An integrated photovoltaic power generation wallboard forming manufacturing device

Abstract

The application discloses a kind of integrated photovoltaic power generation wallboard forming manufacturing device, including wallboard automatic output mechanism, the upper portion of wallboard automatic output mechanism is provided with wallboard forming manufacturing mechanism;The application is driven by lifting assembly double-end frame movement, so that the oblique port and oblique strip cooperation can drive wallboard mold structure to be mutually close, realize the purpose of the combination between multiple wallboard mold structures, facilitate the simultaneous manufacturing operation of multiple wallboards, and after wallboard forming, multiple wallboard mold structures can be directly demolded automatically, improve demolding efficiency, then again through the formed wallboard blanking assembly can directly pull down the wallboard formed, so as to facilitate rapid blanking, and through the coiled material cutting assembly, the wallboard coiled material can be directly cut off, the purpose of wallboard separation is realized, the next round of manufacturing operation is facilitated, so that this mode can synchronize the manufacturing, demolding and cutting operation of multiple models, improve the degree of automation, and can meet continuous manufacturing operation.

Description

Technical Field

[0001] This invention relates to the field of photovoltaic wall panel manufacturing technology, and in particular to an integrated photovoltaic power generation wall panel molding and manufacturing device. Background Technology

[0002] Integrated photovoltaic (PV) wall panels are an innovative building material that combines PV power generation with the functions of a building wall. By integrating PV modules with the building facade, they provide both green and clean energy and the protective and decorative functions of traditional walls.

[0003] In the process of molding and manufacturing integrated photovoltaic power generation wall panels, the mesh material is usually placed inside the mold first, and then the various raw materials are mixed and poured into the molding mold. After molding, the mold is separated to obtain the wall panel. The whole process is quite complicated. Moreover, the common templates are usually placed horizontally on the plane. When multiple templates need to be operated at the same time, a large space is required. In addition, demolding is done manually, which takes a long time. Furthermore, the wall panel still contains a lot of moisture after demolding, and it is not easy for the internal moisture to evaporate when it is placed on the platform after being taken out.

[0004] To address the above problems, this invention proposes an integrated photovoltaic power generation wall panel molding and manufacturing device. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of the integrated photovoltaic power generation wall panel molding and manufacturing process, which is characterized by cumbersome operation, the common practice of placing templates horizontally on a flat surface, the large space requirements when operating multiple templates simultaneously, the time-consuming manual demolding process, and the fact that the demolded wall panels often contain a lot of moisture, hindering effective evaporation when placed on a platform after demolding. Therefore, this invention proposes an integrated photovoltaic power generation wall panel molding and manufacturing device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An integrated photovoltaic power generation wall panel forming and manufacturing device includes an automatic wall panel output mechanism, and a wall panel forming and manufacturing mechanism is arranged above the automatic wall panel output mechanism.

[0008] The automatic wall panel output mechanism includes a mounting base plate. Two mounting support frames are fixedly installed on the top of the mounting base plate. The same roll material cutting component is connected to the two mounting support frames. A formed wall panel feeding component is provided on the mounting support frames. The roll material cutting component is located below the formed wall panel feeding component. A row of formed wall panels is automatically conveyed downwards by the formed wall panel feeding component. The bottom wall panel is directly cut by the roll material cutting component.

[0009] The wall panel forming and manufacturing mechanism includes two rows of mounting frames and two wall panel mold structures. The two rows of mounting frames are fixedly mounted on two mounting support frames, and there are multiple mounting frames in each row. A roll material storage assembly is provided above the two mounting frames. A lifting assembly is connected above the mounting support frames. Multiple double-headed frames are provided on the lifting assembly. Two inclined openings are opened on the double-headed frames. The inclined openings are slidably connected to the inclined strips. Each pair of inclined strips is fixedly connected to both sides of the wall panel mold structure. The lifting assembly drives the double-headed frames to move, so that the double-headed frames cooperate with the inclined openings and inclined strips to merge the two wall panel mold structures in the same row.

[0010] Preferably, the forming wall panel feeding assembly includes a second drive motor and a driven drive shaft. The second drive motor is fixedly connected to the mounting support frame via a base. The output shaft of the second drive motor is fixedly connected to an active drive shaft. The active drive shaft is rotatably mounted on the mounting support frame via multiple bearings. Multiple active sprockets are fixedly mounted on the active drive shaft.

