Ceramic slurry production equipment and method for domestic ceramic production

Abstract

The invention relates to the technical field of ceramic slurry production, in particular to ceramic slurry production equipment and method for domestic ceramic production. When the inner wall of a stirring tank needs to be cleaned, connection between a stirring equipment body and the stirring tank is removed, and after the other end of the stirring tank is opened, the inner wall of the stirring tank is cleaned; the moving assembly works to drive the stirring tank to move to the position above the water storage tank, the two connecting pipes move into the stirring tank, the rotating assembly and the water suction pump are started, the rotating assembly drives the stirring tank to rotate, meanwhile, the water suction pump sucks water in the water storage tank into the connecting pipes, the water is sprayed out through a plurality of spray heads, and high-pressure washing is conducted on the inner wall of the stirring tank; and the stirring tank is reset, so that cleaning of the stirring tank can be completed, and the problem that the inner wall of the stirring tank needs to be manually cleaned after stirring of existing ceramic slurry production equipment for domestic ceramic production is solved.

Description

Technical Field

[0001] The present invention relates to the technical field of ceramic slurry production, and in particular to a ceramic slurry production device and method for producing daily-use ceramics. Background Art

[0002] Ceramic slurry production plays a crucial role in the molding process of household ceramics. Traditional ceramic product manufacturing relies on natural raw materials such as clay and quartz. These raw materials undergo a complex processing process, including crushing, screening, mixing, molding, and firing, to ultimately produce ceramic products that meet quality requirements. Modern ceramic slurry production equipment is designed to improve production efficiency, reduce labor intensity, and ensure product stability and consistency.

[0003] After the mixing process in ceramic slurry production equipment for household ceramics, slurry often adheres to the inner walls of the mixing tank, the mixing rollers, the water spray plate, and other parts, making cleaning a cumbersome task. Current cleaning methods rely primarily on manual labor, requiring significant time and effort, and ensuring effective cleaning results. This residual slurry not only wastes raw materials but also potentially impacts the equipment's lifespan and subsequent production efficiency. Summary of the Invention

[0004] The purpose of the present invention is to provide a ceramic slurry production device and method for daily ceramic production, aiming to solve the problem that the existing ceramic slurry production device for daily ceramic production needs to manually clean the inner wall of the stirring tank after stirring.

[0005] To achieve the above-mentioned objectives, in a first aspect, the present invention provides a ceramic slurry production device for daily ceramic production, comprising a base, a stirring device body, a stirring tank, and a cleaning mechanism, wherein the cleaning mechanism comprises a moving component, a rotating component, a water reservoir, a water pump, two connecting pipes, and a plurality of nozzles;

[0006] The stirring equipment body is installed on the base, the moving component is installed on the base, the rotating component is installed on the moving component and is connected to the stirring tank, the water reservoir is installed on one side of the base, the water pump is connected to the water reservoir, the two pipes are fixedly connected to the water pump respectively and are connected to the water pump, and the multiple nozzles are fixedly connected to the two connecting pipes respectively and are all located in the two connecting pipes and are connected.

[0007] Among them, the moving component includes motor 1, a screw, a sleeve and a moving frame. The motor 1 is fixedly connected to the base and is located on one side of the base. The screw is fixedly connected to the output end of motor 1 and is rotatably connected to the base. The sleeve is threadedly connected to the screw and is located around the screw. The moving frame is fixedly connected to the sleeve and is located on one side of the sleeve.

[0008] The moving assembly further includes a guide rail and a guide block. The guide rail is fixedly connected to the base and is located inside the base. The guide block is slidably connected to the guide rail and fixedly connected to the sleeve and is located between the guide rail and the sleeve.

[0009] Among them, the rotating assembly includes a rotating frame, a transmission ring, a second motor, a transmission wheel and a transmission belt. The rotating frame is rotatably connected to the mobile frame and is connected to the stirring tank. The transmission ring is fixedly connected to the rotating frame and is located around the rotating frame. The second motor is fixedly connected to the mobile frame and is located on one side of the mobile frame. The transmission wheel is fixedly connected to the output end of the second motor, and the transmission belt is sleeved on the transmission ring and the transmission wheel.

[0010] Among them, the water reservoir includes a pool body 1, a filter element, a switch valve and a pool body 2. The pool body 1 is fixedly connected to the base and is located on the base. The filter element is installed on the pool body 1. The switch valve is fixedly connected to the pool body 1 and communicates with the pool body 1. The pool body 2 is fixedly connected to the base and communicates with the switch valve and the water pump.

