functions. For testing failed materials and scanning failed materials before detection, manual intervention is mostly required, which is low in efficiency. Moreover, the existing equipment mostly uses conventional clamping jaws to take and clamp materials during lens feeding. The positioning position of the materials may be different each time, and the position offset materials may not be recognized when being scanned before detection, thereby increasing the unqualified rate of detection and affecting the detection efficiency. SUMMARY
[0006] In response to the above-mentioned prior art, the technical problem to be solved by the present invention is that the existing MTF detector does not have the functions of automatic loading and unloading and automatic sorting. For materials that fail the test and materials that fail to scan the code before detection, most of them require manual intervention, which is inefficient. In addition, the existing equipment mostly uses conventional grippers to clamp the materials when loading the lens. The positioning position of the material may be different each time it is clamped, and materials with position offsets cannot sometimes be identified when scanned before detection, thereby increasing the unqualified rate of detection and affecting the detection efficiency.
[0007] To address the above-mentioned problems, the present invention provides an automatic MTF lens sorting device, comprising an MTF test machine, wherein the input and output ends of the MTF test machine are respectively connected to a feeding structure and a sorting structure, wherein the feeding structure is provided with a feeding mechanism and at least one hopper; the sorting structure includes a material taking and discharging mechanism and at least three hoppers; and movable clamps matching the MTF test machine are installed at the bottom ends of the feeding mechanism and the material taking and discharging mechanism.
[0008] The material taking and releasing mechanism includes a linear guide rail, the movable end of which is connected to a lifting cylinder, and the movable end of the lifting cylinder is connected to a material taking clamping claw;
[0009] The feeding mechanism includes a longitudinal guide rail mounted on the movable end of the horizontal guide rail, a rotary motor mounted on the movable end of the longitudinal guide rail, a suction nozzle connected to the power output end of the rotary motor, and a correction clamp for correcting the lens position connected to the side end of the rotary motor via an electric telescopic device; a detection ring is detachably connected to the outer end of the suction nozzle, and at least three sensors for detecting lens offset are mounted on the detection ring;
[0010] The silo includes a storage box installed at the movable end of the lifting device, in which multiple layers of pallets are placed; each silo is provided with a tray mechanism for taking and placing pallets;
[0011] The tray swinging mechanism comprises a high bracket installed with an electric guide rail, and a movable end of the high bracket is connected to a movable supporting plate for placing the tray.
[0012] In the above-mentioned MTF lens automatic sorting equipment, it is convenient to realize automatic classification, storage and management of MTF lenses after detection.
[0013] As a further supplement to the present application, an auxiliary support platform is fixedly connected to the middle of the high bracket, two pairs of support columns are installed on the auxiliary support platform, and the top ends of the support columns are rotatably connected to rollers that match the movable support plate.
[0014] As a further supplement to the present application, a scanning device is installed at one end of the feeding mechanism close to the MTF tester. The scanning device is used to scan the MTF lens and identify its information so as to facilitate classification and placement after testing and record the test results.
[0015] As a further supplement to the present application, the sensor includes a laser sensor and a pressure sensor, the detection ring top end is connected with a pair of clamping columns, the bottom end of the longitudinal guide rail movable end is provided with a clamping groove matched with the clamping column, and the clamping groove and the clamping column are respectively provided with a plug and a socket matched with each other.
[0016] As a further supplement to the present application, the tray is connected with a placing rack at the lower end, a plurality of pairs of slide rails are uniformly distributed in the storage box and matched with the placing rack, and a pressure sensor is installed at the top end of the slide rail for detecting whether the placing rack is placed accurately.
[0017] As a further supplement to the present application, the correction clamp includes a jaw cylinder connected with the movable end of the electric telescopic device, and the movable end of the jaw cylinder is connected with a pair of L-shaped clamping arms. After the suction nozzle takes the material, if any laser sensor is blocked, the position is corrected through the correction clamp, and the correction clamp adjusts the product to a standard position where the sensor is not blocked.
