Intelligent sensor test tool

By designing intelligent sensor testing fixtures and utilizing driving and flipping structures to realize automated testing and sorting of sensors, the problem of low testing efficiency in existing applications is solved, and testing efficiency and sorting speed are improved.

CN120644393APending Publication Date: 2025-09-16CHONGQING IND POLYTECHNIC COLLEGE +1
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Patent Information

Application Number
CN202511083226.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-04
Publication Date
2025-09-16

AI Technical Summary

Technical Problem

The existing intelligent sensor testing process is time-consuming and labor-intensive, requires manual operation and is inefficient, making it difficult to test the sensitivity and power-on performance of multiple groups of sensors simultaneously.

Method used

An intelligent sensor testing fixture was designed, which included a driving structure, a spacing adjustment structure and a flipping structure. The driving motor and the rotating motor were used through the transmission structure to realize the automatic testing and sorting of multiple groups of sensors.

Benefits of technology

It improves the efficiency of sensor testing, can test the sensitivity and power-on performance of multiple groups of sensors at the same time, reduces manual operations, and realizes the rapid sorting of qualified and unqualified products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of testing tools, in particular to an intelligent sensor testing tool which comprises a connecting base, a conveyor is connected to the end face of the connecting base, a driving structure is connected to the end face of the connecting base and located on one side of the conveyor, and a distance adjusting structure and an overturning structure are connected to the driving structure. The end face of the connecting base is connected with a plurality of testers through connecting plates. According to the intelligent sensor testing tool, the driving structure, the distance adjusting structure and the overturning structure are arranged in the intelligent sensor testing tool; therefore, after sensitivity and conductivity of multiple groups of intelligent sensors are tested through a transmission structure by utilizing a driving motor, a rotating motor, a rotating roller and a connecting top plate in the driving structure, the interval adjusting structure and the overturning structure, sorting can be quickly carried out, and manual output is greatly reduced in the process; and the device is more convenient to use.
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Description

Technical Field

[0001] The present invention relates to the technical field of testing tooling, in particular to an intelligent sensor testing tooling. Background Art

[0002] With the continuous development of society, the demand for information collection in industrial production and daily life has become increasingly greater, and sensors that can collect information have also made great progress. An intelligent sensor is a device that can detect the information being measured and convert the detected information into electrical signals or other required forms of information output according to certain rules. It can meet people's requirements for information collection, transmission, processing, storage, display, recording and control. However, intelligent sensors have the defects of high sensitivity and easy damage. They need to be tested before leaving the factory to avoid affecting their use. When testing existing intelligent sensors, it is necessary to manually pass the assembled intelligent sensor quickly from the bottom of the tester after turning on the power to test the conductivity and sensitivity of the sensor. This process is time-consuming and labor-intensive. To address the above problems, it is necessary to provide an intelligent sensor testing tool. Summary of the Invention

[0003] The purpose of the present invention is to provide an intelligent sensor testing tool to solve the problems raised in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] An intelligent sensor testing fixture includes a connecting base, an end surface of the connecting base being connected to a conveyor, a drive structure being connected to the end surface of the connecting base and located on one side of the conveyor, a spacing adjustment structure and a flip structure being connected to the drive structure, a plurality of testers being connected to the end surface of the connecting base via a connecting plate, an OK product chute and an NG product chute being connected to the bottom of the connecting base, and a controller being connected to the end surface of the connecting base via a connecting seat;

[0006] The spacing adjustment structure includes a connecting rod, which is rotatably connected to the movable connecting plate through a bearing seat, and a rotating roller is connected to the connecting rod. Multiple groups of spiral grooves are provided on the side walls of the rotating roller. A connecting lever is provided in the spiral groove, and one end of the connecting lever is connected to the bottom of the connecting box. One end of the connecting rod is connected to the rotating gear and the limiting turntable. A driving rack is provided on the end surface of the fixed connecting plate and corresponds to the rotating gear. A limiting fixed plate is provided on the end surface of the fixed connecting plate and corresponds to the limiting turntable.

[0007] As a preferred solution of the present invention, the driving structure includes a fixed connecting plate, which is connected to the end face of the connecting base, and the end face of the fixed connecting plate is symmetrically connected with a fixed slide rail, and the fixed slide rail is connected to a connecting slider, and the end face of the connecting slider is connected with a movable connecting plate, and the side wall of the movable connecting plate is connected to a movable box body, and the side wall of the movable box body is connected to a driving motor through a connecting seat, and the driving end of the driving motor is connected to a driving rod, and the side wall of the driving rod is connected to a transmission gear, and the side wall of the transmission gear is connected to a fixed rack, and the fixed rack is connected to the end face of the fixed connecting plate.