[0011] Preferably, the driven drive shaft is rotatably mounted on the mounting support frame via multiple bearings, and multiple driven sprockets are fixedly mounted on the driven drive shaft. The driving sprocket and the driven sprockets are connected by a chain structure, and a pressure plate is fixedly mounted on the chain structure.

[0012] Preferably, the roll material storage assembly includes a winding shaft and two mounting seats. The winding shaft is rotatably mounted on the two mounting seats via two bearings, and the two mounting seats are fixedly mounted on two mounting brackets.

[0013] Preferably, a take-up roller is fixedly installed on the take-up shaft, and wall panel rolls are wound on the take-up roller.

[0014] Preferably, the wall panel roll passes through two opposing rollers, and the opposing rollers are fixedly mounted on the drive shaft. Both ends of the drive shaft are rotatably mounted on two mounting seats via bearings.

[0015] Preferably, the lifting assembly includes a lifting plate, and a plurality of electro-hydraulic rods are fixedly installed below the lifting plate. The electro-hydraulic rods are fixedly installed on a fixed base, and the fixed base is fixedly connected to the mounting support frame.

[0016] Preferably, a plurality of movable sleeves are fixedly connected to one side of the lifting plate, the movable sleeves are fixedly connected to the double-headed frame, and the movable sleeves are slidably connected to the mounting frame.

[0017] Preferably, each column of mounting brackets is connected to two guide components, each guide component including a guide rail, the guide rail being fixedly connected to one side of a column of mounting brackets, and multiple slide rails being slidably connected to the guide rail, with every four slide rails being fixedly connected to the wall panel mold structure.

[0018] Preferably, the roll material cutting assembly includes two mounting frames, which are fixedly connected to a mounting support frame. A first drive motor is fixedly mounted on the mounting frame, and a screw shaft is fixedly connected to the output shaft of the first drive motor. The screw shaft is provided with multiple sets of threaded segments, with two threaded segments in each set. The threads of the two threaded segments are arranged in opposite directions, and a transmission nut is threadedly connected to the threaded segment. A cutter mounting plate is fixedly mounted on the two transmission nuts, and a cutter structure is fixedly mounted on one side of the cutter mounting plate.

[0019] Compared with the prior art, the present invention provides an integrated photovoltaic power generation wall panel molding and manufacturing device, which has the following beneficial effects:

[0020] 1. This integrated photovoltaic power generation wall panel molding and manufacturing device drives the double-headed frame to move through the lifting components. The inclined opening and inclined strip cooperate to bring the wall panel mold structure closer together, realizing the purpose of merging multiple wall panel mold structures. This facilitates the simultaneous manufacturing of multiple wall panels. After the wall panel is formed, multiple wall panel mold structures can be automatically demolded directly, improving demolding efficiency. Then, the formed wall panel can be directly pulled down by the forming wall panel unloading component, which facilitates rapid unloading. The wall panel roll can be directly cut by the roll material cutting component, realizing the purpose of wall panel separation, which facilitates the next round of manufacturing operations. This method can simultaneously manufacture, demold, and cut multiple models, improve the degree of automation, and meet the requirements of continuous manufacturing operations.

[0021] 2. This integrated photovoltaic power generation wall panel forming and manufacturing device drives the forming wall panel downward through the forming wall panel unloading component. This method not only facilitates unloading, but also, during the wall panel unloading process, because the wall panel roll is connected to the forming wall panel, the forming wall panel applies more force to the wall panel roll. The winding roller releases the wall panel roll, thus enabling automatic netting during the unloading process. Moreover, the forming wall panel descends at a consistent height each time, allowing the wall panel roll to be accurately laid in the wall panel mold structure, saving materials, and the netting operation is simple and convenient.

