Packaging method suitable for sauced wine ceramic special-shaped bottle

Abstract

The packaging method comprises the following steps of empty bottle treatment, bottle cap treatment, filling and cap sealing, full bottle treatment, empty box treatment, porcelain bottle boxing, wine box treatment, hand bag treatment, empty paper box treatment, wine box and hand bag boxing, wine box treatment, box support treatment and finished product warehousing. Wherein the empty bottle processing comprises porcelain bottle crack sound wave detection, porcelain bottle appearance visual detection and porcelain bottle inner wall visual detection. The invention provides a packaging method suitable for a soy sauce wine ceramic special-shaped bottle. Meanwhile, sound wave detection and visual detection are introduced into the packaging method, so that the packaging efficiency and the packaging quality can be improved; in addition, large crack risks exist after the soy sauce wine ceramic special-shaped bottles are produced, while according to the packaging method, porcelain bottle crack sound wave detection, porcelain bottle appearance visual detection and porcelain bottle inner wall visual detection are correspondingly set during empty bottle treatment, so that the crack risks of the soy sauce wine ceramic special-shaped bottles are avoided, and the packaging quality is further improved.

Description

Technical Field

[0001] The invention belongs to the technical field of sauce-flavored liquor packaging technology using ceramic special-shaped bottles, and in particular relates to a packaging method suitable for sauce-flavored liquor using ceramic special-shaped bottles. Background Art

[0002] Maotai-flavor liquor is widely popular in the market, and its packaging containers have also attracted the attention of consumers. Among them, ceramic bottles, as a common packaging container for Maotai liquor, are increasingly favored due to their unique appearance, packaging and texture.

[0003] Currently, sauce-flavored liquor is primarily packaged in round milk-glass bottles. However, these bottles lack the breathability, aging properties, light-shielding, and thermal insulation of shaped ceramic bottles. Furthermore, the packaging process for round milk-glass bottles consists of simple steps such as bottle washing, filling, cartoning, bagging, and boxing, resulting in a low automation rate and high labor intensity. Therefore, a high-efficiency, high-quality packaging process suitable for sauce-flavored liquor in shaped ceramic bottles is urgently needed. Summary of the Invention

[0004] In order to overcome the defects of the prior art, the present invention provides a packaging method suitable for special-shaped ceramic bottles of sauce-flavored liquor, which can improve the packaging efficiency and packaging quality of the special-shaped ceramic bottles of sauce-flavored liquor.

[0005] The object of the present invention is achieved through the following technical solutions: A packaging method for sauce-flavored liquor ceramic bottles comprising the following steps: empty bottle processing, bottle cap processing, filling and capping, full bottle processing, empty box processing, porcelain bottle boxing, wine box processing, handbag processing, empty carton processing, wine box and handbag boxing, wine box processing, box tray processing, and finished product storage; Empty bottle processing includes ultrasonic inspection of porcelain bottle cracks, visual inspection of porcelain bottle appearance and visual inspection of porcelain bottle inner wall.

[0006] Furthermore, the empty bottle processing includes the following steps in sequence: Incoming porcelain bottles, unloading of porcelain bottles, ultrasonic inspection of porcelain bottle cracks, visual inspection of porcelain bottle appearance, visual inspection of porcelain bottle inner wall, porcelain bottle chain buffering and bottle washing and draining.

[0007] Furthermore, the bottle cap processing includes the following steps in sequence: Bottle cap incoming, bottle cap unloading, bottle cap cleaning and bottle cap appearance and plug visual inspection.

[0008] Furthermore, the full bottle processing includes the following steps in sequence: Random inspection of net alcohol content, blowing and wiping porcelain bottles, visual inspection of capping quality, coding of porcelain bottles, visual inspection of porcelain bottle leakage, caching of full bottles, washing and draining of bottles, and caching of porcelain bottle chain.

[0009] Furthermore, the empty box processing includes the following steps in sequence: Empty box incoming, empty box depalletizing, box seat direction detection and rejection, empty box chain buffering.

[0010] Furthermore, the wine box processing includes the following steps in sequence: Bottle-box association, wine box coding, box appearance and code visual inspection, wine box chain caching.