[0008] As a preferred solution of the present invention, the side wall of the movable connecting plate is connected to a rotating motor through a connecting seat, the driving end of the rotating motor is connected to a driving slide rod through a coupling, multiple groups of rotating sleeves are connected to the side wall of the driving slide rod, the side wall of the rotating sleeve is connected to a connecting box, the bottom of the connecting box is connected to a connecting slider, the connecting slider is connected to a connecting slide rail, the side wall of the rotating sleeve and located in the inner cavity of the connecting box is connected to a driven bevel gear through a driving bevel gear, and the center of the driven bevel gear is connected to a rotating rod.

[0009] As a preferred solution of the present invention, one end of the rotating rod is connected to a rotating turntable, a rotating lever is connected to the side wall of the rotating turntable, a movable slide is connected to the side wall of the rotating lever, both ends of the movable slide are connected to limiting sliders, a limiting slide rail is connected to the limiting slider, the limiting slide rail is connected to the side wall of the connecting box through a connecting plate, and an electric clamp is connected to the side wall of the movable slide through a connecting block.

[0010] As a preferred solution of the present invention, the flip structure includes a connecting rod, which is rotatably connected to the movable connecting plate through a bearing seat, and a plurality of connecting slides are connected to the side wall of the connecting rod, and an electrical slide is connected to the connecting slide, and an electrical contact rod is symmetrically connected to the side wall of the electrical slide, and a limited connecting plate is provided on the outer wall of the electrical contact rod, and one end of the limited connecting plate is connected to the side wall of the movable slide, and a connecting shaft is symmetrically connected to the side wall of the connecting slide, and a connecting connecting plate is provided on the connecting shaft;

[0011] The connecting plate is connected to the side wall of the limiting slide rail, and the two ends of the connecting rotating rod are connected to the connecting gears. The side wall of the connecting gear is meshed with a connecting rack, and the side wall of the connecting rack is connected to a fixed sliding sleeve. The fixed sliding sleeve is connected to the side wall of the movable connecting plate, and the bottom of the connecting rack is connected to a connecting circular plate. A connecting top plate is provided on the end surface of the fixed connecting plate and corresponds to the connecting circular plate.

[0012] As a preferred solution of the present invention, the conveyor is connected to the controller via a wire and the connection is electrically connected, the tester is connected to the controller via a wire and the connection is electrically connected, a slide groove is provided on the fixed slide rail and corresponds to the connecting slider, wherein the connection between the connecting slider and the slide groove is a sliding connection;

[0013] The driving motor is connected to the controller through a wire and the connection method is electrical connection. The driving rod is connected to the mobile box through a bearing seat, wherein the connection method of the driving rod and the bearing seat is rotational connection. The rotating motor is connected to the controller through a wire and the connection method is electrical connection.

[0014] As a preferred solution of the present invention, the driving slide rod is connected to the movable connecting plate through a bearing seat, wherein the driving slide rod and the bearing seat are connected in a rotating manner, the cross-section of the driving slide rod is a regular hexagonal structure, and a slide groove is provided at the center of the rotating sleeve and corresponding to the driving slide rod, wherein the driving slide rod and the slide groove are connected in a sliding manner;

[0015] The rotating sleeve is connected to the connecting box through the bearing seat, wherein the connection mode of the rotating sleeve and the bearing seat is a rotating connection, and a sliding groove is provided on the connecting slider and corresponds to the connecting slide rail, wherein the connection mode of the connecting slide rail and the sliding groove is a sliding connection.

[0016] As a preferred solution of the present invention, the rotating rod is connected to the connecting box through a bearing seat, wherein the rotating rod and the bearing seat are connected in a rotating manner, and a sliding groove is provided on the movable slide corresponding to the rotating lever, wherein the rotating lever and the sliding groove are connected in a sliding manner;

[0017] A slide groove is provided on the limit slide rail and corresponds to the limit slider, wherein the limit slider and the slide groove are connected by sliding connection, the electric clamp is connected to the controller through a wire and the connection method is electrical connection, and the spiral slide groove and the connecting rod are matched by clearance fit.