[0011] Wherein, the filter element includes a filter frame and a plurality of filter screens. The filter frame is arranged on the second pool body. The plurality of filter screens are respectively connected to the filter frame and are all located on the second pool body.

[0012] In a second aspect, a method for producing ceramic slurry for daily-use ceramic production is provided, which is used in the ceramic slurry production equipment for daily-use ceramic production described in the first aspect, and comprises the following steps:

[0013] Add the ceramic raw materials into the mixing tank, add an appropriate amount of water, start the mixing equipment to fully and evenly stir the slurry, and then discharge the slurry to the designated location through the discharge port;

[0014] Disconnect the mixing equipment body from the mixing tank and open the other end of the mixing tank;

[0015] Start the moving assembly to drive the mixing tank to move above the water reservoir, and move the two connecting pipes into the mixing tank;

[0016] Start the rotating assembly and the water pump. The rotating assembly drives the mixing tank to rotate. The water pump draws water from the water reservoir into the connecting pipe and sprays the water through multiple water spray heads to perform high-pressure washing on the inner wall of the mixing tank.

[0017] After the cleaning is completed, turn off the relevant equipment and reset the mixing tank to complete the cleaning of the mixing tank and proceed to the next processing.

[0018] The present invention provides a ceramic slurry production equipment for daily ceramic production, wherein the base provides installation conditions for the stirring equipment body and the cleaning mechanism, and ceramic slurry can be produced by cooperating with the stirring tank through the stirring equipment body. When the inner wall of the stirring tank needs to be cleaned, the connection between the stirring equipment body and the stirring tank is released, and after the other end of the stirring tank is opened, the moving component drives the stirring tank to move above the water reservoir, and the two connecting pipes move into the interior of the stirring tank, and the rotating component and the water pump are started. The rotating component drives the stirring tank to rotate, and at the same time, the water pump draws water in the water reservoir into the connecting pipe, and sprays water through multiple nozzles to perform high-pressure washing on the inner wall of the stirring tank. After cleaning is completed, the stirring tank is reset, and the cleaning of the stirring tank is completed, thereby solving the problem that the existing ceramic slurry production equipment for daily ceramic production needs to manually clean the inner wall of the stirring tank after stirring. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 The present invention provides a structural schematic diagram of a ceramic slurry production device for daily-use ceramic production.

[0021] Figure 2 The present invention is a cross-sectional view of a ceramic slurry production device for daily ceramic production.

[0022] Figure 3 The figure is a side view of a ceramic slurry production device for daily-use ceramic production provided by the present invention.

[0023] Figure 4 The present invention provides a flow chart of a method for producing ceramic slurry for daily-use ceramic production.

[0024] In the figure: 1-base, 2-mixing equipment body, 3-mixing tank, 4-water pump, 5-connecting pipe, 6-sprinkler, 7-motor 1, 8-screw, 9-sleeve, 10-movable frame, 11-guide rail, 12-guide block, 13-rotating frame, 14-transmission ring, 15-motor 2, 16-transmission wheel, 17-transmission belt, 18-tank body 1, 19-switch valve, 20-tank body 2, 21-filter frame, 22-filter screen. DETAILED DESCRIPTION

[0025] The following describes embodiments of the present invention in detail, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limiting the present invention.

[0026] See also Figures 1 to 3 In the first aspect, the present invention provides a ceramic slurry production equipment for daily ceramic production, including a base 1, a stirring equipment body 2, a stirring tank 3 and a cleaning mechanism, wherein the cleaning mechanism includes a moving component, a rotating component, a water reservoir, a water pump 4, two connecting pipes 5 and a plurality of nozzles 6; the stirring equipment body 2 is installed on the base 1, the moving component is installed on the base 1, the rotating component is installed on the moving component and is connected to the stirring tank 3, the water reservoir is installed on one side of the base 1, the water pump 4 is connected to the water reservoir, the two connecting pipes 5 are respectively fixedly connected to the water pump 4, and are all connected to the water pump 4, and the plurality of nozzles 6 are respectively fixedly connected to the two connecting pipes 5, and are all located in the two connecting pipes 5 and are connected.