[0022] 3. This integrated photovoltaic power generation wall panel molding and manufacturing device uses a lifting component to drive the movement of a double-headed frame, allowing the inclined opening and inclined strip to cooperate to achieve the merging of the wall panel mold structure, facilitating the pouring of raw materials. After molding, the wall panel mold structure can be automatically detached by resetting the lifting component. The molded wall panel is then pulled downwards by the forming wall panel unloading component, allowing for a new round of wall panel manufacturing. The formed wall panel remains suspended under the connection of the wall panel roll material. During this period, the wall panel molding still requires a certain amount of time. The suspended forming wall panel facilitates moisture evaporation, and nearby fans and other related equipment can be added for further auxiliary dehumidification, thus facilitating rapid wall panel molding. This process reduces the overall operational difficulty and is more conducive to dehumidification. After dehumidification, the wall panel can be directly cut by the roll material cutting component, further facilitating the separation of the formed wall panels. The entire process can be carried out continuously, improving manufacturing efficiency. Attached Figure Description

[0023] Figure 1 This is a perspective view of an integrated photovoltaic power generation wall panel molding and manufacturing device proposed in this invention;

[0024] Figure 2 This is a perspective view of the mounting base plate of an integrated photovoltaic power generation wall panel molding and manufacturing device proposed in this invention;

[0025] Figure 3 This is a perspective view of the connection between the forming wall panel feeding assembly and the installation support frame of an integrated photovoltaic power generation wall panel forming and manufacturing device proposed in this invention.

[0026] Figure 4 This is a perspective view of the wall panel forming and manufacturing mechanism of an integrated photovoltaic power generation wall panel forming and manufacturing device proposed in this invention.

[0027] Figure 5 This is a perspective view of the connection between the lifting component and the mounting frame of an integrated photovoltaic power generation wall panel molding and manufacturing device proposed in this invention;

[0028] Figure 6 This is a perspective view of a roll material storage component of an integrated photovoltaic power generation wall panel molding and manufacturing device proposed in this invention.

[0029] Figure 7 A perspective view of the lifting component of an integrated photovoltaic power generation wall panel molding and manufacturing device proposed in this invention;

[0030] Figure 8 This is a three-dimensional cross-sectional view of the connection between the roll cutting component and the installation support frame of an integrated photovoltaic power generation wall panel forming and manufacturing device proposed in this invention.

[0031] Figure 9This is a partial perspective view of the forming wall panel feeding component of an integrated photovoltaic power generation wall panel forming and manufacturing device proposed in this invention.

[0032] Figure 10 In this invention Figure 3 Enlarged view of point A;

[0033] Figure 11 In this invention Figure 8 Enlarged view at point B.

[0034] In the diagram: 100, Automatic wall panel output mechanism; 101, Mounting base plate; 102, Roll material cutting assembly; 1021, First drive motor; 1022, Mounting frame; 1023, Screw shaft; 1024, Threaded section; 1025, Transmission nut; 1026, Cutting structure; 1027, Cutting mounting plate; 103, Formed wall panel unloading assembly; 1031, Second drive motor; 1032, Driven drive shaft; 1033, Driven sprocket; 1034, Chain structure; 1035, Lower pressure plate; 1036, Driven drive shaft; 1037, Driven sprocket; 104, Mounting... Support frame; 200, wall panel forming and manufacturing mechanism; 201, mounting frame; 202, lifting assembly; 2021, fixed seat; 2022, electro-hydraulic rod; 2023, movable sleeve; 2024, lifting plate; 203, roll material storage assembly; 2031, mounting seat; 2032, winding shaft; 2033, winding roller; 2034, opposing roller; 2035, drive shaft; 2036, wall panel roll material; 204, wall panel mold structure; 205, guide assembly; 2051, guide rail; 2052, slide rail; 206, diagonal bar; 207, double-head frame; 208, diagonal opening. Detailed Implementation

[0035] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0036] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0037] Example 1: Refer to Figures 1-5 and Figures 7-11An integrated photovoltaic power generation wall panel forming and manufacturing device includes an automatic wall panel output mechanism 100, and a wall panel forming and manufacturing mechanism 200 is arranged above the automatic wall panel output mechanism 100.

