High-viscosity stepless transformation ratio electric spraying system
The high-viscosity stepless ratio electric spraying system solves the problems of blockage and stringent equipment requirements in the traditional spraying system during the delivery of high-viscosity paint, and achieves stable delivery of high-viscosity paint and improved spraying quality.
Patent Information
- Application Number
- CN202510964144.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2025-09-16
AI Technical Summary
Traditional spraying systems are prone to clogging and uneven spraying in high-viscosity coating applications. They also have strict equipment usage requirements and are difficult to stably deliver high-viscosity coatings.
The high-viscosity stepless ratio electric spraying system is adopted, including a metering electric booster pump group, a storage tank group, a feeding group, a pipeline raw material heating group and a pressure gas storage mechanism. Through the integrated design, high-viscosity paint can be transported without the need for a hydraulic station or a gas station.
It improves the flexibility of equipment use and the convenience of construction, and ensures the stable delivery and spraying quality of high-viscosity coatings.
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Figure CN120644332A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of spraying devices, and more particularly to a high-viscosity stepless ratio electric spraying system. Background Art
[0002] Paint is applied to the surface of the object to be protected or decorated, and can form a continuous film that is firmly attached to the coated object. It is usually a viscous liquid made of resin, oil, or emulsion, with or without pigments and fillers, and with corresponding additives, and prepared with organic solvents or water.
[0003] Traditional spray systems for high-viscosity coatings present the following challenges: They rely on pneumatic or hydraulic systems, making it difficult to stably deliver high-viscosity coatings (such as epoxy resins and polyurethanes), prone to clogging and uneven spraying, and require large hydraulic or pneumatic stations for high-viscosity coatings. This imposes stringent equipment requirements and is inconvenient for application. Therefore, a high-viscosity, stepless-ratio electric spray system is needed to at least partially address these challenges. Summary of the Invention
[0004] The Summary of the Invention introduces a series of simplified concepts that will be further described in the Detailed Description of the Invention. The Summary of the Invention is not intended to limit the key features and essential features of the claimed technical solution, nor is it intended to determine the scope of protection of the claimed technical solution.
[0005] In order to at least partially solve the above problems, the present invention provides a high-viscosity stepless ratio electric spraying system, including: a system main body, the system main body including a main frame, a first metering electric booster pump group arranged on the main frame, a first storage tank group, a first feeding group, a first pipeline raw material heating group, and a pressure gas storage mechanism, the first metering electric booster pump group, the first feeding group, and the pressure gas storage mechanism are respectively connected to the first storage tank group, the first metering electric booster pump group is connected to the first pipeline raw material heating group, and the first pipeline raw material heating group is connected to the spray gun.
[0006] According to the high-viscosity stepless ratio electric spraying system of an embodiment of the present invention, the first metering electric booster pump group includes a pump frame, a first pump body, a first telescopic cylinder, and a first motor. The first telescopic cylinder is arranged at the upper part of the pump frame, the first pump body is arranged at the lower part of the pump frame and is connected to the first telescopic cylinder, the first motor is arranged at the upper part of the first telescopic cylinder and is located on one side thereof, and the first motor is rotatably connected to the first telescopic cylinder.
[0007] According to the high-viscosity stepless ratio electric spraying system of an embodiment of the present invention, the first storage tank group includes an outer tank body, the upper end of the outer tank body is provided with a top cover, the outer tank body is also provided with an inner tank body, the upper end of the inner tank body is connected to the top cover, the top cover is provided with a stirring motor, the inner tank body is provided with a stirring frame, and the stirring frame is connected to the stirring motor.
[0008] According to the high-viscosity stepless ratio electric spray system of an embodiment of the present invention, the first loading group includes a loading cylinder frame, a second pump body, a second telescopic cylinder, a second motor, and a pressure plate. The second telescopic cylinder is arranged on the loading cylinder frame, the second motor is arranged at the upper end of the second telescopic cylinder, the second pump body is arranged at the lower end of the second telescopic cylinder, and the pressure plate is arranged at the lower end of the second pump body and is slidably connected in the raw material barrel.
[0009] According to the high-viscosity stepless ratio electric spray system of an embodiment of the present invention, the first pipeline raw material heating group includes a heating box, a heating rod, and a heat exchange coil. The heating rod and the heat exchange coil are arranged in the heating box, and the heating rod is passed through the heat exchange coil. The heating box is provided with an inlet pipe and an outlet pipe, and the inlet pipe and the outlet pipe are respectively connected to the two ends of the heat exchange coil.
