Conveying and stacking equipment for bottle baskets in mushroom cultivation workshop
Through contact detection and the flipping of the bottle basket opening by the guide wheel assembly, combined with the clamping and receiving components, the problem of bottle basket collapse caused by inconsistent directions during transportation and palletizing is solved, and efficient and safe bottle basket transportation and palletizing are achieved.
Patent Information
- Application Number
- CN202511140623.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2045-08-15
AI Technical Summary
The bottle baskets in existing mushroom cultivation workshops are prone to opening up or down randomly during transportation and stacking, resulting in uneven stacking and easy collapse, affecting work efficiency and posing a safety hazard.
A conveying and stacking equipment for bottle baskets in mushroom cultivation workshops was designed. The equipment uses a contact detection part to identify the direction of the bottle basket, drives a rotating plate to flip the bottle basket with the opening facing downward, and uses a guide wheel assembly and a clamping component to ensure that the bottle basket opening faces upward. Combined with the material receiving component, precise stacking is achieved to avoid unstable center of gravity and collapse.
It effectively solves the problem of uneven palletizing caused by inconsistent bottle basket directions, improves operational safety and efficiency, reduces material loss, and realizes the entire process of direction calibration, transportation, and palletizing without manual intervention.
Smart Images

Figure CN120622040A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of conveying and palletizing, and in particular to conveying and palletizing equipment for bottle baskets in a mushroom cultivation workshop. Background Art
[0002] The bottle basket in the mushroom cultivation workshop is a container rack used to place bottled mushroom strains when cultivating mushrooms. It is usually made of plastic or metal materials and can carry multiple mushroom bottles or bags. The design of the bottle basket helps to improve the utilization rate of the cultivation space and ensure that the mushroom bottles can maintain a stable environment during the cultivation process, thereby promoting the growth of the strains.
[0003] In mushroom cultivation workshops, conveying and palletizing bottle baskets are common processes, especially in large-scale production. Palletizing helps improve work efficiency and reduce manual labor. Numerous existing conveying and palletizing devices exist, including a palletizing and conveying device based on warehousing logistics, as disclosed in Patent No. CN117429798B. However, existing palletizing equipment has a significant drawback when handling containers of specific shapes, such as the bottle baskets used in mushroom cultivation. During conveyance, the baskets may randomly face up or down. This inconsistent orientation makes it difficult to stack the baskets neatly during subsequent palletizing. When the stacked layers reach a certain height, they are prone to collapse due to uneven force and an unstable center of gravity. This not only affects workshop efficiency but also poses potential safety hazards and risks of material damage. Summary of the Invention
[0004] In view of the above-mentioned shortcomings of the prior art, the present invention provides a conveying and stacking device for bottle baskets in a mushroom cultivation workshop, which can effectively solve the problem in the prior art that the bottle baskets with their openings facing upward or downwards may cause uneven stacking and lead to collapse.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: The present invention provides a conveying and stacking device for bottle baskets in a mushroom cultivation workshop, comprising: a bracket, a first guide plate disposed above the bracket, the first guide plate having a first oblique side and a first straight side formed on opposite sides thereof, a plurality of first guide wheels rotatably mounted in a linear array on one side of the first oblique side, the plurality of first guide wheels being connected to each other by a belt transmission, and a diameter between the first oblique sides gradually decreasing in a direction approaching the first straight side; The unloading adjustment component identifies the direction of the bottle basket through the contact detection part, and drives the rotating plate to flip the bottle basket with the opening downward. The unloading adjustment component includes a slide plate arranged above one end of the bracket, and a second guide plate is symmetrically installed at the upper end surface and the middle position of the slide plate. The opposite surface of the second guide plate is provided with a second oblique edge and a second straight edge. A plurality of second guide wheels are rotatably installed in a linear array on one side of the second oblique edge. The plurality of second guide wheels are connected with a transmission, and the diameters between the second oblique edges gradually decrease in the direction approaching the second straight edge. The rotating plate is rotatably installed at the bottom end of the slide plate, and the lower end surface of the slide plate is fixedly installed with an arc plate, and a sliding tooth plate is slidably provided on the side of the arc plate away from the second guide plate; A clamping assembly, which is used to clamp the bottle basket for mobile palletizing; A material receiving assembly is used for collecting bottle baskets.
[0006] Preferably, a fixing frame is fixedly installed on the upper end surface of the bracket, a conveyor belt is rotatably installed in the fixing frame, the inner wall of the fixing frame is fixedly connected to the first guide plate, a limiting baffle is fixedly installed on the inner wall of the fixing frame at a position away from the blanking adjustment component, the upper end surface of the second guide plate is fixedly installed with a first rotating drive component, and the output end of the first rotating drive component is fixedly connected to one of the first guide wheels.