[0011] Furthermore, empty carton processing includes the following steps: Incoming cartons and bottom panels, unloading of cartons and bottom panels, unpacking and sealing of cartons, and placing bottom panels into cartons.

[0012] Furthermore, the wine box and handbag packing process includes the following steps: Pack the bags and wine boxes into cartons.

[0013] Furthermore, the wine box processing includes: Box association, box code pasting after generation, box sealing, box coding and sealed box visual inspection. Furthermore, the tray processing includes the following steps in sequence: Finished product sampling, box and pallet connection, palletizing and wrapping.

[0014] The beneficial effects of the present invention are: First, a packaging method suitable for special-shaped ceramic bottles of sauce-flavored liquor was established; at the same time, acoustic wave detection and visual inspection were introduced into the packaging method, which can improve packaging efficiency and packaging quality; in addition, due to the special shape of the special-shaped ceramic bottles of sauce-flavored liquor, there is a greater risk of cracks after production. When processing empty bottles, this packaging method sets up acoustic wave detection of porcelain bottle cracks, visual inspection of porcelain bottle appearance and visual inspection of porcelain bottle inner wall to avoid the risk of cracks in special-shaped ceramic bottles of sauce-flavored liquor, thereby further improving packaging quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be described in more detail below based on embodiments and with reference to the accompanying drawings, wherein: Figure 1 Shows the overall process flow diagram of the present invention; Figure 2 A process flow chart showing the entire process of the present invention is shown. DETAILED DESCRIPTION

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] There is an urgent need for a packaging process that is efficient, high-quality and suitable for special-shaped ceramic bottles of sauce-flavored liquor. Special-shaped ceramic bottles of sauce-flavored liquor have a greater risk of cracking after production due to their special shape.

[0018] The present invention provides a packaging method suitable for sauce wine ceramic special-shaped bottles, such as Figure 1 and Figure 2 As shown, it includes the following steps: empty bottle processing, bottle cap processing, filling and capping, full bottle processing, empty box processing, porcelain bottle boxing, wine box processing, handbag processing, empty carton processing, wine box and handbag boxing, wine box processing, box tray processing and finished product warehousing; Empty bottle processing includes ultrasonic inspection of porcelain bottle cracks, visual inspection of porcelain bottle appearance and visual inspection of porcelain bottle inner wall.

[0019] It can be understood that the present invention establishes a packaging method suitable for special-shaped ceramic bottles of sauce-flavored liquor; at the same time, the packaging method introduces acoustic wave detection and visual detection, which can improve packaging efficiency and packaging quality; in addition, special-shaped ceramic bottles of sauce-flavored liquor have a greater risk of cracking after production due to their special shape, and the present packaging method correspondingly sets up ultrasonic wave detection of porcelain bottle cracks, visual inspection of porcelain bottle appearance and visual inspection of porcelain bottle inner wall when processing empty bottles, so as to avoid the risk of cracks in special-shaped ceramic bottles of sauce-flavored liquor, thereby further improving packaging quality. In one embodiment, the empty bottle processing comprises the following steps in sequence: Incoming porcelain bottles, unloading of porcelain bottles, ultrasonic inspection of porcelain bottle cracks, visual inspection of porcelain bottle appearance, visual inspection of porcelain bottle inner wall, porcelain bottle chain buffering and bottle washing and draining.

[0020] Specifically, incoming porcelain bottles can be transported in a three-dimensional warehouse and conveyed on a chain channel; porcelain bottles can be unstalled by grabbing and unstacking with a robot; ultrasonic detection of cracks in porcelain bottles can be used; the bottle body can be rotated for visual inspection during visual inspection of the appearance of the porcelain bottle; the bottle body can be rotated for visual inspection during visual inspection of the inner wall of the porcelain bottle, and visual inspection can be performed through an endoscope; the porcelain bottle chain channel cache can place the inspected porcelain bottles on the chain channel and then convey them to the next process; the washed bottles can be cleaned and dried by a bottle washing and draining machine.

[0021] In one embodiment, the bottle cap processing comprises the following steps in sequence: Bottle cap incoming, bottle cap unloading, bottle cap cleaning and bottle cap appearance and plug visual inspection.