[0018] As a further improvement of the present application, an auxiliary sorting system is further included, the auxiliary sorting system includes a processor, and the processor is connected with a control module, a data processing module, a data acquisition module and a data storage module;
[0019] The control module is used for controlling the corresponding associated equipment to work according to the received instructions;
[0020] The data processing module is used for receiving and processing the detection results transmitted by the MTF testing machine and the scanning device, classifying the lenses into three categories of detection passing, detection failing and scanning failing according to the detection results, and generating corresponding placement instructions; the control module controls the related equipment to transfer the lenses in the MTF testing machine to the tray at the specified position according to the placement instructions;
[0021] The data acquisition module is used for acquiring monitoring data;
[0022] The data storage module is used for storing monitoring data and system operation log data.
[0023] As a further improvement of the present application, a counting unit is arranged in the data storage module, the counting unit is used for recording the number of times of placing lenses at each tray arranging mechanism by the taking and placing mechanism, when the number of times of placing lenses at any tray arranging mechanism reaches a set value, the control module sends a tray replacement instruction to the tray arranging mechanism and its corresponding bin, so that the tray arranging mechanism resets the tray on it to the bin, and takes out a new empty tray from the bin, and after the tray arranging mechanism is reset, the counting unit resets the number of times of placing lenses of the tray arranging mechanism.
[0024] In summary, the present scheme realizes the automatic sorting of lenses, from the lens feeding, detection, code scanning identification, classification and placement to the automatic replacement of the tray; before detection, the correction clamp is provided to adjust the product to the standard position without blocking the sensor, ensuring the accuracy of subsequent processing or detection, and easily improving the efficiency and accuracy of lens detection work. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a perspective view of the sorting device of the first embodiment of the present application;
[0026] Figure 2 It is a perspective view of the feeding and taking mechanism of the first embodiment of the present application;
[0027] Figure 3 It is a perspective view of the feeding and taking mechanism of the first embodiment of the present application;
[0028] Figure 4 It is a front view of the correction clamp of the first embodiment of the present application;
[0029] Figure 5 It is a perspective view of the detection ring of the first embodiment of the present application;
[0030] Figure 6 It is a sectional view of the correction clamp of the first embodiment of the present application;
[0031] Figure 7 It is a schematic diagram of the lens correction process of the correction clamp of the first embodiment of the present application;
[0032] Figure 8 It is a perspective view of the hopper of the first embodiment of the present application;
[0033] Figure 9 It is a perspective view of the tray placing mechanism of the first embodiment of the present application;
[0034] Figure 10 It is a partial perspective view of the tray placing mechanism of the first embodiment of the present application when taking out the tray from the storage box;
[0035] Figure 11 It is a system block diagram of the second embodiment of the present application.
[0036] Explanation of the reference numerals in the drawings:
[0037] 1, MTF tester; 2, material taking and placing mechanism; 21, linear guide rail; 22, lifting cylinder; 23, material taking clamp jaw; 3, material feeding mechanism; 31, longitudinal guide rail; 32, suction nozzle; 33, correction clamp; 34, detection ring; 35, electric telescopic device; 4, material bin; 41, lifting device; 42, storage box; 43, tray; 5, tray placing mechanism; 51, high support; 52, movable supporting plate; 53, auxiliary supporting table; 6, movable clamp; 7, scanning device. DETAILED DESCRIPTION
[0038] Two embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0039] First embodiment:
[0040] Figures 1-10 As shown, an MTF lens automatic sorting device includes an MTF tester 1, and the input end and the output end of the MTF tester 1 are respectively connected with a material feeding structure and a sorting structure. The material feeding structure is provided with a material feeding mechanism 3 and at least one material bin 4. The material feeding mechanism 3 is used to move the lens to be detected on the tray placing mechanism 5 of the material bin 4 in the material feeding structure to the input end of the MTF tester 1.
[0041] The sorting structure includes a material taking and placing mechanism 2 and at least three material bins 4. The material taking and placing mechanism 2 is used to move the lens detected by the MTF tester 1 to the tray placing mechanism 5 of the designated material bin 4.