[0010] According to the high-viscosity stepless ratio electric spraying system of the embodiment of the present invention, a liquid level tube is provided on one side of the heating box, and a heat exchange medium filling port and an exhaust valve are provided on the upper end of the heating box.
[0011] According to an embodiment of the present invention, the high-viscosity stepless ratio electric spraying system also includes: a cleaning mechanism, which includes a cleaning liquid tank, a third pump body, a third telescopic cylinder, and a third motor. The third telescopic cylinder is arranged on the cleaning liquid tank through a cylinder frame, and the third pump body is arranged in the cleaning liquid tank. The third pump body and the lower end of the third telescopic cylinder extend into the cleaning liquid tank. The third motor is arranged at the upper end of the third telescopic cylinder and is located on one side thereof. The third motor is rotatably connected to the third telescopic cylinder.
[0012] According to an embodiment of the present invention, the high-viscosity stepless ratio electric spray system also includes: a second metering electric booster pump group, a second storage tank group, a second feeding group, and a second pipeline raw material heating group. The second metering electric booster pump group, the second feeding group, and the pressure gas storage mechanism are respectively connected to the second storage tank group, the second metering electric booster pump group is connected to the second pipeline raw material heating group, and the second pipeline raw material heating group is connected to the spray gun.
[0013] According to the high-viscosity stepless ratio electric spraying system of an embodiment of the present invention, the pressure plate has a feed pressure hole corresponding to the second pump body, and the outer periphery of the pressure plate has a circumferential groove, and a sealing ring is arranged in the circumferential groove.
[0014] According to the high viscosity stepless ratio electric spraying system of the embodiment of the present invention, the spray gun is connected to a spray delivery pipe group, the spray delivery pipe group includes a plurality of delivery pipe sections, and two adjacent delivery pipe sections are connected by a fastening module, and the control line of the spray gun is arranged in the fastening module.
[0015] Compared with the prior art, the present invention has at least the following beneficial effects:
[0016] The present invention provides a high-viscosity stepless ratio electric spraying system, which includes a system main body, which includes a first metering electric booster pump group, a first storage tank group, a first feeding group, a first pipeline raw material heating group, and a pressure gas storage mechanism. The first metering electric booster pump group, the first storage tank group, the first feeding group, the first pipeline raw material heating group, and the pressure gas storage mechanism are installed on the main frame. The high-viscosity stepless ratio electric spraying system of the present invention integrates the above-mentioned first metering electric booster pump group, the first storage tank group, the first feeding group, the first pipeline raw material heating group, and the pressure gas storage mechanism. Compared with traditional spraying systems, the high-viscosity stepless ratio electric spraying system does not need to rely on a hydraulic station or a gas station, has relatively loose requirements for the use of equipment, and is convenient for construction and use.
[0017] The high-viscosity stepless ratio electric spraying system described in the present invention, and other advantages, objectives and features of the present invention will be reflected in part through the following description, and in part will be understood by technicians in this field through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 The structure of the system main body in the present invention is schematically shown Figure 1 .
[0020] Figure 2 This is a structural diagram of the first metering electric booster pump group in the present invention.
[0021] Figure 3 This is a schematic structural diagram of the first storage tank group in the present invention.
[0022] Figure 4 It is a partial structural diagram of the first storage tank group in the present invention.
[0023] Figure 5 The structure diagram of the first feeding group in the present invention is shown as follows: Figure 1 .
[0024] Figure 6 The structure diagram of the first feeding group in the present invention is shown as follows: Figure 2.
[0025] Figure 7 It is a structural schematic diagram of the pressure plate of the present invention.
[0026] Figure 8 This is a schematic diagram of the structure of the first pipeline raw material heating group in the present invention. Figure 1 .
[0027] Figure 9 This is a schematic diagram of the structure of the first pipeline raw material heating group in the present invention. Figure 2 .
[0028] Figure 10 It is a structural schematic diagram of the cleaning mechanism in the present invention.
[0029] Figure 11 It is a structural schematic diagram of the cleaning mechanism and the spray gun body in the present invention.
[0030] Figure 12 It is a structural schematic diagram of the spray delivery pipe group in the present invention.
[0031] Figure 13 Schematic diagram of the structure of the fastening module in the present invention.
[0032] Figure 14 Schematic diagram of the internal structure of the fastening module in the present invention.
[0033] Figure 15 For the present invention Figure 14 Schematic diagram of the enlarged structure of the part A in the middle.
[0034] Figure 16 Schematic diagram of the internal structure of the second C-shaped lock in the present invention.