[0038] The automatic wall panel output mechanism 100 includes a mounting base plate 101. Two mounting support frames 104 are fixedly mounted on the top of the mounting base plate 101. The mounting support frames 104 support the roll material cutting assembly 102 and the formed wall panel feeding assembly 103, and provide sufficient space for the downward movement of the formed wall panel, keeping the wall panel suspended for direct dehumidification. The same roll material cutting assembly 102 is connected to the two mounting support frames 104. The roll material cutting assembly 102 includes two mounting frames 1022, which are fixedly connected to the mounting support frames 104. The mounting frames 1022 fix the first drive motor 1021, ensuring the stability of the first drive motor 1021. A first drive motor 1021 is fixedly mounted on the mounting frame 1022. The output shaft of the first drive motor 1021 is fixedly connected to a screw shaft 1023. The screw shaft 1023 is provided with multiple sets of threaded segments 1024, with two threaded segments 1024 in each set. The threads of the two threaded segments 1024 are arranged in opposite directions. Through the opposite design of the two adjacent threaded segments 1024, the screw shaft 1023 drives the threaded segments 1024 to rotate. The two threaded segments 1024 can drive the two transmission nuts 1025 to move relative to each other, thereby causing the cutter mounting plate 1027 to drive the cutter structure 1026 to move relative to each other. This enables the cutting operation of the wall panel roll 2036. Furthermore, by reversing the first drive motor 1021, the two threaded segments 1024 can rotate relative to each other. 4. The two transmission nuts 1025 are driven to move away from each other, causing the cutter structures 1026 to separate, thereby facilitating the lowering operation of the formed wall panel. The threaded section 1024 is threaded with the transmission nuts 1025, and the two transmission nuts 1025 are fixedly mounted with the cutter mounting plate 1027. The cutter structure 1026 is fixedly mounted on one side of the cutter mounting plate 1027. The forming wall panel unloading assembly 103 is provided on the mounting support frame 104. The forming wall panel unloading assembly 103 includes a second drive motor 1031 and a driven drive shaft 1036. The second drive motor 1031 is fixedly connected to the mounting support frame 104 through the base. The output shaft of the second drive motor 1031 is fixedly connected to the drive shaft 1032, which can pass through... The bearings maintain stable rotation, allowing the drive shaft 1032 to drive the drive sprocket 1037 to rotate stably. The drive shaft 1032 is rotatably mounted on the mounting support frame 104 via multiple bearings. Multiple drive sprockets 1037 are fixedly mounted on the drive shaft 1032. The drive sprockets 1037 can be driven by the driven sprocket 1033 via the chain structure 1034, causing the chain structure 1034 to turn to one side of the formed wall panel, smoothly resting on the wall panel and pressing it down. This facilitates automatic unloading of the formed wall panel. Furthermore, the chain structure 1034 drives the lower pressure plate 1035 to circulate, allowing the lower pressure plate 1035 to move back up, thus facilitating the downward movement of the formed wall panel and facilitating the unloading operation.The driven drive shaft 1036 is rotatably mounted on the mounting support frame 104 via multiple bearings. The driven drive shaft 1036 maintains smooth rotation via the bearings, allowing it to drive the driven sprocket 1033 to rotate smoothly. This, in turn, allows the driven sprocket 1033 to smoothly transmit power to the drive sprocket 1037 via the chain structure 1034. Multiple driven sprockets 1033 are fixedly mounted on the driven drive shaft 1036. The drive sprocket 1037 and the driven sprockets 1033 are connected via the chain structure 1034. A lower pressure plate 1035 is fixedly mounted on the chain structure 1034. The roll material cutting assembly 102 is located below the formed wall panel feeding assembly 103. The formed wall panel feeding assembly 103 automatically conveys a row of formed wall panels downwards, and the bottommost wall panel is directly cut by the roll material cutting assembly 102.