[0042] The bottom end of the material feeding mechanism 3 and the material taking and placing mechanism 2 is respectively provided with a movable clamp 6 matched with the MTF tester 1. After the material taking and placing mechanism 2 moves the lens to be detected to the feeding position of the MTF tester 1, the movable clamp 6 at the lower end clamps the lens and sends it to the detection position of the MTF tester 1.
[0043] After the detection is completed, the movable clamp 6 at the lower end of the material feeding mechanism 3 takes out the lens in the MTF tester 1 and resets it to the discharging position. Then the material taking and placing mechanism 2 clamps the lens on the movable clamp 6 and moves to the designated position according to the detection result or the scanning result.
[0044] The two movable clamps 6 are respectively used for the input of the lens to be detected by the MTF tester 1 and the output of the lens after detection.
[0045] The material taking and placing mechanism 2 includes a linear guide rail 21. The movable end of the linear guide rail 21 is connected with a lifting cylinder 22. The movable end of the lifting cylinder 22 is connected with a material taking clamp jaw 23. The material taking clamp jaw 23 moves horizontally and vertically through the linear guide rail 21 and the lifting cylinder 22. After the detection of the lens by the MTF tester 1 is completed, the movable clamp 6 takes out the detected lens and resets it to the designated position. Then the material taking clamp jaw 23 takes away the detected lens and moves to the designated position according to the detection.
[0046] The feeding mechanism 3 comprises a longitudinal guide rail 31 installed on the movable end of a horizontal guide rail, which is an X-axis linear guide rail, and the longitudinal guide rail 31 is a Z-axis linear guide rail;
[0047] A rotary motor is installed on the movable end of the longitudinal guide rail 31, and the rotary motor is installed in a power box on the movable end of the longitudinal guide rail 31. A suction nozzle 32 is drivingly connected to the power output end of the rotary motor, and the suction nozzle 32 penetrates through the power box and is rotationally connected thereto. A driven gear is connected to the suction nozzle 32 on the part of the suction nozzle 32 in the power box. The power output end of the rotary motor is connected to a driving gear meshing with the driven gear. The suction nozzle 32 is driven to rotate by the rotary motor.
[0048] A gas pump matched with the suction nozzle 32 is installed on the movable end of the longitudinal guide rail 31 or on the longitudinal guide rail 31 by a person skilled in the art. The output end of the gas pump is rotationally and sealingly connected to the input end of the suction nozzle 32.
[0049] The side end of the rotary motor is connected to a correction clamp 33 for correcting the position of the lens through an electric telescopic device 35. The electric telescopic device 35 is installed by a person skilled in the art according to the technical requirements, for example, an electric telescopic rod.
[0050] The correction clamp 33 comprises a clamping jaw cylinder connected to the movable end of the electric telescopic device 35. A pair of L-shaped clamping arms are connected to the movable end of the clamping jaw cylinder. After the suction nozzle 32 takes the material, if any laser sensor is blocked, the correction clamp 33 is used for clamping correction. The correction clamp 33 clamps the lens to the standard position.
[0051] A detection ring 34 is detachably connected to the outer end of the suction nozzle 32. At least three sensors for detecting the deviation of the lens are installed on the detection ring 34. The sensors are circumferentially distributed on the detection ring 34 and are used to detect the center deviation of the lens when the lens is initially adsorbed by the suction nozzle 32.
[0052] The sensors comprise laser sensors and pressure sensors. A pair of clamping columns are connected to the top end of the detection ring 34. A clamping groove matched with the clamping columns is formed in the bottom end of the movable end of the longitudinal guide rail 31. A plug and a socket matched with each other are respectively installed on the clamping groove and the clamping columns. When the sensor is a pressure sensor, the detection end of the sensor needs to extend to the same plane of the suction end of the suction nozzle 32, so that when the lens is adsorbed, the overlapping area of the lens and the detection end of the pressure sensor will pressurize the pressure sensor.
