Parameter-adjustable quality detection system of shared electric bicycle
By designing a parameter-adjustable quality inspection system and combining it with handlebar fatigue testing and bump testing, the problem of single function of existing devices has been solved, and multiple performance tests of electric bicycles have been achieved on the same platform, which improves test efficiency and accuracy and ensures the coordination and safety of the tests.
Patent Information
- Application Number
- CN202510876974.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2045-06-27
AI Technical Summary
Existing shared electric bicycle testing devices are unable to simultaneously perform handlebar fatigue testing and vehicle bump testing on the same test platform, resulting in the testing device having a single function and being unable to effectively evaluate the performance of the handlebar and the entire vehicle.
A parameter-adjustable quality inspection system was designed. The steering gear, hydraulic cylinder and other components were used to coordinate the handlebar fatigue test and the bump test. The transmission device was used to ensure the synchronous movement of the front wheel and the bump test device. The roller in the bump test device was combined to simulate complex road conditions.
It is possible to conduct handlebar fatigue testing and bump testing simultaneously on the same test platform, which improves test efficiency and accuracy, ensures test coordination and safety, and enhances the durability and safety assessment of electric bicycles.
Smart Images

Figure CN120628631A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of detection technology, and in particular to a parameter-adjustable quality detection system for shared electric bicycles. Background Art
[0002] With the widespread adoption of shared electric bicycles, the durability and safety of their key components have become a key focus of the industry. The handlebar, a core component in an electric bicycle's control system, experiences frequent use and complex stress conditions. If performance degradation occurs after prolonged operation, it will directly impact the overall vehicle's handling and safety. Therefore, fatigue testing of electric bicycle handlebars has become a crucial step in product quality testing.
[0003] On the other hand, shared e-bikes often encounter various complex road conditions during actual operation, such as potholes and bumps. The shock resistance of the vehicle and the response of related components under bumpy conditions directly affect its durability and safety. For this reason, bump testing has become a key item in e-bike vehicle testing.
[0004] However, existing shared electric bicycle testing devices generally have the problem of single function, and are unable to simultaneously perform handlebar fatigue testing and vehicle bump testing on the same test platform. This is because the handlebar fatigue test will cause the front wheel to deflect, and the front wheel needs to be offset from the bump test device during the bump test. The bump test device cannot shift with the front wheel, resulting in the front wheel detaching and offsetting the bump test device. Summary of the Invention
[0005] In response to the above technical problems, the present invention aims to provide a parameter-adjustable quality detection system for shared electric bicycles. To solve the above technical problems, the present invention adopts the following technical solutions:
[0006] A parameter-adjustable quality inspection system for shared electric bicycles includes a pedestal with a test slot and a cavity provided on the pedestal, a bracket fixedly connected to the top wall of the pedestal, an L-shaped plate fixedly connected to the bracket, a downward pressure component connected to the L-shaped plate, a slide slidably connected to the L-shaped plate, the slide being connected to the L-shaped plate via a spring, and a servo fixedly connected to the slide.
[0007] The output shaft of the servo is fixedly connected with a connecting rod and sprocket three, two handlebar clamping assemblies are connected to the connecting rod, a rotating rod one is rotatably connected to the bracket, a sprocket four and a bevel gear one are fixedly connected to the rotating rod one, sprocket four is connected to sprocket three through chain two, the inner wall of the cavity is rotatably connected with rotating rod two and sprocket two, a sprocket one and bevel gear two are fixedly connected to the rotating rod two, bevel gear two and bevel gear one are meshed, sprocket one is connected to sprocket two through chain one, a transmission is fixedly connected to the inner wall of the cavity, the transmission input shaft is fixedly connected to sprocket two, a bump test device is rotatably connected to the inner wall of the test slot, and the rotating shaft of the bump test device is fixedly connected to the output shaft of the transmission.
[0008] Preferably, the inner wall of the bump testing device is fixed with a motor and a cylinder, the output shaft of the motor is fixed with a barrel shaft, a roller is fixed with the barrel shaft, a groove one is provided on the roller, a bump plate is slidably connected to the inner wall of the groove one, the bump plate extends to the outside of the roller, a groove two is provided on the bump plate, the inner wall of the groove one is rotatably connected to a rocker, a transmission roller is rotatably connected to the rocker, the transmission roller is slidably connected to the inner wall of the groove two, a ball is connected to the rocker, a guide seat is fixed to the piston rod of the cylinder, a guide groove is provided on the guide seat, and the ball extends into the guide groove.