[0035] Figure 17 It is a structural schematic diagram of the C-shaped inner buckle lock seat in the present invention.
[0036] Figure 18 The structure of the C-shaped inner lock piece in the present invention is shown as follows Figure 1 .
[0037] Figure 19 The structure of the C-shaped inner lock piece in the present invention is shown as follows Figure 2 .
[0038] Figure 20 Schematic diagram of the structure of the anti-motion rod in the present invention.
[0039] Figure 21 For the present invention Figure 16 Schematic diagram of the enlarged structure of the part B in the middle.
[0040] Figure 22 The structure of the system main body in the present invention is schematically shown Figure 2 .
[0041] Figure 23 This is a schematic diagram of the connection structure between the first pipeline raw material heating group and the metering valve in the present invention.
[0042] in, Figure 23 The arrow in the middle indicates the conveying direction of the raw materials. DETAILED DESCRIPTION
[0043] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments so that those skilled in the art can implement the invention with reference to the description.
[0044] It should be understood that terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or more other elements or combinations thereof.
[0045] like Figures 1-11 As shown, the present invention provides a high-viscosity stepless ratio electric spraying system, including: a system main body 100, the system main body 100 includes a first metering electric booster pump group 3, a first storage tank group 4, a first feeding group 5, a first pipeline raw material heating group 6, and a pressure gas storage mechanism 7, wherein the above-mentioned first metering electric booster pump group 3, the first storage tank group 4, the first feeding group 5, the first pipeline raw material heating group 6, and the pressure gas storage mechanism 7 are installed on a main frame 101, and a plurality of moving wheels 102 are installed at the bottom of the main frame 101, so that the system main body 100 can be moved to the spraying construction position; further Furthermore, a control cabinet 1 can also be installed on the main frame 101. Specifically, the first feeding group 5 and the first storage tank group 4 are located on the left side of the main frame 101, the first metering electric booster pump group 3 is located in the middle of the main frame 101, the pressure gas storage mechanism 7 can be located on the left side of the main frame 101, and the first pipeline raw material heating group 6 can be located below the pressure gas storage mechanism 7, so as to better arrange it on the main frame 101; and the above-mentioned control cabinet 1 can control the first metering electric booster pump group 3, the first storage tank group 4, the first feeding group 5, the first pipeline raw material heating group 6, and the pressure gas storage mechanism 7 for convenient use;
[0046] Furthermore, the above-mentioned first metering electric booster pump group 3, first feeding group 5, and pressure air storage mechanism 7 are respectively connected to the first storage tank group 4, the first metering electric booster pump group 3 is connected to the first pipeline raw material heating group 6, and the first pipeline raw material heating group 6 is connected to the spray gun 200. When in use, raw materials are added to the first feeding group 5, and then the first feeding group 5 supplies the raw materials into the first storage tank group 4. The pressure air storage mechanism 7 is used to supply high-pressure air into the first storage tank group 4, and then the raw materials are conveniently transported to the first pipeline raw material heating group 6 for heating through the first metering electric booster pump group 3. Here, the first metering electric booster pump group 3 can adjust the number of revolutions in a wide range to achieve a stepless ratio, has high mechanical efficiency and can provide precise feedback, and thus accurately measure, and can achieve ultra-high thrust high-pressure transportation, and then transport it to the spray gun 200 to enter the spraying operation. The high-viscosity stepless ratio electric spray system of the present invention integrates the above-mentioned first metering electric booster pump group 3, the first storage tank group 4, the first feeding group 5, the first pipeline raw material heating group 6, and the pressure gas storage mechanism 7. Compared with traditional spray systems, it does not need to rely on hydraulic stations or gas stations, has relatively loose requirements for the use of equipment, and is convenient for construction and use.
[0047] It should be noted that the pressure gas storage mechanism 7 includes a pressure gas storage tank 71 and an air compressor 72. The pressure gas storage tank 71 and the air compressor 72 are arranged and mounted on the main frame 101. The main frame 101 has an air compressor frame 104. The pressure gas storage tank 71 and the air compressor 72 are mounted on the air compressor frame 104. The first pipeline raw material heating group 6 is mounted below the air compressor frame 104.