[0053] The stock bin 4 comprises a storage box 42 installed on the movable end of a lifting device 41. A plurality of trays 43 are placed in the storage box 42. A tray placing mechanism 5 for taking and placing the trays 43 is arranged at each stock bin 4. A placing rack is clamped to the lower end of each tray 43. A plurality of pairs of slide rails matched with the placing rack are uniformly distributed and installed in the storage box 42. Pressure sensors for detecting whether the placing rack is placed accurately are installed on the top end of the slide rails. The trays 43 are conveniently confirmed to be reset.
[0054] The swing plate mechanism 5 comprises a high support 51 provided with an electric guide rail, and a movable supporting plate 52 for placing the tray 43 is connected to the movable end of the high support 51; an auxiliary supporting table 53 is fixedly connected to the middle part of the high support 51, and two pairs of supporting columns are installed on the auxiliary supporting table 53, and the top ends of the supporting columns are rotatably connected with rollers matched with the movable supporting plate 52.
[0055] The scanning device 7 is installed on one end of the MTF testing machine 1, and is used for scanning the MTF lens to be detected and identifying the information of the MTF lens, so as to classify and place the MTF lens after detection and record the detection result.
[0056] In the working process of the present scheme, the lens is taken out by the feeding mechanism 3, and the lens is first attracted by the suction nozzle 32, and then the detection ring 34 is used to detect whether the lens is deviated, if the lens is deviated, the correction clamp 33 is used for correction, if the lens is not deviated, the lens is released by the suction nozzle 32, and then the correction clamp 33 is used for normal clamping; the correction work is carried out synchronously during the movement of the lens;
[0057] The correction process is as follows: after the sensor detects that the lens is deviated, the suction nozzle 32 maintains negative pressure adsorption, and the correction clamp 33 performs position calibration; the clamping jaw cylinder drives a pair of L-shaped clamping arms to rotate by the same angle, so that the lens is clamped and the center of the lens is located on the central axis of the suction nozzle 32, so that the center correction is realized by clamping; after the lens is clamped stably by the pair of L-shaped clamping arms, the clamping jaw cylinder is driven as a whole by the control electric telescopic device 35 to adjust the position of the lens, until the detection ends of the plurality of sensors are not in contact with the lens, at this time, the position correction of the lens is completed, and the correction process is as shown in Figure 7 ;
[0058] After the lens moves to the scanning device 7, the deviated lens is corrected, the suction nozzle 32 attracts the lens, the correction clamp 33 releases the lens, and then the suction nozzle 32 is driven to rotate by the rotating motor, so that the lens is rotated and scanned by the scanning device 7 to identify the information of the lens; after the scanning is successful, the lens is clamped, then the feeding mechanism 3 moves the lens to the feeding position, then the lens is clamped by the movable clamp 6 below the feeding mechanism 3, finally the lens is input into the MTF testing machine 1 through the movable clamp 6 for testing, and after the lens is tested, the lens is taken out by the movable clamp 6 at the lower end of the taking and feeding mechanism 2;
[0059] If the scanning fails, a signal is sent to the MTF testing machine 1 and the taking and feeding mechanism 2, the MTF testing machine 1 does not detect the lens, and then the movable clamp 6 takes out the lens after the lens is input into the MTF testing machine 1;
[0060] When the lens is taken out from the MTF testing machine 1, the movable clamp 6 at the lower end of the taking and feeding mechanism 2 is reset to the initial position after the lens is taken out from the MTF testing machine 1;
[0061] Then the taking and placing mechanism 2 works, the taking mechanism clamps the lens, and then the lens is transferred to the corresponding tray 43 position;
[0062] The sorting structure is provided with at least three hoppers 4, and one tray is placed on the outer side of each of the three hoppers 4 through the tray changing mechanism 5. The trays 43 at the three hoppers 4 are respectively used to place the lenses that pass the detection, the lenses that do not pass the detection, and the lenses that do not pass the scanning;
[0063] When the tray 43 on the tray changing mechanism 5 is replaced, first, the lifting device 41 is controlled to work, so that the storage box 42 vertically displaces until the tray 43 matches the position of the corresponding slide rail, then the movable supporting plate 52 is driven to displace through the electric guide rail, so that the tray 43 is inserted into the storage box 42, then the storage box 42 is driven to rise by the lifting device 41, so that the slide rail supports the tray 43, and then the movable supporting plate 52 is reset; the storage box 42 is driven to displace again by the lifting device 41, so that another empty tray 43 in the storage box 42 moves to the upper side of the movable supporting plate 52, then the movable supporting plate 52 is driven to insert into the storage box 42; the storage box 42 continues to displace downward by a set distance, so that the movable supporting plate 52 supports the empty tray 43, and then the movable supporting plate 52 is reset to the unloading position outside the storage box 42;
[0064] The automatic sorting of the lenses, from the lens feeding, detection, code scanning and identification, classification and placement to the automatic replacement of the tray, the whole process does not need manual participation, and the working efficiency and accuracy are easily improved. Meanwhile, through the detection ring 34 and the laser sensor, the lens offset can be detected and corrected in real time, the position accuracy of the lens before detection is ensured, and the detection precision is improved. Moreover, the present scheme does not make major changes to the core structure of the existing equipment, has low cost, and has strong adaptability.