[0007] Preferably, a support plate is symmetrically mounted on the upper end surface of the fixing frame, the upper end surface of the support plate is fixedly connected to the slide plate, a second rotating drive component is fixedly mounted on the upper end surface of the second guide plate, and the output end of the second rotating drive component is fixedly connected to one of the second guide wheels.
[0008] Preferably, a plurality of rotating wheels are installed in a linear array at the inner bottom end of the skateboard and at a position away from the rotating plate, and the rotating wheels are connected in series through an axle rod. A third rotating driving component is fixedly installed on one side of the skateboard, and the third rotating driving component is electrically connected to the controller. The output end of the third rotating driving component passes through the skateboard and is fixedly connected to the axle rod. Two inclined baffles are symmetrically installed on the upper end surface of the skateboard at the corresponding rotating wheel positions.
[0009] Preferably, a plurality of contact detection members are embedded in a linear array at the inner bottom end of the slide and between the second guide plates, and the contact detection members are electrically connected to a controller.
[0010] Preferably, a fourth rotation driving member is fixedly installed on one side of the slide, and the output end of the fourth rotation driving member passes through the slide and is fixedly connected to the axis of one end of the rotating plate, and an arc-shaped toothed plate is symmetrically slidably installed in the arc plate, and a tooth groove is provided on the outer wall of the arc-shaped toothed plate at a position away from the second guide plate, and a contact plate is fixedly installed on the outer wall of the arc-shaped toothed plate near the second guide plate, and a fixed plate is symmetrically installed on the outer wall of the arc plate at a position away from the contact plate, and a transmission rod is rotatably installed between the fixed plates, and two tooth heads are symmetrically installed on the outer wall of the transmission rod, and the tooth heads are meshed with the tooth grooves, and the lower end surface of the slide and A connecting plate is symmetrically installed at a position away from the second guide plate, and a sliding card plate is fixedly installed in the connecting plate, and the inner wall of the sliding card plate is slidingly connected to the sliding tooth plate, and one end of the sliding tooth plate is slidingly connected to the arc plate, and a gear column is rotatably installed between the sliding card plates and below the sliding tooth plate, and a transmission shaft is rotatably installed on one side of the connecting plate, one end of the transmission shaft passes through the connecting plate and is fixedly connected to the gear column, and the transmission shaft is connected to the transmission rod with a transmission, and a barrel is fixedly installed on the outer wall of the transmission rod on the opposite side of the fixed plate, and a coil spring is provided in the barrel, and the inner and outer ends of the coil spring are fixedly connected to the transmission rod and the barrel respectively.
[0011] Preferably, a rotating joint is rotatably installed on both sides of the fixed frame, a sliding rod is slidably installed in the rotating joint, and a connecting block is fixedly installed on the upper end of the sliding rod, and an L-shaped connecting frame is rotatably installed on the opposite side of the connecting block, and a fixed frame is fixedly installed on the opposite side of the L-shaped connecting frame, and a telescopic driving member is fixedly installed in the fixed frame, and the telescopic driving member is electrically connected to the controller, and the output end of the telescopic driving member is fixedly installed with the telescopic rod, one end of the telescopic rod is fixedly installed with a movable plate, one side of the movable plate is fixedly installed with a short shaft, one end of the splint is fixedly installed with a splint, and a connecting rod is fixedly installed between the sliding rods, and an external frame is fixedly installed on one side of the fixed frame, and a fifth rotating driving member is fixedly installed on one side of the external frame, and the output end of the fifth rotating driving member passes through the external frame and is fixedly connected to the rotating joint.
[0012] Preferably, a collecting rack is fixedly mounted on one side of the fixing rack, a carrying plate is slidably mounted on the inner wall of the collecting rack, a weight detection component is embedded in the inner bottom end of the carrying plate, the weight detection component is electrically connected to the controller, a sliding plate for carrying a bottle basket is slidably mounted inside the carrying plate, two mounting plates are fixedly mounted on one side of the collecting rack, a lifting drive assembly is fixedly mounted between the mounting plates, the lifting drive assembly is electrically connected to the controller, and a carrying plate is threadedly mounted on the output end of the lifting drive assembly.
[0013] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects: First, the contact detection part in the blanking adjustment component monitors the opening status of the bottle basket in real time, and accurately identifies the direction based on the difference in contact time (the contact time is longer when the opening is upward, and shorter when the opening is downward). The controller drives the fourth rotary drive part accordingly, and the rotating plate, arc-shaped tooth plate and sliding tooth plate are linked to perform a flipping action, forcibly correcting the bottle basket with the opening downward to the opening upward. At the same time, the guide wheel group (the first guide wheel and the second guide wheel) work together to push the bottle basket to the center of the conveyor and align it with the limit baffle. This mechanism completely eliminates the problem of stacking skew due to inconsistent direction, significantly improves the force uniformity after stacking, avoids the risk of imbalance of the center of gravity or collapse after the accumulation of layers, and enhances the overall operation safety.