[0048] Since the raw materials in the first storage tank group 4 are of high viscosity, and viscosity is inversely proportional to fluidity, that is, low-viscosity fluids have little resistance when flowing, while high-viscosity fluids have great resistance when flowing and require greater external force to drive. Therefore, after the pressure storage tank 71 is connected to the first storage tank group 4, the air compressor 72 can be started through the control cabinet 1, and then high-pressure air can be added to the pressure storage tank 71. The pressure storage tank 71 then delivers the high-pressure air to the first storage tank group 4. Positive pressure will exist in the first storage tank group 4 to push the raw materials to flow quickly to the outlet, ensuring that the first metering electric booster pump group 3 has sufficient raw materials for metering during operation, and preventing the first metering electric booster pump group 3 from being disconnected and unable to work normally due to the high viscosity and poor fluidity of the raw materials.
[0049] Exemplary first metering electric booster pump group: Figure 2As shown, further, some embodiments of the present invention provide a specific structure of the above-mentioned first metering electric booster pump group 3, where the first metering electric booster pump group 3 of the structure includes a pump frame 301, a first pump body 302, a first telescopic cylinder 303, and a first motor 304, wherein the first telescopic cylinder 303 is configured to be installed on the upper part of the pump frame 301, the first pump body 302 is configured to be installed on the lower part of the pump frame 301, and is connected to the first telescopic cylinder 303, the first motor 304 is configured to be installed on the upper part of the first telescopic cylinder 303 and is located on one side thereof, and the first motor 304 is rotatably connected to the first telescopic cylinder 303 through a synchronous wheel and a transmission belt (not shown), so that the first metering electric booster pump group 3 can adjust the number of revolutions in a wide range to achieve a stepless ratio, and has high mechanical efficiency and can provide precise feedback, thereby accurately metering, and can achieve ultra-high thrust and high-pressure delivery. Therefore, when the first motor 304 starts and drives the first telescopic cylinder 303 to rotate, the first telescopic cylinder 303 can drive the first pump body 302 to suck the raw material, so that the raw material is transported from the first storage tank group 4 through the first pump body 302 to the first pipeline raw material heating group 6 for heating, and then transported to the spray gun 200 for spraying operation.
[0050] Exemplary first storage tank group: Figure 3-Figure 4 As shown, further, some embodiments of the present invention provide a specific structure of the above-mentioned first storage tank group 4, where the first storage tank group 4 of the structure includes an outer tank body 401, a top cover 402 is configured and installed on the upper end of the outer tank body 401, an inner tank body 403 is also configured and installed in the outer tank body 401, and the upper end of the inner tank body 403 is connected to the top cover 402, a stirring motor 404 is configured and installed on the top cover 402, and a stirring frame 405 is configured and installed in the inner tank body 403. 405 is connected to the stirring motor 404, and the bottom of the inner tank body 403 is connected to the discharge pipe 406 at the bottom of the outer tank body 401; wherein, the raw materials delivered by the first feeding group 5 enter the inner tank body 403 through the feed port on the top cover 402, and the stirring motor 404 (the stirring motor 404 is a stepless speed regulation motor) can be steplessly adjusted in speed, thereby driving the stirring frame 405 to stir the raw materials to improve their fluidity, and then deliver them to the first metering electric booster pump group 3 through the discharge pipe 406 at the bottom;
[0051] Furthermore, there is a accommodating space between the outer tank body 401 and the inner tank body 403, and there is a heat-conducting medium (water) in the accommodating space. A heater 407 and a temperature sensor 408 are installed on the outer tank body 401. The heat-conducting medium (water) is heated by the heater 407, and the heat is transferred to the inner tank body 403, thereby heating the raw materials inside to improve their fluidity and facilitate the transportation of the raw materials to the first metering electric booster pump group 3; further, a liquid level sensor 409 is also installed on the top cover 402, and a heat-conducting medium liquid level gauge 410 is installed on the outer tank body 401. The positions of the raw materials and the heat-conducting medium (water) are detected by the liquid level sensor 409 and the heat-conducting medium liquid level gauge 410 respectively, which is convenient for use.
[0052] Exemplary first feeding group: Figure 5-Figure 7 As shown, further, some embodiments of the present invention provide a specific structure of the above-mentioned first feeding group 5, wherein the first feeding group 5 of the structure includes a feeding cylinder frame 501, a second pump body 502, a second telescopic cylinder 503, a second motor 504, and a pressure plate 505, wherein the second telescopic cylinder 503 is configured to be installed on the feeding cylinder frame 501, the second motor 504 is configured to be installed on the upper end of the second telescopic cylinder 503, the second pump body 502 is configured to be installed on the lower end of the second telescopic cylinder 503, and the pressure plate 505 is configured to be installed on the second pump body 502. The lower end of the body 502, and the pressure plate 505 is also slidably connected to the raw material barrel 506. Here, raw materials are added to the raw material barrel 506, and the loading cylinder frame 501 is started, and the loading cylinder frame 501 can move downward, and then the pressure plate 505 slides in the raw material barrel 506 to squeeze the raw materials. At the same time, after the second motor 504 is started, the second motor 504 drives the second telescopic cylinder 503 to work, and then the second telescopic cylinder 503 drives the second pump body 502 to suck the raw materials, and the raw materials are transported to the first storage tank group 4 for stirring.