[0065] The second embodiment:
[0066] Figure 11 It is shown that the auxiliary sorting system further includes a processor, and the processor is connected with a control module, a data processing module, a data acquisition module and a data storage module;
[0067] The control module is used to control the corresponding associated equipment according to the received instructions, including but not limited to controlling the start, stop and running speed of the MTF tester 1, the feeding mechanism 3, the taking and placing mechanism 2, the tray changing mechanism 5 and other components, so as to ensure that each component works in order according to the preset program;
[0068] The data processing module is used to receive and process the detection results transmitted by the MTF tester 1 and the scanning device 7, divide the lenses into three categories of passing the detection, not passing the detection and not passing the scanning according to the detection results, and generate corresponding placement instructions; the control module controls the related equipment to transfer the lenses in the MTF tester 1 to the tray 43 at the specified position according to the placement instructions.
[0069] The data acquisition module is configured to acquire monitoring data, including scanning information, position offset detection information, and lens placement count information in the tray, and transmit the acquired monitoring data to the data processing module.
[0070] The data storage module is configured to store the monitoring data and system operation log data.
[0071] The data storage module is provided with a counting unit, which is configured to record the number of times of lens placement of the taking and placing mechanism 2 at each tray arranging mechanism 5. When the number of times of lens placement at any tray arranging mechanism 5 reaches a set value, the control module sends a tray 43 replacement instruction to the tray arranging mechanism 5 and its corresponding bin 4, so that the tray arranging mechanism 5 resets the tray 43 on it to the bin 4, and then takes out a new empty tray 43 from the bin 4. After the tray arranging mechanism 5 is reset, the counting unit resets the number of times of lens placement of the tray arranging mechanism 5.
[0072] Through the cooperative work of the modules of the auxiliary sorting system, the automatic sorting of the lenses is realized. From the lens feeding, detection, code recognition, classification and placement to the automatic replacement of the tray, the whole process does not need manual participation, and the work efficiency and accuracy are easily improved. At the same time, through the setting of the data acquisition module and the data processing module, the information of the lenses can be acquired and processed in real time, the position accuracy of the lenses before detection is ensured, and the detection precision is improved.
[0073] In combination with the actual needs, the above-mentioned embodiments of the present application are not limited to the scope, and various changes made within the knowledge of those skilled in the art without departing from the concept of the present application still fall within the protection scope of the present application.