[0039] The wall panel forming and manufacturing mechanism 200 includes two rows of mounting frames 201 and two wall panel mold structures 204. The two rows of mounting frames 201 are respectively fixedly mounted on two mounting support frames 104, and there are multiple mounting frames 201 in each row. Each row of mounting frames 201 is connected to two guide components 205. The guide components 205 include guide rails 2051, which are fixedly connected to one side of a row of mounting frames 201. Multiple slide rails 2052 are slidably connected to the guide rails 2051. The guide rails 2051 guide the slide rails 2052, allowing the slide rails 2052 to slide smoothly along the guide rails 2051, thereby maintaining the smooth movement of the wall panel mold structure 204. Every four slide rails 2052 are fixedly connected to the wall panel mold structure 204. On the panel mold structure 204, a roll material storage assembly 203 is provided above the two mounting brackets 201. A lifting assembly 202 is connected above the mounting support frame 104. The lifting assembly 202 includes a lifting plate 2024. Multiple electric hydraulic rods 2022 are fixedly installed below the lifting plate 2024. The electric hydraulic rods 2022 drive the lifting plate 2024 and the double-headed frame 207 to move upward, so that the inclined opening 208 and the inclined bar 206 can cooperate to drive the wall panel mold structure 204 to close, thereby facilitating the mold closing operation. Multiple wall panel mold structures 204 can be closed simultaneously for convenient operation. When the electric hydraulic rods 2022 retract, the lifting plate 2024 drives the double head to move downward, so that the wall panel mold structure 204... 04 Separation allows for demolding operations and enables automatic demolding of multiple wall panel mold structures 204, improving demolding efficiency. The electric hydraulic rod 2022 is fixedly mounted on the fixed base 2021, ensuring its stability. The fixed base 2021 is fixedly connected to the mounting support frame 104. Multiple movable sleeves 2023 are fixedly connected to one side of the lifting plate 2024. These movable sleeves 2023 can slide smoothly on the mounting frame 201, allowing the lifting plate 2024 and the double-headed frame 207 to move smoothly up and down. The movable sleeves 2023 are fixedly connected to the double-headed frame 207 and slidably connected to the mounting frame 201. The lifting assembly 202 is equipped with multiple double-headed frames 207. Each double-headed frame 207 has two inclined openings 208. The inclined openings 208 are slidably connected to the inclined bars 206. The inclined bars 206 and the inclined openings 208 are designed at an angle, which allows the double-headed frames 207 to move up and down. The inclined bars 206 can be separated and moved relative to each other through the inclined openings 208. This allows the wall panel mold structure 204 to be controlled to perform mold closing and demolding operations. Each pair of inclined bars 206 is fixedly connected to both sides of the wall panel mold structure 204. The lifting assembly 202 drives the double-headed frames 207 to move, so that the double-headed frames 207 cooperate with the inclined bars 206 through the inclined openings 208 to make two wall panel mold structures 204 in the same row close together.

[0040] In this embodiment: the extension of the electro-hydraulic rod 2022 causes the lifting plate 2024 to rise, which in turn moves the double-headed frame 207. The double-headed frame 207, through the engagement of the inclined opening 208 and the inclined bar 206, can bring the wall panel mold structures 204 closer together, facilitating the simultaneous manufacturing of multiple wall panels. After the wall panels are formed, the retraction of the electro-hydraulic rod 2022 causes the lifting plate 2024 and the double-headed frame 207 to move downwards. At this point, the inclined opening 208, in conjunction with the inclined bar 206, separates the wall panel mold structures 204, allowing for automatic demolding of multiple wall panel mold structures 204, improving demolding efficiency. Then, the second drive motor 1031... The drive shaft 1032 is rotated, causing the drive sprocket 1037 to be driven by the driven sprocket 1033 through the chain structure 1034. This causes the lower pressure plate 1035 to turn and rest on the formed wall panel, allowing the formed wall panel to be pulled down directly for quick unloading. The first drive motor 1021 drives the screw shaft 1023 to rotate, causing the two threaded sections 1024 to drive the two transmission nuts 1025 to move closer together. This causes the two cutter mounting plates 1027 to drive the two cutter structures 1026 to move closer together, allowing the cutter structures 1026 to directly cut the wall panel roll 2036, achieving the purpose of wall panel separation and facilitating a new round of manufacturing operations. This method allows for the simultaneous manufacturing, demolding, and cutting of multiple models, improving the level of automation and meeting the requirements of continuous manufacturing operations.

[0041] Example 2: Refer to Figure 3 , Figure 6 and Figure 9An integrated photovoltaic power generation wall panel forming and manufacturing device includes a roll material storage assembly 203, which includes a winding shaft 2032 and two mounting seats 2031. The mounting seats 2031 are fixed on a mounting frame 201 to ensure the stability of the winding roller 2033. The mounting seats 2031 are also detachable for easy replacement of different wall panel roll materials 2036. The winding shaft 2032 is rotatably mounted on the two mounting seats 2031 via two bearings. The winding shaft 2032 and the bearings have damping properties to prevent easy movement of the winding shaft 2032. This ensures the stability of the winding roller 2033 in supporting the wall panel roll material 2036. Since the formed wall panel is made of a lightweight material, it can effectively maintain the formed wall panel in suspension. The two mounting seats 2031 are respectively fixedly installed... On two mounting brackets 201, a take-up roller 2033 is fixedly mounted on a take-up shaft 2032. A wall panel roll 2036 is wound on the take-up roller 2033. The wall panel roll 2036 passes through two opposing rollers 2034, and the opposing rollers 2034 are fixedly mounted on a drive shaft 2035. The drive shaft 2035 can be kept rotating stably by bearings, so that the drive shaft 2035 drives the opposing rollers 2034 to rotate stably. The two opposing rollers 2034 guide the wall panel roll 2036, so that the wall panel roll 2036 unfolds smoothly downwards, maintaining the vertices of the wall panel roll 2036. The tension of the formed wall panel further maintains the flatness of the wall panel roll 2036. Both ends of the drive shaft 2035 are rotatably mounted on two mounting seats 2031 by bearings.