[0018] As a preferred solution of the present invention, a flat position is provided on the limit turntable and corresponds to the limit fixing plate, wherein a guide surface is provided at one end of the limit fixing plate, the cross section of the connecting rod is a regular hexagonal structure, and a sliding groove is provided on the connecting slide and corresponds to the connecting rod, wherein the connection between the connecting rod and the sliding groove is a sliding connection;

[0019] The electrical slide and the electrical contact rod are an integrated structure, wherein the electrical slide is connected to the controller via a wire and the connection method is electrical connection, a slide groove is provided on the connecting slide corresponding to the electrical slide, wherein the connection method between the electrical slide and the slide groove is a sliding connection, and a slide groove is provided on the limiting connecting plate corresponding to the electrical contact rod, wherein the matching method between the electrical contact rod and the slide groove is a clearance fit.

[0020] As a preferred solution of the present invention, an arc-shaped limit groove is provided on the connecting plate and corresponds to the connecting shaft, wherein the connection between the connecting shaft and the arc-shaped limit groove is a sliding connection, and a sliding groove is provided on the fixed sleeve and corresponds to the connecting rack, wherein the connection between the connecting rack and the sliding groove is a sliding connection, and the connecting top plate is a wedge-shaped structure.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] In the present invention, by arranging a driving structure and a spacing adjustment structure in the intelligent sensor testing tooling, the sensitivity of multiple groups of intelligent sensors can be tested simultaneously by utilizing the driving motor and the rotating motor in the driving structure and the spacing adjustment structure through the transmission structure, thereby improving the testing efficiency of the intelligent sensors.

[0023] In the present invention, by arranging a driving structure and a flipping structure in the intelligent sensor testing tooling, the driving motor, the rotating motor and the connecting top plate in the driving structure and the flipping structure are utilized through the transmission structure to simultaneously test whether the intelligent sensor can be powered on and the sensitivity of the intelligent sensor, so that the device can perform multiple data detections at the same time, so that the testing efficiency of the intelligent sensor can be further improved.

[0024] In the present invention, by arranging a driving structure, a spacing adjustment structure and a flipping structure in the intelligent sensor testing tooling, the driving motor, the rotating motor, the rotating roller and the connecting top plate in the driving structure, the spacing adjustment structure and the flipping structure are utilized to quickly sort after the sensitivity and conductivity of multiple groups of intelligent sensors are tested through the transmission structure. In this process, manual input is greatly reduced, making the device more convenient when used. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the isometric structure of the present invention;

[0026] Figure 2 for Figure 1 Schematic diagram of part of the structure;

[0027] Figure 3 for Figure 2 Schematic diagram of part of the structure;

[0028] Figure 4 Schematic diagram of the driving structure of the present invention;

[0029] Figure 5 for Figure 4 Schematic diagram of part of the structure;

[0030] Figure 6 for Figure 5 Schematic diagram of part of the structure;

[0031] Figure 7 This is a schematic structural diagram of the spacing adjustment structure of the present invention;

[0032] Figure 8 It is a structural schematic diagram of the flip structure of the present invention;

[0033] Figure 9 for Figure 8 Schematic diagram of part of the structure.

[0034] In the figure: 1. Connecting base; 2. Conveyor; 3. Driving structure; 4. Spacing adjustment structure; 5. Turning structure; 6. Tester; 7. Slide chute for OK products; 8. Slide chute for NG products; 9. Controller; 301. Fixed connecting plate; 302. Fixed slide rail; 303. Connecting slider; 304. Moving connecting plate; 305. Moving box; 306. Driving motor; 307. Driving rod; 308. Transmission gear; 309. Fixed rack; 310. Rotating motor; 311. Driving slide rod; 312. Rotating sleeve; 314. Connecting box; 315. Connecting slider; 316. Connecting slide rail; 317. Driving bevel gear; 318. Driven bevel gear; 319. Rotating rod; 32 0. Rotate the turntable; 321. Rotate the lever; 322. Move the slide; 323. Limit the slider; 324. Limit the slide rail; 325. Electric gripper; 401. Connect the rotating rod; 402. Rotate the roller; 403. Spiral slide; 404. Connect the lever; 405. Rotate the gear; 406. Limit the turntable; 407. Drive the rack; 408. Limit the fixed plate; 501. Connect the rotating rod; 502. Connect the slide; 503. Electric slide; 504. Electric contact rod; 505. Limit the connecting plate; 506. Connect the rotating shaft; 507. Connect the connecting plate; 508. Connect the gear; 509. Connect the rack; 510. Fixed sleeve; 511. Connect the circular plate; 512. Connect the top plate. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0036] For example, please refer to Figure 1-9 , the present invention provides a technical solution:

[0037] An intelligent sensor testing tool includes a connecting base 1, a conveyor 2 connected to the end surface of the connecting base 1, a drive structure 3 connected to the end surface of the connecting base 1 and located on one side of the conveyor 2, a spacing adjustment structure 4 and a flip structure 5 connected to the drive structure 3, multiple groups of testers 6 connected to the end surface of the connecting base 1 via a connecting plate, an OK product chute 7 and an NG product chute 8 connected to the bottom of the connecting base 1, and a controller 9 connected to the end surface of the connecting base 1 via a connecting seat;

[0038] Furthermore, the conveyor 2 is electrically connected to the controller 9 via a wire, and the tester 6 is electrically connected to the controller 9 via a wire, and the controller 9 can control the operation of the conveyor 2 and the tester 6;

[0039] In this embodiment, reference Figure 1 、 Figure 4 、 Figure 5 and Figure 6 The driving structure 3 includes a fixed connecting plate 301, which is connected to the end face of the connecting base 1, and a fixed slide rail 302 is symmetrically connected to the end face of the fixed connecting plate 301, and a connecting slider 303 is connected to the fixed slide rail 302, and a movable connecting plate 304 is connected to the end face of the connecting slider 303, and a side wall of the movable connecting plate 304 is connected to a movable box 305, and a driving motor 306 is connected to the side wall of the movable box 305 through a connecting seat, and a driving end of the driving motor 306 is connected to a driving rod 307, and a transmission gear 308 is connected to the side wall of the transmission gear 308, and a fixed rack 309 is connected to the side wall of the transmission gear 308, and the fixed rack 309 is connected to the end face of the fixed connecting plate 301, and a rotating motor 310 is connected to the side wall of the movable connecting plate 304 through a connecting seat, and the driving end of the rotating motor 310 is connected to a driving slide rod 311 through a coupling, and the side wall of the driving slide rod 311 is connected Multiple sets of rotating sleeves 312, the side walls of the rotating sleeves 312 are connected to a connecting box 314, the bottom of the connecting box 314 is connected to a connecting slider 315, the connecting slider 315 is connected to a connecting rail 316, the side walls of the rotating sleeves 312 and the inner cavity of the connecting box 314 are connected to a driven bevel gear 318 through a driving bevel gear 317, the center of the driven bevel gear 318 is connected to a rotating rod 319, the rotating rod 319 One end of the rotating turntable 320 is connected to a rotating lever 321 on the side wall of the rotating turntable 320, and a movable slide 322 is connected to the side wall of the rotating lever 321. Both ends of the movable slide 322 are connected to limit sliders 323, and the limit sliders 323 are connected to limit slide rails 324. The limit slide rails 324 are connected to the side walls of the connecting box 314 through connecting plates. The side walls of the movable slide 322 are connected to electric clamps 325 through connecting blocks.

[0040] Based on the above structure and the connection relationship of the above structure, the driving motor 306 is controlled to operate by the controller 9. When the driving end of the driving motor 306 rotates, the driving rod 307 and the transmission gear 308 are driven to rotate in sequence. When the transmission gear 308 rotates, the movable connecting plate 304 is driven to move through the fixed rack 309. When it moves to the bottom of the tester 6, the rotating motor 310 is controlled to operate by the controller 9. When the driving end of the rotating motor 310 rotates, the driving slide rod 311, the rotating sleeve 312, the driving bevel gear 317, the driven bevel gear 318, the rotating rod 319, the rotating turntable 320 and the rotating lever 321 are driven to rotate in sequence. When the rotating lever 321 rotates, the electric clamp 325 and the material on the electric clamp 325 are driven to move instantaneously through the moving slide plate 322 and the limit slider 323.

[0041] Furthermore, the drive motor 306 is electrically connected to the controller 9 via a wire, the rotation motor 310 is electrically connected to the controller 9 via a wire, and the electric gripper 325 is electrically connected to the controller 9 via a wire. The operation of the drive motor 306, the rotation motor 310, and the electric gripper 325 can be controlled by the controller 9.