[0027] In this embodiment, the base 1 provides installation conditions for the stirring device body 2 and the cleaning mechanism. Ceramic slurry can be produced by cooperating with the stirring tank 3 through the stirring device body 2. When the inner wall of the stirring tank 3 needs to be cleaned, the connection between the stirring device body 2 and the stirring tank 3 is released, and the other end of the stirring tank 3 is opened. The moving component drives the stirring tank 3 to move above the water reservoir, and the two connecting pipes 5 move into the inside of the stirring tank 3. The rotating component and the water pump 4 are started. The rotating component drives the stirring tank 3 to rotate. At the same time, the water pump 4 draws water in the water reservoir into the connecting pipe 5, and sprays water through multiple nozzles 6 to perform high-pressure washing on the inner wall of the stirring tank 3. After cleaning is completed, the stirring tank 3 is reset, and the cleaning of the stirring tank 3 is completed, thereby solving the problem that the existing ceramic slurry production equipment for daily ceramic production needs to manually clean the inner wall of the stirring tank 3 after stirring.

[0028] Furthermore, the moving assembly includes a motor 7, a screw 8, a sleeve 9 and a moving frame 10. The motor 7 is fixedly connected to the base 1 and is located on one side of the base 1. The screw 8 is fixedly connected to the output end of the motor 7 and is rotatably connected to the base 1. The sleeve 9 is threadedly connected to the screw 8 and is located around the screw 8. The moving frame 10 is fixedly connected to the sleeve 9 and is located on one side of the sleeve 9.

[0029] In this embodiment, the motor 7 can drive the screw 8 to rotate, and the rotation of the screw 8 can drive the sleeve 9 to move toward the side close to the motor 7 or away from the motor 7. The movement of the sleeve 9 can drive the movable frame 10 to move on the base 1, and the movement of the movable frame 10 can drive the mixing tank 3 on the rotating frame 13 to move toward the side close to the water reservoir or away from the water reservoir.

[0030] Furthermore, the moving assembly also includes a guide rail 11 and a guide block 12. The guide rail 11 is fixedly connected to the base 1 and is located inside the base 1. The guide block 12 is slidingly connected to the guide rail 11 and fixedly connected to the sleeve 9 and is located between the guide rail 11 and the sleeve 9.

[0031] In this embodiment, when the sleeve 9 moves, it drives the guide block 12 to slide on the guide rail 11 , and the sleeve 9 can be guided and limited by the guide block 12 .

[0032] Furthermore, the rotating assembly includes a rotating frame 13, a transmission ring 14, a second motor 15, a transmission wheel 16 and a transmission belt 17. The rotating frame 13 is rotatably connected to the mobile frame 10 and is connected to the stirring tank 3. The transmission ring 14 is fixedly connected to the rotating frame 13 and is located around the rotating frame 13. The second motor 15 is fixedly connected to the mobile frame 10 and is located on one side of the mobile frame 10. The transmission wheel 16 is fixedly connected to the output end of the second motor 15. The transmission belt 17 is sleeved on the transmission ring 14 and the transmission wheel 16.

[0033] In this embodiment, the motor 2 15 can drive the transmission wheel 16 to rotate, and the rotation of the transmission wheel 16 can cooperate with the transmission belt 17 to drive the transmission ring 14 to rotate, and the rotation of the transmission ring 14 can drive the mixing tank 3 to rotate.

[0034] Furthermore, the water reservoir includes a pool body 18, a filter element, a switch valve 19 and a pool body 20. The pool body 18 is fixedly connected to the base 1 and is located on the base 1. The filter element is installed on the pool body 18. The switch valve 19 is fixedly connected to the pool body 18 and communicates with the pool body 18. The pool body 20 is fixedly connected to the base 1, communicates with the switch valve 19, and is connected to the water pump 4.

[0035] In this embodiment, the water used to clean the stirring tank 3 can be collected through the pool body 18, the water in the pool body 18 can be filtered through the filter element, and the connection between the pool body 18 and the pool body 2 20 can be controlled by the switch valve 19. When the switch valve 19 is opened, the filtered water in the pool body 18 can be introduced into the pool body 2 20, and the water after sedimentation and filtration of the pool body 18 can be stored through the pool body 2 20, thereby saving water resources.

[0036] Furthermore, the filter element includes a filter frame 21 and a plurality of filter screens 22 . The filter frame 21 is arranged on the second pool body 20 . The plurality of filter screens 22 are respectively engaged with the filter frame 21 and are all located on the second pool body 20 .

[0037] In this embodiment, the filter rack 21 provides installation conditions for the multiple filter screens 22. The multiple filter screens 22 can filter the water falling when the mixing tank 3 is cleaned, thereby realizing water recycling.