[0042] The forming wall panel feeding assembly 103 includes a second drive motor 1031 and a driven drive shaft 1036. The second drive motor 1031 is fixedly connected to the mounting support frame 104 via a base. The output shaft of the second drive motor 1031 is fixedly connected to an active drive shaft 1032. The active drive shaft 1032 is rotatably mounted on the mounting support frame 104 via multiple bearings. Multiple active sprockets 1037 are fixedly mounted on the active drive shaft 1032. The driven drive shaft 1036 is rotatably mounted on the mounting support frame 104 via multiple bearings. Multiple driven sprockets 1033 are fixedly mounted on the driven drive shaft 1036. The active sprockets 1037 and the driven sprockets 1033 are connected by a chain structure 1034. A lower pressure plate 1035 is fixedly mounted on the chain structure 1034.

[0043] In this embodiment: the second drive motor 1031 drives the active drive shaft 1032 to rotate, which in turn drives the active sprocket 1037 to rotate. The active sprocket 1037 is driven by the driven sprocket 1033 through the chain structure 1034, which in turn drives the lower pressure plate 1035 to move. The lower pressure plate 1035 turns to one side of the formed wall panel and rests on the formed wall panel, causing the lower pressure plate 1035 to press down on the formed wall panel and move downward. This method not only facilitates material feeding, but also ensures that during the wall panel feeding process, since the wall panel roll 2036 is connected to the formed wall panel, the formed wall panel applies more force to the wall panel roll 2036. The take-up roller 2033 releases the wall panel roll 2036, thus enabling automatic netting during the feeding process. Furthermore, the formed wall panel descends at a consistent height each time, allowing the wall panel roll 2036 to be accurately laid in the wall panel mold structure 204, saving materials and simplifying the netting operation.

[0044] Example 3: Reference Figures 2-5 An integrated photovoltaic power generation wall panel forming and manufacturing device includes an automatic wall panel output mechanism 100. The automatic wall panel output mechanism 100 includes a mounting base plate 101. Two mounting support frames 104 are fixedly installed above the mounting base plate 101. The same roll material cutting component 102 is connected to the two mounting support frames 104. A forming wall panel unloading component 103 is provided on the mounting support frame 104. The roll material cutting component 102 is located below the forming wall panel unloading component 103. A row of forming wall panels is automatically conveyed downward by the forming wall panel unloading component 103. The wall panel at the bottom is directly cut by the roll material cutting component 102.

[0045] The wall panel forming and manufacturing mechanism 200 includes two rows of mounting frames 201 and two wall panel mold structures 204. The two rows of mounting frames 201 are fixedly mounted on two mounting support frames 104, and there are multiple mounting frames 201 in each row. A roll material storage component 203 is provided above the two mounting frames 201. A lifting component 202 is connected above the mounting support frame 104. Multiple double-headed frames 207 are provided on the lifting component 202. Two inclined openings 208 are opened on the double-headed frames 207. The inclined openings 208 are slidably connected to the inclined bars 206. Each pair of inclined bars 206 is fixedly connected to both sides of the wall panel mold structure 204. The double-headed frames 207 are driven to move by the lifting component 202, so that the double-headed frames 207 cooperate with the inclined openings 208 and the inclined bars 206 to realize the merging of the two wall panel mold structures 204 in the same row.