[0042] Furthermore, a slide groove is formed on the fixed slide rail 302 and corresponds to the connecting slider 303, wherein the connecting slider 303 is connected to the slide groove in a sliding manner, and the driving rod 307 is connected to the movable box 305 through a bearing seat, wherein the driving rod 307 is connected to the bearing seat in a rotational manner. When the driving rod 307 rotates, it can drive the movable connecting plate 304 to move;

[0043] The cam 314 is connected to the movable connecting plate 304 through the bearing seat, wherein the driving slide rod 311 is connected to the bearing seat in a rotating manner, the cross section of the driving slide rod 311 is a regular hexagonal structure, and a sliding groove is provided at the center of the rotating sleeve 312 and corresponding to the driving slide rod 311, wherein the driving slide rod 311 is connected to the sliding groove in a sliding manner, and the rotating sleeve 312 is connected to the connecting box 314 through the bearing seat, wherein the rotating sleeve 312 is connected to the bearing seat in a rotating manner, and a sliding groove is provided on the connecting slide 315 and corresponding to the connecting slide rail 316. The connecting rail 316 is connected to the sliding groove in a sliding manner, the rotating rod 319 is connected to the connecting box 314 through the bearing seat, wherein the rotating rod 319 is connected to the bearing seat in a rotating manner, the movable slide 322 is provided with a sliding groove corresponding to the rotating lever 321, wherein the rotating lever 321 is connected to the sliding groove in a sliding manner, the limiting slide rail 324 is provided with a sliding groove corresponding to the limiting slider 323, wherein the limiting slider 323 is connected to the sliding groove in a sliding manner, when the driving slide rod 311 is rotated, the electric clamp 325 can be driven to move;

[0044] In this embodiment, reference Figure 1 、 Figure 2 、 Figure 3 and Figure 7 , the spacing adjustment structure 4 includes a connecting rod 401, which is rotatably connected to the movable connecting plate 304 through a bearing seat, and a rotating roller 402 is connected to the connecting rod 401. A plurality of spiral chutes 403 are provided on the side wall of the rotating roller 402. A connecting lever 404 is provided in the spiral chute 403. One end of the connecting lever 404 is connected to the bottom of the connecting box 314, and one end of the connecting rod 401 is connected to a rotating gear 405 and a limiting turntable 406. A driving rack 407 is provided on the end surface of the fixed connecting plate 301 and corresponds to the rotating gear 405. A limiting fixed plate 408 is provided on the end surface of the fixed connecting plate 301 and corresponds to the limiting turntable 406.

[0045] Based on the above structure and the connection relationship of the above structure, during the movement of the movable connecting plate 304, when the limit rotary disk 406 is connected to the limit fixed plate 408, the connecting rod 401 is not driven to rotate. When the rotating gear 405 is engaged with the driving rack 407, the connecting rod 401 and the rotating roller 402 are driven to rotate. When the rotating roller 402 rotates, the distance between the multiple groups of connecting boxes 314 is adjusted through the spiral slide groove 403 and the connecting lever 404.

[0046] Furthermore, the spiral chute 403 and the engagement lever 404 are fitted with a clearance fit. A flat portion is provided on the limit rotating disk 406 and corresponds to the limit fixing plate 408. One end of the limit fixing plate 408 is provided with a guide surface. When the engagement lever 401 rotates, the distance between the engagement boxes 314 can be adjusted.

[0047] In this embodiment, reference Figure 1 、 Figure 2 、 Figure 8 and Figure 9 The flip structure 5 includes a connecting rod 501, which is rotatably connected to the moving connecting plate 304 through a bearing seat. A plurality of connecting slides 502 are connected to the side wall of the connecting rod 501. An electrical slide seat 503 is connected to the connecting slide 502. An electrical contact rod 504 is symmetrically connected to the side wall of the electrical slide seat 503. A limited connecting plate 505 is provided on the outer wall of the electrical contact rod 504. One end of the limited connecting plate 505 is connected to the side wall of the moving slide 322. A connecting shaft 506 is symmetrically connected to the side wall of the connecting slide 502. A connecting plate 507 is provided on the rotating shaft 506, and the connecting plate 507 is connected to the side wall of the limiting slide rail 324. Connecting gears 508 are connected to both ends of the connecting rod 501. The side wall of the connecting gear 508 is meshed with a connecting rack 509. The side wall of the connecting rack 509 is connected to a fixed sleeve 510. The fixed sleeve 510 is connected to the side wall of the movable connecting plate 304. The bottom of the connecting rack 509 is connected to a connecting circular plate 511. A connecting top plate 512 is provided on the end surface of the fixed connecting plate 301 and corresponds to the connecting circular plate 511.

[0048] Based on the above structure and the connection relationship of the above structure, when the movable connecting plate 304 moves, the connecting rack 509 is driven to move. Under the action of the connecting top plate 512, the connecting rack 509 is pushed upward. When the connecting rack 509 moves upward, it drives the connecting gear 508, the connecting rotating rod 501, the connecting slide 502, the electrical slide seat 503 and the electrical contact rod 504 to rotate, so that one end of the electrical contact rod 504 contacts the wire socket at the bottom of the smart sensor, thereby testing the power-on effect of the smart sensor.