[0053] Among them, the second telescopic cylinder 503 includes an outer cylinder body 5031, an inner screw 5032, and a telescopic tube 5033. The inner screw 5032 is rotatably installed in the outer cylinder body 5031, and the telescopic tube 5033 is installed in the outer cylinder body 5031 for vertical linear movement. The lower end of the inner screw 5032 extends into the telescopic tube 5033, and the inner screw 5032 and the telescopic tube 5033 are threadedly connected, so when the inner screw 5032 rotates, it can drive the telescopic tube 5033 to move up and down, and the telescopic tube 5033 is connected to the piston rod 5021 of the second pump body 502, and the telescopic tube 5033 drives the piston rod 5021 to move back and forth up and down in the second pump body 502, thereby realizing the suction of raw materials.
[0054] Furthermore, the pressure plate 505 has a feed pressure hole 5051 corresponding to the second pump body 502, so when the pressure plate 505 moves downward, the raw material can be pressed into the second pump body 502 through the feed pressure hole 5051, and a circumferential groove is provided on the outer periphery of the pressure plate 505, and a sealing ring 5052 is installed in the circumferential groove to prevent the raw material from being squeezed out from between the pressure plate 505 and the raw material barrel 506.
[0055] Exemplary first pipeline raw material heating group: Figure 8-Figure 9 As shown, further, some embodiments of the present invention provide a specific structure of the above-mentioned first pipeline raw material heating group 6, where the first pipeline raw material heating group 6 of the structure includes a heating box 601, a heating rod 602, and a heat exchange coil 603, wherein the heating rod 602 and the heat exchange coil 603 are configured and installed in the heating box 601, and the heating rod 602 is passed through the heat exchange coil 603, and an inlet pipe 6031 and an outlet pipe 6032 are configured and installed on the heating box 601, and the inlet pipe 6031 and the outlet pipe 6032 are respectively connected to the two ends of the heat exchange coil 603. Here, the first pump body 30 of the first metering electric booster pump group 3 transports the raw material into the inlet pipe 6031 to enter the heat exchange coil 603, and the heating box 601 contains a heating medium (water). The heating medium can be heated by the heating rod 602 and the heat is transferred to the heat exchange coil 603 to improve the fluidity of the raw material, and then output to the outside from the outlet pipe 6032, thereby facilitating the spraying operation of the spray gun 200 and improving the spraying effect.
[0056] Furthermore, a liquid level tube (not shown) is installed on one side of the heating box 601, through which the position of the internal heating medium (water) can be easily observed for easy addition; a heat exchange medium filling port 605 and an exhaust valve 606 are installed at the upper end of the heating box 601, through which the heating medium can be added, and the exhaust valve 606 can discharge excess high-temperature gas to increase safety.
[0057] Exemplary cleaning mechanism: Figure 10-11As shown, further, in some embodiments of the present invention, the system body 100 further includes a cleaning mechanism 2, where the cleaning mechanism 2 is installed on one side of the control cabinet 1. Specifically, the cleaning mechanism 2 of the structure includes a cleaning liquid tank 201, a third pump body 202, a third telescopic cylinder 203, and a third motor 204, wherein the third telescopic cylinder 203 is installed on the cleaning liquid tank 201 through a cylinder frame 2031, the third pump body 202 is installed in the cleaning liquid tank 201, the third pump body 202 is connected to the lower end of the third telescopic cylinder 203, and the third motor 204 is provided. The device is installed at the upper end of the third telescopic cylinder 203 and is located on one side thereof. After starting the third motor 204, the third motor 204 is rotatably connected to the third telescopic cylinder 203 through a synchronous wheel and a transmission belt (not shown), and then the third telescopic cylinder 203 drives the piston rod of the third pump body 202 to perform suction work, and draws out the cleaning liquid in the cleaning liquid tank 201. In this way, the third pump body 202 transports the cleaning liquid to the portable handheld mixing block 205, and then cleans the delivery pipeline between the portable handheld mixing block 205 and the spray gun 200, thereby facilitating the use of the spray gun 200.