[0014] Second, the clamping assembly drives the rotating joint and L-shaped connecting frame through the fifth rotary drive member, ensuring that the bottle basket is clamped and moved to the receiving assembly in a vertical posture. The receiving assembly dynamically adjusts the height of the load plate based on the feedback signal from the weight detection member, so that the bottle baskets are precisely aligned and stacked layer by layer. Combined with the continuous coordinated operation of the conveyor belt and guide wheel group, the system can complete the entire process of direction calibration, conveying, stacking and collection without human intervention. This not only significantly shortens the processing cycle, but also reduces material loss caused by human operational errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 Schematic diagram of the structure of the first guide plate of the present invention; Figure 3 It is a structural schematic diagram of the skateboard of the present invention; Figure 4 Schematic diagram of the structure of the curved plate of the present invention; Figure 5 This is a structural diagram of the blanking adjustment assembly of the present invention; Figure 6 Schematic diagram of the bottom view of the sliding tooth plate of the present invention; Figure 7 It is a structural schematic diagram of the clamping assembly of the present invention; Figure 8 It is a structural schematic diagram of the material receiving component of the present invention.
[0017] Reference numerals: 1, bracket; 101, fixed frame; 102, conveyor belt; 103, limit baffle; 104, first guide plate; 105, first guide wheel; 2, blanking adjustment assembly; 201, support plate; 202, slide plate; 203, rotating wheel; 204, contact detection member; 205, second guide plate; 206, second guide wheel; 207, rotating plate; 208, curved plate; 209, fixed plate; 210, transmission rod; 211, tooth head; 212, curved tooth plate; 213, contact plate; 214, sleeve barrel; 215, coil spring; 216, connection Plate; 217, sliding card plate; 218, sliding tooth plate; 219, transmission shaft; 220, tooth column; 3, clamping assembly; 301, rotating joint; 302, external frame; 303, sliding rod; 304, connecting block; 305, L-shaped connecting frame; 306, fixed frame; 307, telescopic drive member; 308, moving plate; 309, telescopic rod; 310, short shaft; 311, splint; 4, material receiving assembly; 401, collecting rack; 402, carrying plate; 403, sliding plate; 404, mounting plate; 405, lifting drive assembly; 406, weight detection member. DETAILED DESCRIPTION
[0018] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0019] The present invention will be further described below with reference to the embodiments.
[0020] Example: Refer to Figures 1 to 8 , a conveying and stacking device for bottle baskets in a mushroom cultivation workshop, comprising: A bracket 1, a first guide plate 104 disposed above the bracket 1, wherein opposing surfaces of the first guide plate 104 are provided with a first oblique side and a first straight side. A plurality of first guide wheels 105 are rotatably mounted in a linear array on one side of the first oblique side. The plurality of first guide wheels 105 are connected to each other by a belt transmission, and the diameter between the first oblique sides gradually decreases as it approaches the first straight side. The blanking adjustment component 2 identifies the direction of the bottle basket through the contact detection member 204 and drives the rotating plate 207 to flip the bottle basket with the opening downward. The blanking adjustment component 2 includes a slide plate 202 arranged above one end of the bracket 1. A second guide plate 205 is symmetrically installed on the upper end surface and in the middle position of the slide plate 202. The opposite surface of the second guide plate 205 is provided with a second oblique edge and a second straight edge. A plurality of second guide wheels 206 are rotatably installed in a linear array on one side of the second oblique edge. 06 are connected with a transmission, and the diameter between the second oblique sides gradually decreases in the direction approaching the second straight side. A rotating plate 207 is rotatably installed at the bottom end of the slide 202, and an arc plate 208 is fixedly installed on the lower end surface of the slide 202. A sliding tooth plate 218 is slidably provided on the side of the arc plate 208 away from the second guide plate 205. The diameter gradient design of the first guide wheel 105 and the second guide wheel 206, combined with the inclination angle of the oblique sides, forces the bottle basket to gather towards the conveying center line, and ensures alignment together with the limit baffle 103; Clamping assembly 3, which is used to clamp the bottle basket for mobile palletizing; The material receiving component 4 is used to collect bottle baskets. The carrying plate 402 of the material receiving component 4 can achieve layer height adaptation through the lifting drive component 405, and supports 5-15 layers of palletizing.