[0009] Preferably, the downward pressure assembly includes a hydraulic cylinder, a slide plate, a second spring and a pressure piece. The hydraulic cylinder is fixed to the L-shaped plate, the piston rod of the hydraulic cylinder is fixed to the slide plate, the slide plate and the pressure piece are both slidably connected to the L-shaped plate, and the slide plate is connected to the pressure piece through the second spring.
[0010] Preferably, the slide is provided with an inclined surface, the servo is fixed to the inclined surface of the slide, and the rotating rod is arranged at an angle.
[0011] Preferably, a positioning frame is fixedly connected to the top wall of the pedestal, and the rotating rod is rotatably connected to the positioning frame.
[0012] Preferably, a rotating tube is fixedly connected to the inner wall of the bump testing device, the rotating tube is rotatably connected to the roller, and the cylinder and the guide seat are both located in the rotating tube.
[0013] Preferably, a positioning frame is fixed to the inner wall of the bump testing device, and the cylindrical shaft is rotatably connected to the positioning frame.
[0014] Preferably, the rocker is rotatably connected to an inner wall of the groove via a transmission shaft.
[0015] Preferably, the outer wall of the drum is provided with friction lines.
[0016] Preferably, a control system is provided on the pedestal.
[0017] The present invention has the following beneficial effects:
[0018] The present invention combines the handlebar fatigue test and the bump test to realize multiple performance tests of electric bicycles on the same test platform, solves the problem of single function of the test device in the prior art, and improves the test efficiency; through a series of transmissions, it ensures that the movement of the bump test device is coordinated with the rotation of the handlebar and the front wheel, effectively avoiding the problem of the front wheel offsetting or detaching from the roller, and realizing the simultaneous execution of the handlebar fatigue test and the bump test. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention is further described with reference to the accompanying drawings. However, the embodiments in the accompanying drawings do not constitute any limitation to the present invention. A person skilled in the art can obtain other drawings based on the following drawings without creative effort.
[0020] Figure 1 It is a structural schematic diagram of a parameter-adjustable quality detection system for a shared electric bicycle according to the present invention;
[0021] Figure 2 This invention Figure 1 Enlarged view of point A in the middle;
[0022] Figure 3 This invention Figure 1 Enlarged view of point B in the middle;
[0023] Figure 4 This invention Figure 1 Right side view of the medium bump test device;
[0024] Figure 5 This invention Figure 3 Schematic diagram of the middle guide seat structure;
[0025] Figure 6 This invention Figure 4 Right side view of the middle drum.
[0026] Figure 1: pedestal; 2: test tank; 3: cavity; 4: bracket; 5: bump test device; 6: roller; 7: cylinder shaft; 8: bump plate; 9: rotating rod 1; 10: bevel gear 1; 11: bevel gear 2; 12: rotating rod 2; 13: sprocket 1; 14: chain 1; 15: sprocket 2; 16: transmission; 17: L-shaped plate; 18: slide seat; 19: spring 1; 20: servo; 21: connecting rod Connecting rod; 22. Handlebar clamping assembly; 23. Sprocket three; 24. Chain two; 25. Sprocket four; 26. Hydraulic cylinder; 27. Slide plate; 28. Spring two; 29. Pressing piece; 30. Motor; 31. Groove one; 32. Groove two; 33. Rotating tube; 34. Rocker; 35. Drive roller; 36. Ball; 37. Drive shaft; 38. Cylinder; 39. Guide seat; 40. Guide groove; 41. Positioning frame. DETAILED DESCRIPTION
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] In the description of the present invention, it should be noted that the terms "vertical," "upper," "lower," and "horizontal," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0029] It should also be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0030] like Figures 1-6 As shown, a parameter-adjustable quality inspection system for a shared electric bicycle includes a pedestal 1, a test slot 2 and a cavity 3 are provided on the pedestal 1, a bracket 4 is fixedly connected to the top wall of the pedestal 1, an L-shaped plate 17 is fixedly connected to the bracket 4, a down-pressing assembly is connected to the L-shaped plate 17, a slide 18 is slidably connected to the L-shaped plate 17, the slide 18 is connected to the L-shaped plate 17 through a spring 19, a servo 20 is fixedly connected to the slide 18, a connecting rod 21 and a sprocket 3 23 are fixedly connected to the output shaft of the servo 20, two handlebar clamping assemblies 22 are connected to the connecting rod 21, a rotating rod 9 is rotatably connected to the bracket 4, and the rotating rod Sprocket four 25 and bevel gear one 10 are fixedly connected to one 9, and sprocket four 25 is connected to sprocket three 23 through chain two 24. The inner wall of cavity 3 is rotatably connected to rotating rod two 12 and sprocket two 15. Sprocket one 13 and bevel gear two 11 are fixed to rotating rod two 12. Bevel gear two 11 is meshed with bevel gear one 10. Sprocket one 13 is connected to sprocket two 15 through chain one 14. The inner wall of cavity 3 is fixed to a transmission 16, and the input shaft of transmission 16 is fixed to sprocket two 15. The inner wall of test slot 2 is rotatably connected to a bump test device 5, and the rotating shaft of bump test device 5 is fixed to the output shaft of transmission 16.