[0049] Furthermore, the cross section of the connecting rod 501 is a regular hexagonal structure, and a slide groove is provided on the connecting slide 502 and corresponding to the connecting rod 501, wherein the connection mode between the connecting rod 501 and the slide groove is a sliding connection, the electrical slide 503 and the electrical contact rod 504 are an integrated structure, wherein the electrical slide 503 is connected to the controller 9 through a wire and the connection mode is an electrical connection, and a slide groove is provided on the connecting slide 502 and corresponding to the electrical slide 503, wherein the connection mode between the electrical slide 503 and the slide groove is a sliding connection, and the limit connecting plate 505 A sliding groove is provided on the connecting plate 507 corresponding to the connecting shaft 506, wherein the connection mode between the connecting shaft 506 and the arc-shaped limiting groove is a sliding connection. A sliding groove is provided on the fixed sleeve 510 corresponding to the connecting rack 509, wherein the connection mode between the connecting rack 509 and the sliding groove is a sliding connection. The connecting top plate 512 is a wedge-shaped structure, which can drive the connecting rotating rod 501 to rotate when the connecting rack 509 moves.

[0050] The working process of the present invention is as follows: when using the intelligent sensor test fixture, first, the device is connected to the power supply so that the device is in a working state, and the assembled intelligent sensor is manually placed in the spacing slot of the conveyor 2. At this time, the driving motor 306 is controlled by the controller 9 to operate. When the driving end of the driving motor 306 rotates, it drives the driving rod 307 and the transmission gear 308 to rotate in sequence. When the transmission gear 308 rotates, it drives the movable connecting plate 304 to move forward through the fixed rack 309, and the clamping jaws on the electric clamping jaw 325 are located on both sides of the intelligent sensor. The electric clamping jaw 325 is started by the controller 9 to clamp the intelligent sensor.

[0051] The driving motor 306 is controlled by the controller 9 to operate. When the driving end of the driving motor 306 rotates, the driving rod 307 and the transmission gear 308 are driven to rotate in sequence. When the transmission gear 308 rotates, the movable connecting plate 304 is driven to move backward through the fixed rack 309. When the movable connecting plate 304 moves backward, the connecting rack 509 is driven to move. Under the action of the connecting top plate 512, the connecting rack 509 is pushed upward. When the connecting rack 509 moves upward, it drives the connecting gear 508, the connecting rotating rod 501, the connecting slide 502, the electrical slide seat 503 and the electrical contact rod 504 to rotate, so that one end of the electrical contact rod 504 contacts the wire socket at the bottom of the smart sensor, thereby testing the power-on effect of the smart sensor.

[0052] When the movable connecting plate 304 continues to move backward, after the rotating gear 405 engages with the driving rack 407, it drives the connecting rod 401 and the rotating roller 402 to rotate. When the rotating roller 402 rotates, the distance between the multiple sets of connecting boxes 314 is adjusted through the spiral groove 403 and the connecting lever 404, thereby separating the smart sensors on the multiple sets of electric clamps 325.

[0053] When it moves to the bottom of the tester 6, the controller 9 controls the rotation motor 310 to run. When the driving end of the rotation motor 310 rotates, it drives the driving slide 311, the rotating sleeve 312, the driving bevel gear 317, the driven bevel gear 318, the rotating rod 319, the rotating turntable 320 and the rotating lever 321 to rotate in sequence. When the rotating lever 321 rotates, the electric clamp 325 and the material on the electric clamp 325 are driven to move instantaneously through the moving slide 322 and the limit slider 323. At this time, the sensitivity of the intelligent sensor can be tested.

[0054] After the test is completed, the controller 9 controls the drive motor 306 to operate. When the driving end of the drive motor 306 rotates, it drives the drive rod 307 and the transmission gear 308 to rotate in sequence. When the transmission gear 308 rotates, it drives the movable connecting plate 304 forward through the fixed rack 309. When the smart sensor on the electric gripper 325 is located above the OK product chute 7, the controller 9 activates the electric gripper 325, and then places the qualified smart sensor into the OK product chute 7.