[0021] Reference Figures 1 to 2 A fixing frame 101 is fixedly installed on the upper end surface of the bracket 1, and a conveyor belt 102 is rotatably installed in the fixing frame 101. The inner wall of the fixing frame 101 is fixedly connected to the first guide plate 104. A limiting baffle 103 is fixedly installed on the inner wall of the fixing frame 101 at a position away from the blanking adjustment component 2. A first rotating drive component is fixedly installed on the upper end surface of the second guide plate 205, and the output end of the first rotating drive component is fixedly connected to one of the first guide wheels 105.
[0022] Reference Figure 3 A support plate 201 is symmetrically mounted on the upper end surface of the fixed frame 101, and the upper end surface of the support plate 201 is fixedly connected to the slide plate 202. A second rotating drive component is fixedly mounted on the upper end surface of the second guide plate 205, and the output end of the second rotating drive component is fixedly connected to one of the second guide wheels 206.
[0023] Reference Figure 3, a plurality of rotating wheels 203 are installed in a linear array at the bottom inner end of the skateboard 202 and at a position away from the rotating plate 207, and the rotating wheels 203 are connected in series through an axle rod. A third rotating driving member is fixedly installed on one side of the skateboard 202, and the third rotating driving member is electrically connected to the controller. The output end of the third rotating driving member passes through the skateboard 202 and is fixedly connected to the axle rod. Two inclined baffles are symmetrically installed on the upper end surface of the skateboard 202 at the positions corresponding to the rotating wheels 203. A plurality of contact detection members 204 are embedded in a linear array at the bottom inner end of the skateboard 202 and between the second guide plates 205, and the contact detection members 204 are electrically connected to the controller.
[0024] Reference Figures 3 to 6 A fourth rotary drive member is fixedly installed on one side of the slide 202. The output end of the fourth rotary drive member passes through the slide 202 and is fixedly connected to the axis of one end of the corresponding rotating plate 207. An arc-shaped tooth plate 212 is symmetrically slidably installed in the arc plate 208. A tooth groove is provided on the outer wall of the arc-shaped tooth plate 212 at a position away from the second guide plate 205. A contact plate 213 is fixedly installed on the outer wall of the arc-shaped tooth plate 212 near the second guide plate 205. The outer wall of the arc-shaped plate 208 is away from the contact plate 213. A fixed plate 209 is symmetrically installed at the position of the second guide plate 205, and a transmission rod 210 is rotatably installed between the fixed plates 209. Two tooth heads 211 are symmetrically installed on the outer wall of the transmission rod 210. The tooth heads 211 are engaged with the tooth grooves. A connecting plate 216 is symmetrically installed on the lower end surface of the slide plate 202 and at a position away from the second guide plate 205. A sliding card plate 217 is fixedly installed in the connecting plate 216. The inner wall of the sliding card plate 217 is slidably connected to the sliding tooth plate 218. One end of the sliding tooth plate 218 slides with the arc plate 208. The tooth column 220 is rotatably installed between the sliding card plates 217 and below the sliding tooth plate 218. A transmission shaft 219 is rotatably installed on one side of the connecting plate 216. One end of the transmission shaft 219 passes through the connecting plate 216 and is fixedly connected to the tooth column 220. The transmission shaft 219 is connected to the transmission rod 210 with a transmission. A sleeve barrel 214 is fixedly installed on the outer wall of the transmission rod 210 on the opposite side of the fixed plate 209. A coil spring 215 is provided in the sleeve barrel 214. The inner and outer ends of the coil spring 215 are respectively connected to the transmission rod 210. The movable rod 210 and the sleeve barrel 214 are fixedly connected; the coil spring 215 is able to release the winding energy after the rotating plate 207 rotates upward (by being driven by the third rotary drive member to rotate downward and then rotate upward), driving the transmission rod 210 to make the tooth head 211 engage with the tooth groove, allowing the arc-shaped tooth plate 212 and the contact plate 213 to slide back to their original positions, and similarly driving the transmission shaft 219 and the tooth column 220 to rotate through the belt, driving the sliding tooth plate 218 to slide back to its original position in the sliding card plate 217.