[0031] According to an optional embodiment of the present invention, the inner wall of the bump testing device 5 is fixedly connected to a motor 30 and a cylinder 38. The output shaft of the motor 30 is fixedly connected to a barrel shaft 7, which is fixed to a roller 6. The roller 6 is provided with a groove 1 31. The inner wall of the groove 1 31 is slidably connected to a bump plate 8, which extends to the outside of the roller 6. The bump plate 8 is provided with a groove 2 32. The inner wall of the groove 1 31 is rotatably connected to a rocker 34. The rocker 34 is rotatably connected to a transmission roller 35. The transmission roller 35 is slidably connected to the inner wall of the groove 2 32. The rocker 34 is connected to a ball 36. The piston rod of the cylinder 38 is fixedly connected to a guide seat 39. The guide seat 39 is provided with a guide groove 40. The ball 36 extends into the guide groove 40. This embodiment can simulate road bumps, enhance the test's fidelity to actual usage scenarios, improve the authenticity and accuracy of the electric bicycle's seismic performance testing, and adjust the degree of bumps without stopping the machine.
[0032] According to an optional embodiment of the present invention, the downward pressure assembly includes a hydraulic cylinder 26, a slide plate 27, a second spring 28, and a pressure piece 29. The hydraulic cylinder 26 is fixed to the L-shaped plate 17, and the piston rod of the hydraulic cylinder 26 is fixed to the slide plate 27. The slide plate 27 and the pressure piece 29 are both slidably connected to the L-shaped plate 17. The slide plate 27 is connected to the pressure piece 29 via the second spring 28. This embodiment ensures reliable seat fixation and provides elastic cushioning during bump testing, ensuring test safety and continuity.
[0033] According to an optional embodiment of the present invention, the slide 18 is provided with an inclined surface, the steering gear 20 is fixedly connected to the inclined surface of the slide 18, and the rotating rod 9 is arranged at an angle.
[0034] According to an optional embodiment of the present invention, a positioning frame 41 is fixed to the top wall of the pedestal 1, and the rotating rod 9 is rotatably connected to the positioning frame 41, thereby enhancing the positioning and supporting stability of the rotating rod 9 and ensuring that the rotation transmission process is smoother and more reliable.
[0035] According to an optional embodiment of the present invention, a rotating tube 33 is fixedly connected to the inner wall of the bump testing device 5, and the rotating tube 33 is rotatably connected to the roller 6. The cylinder 38 and the guide seat 39 are both located in the rotating tube 33. The rotating tube 33 can rotationally support the roller 6, thereby improving the rotation stability of the roller 6.
[0036] According to an optional embodiment of the present invention, a positioning frame 41 is fixed to the inner wall of the bump testing device 5, and the cylindrical shaft 7 is rotatably connected to the positioning frame 41. The positioning frame 41 improves the coaxiality and rotational stability of the roller 6 during the transmission process, thereby improving the test accuracy.
[0037] According to an optional embodiment of the present invention, the rocker 34 is rotatably connected to the inner wall of the groove 1 31 via a transmission shaft 37 , and the height of the transmission shaft 37 is located at a non-midpoint height on the height of the roller 6 .
[0038] According to an optional embodiment of the present invention, the outer wall of the drum 6 is provided with friction lines to increase the friction between the drum 6 and the wheel, prevent the wheel from slipping, ensure good rotation transmission effect, and improve test stability.
[0039] According to an optional embodiment of the present invention, a control system is provided on the pedestal 1 to achieve centralized control and parameter adjustment of the entire test process, thereby improving the intelligence level and operational convenience of the system.
[0040] Implementation process: The front and rear wheels of the shared electric bicycle are respectively pressed against the left and right rollers 6, and the two handlebar clamping assemblies 22 are used to clamp the two handlebars on the electric bicycle respectively. The piston rod on the hydraulic cylinder 26 is extended to drive the slide plate 27, spring 28, and pressure piece 29 to move downward, and the pressure piece 29 presses and fixes the seat of the electric bicycle.