[0022] Specifically, the incoming bottle caps can be packaged in cartons and conveyed through a chain conveyor; the bottle caps can be unpacked by adsorption on a washing plate; the bottle caps can be cleaned by blowing with a fan; and the visual inspection of the appearance and inner plug of the bottle caps can be carried out by adsorption and rotation inspection on a suction cup.

[0023] In one embodiment, the filling and capping can be performed by a filling machine.

[0024] In one embodiment, the full bottle processing comprises the following steps in sequence: Random inspection of net alcohol content, blowing and wiping porcelain bottles, visual inspection of capping quality, coding of porcelain bottles, visual inspection of porcelain bottle leakage, caching of full bottles, washing and draining of bottles, and caching of porcelain bottle chain.

[0025] Specifically, random checks on the net alcohol content can be carried out by sampling full bottles with a measuring cup; when blowing dry and wiping clean the porcelain bottles, they can be blown dry with a fan and wiped by rotating the bottle body; when visually inspecting the capping quality, quality inspection can be carried out visually; when coding the porcelain bottle body, laser coding can be performed on the side of the porcelain bottle, which can specifically include the production date and batch number; when visually inspecting leakage of porcelain bottles, leakage observation of the bottle body can be carried out visually to further avoid the risk of cracks; when caching full bottles, the porcelain bottles are placed in the chain channel buffer area for caching; when washing and draining the bottles, the entire bottle body can be cleaned and dried for a second time; when caching the porcelain bottles on the chain channel, the porcelain bottles filled with sauce-flavored liquor can be placed on the chain channel for transportation and caching.

[0026] In one embodiment, the empty box processing includes the following steps in sequence: Empty box incoming, empty box depalletizing, box seat direction detection and rejection, empty box chain buffering.

[0027] Specifically, when the empty boxes are unstacking, they can be transported from the stereoscopic warehouse via a conveyor belt; when the box seat direction is detected and rejected, they can be rejected through visual inspection; when the empty boxes are cached on the chain path, the empty boxes that have passed the inspection can be placed on the chain path for cache transportation.

[0028] In one embodiment, when the porcelain bottle is boxed, it can be boxed manually to prevent secondary scratches.

[0029] In one embodiment, the wine box processing includes the following steps in sequence: Bottle-box association, wine box coding, box appearance and code visual inspection, wine box chain caching.

[0030] Specifically, when associating the bottle and the box, the QR code on the bottle cap can be associated with the QR code on the box body; when spraying the code on the wine box, the production date and batch number can be laser coded; when visually inspecting the box appearance and code, the box appearance and code can be inspected; the wine box chain cache is carried out after the wine box is sealed, and the wine box is specifically placed in the chain cache for transportation.

[0031] In one embodiment, when handling handbags, the gift bags are depalletized, sorted and placed by a gift bag depalletizing line system.

[0032] In one embodiment, empty carton processing includes the following steps: Cartons and bottom panels are delivered, cartons and bottom panels are unpacked, cartons are opened and sealed using a carton opener, and bottom panels are placed into cartons using suction cups.

[0033] In one embodiment, the wine box tote packing process includes the following steps: The handbags and wine boxes are packed into cartons by a case packer.

[0034] In one embodiment, the wine box processing includes: Box association, box code pasting after generation, box sealing, box coding and sealed box visual inspection.

[0035] Specifically, when associating boxes, the wine box and the carton can be associated through a QR code; the visual inspection of carton sealing can inspect the sealing quality through visual and manual means.

[0036] In one embodiment, the tray processing includes the following steps in sequence: Finished product sampling, box and pallet connection, palletizing and wrapping.

[0037] Specifically, the goods are transported through a conveyor chain, palletized by a robotic arm, and then wrapped with film by a wrapping machine.

[0038] In one embodiment, the finished products can be transported into the warehouse through a conveyor chain and a three-dimensional warehouse to complete the packaging of the finished products.