Claims
1. An automatic MTF lens sorting device, comprising an MTF tester (1), wherein the input end and the output end of the MTF tester (1) are respectively connected to a feeding structure and a sorting structure, wherein a feeding mechanism (3) and at least one silo (4) are provided in the feeding structure; the sorting structure comprises a material taking-out mechanism (2) and at least three silos (4); and the device is characterized in that: The bottom ends of the loading mechanism (3) and the discharging mechanism (2) are both equipped with a movable clamp (6) that matches the MTF testing machine (1); The material taking and releasing mechanism (2) comprises a linear guide rail (21), the movable end of which is connected to a lifting cylinder (22), and the movable end of the lifting cylinder (22) is connected to a material taking clamping claw (23); The feeding mechanism (3) comprises a longitudinal guide rail (31) mounted on the movable end of the horizontal guide rail, a rotary motor is mounted on the movable end of the longitudinal guide rail (31), a power output end of the rotary motor is connected to a suction nozzle (32), and a side end of the rotary motor is connected to a correction clamp (33) for correcting the position of the lens through an electric telescopic device (35); the outer end of the suction nozzle (32) is detachably connected to a detection ring (34), and at least three sensors for detecting lens offset are mounted on the detection ring (34); The silo (4) includes a storage box (42) installed at the movable end of the lifting device (41), and multiple layers of trays (43) are placed in the storage box (42); each silo (4) is provided with a tray swing mechanism (5) for taking and placing the trays (43); The plate swing mechanism (5) comprises a high bracket (51) mounted with an electric guide rail, and a movable support plate (52) for placing the tray (43) is connected to the movable end of the high bracket (51); The middle of the high bracket (51) is fixedly connected to an auxiliary support platform (53), two pairs of support columns are installed on the auxiliary support platform (53), and the top ends of the support columns are rotatably connected to rollers that match the movable support plate (52); A scanning device (7) is installed at one end of the feeding mechanism (3) close to the MTF tester (1), and the scanning device (7) is used to scan the MTF lens and identify its information so as to facilitate classification and placement after testing and record the test results; The sensor includes a laser sensor and a pressure sensor. The top of the detection ring (34) is connected to a pair of clamping columns. The bottom end of the movable end of the longitudinal guide rail (31) is provided with a clamping slot that matches the clamping column. The clamping slot and the clamping column are respectively equipped with a connector and a socket that match each other. The correction clamp (33) includes a clamping claw cylinder connected to the movable end of the electric telescopic device (35), and the movable end of the clamping claw cylinder is connected to a pair of L-shaped clamping arms; after the suction nozzle (32) takes the material, if any laser sensor is blocked, the position is corrected by the correction clamp (33), and the correction clamp (33) adjusts the product to a standard position that does not block the sensor; It also includes an auxiliary sorting system, which includes a processor, and the processor is connected to a control module, a data processing module, a data acquisition module and a data storage module; The control module is used to control the operation of the corresponding associated device according to the received instructions; The data processing module is used to receive and process the test results transmitted by the MTF test machine (1) and the scanning device (7), classify the lens into three categories according to the test results: test pass, test fail, and scan fail, and generate corresponding placement instructions; the control module controls the relevant equipment to transfer the lens in the MTF test machine (1) to the tray (43) at the designated position according to the placement instructions; The data acquisition module is used to collect monitoring data; The data storage module is used to store monitoring data and system operation log data.
2. The MTF lens automatic sorting device according to claim 1, characterized in that: The lower end of the tray (43) is clamped with a placement rack, and a plurality of pairs of slide rails evenly distributed and matching the placement racks are installed in the storage box (42), and pressure sensors for detecting whether the placement racks are accurately placed are installed on the top ends of the slide rails.
3. The MTF lens automatic sorting device according to claim 1, characterized in that: A counting unit is provided in the data storage module, and the counting unit is used to respectively record the number of times the material taking and discharging mechanism (2) places a lens at each swing plate mechanism (5). When the counted number of times the lens is placed at any of the swing plate mechanisms (5) reaches a set value, the control module sends a tray (43) replacement instruction to the swing plate mechanism (5) and its corresponding silo (4), so that the swing plate mechanism (5) resets the tray (43) on it into the silo (4) and takes out a new empty tray (43) from the silo (4). After the swing plate mechanism (5) is reset, the counting unit resets the number of times the lens is placed at the swing plate mechanism (5).
Citation Information
Patent Citations
Optical lens sorting equipment
CN112090785A
Automatic lens MTF detecting and sorting equipment
CN112808604A
Using method of lens MTF automatic detection and sorting equipment
CN112845128A
Lens thickness automatic detection equipment and automatic detection method
CN116511073A