[0025] Reference Figure 7, rotating joints 301 are rotatably installed on both sides of the fixed frame 101, and a sliding rod 303 is slidably installed in the rotating joint 301. A connecting block 304 is fixedly installed on the upper end of the sliding rod 303, and an L-shaped connecting frame 305 is rotatably installed on the opposite side of the connecting block 304. A fixed frame 306 is fixedly installed on the opposite side of the L-shaped connecting frame 305. A telescopic driving member 307 is fixedly installed in the fixed frame 306. The telescopic driving member 307 adopts the existing telescopic cylinder for use. The telescopic cylinder is a common pneumatic actuator used to convert gas pressure into mechanical thrust to achieve linear reciprocating motion. Its main feature is that it has a telescopic structure that can change between different stroke lengths. The telescopic driving member 307 drives the moving plate 308 in the fixed frame 306 In the process of sliding to drive the short shaft 310 and the clamping plate 311 to move and clamp the bottle basket, the movable plate 308 can slide with the inner wall of the fixed frame 306 to maintain the stability of the sliding clamping. The telescopic driving member 307 is electrically connected to the controller. The output end of the telescopic driving member 307 is fixedly installed with a telescopic rod 309, and one end of the telescopic rod 309 is fixedly installed with the movable plate 308. A short shaft 310 is fixedly installed on one side of the movable plate 308, and one end of the short shaft 310 is fixedly installed with the clamping plate 311. A connecting rod is fixedly installed between the sliding rods 303, and an external frame 302 is fixedly installed on one side of the fixed frame 101. A fifth rotating driving member is fixedly installed on one side of the external frame 302. The output end of the fifth rotating driving member passes through the external frame 302 and is fixedly connected to the rotating joint 301. The fixed position of the rotating joint 301 is in the middle position between the midline of the length of the limit baffle 103 and the sliding plate 403. That is to say, when the slide rod 303 is driven to drive the fixed frame 306 to rotate toward the limit baffle 103, the clamping plate 311 can be driven to both sides of the bottle basket (the bottle basket is blocked by the limit baffle 103) to clamp the bottle basket. In the process of rotating toward the sliding plate 403, the clamping plate 311 can clamp the bottle basket and move to the top of the sliding plate 403. In this process, the fixed frame 30 By being rotatably connected to the L-shaped connecting frame 305, the bottle basket can be kept in a horizontal and parallel state with the conveyor belt 102 or the upper end surface of the sliding plate 403 when the bottle basket is clamped. In addition, when the bottle baskets stacked on the sliding plate 403 are subsequently collected, the sliding plate 403 is pulled out by sliding it in the carrier plate 402 to be collected uniformly. The sliding rod 303 slidably installed in the rotating joint 301 can be fixed by existing screws, and the sliding length of the sliding rod 303 in the rotating joint 301 can be adjusted to adjust the clamping distance as needed.
[0026] Reference Figure 8, a collection rack 401 is fixedly installed on one side of the fixed frame 101, and a carrying plate 402 is slidably installed on the inner wall of the collection rack 401, and a weight detection part 406 is embedded in the inner bottom end of the carrying plate 402. The weight detection part 406 is an existing device, which is a device or component for measuring the weight or mass of an object. It is usually a part combined with an automated production line, a quality control system, a packaging line, etc., and is used to detect the weight of products in real time or in batches to ensure that they meet predetermined standards. The weight detection part 406 is electrically connected to the controller, and a sliding plate 403 for carrying a bottle basket is slidably installed in the carrying plate 402. Two mounting plates 404 are fixedly installed on one side of the collection rack 401, and a lifting drive assembly 405 is fixedly installed between the mounting plates 404. The lifting drive assembly 405 is composed of an existing servo motor and a threaded rod, wherein the outer wall of the threaded rod is threadedly connected to the carrying plate 402, and the lifting drive assembly 405 is electrically connected to the controller, and the output end of the lifting drive assembly 405 is threadedly mounted with the carrying plate 402; The rotary drive utilizes an existing servo motor. A servo motor is an electric motor capable of precisely controlling angle, speed, and position, and is widely used in applications requiring high-precision motion control. Unlike conventional motors, a servo motor utilizes a closed-loop control system coupled with feedback devices (such as encoders) to continuously adjust and maintain the motor's motion.