[0039] In summary, the present invention establishes a packaging method suitable for sauce-flavored liquor in special-shaped ceramic bottles. Furthermore, the invention introduces acoustic wave detection and visual inspection into the packaging method, which can improve packaging efficiency and quality, reduce packaging costs, and help enhance the competitiveness of enterprises, laying the foundation for the future digital and intelligent development of enterprises. In addition, due to the special shape of the sauce-flavored ceramic bottles, there is a greater risk of cracking after production. The present packaging method provides corresponding ultrasonic detection of porcelain bottle cracks, visual inspection of porcelain bottle appearance and visual inspection of porcelain bottle inner wall when processing empty bottles, so as to avoid the risk of cracks in the sauce-flavored ceramic bottles, thereby further improving the packaging quality.

[0040] In the description of the present invention, it should be understood that the terms "upper", "lower", "bottom", "top", "front", "back", "inside", "outside", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention.

[0041] Although the present invention is described herein with reference to specific embodiments, it should be understood that these embodiments are merely illustrative of the principles and applications of the invention. It should be understood that many modifications may be made to the illustrative embodiments, and that other arrangements may be devised, without departing from the spirit and scope of the invention as defined by the appended claims. It should be understood that the various dependent claims and features described herein may be combined in ways other than those described in the original claims. It should also be understood that features described in conjunction with individual embodiments may be employed in conjunction with other described embodiments.

Claims

1. A packaging method for sauce-flavored liquor in ceramic shaped bottles, characterized in that: The following steps are involved: Empty bottle handling, bottle cap handling, filling and capping, full bottle handling, empty box handling, porcelain bottle boxing, wine box handling, handbag handling, empty carton handling, wine box and handbag boxing, wine box handling, box pallet handling and finished product warehousing; The empty bottle processing includes ultrasonic inspection of porcelain bottle cracks, visual inspection of porcelain bottle appearance and visual inspection of porcelain bottle inner wall.

2. The packaging method for sauce-flavored liquor ceramic shaped bottles according to claim 1, characterized in that: The empty bottle processing comprises the following steps in sequence: Incoming porcelain bottles, unloading of porcelain bottles, ultrasonic inspection of porcelain bottle cracks, visual inspection of porcelain bottle appearance, visual inspection of porcelain bottle inner wall, porcelain bottle chain buffering and bottle washing and draining.

3. The packaging method for sauce-flavored liquor ceramic shaped bottles according to claim 2, characterized in that: The bottle cap processing comprises the following steps in sequence: Bottle cap incoming, bottle cap unloading, bottle cap cleaning and bottle cap appearance and plug visual inspection.

4. The packaging method for sauce-flavored liquor ceramic shaped bottles according to claim 3, characterized in that: The full bottle processing comprises the following steps in sequence: Random inspection of net alcohol content, blowing and wiping porcelain bottles, visual inspection of capping quality, coding of porcelain bottles, visual inspection of porcelain bottle leakage, caching of full bottles, washing and draining of bottles, and caching of porcelain bottle chain.

5. The packaging method for sauce-flavored liquor in ceramic shaped bottles according to claim 4, characterized in that: The empty box processing comprises the following steps in sequence: Empty box incoming, empty box depalletizing, box seat direction detection and rejection, empty box chain buffering.

6. The packaging method for sauce-flavored liquor in ceramic shaped bottles according to claim 5, characterized in that: The wine box processing comprises the following steps in sequence: Bottle-box association, wine box coding, box appearance and code visual inspection, wine box chain caching.

7. The packaging method for sauce-flavored liquor in ceramic shaped bottles according to claim 6, characterized in that: The empty carton processing comprises the following steps: Incoming cartons and bottom panels, unloading of cartons and bottom panels, unpacking and sealing of cartons, and placing bottom panels into cartons.

8. The packaging method for sauce-flavored liquor in ceramic shaped bottles according to claim 7, characterized in that: The wine box and handbag packing comprises the following steps: Pack the bags and wine boxes into cartons.

9. The packaging method for sauce-flavored liquor in ceramic shaped bottles according to claim 8, characterized in that: The wine box processing includes: Box association, box code pasting after generation, box sealing, box coding and sealed box visual inspection.

10. The packaging method for sauce-flavored liquor in ceramic shaped bottles according to claim 9, characterized in that: The box support processing includes the following steps in sequence: Finished product sampling, box and pallet connection, palletizing and wrapping.

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