[0058] It should be noted that the first telescopic cylinder 303, the second telescopic cylinder 503, and the third telescopic cylinder 203 have the same structure, and the first pump body 302, the second pump body 502, and the third pump body 202 have the same structure, and are all piston pumps.
[0059] Example spray delivery pipe set: Figure 11-12 As shown, although the above embodiments of the present invention include a cleaning mechanism 2, the cleaning effect of the cleaning mechanism 2 is limited. After long-term use or if the operator fails to clean it in time, residual material will inevitably remain in the delivery pipeline, which will cause internal blockage of the delivery pipeline over time. To solve the above problem, in some embodiments of the present invention, the spray gun 200 is connected to a spray delivery pipe assembly 8. The spray delivery pipe assembly 8 includes multiple delivery pipe sections 81, and adjacent delivery pipe sections 81 are connected by a fastening module 82. By designing the spray delivery pipe assembly 8 as multiple delivery pipe sections 81 instead of a single entire delivery pipe, several of the delivery pipe sections 81 can be replaced, thereby reducing the cost of replacing the entire delivery pipe section. Furthermore, the control line (not shown) of the spray gun 200 is installed in the fastening module 82. In this way, the control line can be better fixed to the spray delivery pipe assembly to prevent entanglement during use and facilitate the subsequent rewinding of the two, thereby improving the rewinding effect.
[0060] Exemplary fastening modules: Figure 12-Figure 21As shown, further, some embodiments of the present invention provide a specific structure of the above-mentioned fastening module 82, where the fastening module 82 of this structure includes a first C-type lock 83, a second C-type lock 84, and a C-type inner lock seat 85, wherein one side of the first C-type lock 83 is movably connected to one side of the second C-type lock 84 through a first fastener 831, and the other end of the first C-type lock 83 is connected to the other end of the second C-type lock 84 through a second locking member 832, so that the first C-type lock 83 and the second C-type lock 84 are fastened and connected to the end cap 811 of the conveying pipe section 81. It should be noted that one end of the conveying pipe section 81 has an end cap 811, and the other end has a thread corresponding to the end cap 811, so that two adjacent conveying pipe sections 81 can be connected through the end cap 811. Therefore, the first C-shaped lock 83 and the second C-shaped lock 84 can be fastened and fixed on the end cap 811, and the C-shaped inner lock seat 85 is configured and installed in the inner lock groove 841 of the second C-shaped lock 84, and the control line is passed between the C-shaped inner lock seat 85 and the end cap 811.
[0061] In addition, the outer walls of the first C-shaped latch 83 and the second C-shaped latch 84 are provided with a plurality of reinforcing protrusions 820, so that after the above-mentioned fastening module 82 fixes the end cap 811, it can prevent the end cap 811 from being cracked and damaged due to the operator's negligence stepping on it.
[0062] Furthermore, the first fastener 831 has an inner shaft 834, which facilitates the second C-type lock 84 to rotate relative to the first C-type lock 83 to achieve a snap-on connection; a hook rod 833 is also installed on the first fastener 831, and the second C-type lock 84 has a hook groove 840 corresponding to the hook rod 833, and the hook groove 840 plays a role of misplacement, facilitating the fixation of the second C-type lock 84 by the second locking member 832; an anti-fall-off ring 835 is provided on the second locking member 832, so that the second locking member 832 will not fall off from the first C-type lock 83 and be lost.
[0063] Furthermore, in some embodiments of the present invention, a C-shaped inner buckle lock piece 852 is configured and installed in the inner C-shaped groove 851 of the C-shaped inner buckle lock seat 85, and an inner driving member is configured and installed in the outer C-shaped groove 857 of the C-shaped inner buckle lock piece 852. Here, the inner driving member of the structure includes a C-shaped guide rail rod 853, a driving guide block 854, a first elastic body 855, and two second elastic bodies 856, wherein the C-shaped guide rail rod 853 is configured and installed in the outer C-shaped groove 857, the driving guide block 854 is configured and installed on the C-shaped guide rail rod 853, the first elastic body 855 is connected between one end of the driving guide block 854 and one end of the outer C-shaped groove 857, one end of the second elastic body 856 is connected to the other end of the driving guide block 854, and the other end of the second elastic body 856 passes through the outer The other end of the C-shaped groove 857 extends to the inner wall of the C-shaped inner lock seat 85, so when installing the control line, it is placed in the C-shaped inner lock piece 852, and the control line presses the second elastic line body 856 into the C-shaped inner lock piece 852, and then the second elastic line body 856 pulls the drive guide block 854 outward along the C-shaped guide rail rod 853, so that the C-shaped inner lock piece 852 is partially rotated outward along the inner C-shaped groove 851, so that the C-shaped inner lock piece 852 can be partially wrapped around the control line, and the control line is fixed in the C-shaped inner lock seat 85 by the two C-shaped inner lock pieces 852. At the same time, the control line is also isolated from the end cap 811 to prevent the two from being in long-term contact and sticking together, which is convenient for the later replacement of the conveying pipe section 81.