[0027] The working principle of the present invention is as follows: The bottle basket is placed on the upper end surface of the slide 202, and the third rotary drive member is opened to drive the shaft to rotate the rotating wheel 203. When the spacing between the rotating wheels 203 is greater than the width of the bottle basket perpendicular to the slide 202, if the bottle basket is placed vertically and perpendicularly on the slide 202, the rotating rotating wheels 203 will drive the bottle basket to move on the upper end surface of the slide 202. It should be noted that the spacing between the rotating wheels 203 is greater than the width of the bottle basket when it is vertical. Therefore, when the bottle basket is placed vertically on the slide 202, the following situation will occur: the width of the bottle basket will contact one of the rotating wheels 203, and one side of the bottle basket will be suspended above the rotating wheel 203, and the handle on the edge of the bottle basket for convenience of pulling will contact the rotating wheel 203 or the inner bottom end of the slide 202, causing the bottle basket to tilt and cause the center of gravity to be unstable. The center of gravity of this bottle basket will be unstable, and it will tilt to both sides and contact the inclined baffle to slide into the slide 202, turning into a horizontal conveying state (refer to Figure 1 As shown), it should be noted that if the bottle basket falls over and causes the opening to cover the outside of the rotating wheel 203 downward, the rotating wheel 203 itself can be driven to rotate by the third rotating driving member, and the outer wall of the rotating wheel 203 is provided with an inclined groove, which can rotate with the inner wall of the bottle basket to generate friction and drive the bottle basket to move. This can effectively prevent the rotating wheel 203 from hindering the movement of the bottle basket; The bottle basket sliding in the slide plate 202 may have an opening upward or downward. In the process of the bottle basket opening upward, the lower end surface of the bottle basket will contact the contact detection member 204 in turn, and the contact time is relatively long. The contact detection member 204 will generate a corresponding electrical signal according to the contact time. In the case of the bottle basket opening downward, the bottle basket can only indirectly contact the contact detection member 204 with the edge of the opening. Such contact time is obviously shorter than the contact time when the bottle basket opens upward. Therefore, the controller will control the voltage input to the fourth rotary drive member according to the length of time of the electrical signal generated by the contact detection member 204, so that the output end of the fourth rotary drive member drives the other end of the rotating plate 207 (refer to Figure 4 The end of the rotating plate 207 away from the arc plate 208 is the rotating axis) and the fourth rotating drive member output end connection position is used as the axis to rotate downward. At this time, the bottle basket will slide to the upper end surface of the rotating plate 207 and tilt downward as the rotating plate 207 rotates. The lower end of the rotating plate 207 will contact the contact plate 213 and drive the arc-shaped tooth plate 212 to slide in the arc plate 208. The sliding arc-shaped tooth plate 212 will engage with the tooth head 211 through the tooth groove to drive the transmission rod 210 to rotate and collect. The coil spring 215 rotates the transmission rod 210 through the belt drive shaft 219, which drives the tooth column 220 to rotate and engage with the sliding tooth plate 218, so that the sliding tooth plate 218 moves toward the arc plate 208 and contacts and squeezes the bottle basket. As the bottle basket tilts downward as the rotating plate 207 rotates, the center of gravity of the bottle basket moves downward toward the sliding tooth plate 218, and the short side of the bottle basket flips over to the top of the sliding tooth plate 218 (the bottle basket is rotated by Figure 1 The state in which the bottle basket is in contact with the inner bottom end of the slide plate 202 is flipped to a state perpendicular to the surface of the conveyor belt 102). When the rotating plate 207 is driven upward, the sliding tooth plate 218 is driven to retract, and the rotating plate 207 is lifted upward to lift the bottle basket, causing the bottle basket to flip. After flipping, the bottle basket opens upward and re-attaches to the inner bottom end of the slide plate 202 to ensure the regularity of the bottle basket for subsequent collection. It should be noted that, no matter the bottle basket opens upward or downward, in the process of contacting the contact detection member 204, the second guide wheel 206 is driven to rotate by opening the second rotary drive member, and the rotating second guide wheel 206 will contact the inclined bottle basket, pushing the bottle basket to move toward the second straight edge provided on the opposite side of the second guide plate 205. The sliding of the bottle basket within the second straight edge can effectively avoid sliding and skewing, which can effectively ensure that the bottle basket can contact the contact detection member 204, rather than contacting the contact detection member 204 in a skewed state, thereby avoiding the skewed bottle basket from effectively intermittently contacting the contact detection member 204. Moreover, when the bottle basket contacts the detection member 204 at the position farthest from the rotating wheel 203, if the continuous contact is ≥1.5 seconds, it is determined that the bottom surface of the opening of the bottle basket is fully in contact, and if the continuous contact is ≤0.8 seconds, it is determined that the opening is in point contact with the downward edge. After flipping, the bottle basket will slide along the inclined surface of the bottom end of the slide plate 202 toward the upper end surface of the conveyor belt 102 and be driven by the conveyor belt 102 for transportation. During the transportation process, it will contact the first guide wheels 105. By turning on the first rotating drive member, each first guide wheel 105 is driven to rotate. After contacting the bottle basket, the rotating first guide wheels 105 push the bottle basket toward the first straight edge provided on the opposite side of the first guide plate 104 for transportation, so as to ensure that the bottle basket is driven to be transported at the center of the upper end surface of the conveyor belt 102. During the transportation process, the bottle basket contacts the limit stopper 103 to restrict its movement. The fifth rotating drive member is opened to drive the rotating joint 301 to rotate. During the rotation, the rotating joint 301 drives