[0055] The operation of the drive motor 306 is controlled by the controller 9. When the driving end of the drive motor 306 rotates, it drives the drive rod 307 and the transmission gear 308 to rotate in turn. When the transmission gear 308 rotates, it drives the movable connecting plate 304 to continue to move forward through the fixed rack 309. When the smart sensor on the electric clamp 325 is located above the NG product chute 8, the electric clamp 325 is started by the controller 9, and the unqualified smart sensor is placed in the NG product chute 8, thereby completing the sorting work of the smart sensor.

[0056] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent sensor testing tool, comprising a connecting base (1), characterized in that: The end surface of the connecting base (1) is connected to a conveyor (2), the end surface of the connecting base (1) and located on one side of the conveyor (2) is connected to a driving structure (3), the driving structure (3) is connected to a spacing adjustment structure (4) and a flip structure (5), the end surface of the connecting base (1) is connected to multiple groups of testers (6) through a connecting plate, the bottom of the connecting base (1) is connected to an OK product chute (7) and an NG product chute (8), and the end surface of the connecting base (1) is connected to a controller (9) through a connecting seat. The spacing adjustment structure (4) includes a connecting rod (401), the connecting rod (401) is rotatably connected to the movable connecting plate (304) through a bearing seat, the connecting rod (401) is connected to a rotating roller (402), a plurality of spiral chutes (403) are provided on the side wall of the rotating roller (402), a connecting lever (404) is provided in the spiral chutes (403), one end of the connecting lever (404) is connected to the bottom of the connecting box (314), one end of the connecting rod (401) is connected to a rotating gear (405) and a limiting turntable (406), a driving rack (407) is provided on the end surface of the fixed connecting plate (301) and corresponding to the rotating gear (405), and a limiting fixed plate (408) is provided on the end surface of the fixed connecting plate (301) and corresponding to the limiting turntable (406).

2. The intelligent sensor testing tool according to claim 1, characterized in that: The driving structure (3) comprises a fixed connecting plate (301), wherein the fixed connecting plate (301) is connected to the end face of the connecting base (1), a fixed slide rail (302) is symmetrically connected to the end face of the fixed connecting plate (301), a connecting slider (303) is connected to the fixed slide rail (302), a movable connecting plate (304) is connected to the end face of the connecting slider (303), a movable box (305) is connected to the side wall of the movable connecting plate (304), a driving motor (306) is connected to the side wall of the movable box (305) via a connecting seat, a driving end of the driving motor (306) is connected to a driving rod (307), a transmission gear (308) is connected to the side wall of the driving rod (307), a fixed rack (309) is connected to the side wall of the transmission gear (308), and the fixed rack (309) is connected to the end face of the fixed connecting plate (301).

3. The intelligent sensor testing tool according to claim 2, characterized in that: A rotating motor (310) is connected to the side wall of the movable connecting plate (304) via a connecting seat, a driving end of the rotating motor (310) is connected to a driving slide rod (311) via a coupling, a plurality of rotating sleeves (312) are connected to the side wall of the driving slide rod (311), a connecting box (314) is connected to the side wall of the rotating sleeve (312), a connecting slider (315) is connected to the bottom of the connecting box (314), a connecting slide rail (316) is connected to the connecting slider (315), a driven bevel gear (318) is meshed and connected to the side wall of the rotating sleeve (312) and located in the inner cavity of the connecting box (314) via a driving bevel gear (317), and a rotating rod (319) is connected to the center of the driven bevel gear (318).

4. The intelligent sensor testing tool according to claim 3, characterized in that: One end of the rotating rod (319) is connected to a rotating turntable (320), a rotating lever (321) is connected to a side wall of the rotating turntable (320), a moving slide (322) is connected to a side wall of the rotating lever (321), both ends of the moving slide (322) are connected to a limiting slider (323), the limiting slider (323) is connected to a limiting slide rail (324), the limiting slide rail (324) is connected to the side wall of the connecting box (314) via a connecting plate, and an electric clamp (325) is connected to the side wall of the moving slide (322) via a connecting block.