[0041] Turn on the servo 20 and the two motors 30. The output shaft of the motor 30 drives the barrel shaft 7, the roller 6, and the rotating tube 33 to rotate, thereby driving the front and rear wheels of the electric bicycle to rotate. The output shaft on the servo 20 rotates back and forth, thereby driving the connecting rod 21 and the handlebar clamping assembly 22 to rotate back and forth, thereby driving the vehicle's handlebar to rotate back and forth, and performing a fatigue test on the handlebar. The rotation angle of the handlebar can be adjusted by adjusting the rotation angle of the output shaft of the servo 20.
[0042] The output shaft of the servo 20 will also drive sprocket three 23, chain two 24, sprocket four 25, rotating rod one 9, and bevel gear one 10 to rotate. The bevel gear one 10 drives the bevel gear two 11, rotating rod two 12, sprocket one 13, chain one 14, and sprocket two 15 to rotate. The rotation speed is corrected by the transmission 16. The output shaft of the transmission 16 will drive the bump test device 5 to rotate, so that the rotation amplitude of the bump test device 5 is close to that of the handle, so that the front wheel will not deviate or detach on the roller 6.
[0043] When the bump plate 8 and the wheel collide with each other, it will simulate the bumps on the road, causing the electric bicycle to bump, thereby conducting a bump test of the electric bicycle. When the electric bicycle bumps, the elastic force of spring 19 can provide a buffering function for the handlebar clamping assembly 22, so that the electric bicycle can bump, and the handlebar clamping assembly 22 can keep clamping the handlebars. The elastic force of spring 2 28 can provide a buffering function for the pressing piece 29, so that the electric bicycle can bump, and the pressing piece 29 can keep pressing the seat.
[0044] When the drum 6 rotates, the ball 36 rotates in the guide groove 40. Due to the shape of the guide groove 40, the rocker 34 can be kept from rotating around the transmission shaft 37. Since the height of the transmission shaft 37 is not at the midpoint height of the drum 6, the rocker 34 only rotates around the cylinder shaft 7, which can prevent the bump plate 8 from sliding on the inner wall of the groove 31. Lubricating oil can be applied to the ball 36 regularly to reduce friction.
[0045] When it is necessary to adjust the degree of bumping in the bump test, it is necessary to adjust the length of the bump plate 8 extending outside the roller 6, control the movement of the piston rod on the cylinder 38, thereby driving the guide seat 39 to move, and the inner wall of the guide groove 40 will drive the ball 36 to move, so that the rocker 34 rotates around the transmission shaft 37, so that the transmission roller 35 drives the bump plate 8 to slide along the inner wall of the groove 1 31 by pushing the inner wall of the groove 2 32, thereby completing the adjustment of the length of the bump plate 8 extending outside the roller 6. This design does not require the electric components to be connected to the high-speed rotating roller 6 to cause damage to the electric components. At the same time, there is no need to pause the rotation of the roller 6 to adjust the length of the bump plate 8 extending outside the roller 6, thereby completing the rapid adjustment of the bump degree and improving the test efficiency.
[0046] The present invention has the following beneficial effects:
[0047] The present invention combines the handlebar fatigue test and the bump test to achieve multiple performance tests of electric bicycles on the same test platform, solving the problem of single function of the test device in the prior art and improving the test efficiency.
[0048] Through a series of transmissions, the movement of the bump test device 5 is coordinated with the rotation of the handlebars and the front wheel, effectively preventing the front wheel from deflecting or detaching from the roller 6, and achieving simultaneous handling of the handlebar fatigue test and the bump test.
[0049] By adjusting the hydraulic cylinder 26 and the steering gear 20, the range of motion of the electric bicycle handlebar can be accurately controlled, simulating a real usage environment and improving the accuracy and repeatability of the handlebar fatigue test;
[0050] The bump test device 5 simulates road bumps through the interaction between the friction roller 6, the bump plate 8 and the wheel, effectively evaluating the anti-seismic performance of the electric bicycle under complex road conditions and ensuring the durability and safety of the entire vehicle;
[0051] The system can precisely adjust the degree of bumping. The test conditions can be adjusted without stopping the rotation of the drum 6, that is, the extension of the bump plate 8 can be adjusted, which greatly improves the flexibility and efficiency of the test. In addition, the electric component is not set in the high-speed rotating drum 6, which prevents damage to the electric component cylinder 38.
[0052] The components, modules, mechanisms and devices not described in detail in the present invention are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the essence and scope of the technical solutions of the present invention.