the sliding rod 303 to rotate. The rotating sliding rod 303 rotates together with the connecting block 304, the L-shaped connecting frame 305 and the fixed frame 306. During the rotation, the fixed frame 306 is rotated and connected to the L-shaped connecting frame 305 due to its own gravity, and maintains a position perpendicular to the upper end surface of the conveyor belt 102. The fixed frame 306 is driven to rotate to the position corresponding to the side of the limit baffle 103, that is, the bottle basket and the limit baffle 103 are released from the restricted movement on both sides. By opening the telescopic drive member 307, the telescopic rod 309 drives the movable plate 308, the short shaft 310 and the clamping plate 311 to move relative to each other, clamping and fixing the two sides of the bottle basket. The fifth rotating drive member is driven in the reverse direction to drive the sliding rod 303 to rotate, so that the bottle basket clamped by the clamping plate 311 rotates toward the upper end surface of the sliding plate 403. In this process, the fixed frame 306 is always kept in a fixed position due to its own weight. The bottle basket is held in rotation connection with the L-shaped connecting frame 305 and maintained in a state perpendicular to the upper end surface of the conveyor belt 102. During this process, the bottle basket is also clamped to move toward the upper end surface of the sliding plate 403 in a state perpendicular to the upper end surface of the conveyor belt 102. After the bottle basket is driven to move to the upper end surface of the sliding plate 403, the telescopic driving member 307 is closed to cause the clamping plate 311 to retract and release the bottle basket, so that the bottle basket is placed on the upper end surface of the sliding plate 403. The weight detection member 406 provided will detect the weight of the sliding plate 403 and A corresponding electrical signal is generated, and the controller controls the voltage input to the lifting drive component 405 through the generated electrical signal, so that the lifting drive component 405 drives the supporting plate 402 to descend. The descending supporting plate 402 will drive the sliding plate 403 and the bottle basket placed on the upper end surface of the sliding plate 403 to descend together. The weight detection component 406 detects the weight of a single basket → converts the number of layers → the descending height of the supporting plate 402 = layer height × (current number of layers - 1) ± 2mm, so that the next bottle basket can be placed on top of it.
[0028] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A conveying and stacking device for bottle baskets in a mushroom cultivation workshop, characterized in that: include: A bracket (1), a first guide plate (104) is arranged above the bracket (1), a first oblique side and a first straight side are provided on opposite sides of the first guide plate (104), a plurality of first guide wheels (105) are rotatably mounted in a linear array on one side of the first oblique side, the plurality of first guide wheels (105) are connected to each other by a belt transmission, and the diameter between the first oblique sides gradually decreases in a direction approaching the first straight side; A blanking adjustment component (2), wherein the blanking adjustment component (2) identifies the direction of the bottle basket through a contact detection member (204) and drives a rotating plate (207) to flip the bottle basket with the opening facing downward, the blanking adjustment component (2) comprises a slide plate (202) arranged above one end of the bracket (1), a second guide plate (205) is symmetrically installed on the upper end surface and at the middle position of the slide plate (202), a second oblique edge and a second straight edge are provided on opposite surfaces of the second guide plate (205), a plurality of second guide wheels (206) are rotatably installed on one side of the second oblique edge in a linear array, the plurality of second guide wheels (206) are connected with a transmission, and the diameters between the second oblique edges gradually decrease in a direction approaching the second straight edge, a rotating plate (207) is rotatably installed on the inner bottom end of the slide plate (202), a curved plate (208) is fixedly installed on the lower end surface of the slide plate (202), and a sliding tooth plate (218) is slidably provided on the side of the curved plate (208) away from the second guide plate (205); A clamping assembly (3), the clamping assembly (3) being used to clamp the bottle basket for mobile palletizing; A material receiving assembly (4), wherein the material receiving assembly (4) is used for collecting bottle baskets.
2. The conveying and stacking equipment for bottle baskets in mushroom cultivation workshops according to claim 1, characterized in that: A fixing frame (101) is fixedly mounted on the upper end surface of the bracket (1), a conveyor belt (102) is rotatably mounted inside the fixing frame (101), an inner wall of the fixing frame (101) is fixedly connected to a first guide plate (104), a limit baffle (103) is fixedly mounted on the inner wall of the fixing frame (101) at a position away from the blanking adjustment component (2), a first rotary drive member is fixedly mounted on the upper end surface of the second guide plate (205), and an output end of the first rotary drive member is fixedly connected to one of the first guide wheels (105).
3. The conveying and stacking equipment for bottle baskets in mushroom cultivation workshops according to claim 2, characterized in that: A support plate (201) is symmetrically mounted on the upper end surface of the fixing frame (101), the upper end surface of the support plate (201) is fixedly connected to the slide plate (202), a second rotary drive member is fixedly mounted on the upper end surface of the second guide plate (205), and an output end of the second rotary drive member is fixedly connected to one of the second guide wheels (206).
4. The conveying and stacking equipment for bottle baskets in mushroom cultivation workshops according to claim 3, characterized in that: A plurality of rotating wheels (203) are installed in a linear array at the bottom inner end of the slide (202) and at a position away from the rotating plate (207). The rotating wheels (203) are connected in series via a shaft. A third rotating driving member is fixedly installed on one side of the slide (202). The third rotating driving member is electrically connected to the controller. The output end of the third rotating driving member passes through the slide (202) and is fixedly connected to the shaft. Two oblique baffles are symmetrically installed on the upper end surface of the slide (202) and at positions corresponding to the rotating wheels (203).