[0038] When the inner wall of the mixing tank 3 needs to be cleaned, the fixing device between the mixing device body 2 and the mixing tank 3 is loosened to release the connection between the two, the cover of the other end of the mixing tank 3 except the end connected to the mixing device body 2 is opened, and the motor 1 7 is started. The motor 1 7 drives the screw 8 to rotate, and the screw 8 drives the sleeve 9 to move along the guide rail 11. The sleeve 9 drives the mixing tank 3 to move toward the water reservoir through the mobile frame 10 until the mixing tank 3 is located directly above the water reservoir. At the same time, the two connecting pipes 5 also move to the preset position inside the mixing tank 3, and the motor 2 15 is started. The motor 2 15 The transmission wheel 16 is driven to rotate, and the transmission wheel 16 drives the transmission ring 14 to rotate via the transmission belt 17. The transmission ring 14 drives the rotating frame 13 to rotate, and the rotating frame 13 drives the mixing tank 3 to rotate. The water pump 4 is activated to pump water out of the second tank body 20. The pumped water is transported to the interior of the mixing tank 3 through the two connecting pipes 5. The multiple water spray heads spray high-pressure water to fully flush the inner wall of the mixing tank 3 to remove residual slurry. The flushed wastewater is discharged through the openings (or discharge ports) on both sides of the mixing tank 3 and flows into the first tank body 18. At the same time, the filter frame 21 and the filter screen 22 filter the wastewater. After the water accumulates to a certain amount in the first tank body 18 and settles, the switch valve 19 is opened, and the water flows into the second tank body 20 for storage and preparation for the next cleaning. During the next cleaning, the water pump 4 extracts the filtered water from the pool body 20 to realize the recycling of water resources. After the cleaning is completed, the cleaned mixing tank 3 is moved back to its original position through the moving component and reconnected to the mixing equipment body 2. At the same time, the other end of the mixing tank 3 is closed to complete the cleaning process and the equipment returns to its initial working state.

[0039] See also Figure 4 In a second aspect, a method for producing ceramic slurry for daily-use ceramic production is provided, which is used in the ceramic slurry production equipment for daily-use ceramic production described in the first aspect, and comprises the following steps:

[0040] S1: Add the ceramic raw materials into the mixing tank 3, add an appropriate amount of water, start the mixing equipment body 2 to fully and evenly stir the slurry, and then discharge the slurry to the designated location through the discharge port;

[0041] Specifically, ceramic raw materials that meet production requirements are prepared, and after grinding and screening, the ceramic raw materials are placed in the stirring tank 3, and an appropriate amount of water is added according to the proportion of the raw materials. The stirring equipment body 2 is started to stir the raw materials in the stirring tank 3. After the stirring is completed, the stirred raw materials are discharged through the discharge port.

[0042] S2 releases the connection between the stirring device body 2 and the stirring tank 3, and opens the other end of the stirring tank 3;

[0043] Specifically, when the inner wall of the stirring tank 3 needs to be cleaned, the fixing device between the stirring device body 2 and the stirring tank 3 is loosened to release the connection between the two, and the cover of the other end of the stirring tank 3 except the end connected to the stirring device body 2 is opened.

[0044] S3 starts the moving assembly, drives the mixing tank 3 to move above the water reservoir, and moves the two connecting pipes 5 into the mixing tank 3;

[0045] Specifically, the motor 7 is started, and the motor 7 drives the screw 8 to rotate, and the screw 8 drives the sleeve 9 to move along the guide rail 11. The sleeve 9 drives the mixing tank 3 to move toward the water reservoir through the movable frame 10 until the mixing tank 3 is directly above the water reservoir. At the same time, the two connecting pipes 5 also move to the preset position inside the mixing tank 3.

[0046] S4 starts the rotating assembly and the water pump 4, the rotating assembly drives the mixing tank 3 to rotate, the water pump 4 draws water from the water reservoir into the connecting pipe 5, and sprays the water through multiple water spray heads to perform high-pressure washing on the inner wall of the mixing tank 3;

[0047] Specifically, the motor 2 15 is started, which drives the transmission wheel 16 to rotate. The transmission wheel 16 drives the transmission ring 14 to rotate via the transmission belt 17. The transmission ring 14 drives the rotating frame 13 to rotate. The rotating frame 13 drives the mixing tank 3 to rotate. The water pump 4 is started to pump water out of the tank body 2 20. The pumped water is transported to the interior of the mixing tank 3 through the two connecting pipes 5. The multiple water spray heads spray high-pressure water to fully flush the inner wall of the mixing tank 3 to remove residual slurry. The flushed wastewater is discharged through openings (or discharge ports) on both sides of the mixing tank 3 and flows into the tank body 1 18. At the same time, the filter frame 21 and the filter screen 22 filter the wastewater. After a certain amount of water accumulates in the tank body 1 18 and settles, the switch valve 19 is opened, and the water flows into the tank body 2 20 for storage and preparation for the next cleaning. During the next cleaning, the water pump 4 extracts the filtered water from the tank body 2 20, realizing the recycling of water resources.