Claims
1. A parameter-adjustable quality detection system for shared electric bicycles, characterized by: The invention comprises a pedestal (1), a test slot (2) and a cavity (3) are provided on the pedestal (1), a bracket (4) is fixedly connected to the top wall of the pedestal (1), an L-shaped plate (17) is fixedly connected to the bracket (4), a down-pressing assembly is connected to the L-shaped plate (17), a slide seat (18) is slidably connected to the L-shaped plate (17), the slide seat (18) is connected to the L-shaped plate (17) through a spring 1 (19), a steering gear (20) is fixedly connected to the slide seat (18), a connecting rod (21) and a sprocket 3 (23) are fixedly connected to the output shaft of the steering gear (20), two handlebar clamping assemblies (22) are connected to the connecting rod (21), a rotating rod 1 (9) is rotatably connected to the bracket (4), and a sprocket 4 (25) is fixedly connected to the rotating rod 1 (9). The cavity (3) is connected to the bevel gear 1 (10), the sprocket 4 (25) is connected to the sprocket 3 (23) through the chain 2 (24), the inner wall of the cavity (3) is rotatably connected to the rotating rod 2 (12) and the sprocket 2 (15), the rotating rod 2 (12) is fixedly connected to the sprocket 1 (13) and the bevel gear 2 (11), the bevel gear 2 (11) and the bevel gear 1 (10) are meshed, the sprocket 1 (13) is connected to the sprocket 2 (15) through the chain 1 (14), the inner wall of the cavity (3) is fixedly connected to the transmission (16), the input shaft of the transmission (16) is fixedly connected to the sprocket 2 (15), the inner wall of the test slot (2) is rotatably connected to a bump test device (5), and the rotating shaft of the bump test device (5) is fixedly connected to the output shaft of the transmission (16).
2. The parameter-adjustable quality detection system for a shared electric bicycle according to claim 1 is characterized in that: The inner wall of the bump test device (5) is fixed with a motor (30) and a cylinder (38), the output shaft of the motor (30) is fixed with a barrel shaft (7), the barrel shaft (7) is fixed with a roller (6), the roller (6) is provided with a groove 1 (31), the inner wall of the groove 1 (31) is slidably connected with a bump plate (8), the bump plate (8) extends to the outside of the roller (6), the bump plate (8) is provided with a groove 2 (32), the inner wall of the groove 1 (31) is rotatably connected with a rocker (34), the rocker (34) is rotatably connected with a transmission roller (35), the transmission roller (35) is slidably connected to the inner wall of the groove 2 (32), the rocker (34) is connected with a ball (36), the piston rod of the cylinder (38) is fixed with a guide seat (39), the guide seat (39) is provided with a guide groove (40), and the ball (36) extends into the guide groove (40).
3. The parameter-adjustable quality detection system for a shared electric bicycle according to claim 2 is characterized in that: The pressing assembly includes a hydraulic cylinder (26), a slide plate (27), a second spring (28) and a pressing piece (29). The hydraulic cylinder (26) is fixedly connected to the L-shaped plate (17). The piston rod of the hydraulic cylinder (26) is fixedly connected to the slide plate (27). The slide plate (27) and the pressing piece (29) are both slidably connected to the L-shaped plate (17). The slide plate (27) is connected to the pressing piece (29) through the second spring (28).
4. The parameter-adjustable quality detection system for a shared electric bicycle according to claim 3 is characterized in that: The slide (18) is provided with an inclined surface, the steering gear (20) is fixedly connected to the inclined surface of the slide (18), and the rotating rod (9) is arranged at an angle.
5. The parameter-adjustable quality detection system for a shared electric bicycle according to claim 4 is characterized in that: The top wall of the pedestal (1) is fixedly connected with a positioning frame (41), and the rotating rod (9) is rotatably connected to the positioning frame (41).
6. The parameter-adjustable quality detection system for a shared electric bicycle according to claim 5 is characterized in that: A rotating tube (33) is fixedly connected to the inner wall of the bump testing device (5), the rotating tube (33) and the roller (6) are rotatably connected, and the cylinder (38) and the guide seat (39) are both located in the rotating tube (33).
7. The parameter-adjustable quality detection system for a shared electric bicycle according to claim 6 is characterized in that: A positioning frame (41) is fixedly connected to the inner wall of the bump testing device (5), and the cylindrical shaft (7) is rotatably connected to the positioning frame (41).
8. The parameter-adjustable quality detection system for a shared electric bicycle according to claim 7 is characterized in that: The rocker (34) is rotatably connected to the inner wall of the groove 1 (31) via a transmission shaft (37).
9. The parameter-adjustable quality detection system for a shared electric bicycle according to claim 8 is characterized in that: The outer wall of the drum (6) is provided with friction lines.
10. A parameter-adjustable quality detection system for a shared electric bicycle according to any one of claims 1 to 9, characterized in that: A control system is provided on the pedestal (1).
Citation Information
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