5. The intelligent sensor testing tool according to claim 4, characterized in that: The flip structure (5) includes a connecting rod (501), the connecting rod (501) is rotatably connected to the movable connecting plate (304) through a bearing seat, a plurality of connecting slides (502) are connected to the side wall of the connecting rod (501), an electrical slide seat (503) is connected to the connecting slide (502), an electrical contact rod (504) is symmetrically connected to the side wall of the electrical slide seat (503), a limited connecting plate (505) is provided on the outer wall of the electrical contact rod (504), one end of the limited connecting plate (505) is connected to the side wall of the movable slide (322), a connecting shaft (506) is symmetrically connected to the side wall of the connecting slide (502), and a connecting connecting plate (507) is provided on the connecting shaft (506); The connecting plate (507) is connected to the side wall of the limiting slide rail (324), and the two ends of the connecting rotating rod (501) are connected to the connecting gear (508), and the side wall of the connecting gear (508) is meshed with the connecting rack (509), and the side wall of the connecting rack (509) is connected to the fixed sliding sleeve (510), and the fixed sliding sleeve (510) is connected to the side wall of the movable connecting plate (304). The bottom of the connecting rack (509) is connected to the connecting circular plate (511), and a connecting top plate (512) is provided on the end surface of the fixed connecting plate (301) and corresponding to the connecting circular plate (511).

6. The intelligent sensor testing tool according to claim 5, characterized in that: The conveyor (2) is connected to the controller (9) via a wire and the connection is electrically connected. The tester (6) is connected to the controller (9) via a wire and the connection is electrically connected. A slide groove is provided on the fixed slide rail (302) and corresponds to the connecting slider (303). The connecting slider (303) and the slide groove are connected in a sliding manner. The driving motor (306) is connected to the controller (9) via a wire and the connection method is electrical connection. The driving rod (307) is connected to the movable box (305) via a bearing seat, wherein the connection method of the driving rod (307) and the bearing seat is rotational connection. The rotating motor (310) is connected to the controller (9) via a wire and the connection method is electrical connection.

7. The intelligent sensor testing tool according to claim 5, characterized in that: The driving slide rod (311) is connected to the movable connecting plate (304) through a bearing seat, wherein the driving slide rod (311) and the bearing seat are connected in a rotating manner, the cross section of the driving slide rod (311) is a regular hexagonal structure, and a sliding groove is provided at the center of the rotating sleeve (312) and corresponding to the driving slide rod (311), wherein the driving slide rod (311) and the sliding groove are connected in a sliding manner; The rotating sleeve (312) is connected to the connecting box (314) through a bearing seat, wherein the rotating sleeve (312) and the bearing seat are connected in a rotating manner, and a sliding groove is provided on the connecting slider (315) and corresponds to the connecting slide rail (316), wherein the connecting slide rail (316) and the sliding groove are connected in a sliding manner.

8. The intelligent sensor testing tool according to claim 5, characterized in that: The rotating rod (319) is connected to the connecting box (314) through a bearing seat, wherein the rotating rod (319) and the bearing seat are connected in a rotating manner, and a sliding groove is provided on the movable slide (322) and corresponds to the rotating lever (321), wherein the rotating lever (321) and the sliding groove are connected in a sliding manner; A slide groove is provided on the limiting slide rail (324) and corresponds to the limiting slider (323), wherein the limiting slider (323) is connected to the slide groove in a sliding manner, the electric clamp (325) is connected to the controller (9) via a wire and the connection manner is an electrical connection, and the spiral slide groove (403) and the connecting lever (404) are matched in a clearance fit manner.

9. The intelligent sensor testing tool according to claim 5, characterized in that: A flat portion is provided on the limit rotating disk (406) and corresponds to the limit fixing plate (408), wherein one end of the limit fixing plate (408) is provided with a guide surface, the cross section of the connecting rotating rod (501) is a regular hexagonal structure, and a sliding groove is provided on the connecting slide plate (502) and corresponds to the connecting rotating rod (501), wherein the connection mode of the connecting rotating rod (501) and the sliding groove is a sliding connection; The electrical slide (503) and the electrical contact rod (504) are an integrated structure, wherein the electrical slide (503) is connected to the controller (9) via a wire and the connection method is electrical connection, a slide groove is provided on the connecting slide (502) and corresponds to the electrical slide (503), wherein the connection method of the electrical slide (503) and the slide groove is a sliding connection, and a slide groove is provided on the limiting connecting plate (505) and corresponds to the electrical contact rod (504), wherein the matching method of the electrical contact rod (504) and the slide groove is a clearance fit.

10. The intelligent sensor testing tool according to claim 5, characterized in that: An arc-shaped limiting groove is provided on the connecting connecting plate (507) and corresponds to the connecting rotating shaft (506), wherein the connecting rotating shaft (506) and the arc-shaped limiting groove are connected in a sliding manner, a sliding groove is provided on the fixed sliding sleeve (510) and corresponds to the connecting rack (509), wherein the connecting rack (509) and the sliding groove are connected in a sliding manner, and the connecting top plate (512) is a wedge-shaped structure.