[0064] Furthermore, in some embodiments of the present invention, an anti-movement hole 842 is provided on the inner wall of the second C-shaped lock 84, and a top spring 843 and an anti-movement rod 844 are installed in the anti-movement hole 842, wherein the top spring 843 is located at the bottom of the anti-movement hole 842 and presses against the anti-movement rod 844, and correspondingly, an anti-movement groove 858 corresponding to the anti-movement rod 844 is provided on one side of the C-shaped inner locking plate 852; before installing the control line, the top spring 843 presses against the anti-movement rod 844, so that the anti-movement rod 844 enters the anti-movement groove 858 of the C-shaped inner locking plate 852 through the anti-movement hole 842, so that the C-shaped inner locking plate 852 is fixed in the inner C-shaped groove 851 to prevent it from falling out; when the control line is installed, under the action of the above-mentioned two second elastic wire bodies 856, the C-shaped inner locking plate 852 moves and separates from the anti-movement rod 844.
[0065] Furthermore, in some embodiments of the present invention, a V-shaped drive member is further configured and installed in the second C-shaped buckle 84. The V-shaped drive member of this structure includes a drive plate 845 and a top plate 846, wherein one end of the drive plate 845 is connected and installed in a drive groove 847 on the inner wall of the second C-shaped buckle 84, and one end of the top plate 846 is rotatably connected to the other end of the drive plate 845. A drive shaft 848 is configured and installed at the other end of the top plate 846. The drive shaft 848 is inserted into the side groove 8471 of the drive groove 847 and is connected to the side wall of the C-shaped inner buckle lock seat 85. Here, After installing the control line, when the second C-type lock 84 is rotated toward the first C-type lock 83, the driving plate 845 of the V-shaped driving member is pressed against the outer wall of the end cap 811, and the driving plate 845 is pressed against the top plate 846 to approach the second C-type lock 84, so that the other end of the top plate 846 drives the driving shaft 848 to move in the driving groove 847, and the top plate 846 drives the C-type inner lock seat 85 to move into the inner lock groove 841 of the second C-type lock 84 through the driving shaft 848, preventing the C-type inner lock seat 85 from moving in the inner lock groove 841 and increasing stability.
[0066] like Figure 22 As shown, further, the above-mentioned system main body 100 also includes: a second metering electric booster pump group 3a, a second storage tank group 4a, a second feeding group 5a, and a second pipeline raw material heating group 6a. The above-mentioned second metering electric booster pump group 3a, the second feeding group 5a, and the pressure gas storage mechanism 7 are respectively connected to the second storage tank group 4a, the second metering electric booster pump group 3a is connected to the second pipeline raw material heating group 6a, and the second pipeline raw material heating group 6a is connected to the spray gun 200.
[0067] It should be noted that the above-mentioned second metering electric booster pump group 3a, second storage tank group 4a, second feeding group 5a, and second pipeline raw material heating group 6a have the same structure as the first metering electric booster pump group 3, first storage tank group 4, first feeding group 5, and first pipeline raw material heating group 6, and are symmetrically installed on the main frame 101, so that the above-mentioned system main body 100 can mix and spray the two raw materials, thereby improving the scope of use of the system main body 100.
[0068] like Figure 23 As shown, two metering valves 206 are installed in the cleaning liquid tank 201, and the first pipeline raw material heating group 6 and the second pipeline raw material heating group 6a are respectively connected to the two metering valves 206 through pipelines. The two raw materials are proportionally controlled by the two metering valves 206 and transported to the spray gun 200 for mixed spraying.
[0069] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0070] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0071] Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the description and implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and illustrations shown and described herein.
Claims
1. A high viscosity stepless ratio electric spraying system, characterized in that: include: The system body (100) comprises a main frame (101), a first metering electric booster pump group (3) arranged on the main frame (101), a first material storage tank group (4), a first feeding group (5), a first pipeline raw material heating group (6), and a pressure gas storage mechanism (7); the first metering electric booster pump group (3), the first feeding group (5), and the pressure gas storage mechanism (7) are respectively connected to the first material storage tank group (4); the first metering electric booster pump group (3) is connected to the first pipeline raw material heating group (6); and the first pipeline raw material heating group (6) is connected to the spray gun (200).