[0048] After S5 completes the cleaning, the relevant equipment is turned off and the mixing tank 3 is reset, thereby completing the cleaning of the mixing tank 3 and proceeding to the next processing.

[0049] Specifically, after cleaning is completed, the cleaned stirring tank 3 is moved back to its original position through the moving component and reconnected to the stirring equipment body 2, while the other end of the stirring tank 3 is closed to complete the cleaning process and restore the equipment to its initial working state.

[0050] The above disclosure is only a preferred embodiment of the ceramic slurry production equipment and method for daily ceramic production of the present invention. Of course, this cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiments are implemented, and equivalent changes made in accordance with the claims of the present invention are still within the scope of the invention.

Claims

1. A ceramic slurry production device for daily ceramic production, comprising a base, a stirring device body and a stirring tank, wherein the stirring device body is mounted on the base, characterized in that: It also includes a cleaning mechanism, which includes a moving component, a rotating component, a water reservoir, a water pump, two connecting pipes and a plurality of nozzles; The movable component is installed on the base, the rotating component is installed on the movable component and is connected to the mixing tank, the water reservoir is installed on one side of the base, the water pump is connected to the water reservoir, the two pipes are fixedly connected to the water pumps respectively and are both connected to the water pumps, and the multiple nozzles are fixedly connected to the two connecting pipes respectively and are all located in the two connecting pipes and are connected.

2. The ceramic slurry production equipment for daily-use ceramic production according to claim 1, characterized in that: The moving assembly includes a motor 1, a screw, a sleeve and a moving frame. The motor 1 is fixedly connected to the base and is located on one side of the base. The screw is fixedly connected to the output end of the motor 1 and is rotatably connected to the base. The sleeve is threadedly connected to the screw and is located around the screw. The moving frame is fixedly connected to the sleeve and is located on one side of the sleeve.

3. The ceramic slurry production equipment for daily-use ceramic production according to claim 2, characterized in that: The moving assembly further includes a guide rail and a guide block, wherein the guide rail is fixedly connected to the base and is located inside the base, and the guide block is slidably connected to the guide rail and fixedly connected to the sleeve and is located between the guide rail and the sleeve.

4. The ceramic slurry production equipment for daily-use ceramic production according to claim 2, characterized in that: The rotating assembly includes a rotating frame, a transmission ring, a second motor, a transmission wheel and a transmission belt. The rotating frame is rotatably connected to the mobile frame and is connected to the stirring tank. The transmission ring is fixedly connected to the rotating frame and is located around the rotating frame. The second motor is fixedly connected to the mobile frame and is located on one side of the mobile frame. The transmission wheel is fixedly connected to the output end of the second motor, and the transmission belt is sleeved on the transmission ring and the transmission wheel.

5. The ceramic slurry production equipment for daily-use ceramic production according to claim 1, characterized in that: The water reservoir includes a pool body 1, a filter element, a switch valve and a pool body 2. The pool body 1 is fixedly connected to the base and is located on the base. The filter element is installed on the pool body 1. The switch valve is fixedly connected to the pool body 1 and communicates with the pool body 1. The pool body 2 is fixedly connected to the base and communicates with the switch valve and the water pump.

6. The ceramic slurry production equipment for daily-use ceramic production according to claim 5, characterized in that: The filter element includes a filter frame and a plurality of filter screens. The filter frame is arranged on the second pool body. The plurality of filter screens are respectively connected to the filter frame and are all located on the second pool body.

7. A method for producing ceramic slurry for daily-use ceramic production, used in the ceramic slurry production equipment for daily-use ceramic production according to any one of claims 1 to 6, characterized in that: The following steps are involved: Add the ceramic raw materials into the mixing tank, add an appropriate amount of water, start the mixing equipment to fully and evenly stir the slurry, and then discharge the slurry to the designated location through the discharge port; Disconnect the mixing equipment body from the mixing tank and open the other end of the mixing tank; Start the moving assembly to drive the mixing tank to move above the water reservoir, and move the two connecting pipes into the mixing tank; Start the rotating assembly and the water pump. The rotating assembly drives the mixing tank to rotate. The water pump draws water from the water reservoir into the connecting pipe and sprays the water through multiple water spray heads to perform high-pressure washing on the inner wall of the mixing tank. After the cleaning is completed, turn off the relevant equipment and reset the mixing tank to complete the cleaning of the mixing tank and proceed to the next processing.

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