5. The conveying and stacking equipment for bottle baskets in mushroom cultivation workshops according to claim 4, characterized in that: A plurality of contact detection members (204) are embedded in a linear array at the inner bottom end of the slide plate (202) and between the second guide plates (205), and the contact detection members (204) are electrically connected to a controller.
6. The conveying and stacking equipment for bottle baskets in mushroom cultivation workshops according to claim 1, characterized in that: A fourth rotary drive member is fixedly installed on one side of the slide plate (202), and the output end of the fourth rotary drive member passes through the slide plate (202) and is fixedly connected to the axis of one end of the corresponding rotating plate (207). An arc-shaped tooth plate (212) is symmetrically slidably installed in the arc-shaped plate (208), and the outer wall of the arc-shaped tooth plate (212) is provided with a tooth groove at a position away from the second guide plate (205). The outer wall of the arc-shaped tooth plate (212) is provided with a tooth groove at a position close to the second guide plate (208). 5) A contact plate (213) is fixedly installed, a fixed plate (209) is symmetrically installed on the outer wall of the arc plate (208) and at a position away from the contact plate (213), a transmission rod (210) is rotatably installed between the fixed plates (209), and two tooth heads (211) are symmetrically installed on the outer wall of the transmission rod (210), and the tooth heads (211) are engaged with the tooth grooves. The lower end surface of the slide plate (202) is symmetrically installed at a position away from the second guide plate (205). A connecting plate (216) is installed, a sliding card plate (217) is fixedly installed in the connecting plate (216), the inner wall of the sliding card plate (217) is slidably connected to the sliding tooth plate (218), one end of the sliding tooth plate (218) is slidably connected to the arc plate (208), a tooth column (220) is rotatably installed between the sliding card plates (217) and below the sliding tooth plate (218), and a transmission shaft (219) is rotatably installed on one side of the connecting plate (216). One end of the transmission shaft (219) passes through the connecting plate (216) and is fixedly connected to the tooth column (220). The transmission shaft (219) is connected to the transmission rod (210) by a belt transmission. A sleeve barrel (214) is fixedly installed on the outer wall of the transmission rod (210) on the opposite side of the fixed plate (209). A coil spring (215) is provided in the sleeve barrel (214). The inner and outer ends of the coil spring (215) are fixedly connected to the transmission rod (210) and the sleeve barrel (214) respectively.
7. The conveying and stacking equipment for bottle baskets in mushroom cultivation workshops according to claim 2, characterized in that: Rotating joints (301) are rotatably mounted on both sides of the fixed frame (101), a sliding rod (303) is slidably mounted in the rotating joint (301), a connecting block (304) is fixedly mounted on the upper end of the sliding rod (303), an L-shaped connecting frame (305) is rotatably mounted on the opposite side of the connecting block (304), a fixed frame (306) is fixedly mounted on the opposite side of the L-shaped connecting frame (305), a telescopic driving member (307) is fixedly mounted in the fixed frame (306), the telescopic driving member (307) is electrically connected to the controller, and the output of the telescopic driving member (307) is output. A telescopic rod (309) is fixedly installed at one end of the telescopic rod (309), a movable plate (308) is fixedly installed at one end of the movable plate (308), a short shaft (310) is fixedly installed at one side of the movable plate (308), a clamping plate (311) is fixedly installed at one end of the short shaft (310), a connecting rod is fixedly installed between the sliding rods (303), an external frame (302) is fixedly installed at one side of the fixed frame (101), a fifth rotary drive member is fixedly installed at one side of the external frame (302), and an output end of the fifth rotary drive member passes through the external frame (302) and is fixedly connected to the rotary joint (301).
8. The conveying and stacking equipment for bottle baskets in mushroom cultivation workshops according to claim 2, characterized in that: A collecting rack (401) is fixedly mounted on one side of the fixing rack (101), a carrying plate (402) is slidably mounted on the inner wall of the collecting rack (401), a weight detection component (406) is embedded in the inner bottom end of the carrying plate (402), the weight detection component (406) is electrically connected to a controller, a sliding plate (403) for carrying a bottle basket is slidably mounted in the carrying plate (402), two mounting plates (404) are fixedly mounted on one side of the collecting rack (401), a lifting drive assembly (405) is fixedly mounted between the mounting plates (404), the lifting drive assembly (405) is electrically connected to the controller, and the output end of the lifting drive assembly (405) is threadedly mounted with the carrying plate (402).
Citation Information
Patent Citations
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