2. A high viscosity stepless ratio electric spraying system according to claim 1, characterized in that: The first metering electric booster pump group (3) comprises a pump frame (301), a first pump body (302), a first telescopic cylinder (303), and a first motor (304). The first telescopic cylinder (303) is arranged at the upper part of the pump frame (301), the first pump body (302) is arranged at the lower part of the pump frame (301) and is connected to the first telescopic cylinder (303), the first motor (304) is arranged at the upper part of the first telescopic cylinder (303) and is located on one side thereof, and the first motor (304) is rotatably connected to the first telescopic cylinder (303).
3. A high viscosity stepless ratio electric spraying system according to claim 1, characterized in that: The first storage tank group (4) includes an outer tank body (401), the upper end of the outer tank body (401) is provided with a top cover (402), an inner tank body (403) is further provided inside the outer tank body (401), the upper end of the inner tank body (403) is connected to the top cover (402), a stirring motor (404) is provided on the top cover (402), a stirring frame (405) is provided inside the inner tank body (403), and the stirring frame (405) is connected to the stirring motor (404).
4. A high viscosity stepless ratio electric spraying system according to claim 1, characterized in that: The first feeding group (5) includes a feeding cylinder frame (501), a second pump body (502), a second telescopic cylinder (503), a second motor (504), and a pressure plate (505); the second telescopic cylinder (503) is arranged on the feeding cylinder frame (501); the second motor (504) is arranged at the upper end of the second telescopic cylinder (503); the second pump body (502) is arranged at the lower end of the second telescopic cylinder (503); and the pressure plate (505) is arranged at the lower end of the second pump body (502) and is slidably connected in the raw material barrel (506).
5. The high-viscosity stepless ratio electric spraying system according to claim 1, characterized in that: The first pipeline raw material heating group (6) includes a heating box (601), a heating rod (602), and a heat exchange coil (603). The heating rod (602) and the heat exchange coil (603) are arranged in the heating box (601), and the heating rod (602) is inserted into the heat exchange coil (603). The heating box (601) is provided with an inlet pipe and an outlet pipe, and the inlet pipe and the outlet pipe are respectively connected to the two ends of the heat exchange coil (603).
6. A high viscosity stepless ratio electric spraying system according to claim 5, characterized in that: A liquid level tube is provided on one side of the heating box (601), and a heat exchange medium filling port (605) and an exhaust valve (606) are provided on the upper end of the heating box (601).
7. The high-viscosity stepless ratio electric spraying system according to claim 1, characterized in that: Also includes: A cleaning mechanism comprises a cleaning liquid tank (201), a third pump body (202), a third telescopic cylinder (203), and a third motor (204). The third telescopic cylinder (203) is arranged on the cleaning liquid tank (201) via a cylinder frame. The third pump body (202) is arranged in the cleaning liquid tank (201). The third pump body (202) is connected to the lower end of the third telescopic cylinder (203). The third motor (204) is arranged at the upper end of the third telescopic cylinder (203) and is located on one side thereof. The third motor (204) is rotatably connected to the third telescopic cylinder (203).
8. The high-viscosity stepless ratio electric spraying system according to claim 1, characterized in that: Also includes: A second metering electric booster pump group (3a), a second material storage tank group (4a), a second feeding group (5a), and a second pipeline raw material heating group (6a); the second metering electric booster pump group (3a), the second feeding group (5a), and the pressure gas storage mechanism (7) are respectively connected to the second material storage tank group (4a); the second metering electric booster pump group (3a) is connected to the second pipeline raw material heating group (6a); and the second pipeline raw material heating group (6a) is connected to the spray gun.
9. The high-viscosity stepless ratio electric spraying system according to claim 4, characterized in that: The pressure plate (505) has a feed pressure hole (5051) corresponding to the second pump body (502), and the outer periphery of the pressure plate (505) has a circumferential groove, and a sealing ring (5052) is arranged in the circumferential groove.
10. The high-viscosity stepless ratio electric spraying system according to claim 1, characterized in that: The spray gun (200) is connected to a spray delivery pipe group (8), the spray delivery pipe group (8) includes a plurality of delivery pipe sections (81), and two adjacent delivery pipe sections (81) are connected via a fastening module (82), and a control line of the spray gun (200) is passed through the fastening module (82).