[0046] In this embodiment: the lifting component 202 drives the double-headed frame 207 to move, so that the inclined opening 208 and the inclined strip 206 cooperate to realize the merging of the wall panel mold structure 204, which facilitates the pouring of raw materials. After molding, the lifting component 202 resets, allowing the wall panel mold structure 204 to automatically detach. The formed wall panel is then pulled downward by the forming wall panel unloading component 103, thus enabling a new round of wall panel manufacturing. The formed wall panel is suspended in the air under the connection of the wall panel roll 2036. At this time, the wall panel molding still requires a period of time. During this period, the suspended formed wall panel is conducive to moisture evaporation, and fans and other related equipment can be added nearby for further auxiliary dehumidification treatment, which facilitates the rapid molding of the wall panel. This process reduces the overall operation difficulty and is more conducive to dehumidification. After dehumidification, the roll cutting component 102 can be used to cut the wall panels, further facilitating the separation of the formed wall panels. The above process can be carried out continuously, improving manufacturing efficiency.

[0047] Working principle: During wall panel manufacturing, raw materials are poured into the wall panel mold structure 204. After the wall panel is formed, the electric hydraulic rod 2022 is controlled to retract, causing the electric hydraulic rod 2022 to drive the lifting plate 2024 to move. The lifting plate 2024 drives the double-head frame 207 to move. The double-head frame 207 drives the two inclined bars 206 to separate through the inclined opening 208, causing the wall panel mold structure 204 to separate for demolding. After demolding, the formed wall panel is moved downward by tools, equipment or by direct dragging. At the same time, the winding roller 2033 releases the wall panel roll 2036, allowing the wall panel roll 2036 to be lowered to a certain length.

[0048] Then, control the extension of the electric hydraulic rod 2022 to make the lifting plate 2024 drive the double-head frame 207 to move upward, so that the inclined opening 208 and the inclined bar 206 cooperate to merge the wall panel mold structure 204. At this time, continue to feed raw materials into the wall panel mold structure 204, and the wall panel that is suspended after molding can be directly dehumidified by the fan.

[0049] After the wall panel is formed again, the wall panel mold structure 204 is separated again for demolding. When the formed wall panel descends to the position of the wall panel pressing component, the second drive motor 1031 drives the active drive shaft 1032 to rotate. The active drive shaft 1032 drives the active sprocket 1037 to rotate. The active sprocket 1037 drives the driven sprocket 1033 to rotate through the chain structure 1034. The chain structure 1034 drives the lower pressure plate 1035 to rotate. When the lower pressure plate 1035 turns to the formed wall panel and rests on the top of the formed wall panel, the lower pressure plate 1035 drives the formed wall panel to move downward. The wall panel roll 2036 extends downward again for a certain length. Then the wall panel mold structure 204 is reassembled to start a new round of forming operations.

[0050] When the formed wall panel moves down to the position of the roll material cutting assembly 102, the first drive motor 1021 drives the screw shaft 1023 to rotate. The screw shaft 1023 drives the threaded section 1024 to rotate, so that the two threaded sections 1024 drive the two transmission nuts 1025 to move closer to each other. The two transmission nuts 1025 drive the two cutter mounting plates 1027 to move closer to each other, so that the two cutter structures 1026 move closer to each other to cut the wall panel roll material 2036. Then, the individual formed wall panel can be taken out.

[0051] The above are merely preferred embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. An integrated photovoltaic power generation wall panel forming and manufacturing device, comprising an automatic wall panel output mechanism (100), characterized in that, A wall panel forming and manufacturing mechanism (200) is provided above the automatic wall panel output mechanism (100). The automatic wall panel output mechanism (100) includes a mounting base plate (101), and two mounting support frames (104) are fixedly installed on the top of the mounting base plate (101). The same roll material cutting component (102) is connected to the two mounting support frames (104), and a forming wall panel feeding component (103) is provided on the mounting support frame (104). The roll material cutting component (102) is located below the forming wall panel feeding component (103). A row of formed wall panels is automatically conveyed downwards by the forming wall panel feeding component (103), and the wall panel at the bottom is directly cut by the roll material cutting component (102). The wall panel forming and manufacturing mechanism (200) includes two rows of mounting frames (201) and two wall panel mold structures (204). The two rows of mounting frames (201) are respectively fixedly installed on two mounting support frames (104), and there are multiple mounting frames (201) in each row. A roll material storage assembly (203) is provided above the two mounting frames (201). A lifting assembly (202) is connected above the mounting support frame (104), and multiple double-ended supports are provided on the lifting assembly (202). The head frame (207) and the double head frame (207) have two oblique openings (208). The oblique openings (208) are slidably connected to the oblique bars (206). Each pair of oblique bars (206) is fixedly connected to both sides of the wall panel mold structure (204). The double head frame (207) is driven to move by the lifting component (202), so that the double head frame (207) can achieve the merging of two wall panel mold structures (204) in the same row through the oblique openings (208) and the oblique bars (206).

2. The integrated photovoltaic power generation wall panel molding and manufacturing device according to claim 1, characterized in that, The forming wall panel feeding assembly (103) includes a second drive motor (1031) and a driven drive shaft (1036). The second drive motor (1031) is fixedly connected to the mounting support frame (104) via a base. The output shaft of the second drive motor (1031) is fixedly connected to an active drive shaft (1032). The active drive shaft (1032) is rotatably mounted on the mounting support frame (104) via multiple bearings. Multiple active sprockets (1037) are fixedly mounted on the active drive shaft (1032).

3. The integrated photovoltaic power generation wall panel molding and manufacturing device according to claim 2, characterized in that, The driven drive shaft (1036) is rotatably mounted on the mounting support frame (104) via multiple bearings. Multiple driven sprockets (1033) are fixedly mounted on the driven drive shaft (1036). The driving sprocket (1037) and the driven sprockets (1033) are connected by a chain structure (1034). A lower pressure plate (1035) is fixedly mounted on the chain structure (1034).

4. The integrated photovoltaic power generation wall panel molding and manufacturing device according to claim 1, characterized in that, The roll material storage assembly (203) includes a winding shaft (2032) and two mounting seats (2031). The winding shaft (2032) is rotatably mounted on the two mounting seats (2031) through two bearings, and the two mounting seats (2031) are fixedly mounted on two mounting brackets (201).

5. The integrated photovoltaic power generation wall panel molding and manufacturing device according to claim 4, characterized in that, A take-up roller (2033) is fixedly installed on the take-up shaft (2032), and wall panel roll material (2036) is wound on the take-up roller (2033).

6. The integrated photovoltaic power generation wall panel molding and manufacturing device according to claim 5, characterized in that, The wall panel roll (2036) passes through two opposing rollers (2034), and the opposing rollers (2034) are fixedly mounted on the drive shaft (2035). Both ends of the drive shaft (2035) are rotatably mounted on two mounting seats (2031) through bearings.

7. The integrated photovoltaic power generation wall panel molding and manufacturing device according to claim 1, characterized in that, The lifting assembly (202) includes a lifting plate (2024), and a plurality of electric hydraulic rods (2022) are fixedly installed below the lifting plate (2024). The electric hydraulic rods (2022) are fixedly installed on a fixed seat (2021), and the fixed seat (2021) is fixedly connected to the mounting support frame (104).

8. The integrated photovoltaic power generation wall panel molding and manufacturing device according to claim 7, characterized in that, A plurality of movable sleeves (2023) are fixedly connected to one side of the lifting plate (2024). The movable sleeves (2023) are fixedly connected to the double-headed frame (207), and the movable sleeves (2023) are slidably connected to the mounting frame (201).

9. The integrated photovoltaic power generation wall panel molding and manufacturing device according to claim 1, characterized in that, Each column of mounting brackets (201) is connected to two guide components (205), each guide component (205) including a guide rail (2051), the guide rail (2051) being fixedly connected to one side of a column of mounting brackets (201), and multiple slide rails (2052) being slidably connected to the guide rail (2051), with every four slide rails (2052) being fixedly connected to the wall panel mold structure (204).

10. The integrated photovoltaic power generation wall panel molding and manufacturing device according to claim 1, characterized in that, The roll material cutting assembly (102) includes two mounting frames (1022), which are fixedly connected to the mounting support frame (104). A first drive motor (1021) is fixedly mounted on the mounting frame (1022). The output shaft of the first drive motor (1021) is fixedly connected to a screw shaft (1023). The screw shaft (1023) is provided with multiple sets of threaded segments (1024). Each set of threaded segments (1024) has two threads, which are oppositely arranged. A transmission nut (1025) is threadedly connected to the threaded segment (1024). A cutter mounting plate (1027) is fixedly mounted on the two transmission nuts (1025). A cutter structure (1026) is fixedly mounted on one side of the cutter mounting plate (1027).

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