Rapid quenching equipment and method for high-speed steel machining
By designing rapid quenching equipment with automatic clamping, filtering and cleaning devices, the problems of scalding risk and low efficiency caused by manual clamping are solved, and safe and efficient high-speed steel processing is achieved.
Patent Information
- Application Number
- CN202510855763.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2025-09-16
AI Technical Summary
Existing rapid quenching equipment used for high-speed steel processing requires manual clamping after heating, which poses a risk of burns. Long-term operation also leads to a decrease in manual physical strength and reduced work efficiency.
A rapid quenching equipment including a clamping device, a cooling and cleaning device, and a smoke exhaust filter device has been designed. The motor-driven clamping device automatically clamps the heated high-speed steel, and harmful smoke is filtered through a filter box and silent cotton. The cleaning device automatically separates debris and cleans the coolant to ensure safe and efficient operation.
It realizes automatic clamping, avoids manual burns, improves work efficiency and safety, reduces manual operations, and ensures stable operation of the equipment.
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Figure CN120648880A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of rapid quenching equipment for high-speed steel processing, in particular to a rapid quenching equipment and method for high-speed steel processing. Background Art
[0002] High-speed steel (HSS) is a tool steel characterized by high hardness, high thermal stability, and high wear resistance. It is primarily used in the manufacture of cutting tools and tool components, such as milling cutters, cutting tools, drill bits, and inserts. Its excellent heat resistance and ability to maintain its hardness and cutting ability at high temperatures make it particularly suitable for high-speed cutting operations. The main components of HSS include carbon, tungsten, molybdenum, chromium, cobalt, and other alloying elements, the addition of which enhances the steel's hardness, heat resistance, and wear resistance. HSS typically has a hardness between 60 and 70 HRC, offering excellent cutting performance and wear resistance.
[0003] Existing rapid quenching equipment for high-speed steel processing typically requires manual labor to clamp and secure the heated high-speed steel and place it in the quenching barrel for quenching. This poses a risk of burns during the clamping process, which is not guaranteed for human safety. Furthermore, prolonged manual quenching can lead to a decrease in physical strength, reducing work efficiency. Summary of the Invention
[0004] The object of the present invention is to provide a rapid quenching device and method for high-speed steel processing to solve the problems raised in the above background technology.
[0005] To solve the above problems, the present invention adopts the following solution: The present invention is a rapid quenching device and method for high-speed steel processing, comprising a base, a coolant tank fixedly connected to the top of the base, a smoke hood fixedly connected to the top of the coolant tank, a blocking bracket fixedly connected to the top of the base, a support plate fixedly connected to the top of the base, a bracket fixedly connected to the top of the base, a clamping device provided on the top of the base, a base provided on the top of the base, and a cooling and cleaning device provided on the top of the base; The smoke exhaust filter device includes a filter box, the bottom of the filter box is fixedly connected to the top of the smoke hood, the upper surface of the filter box is fixedly connected to a smoke exhaust pipe, the top of the filter box is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a first rotating rod, the surface of the first rotating rod is fixedly connected to an exhaust fan, the inner wall of the filter box is fixedly connected to silent cotton, and the bottom of the filter box is fixedly connected to a filter.
[0006] Furthermore, the blocking bracket is located above the base, the smoke hood is located above the coolant tank, the first motor is located above the filter box, the exhaust fan is located above the silent cotton, and the first rotating rod passes through the exhaust fan and extends to the outer end of the exhaust fan.
[0007] Furthermore, the clamping device includes a second motor, the bottom of the second motor is fixedly connected to the top of the blocking bracket, the output end of the second motor is fixedly connected to the second rotating rod, the upper surface of the second rotating rod is fixedly connected to the threaded rod, the upper surface of the threaded rod is fixedly connected to the rotating pressure rod, the top of the base is fixedly connected to the chassis, the inner wall of the chassis is rotatably connected to the rotating column, the surface of the rotating column is provided with a sliding groove, the inner wall of the sliding groove is slidably connected to a pulley, the end of the pulley away from the sliding groove is fixedly connected to a slip ring, the top of the slip ring is fixedly connected to a fixing frame, the inner wall of the fixing frame is fixedly connected to the first electric push rod, the surface of the slip ring away from the rotating column is provided with a notch, the inner wall of the notch is slidably connected to a clamping block, and the surface of the blocking bracket is fixedly connected to a rubber pad.
[0008] Furthermore, the second motor is located above the blocking bracket, the second rotating rod passes through the threaded rod and extends to the bottom of the rotating column, the fixing frame is located above the slip ring, and the first electric push rod is located above the fixing frame.
[0009] Furthermore, the rotating column is located above the chassis, the threaded rod passes through the rotating pressure rod and extends to the outer end of the rotating pressure rod, the bottom of the rotating pressure rod is fixedly connected to the top of the slip ring, and the blocking bracket is located above the rotating pressure rod.
[0010] Furthermore, the cooling and cleaning device includes a second electric push rod, the surface of the second electric push rod is fixedly connected to the inner wall of the bracket, the surface of the second electric push rod is fixedly connected to a push rod, the top of the push rod is fixedly connected to a soft rod, the end of the soft rod away from the push rod is fixedly connected to a cleaning brush, the end of the push rod away from the second electric push rod is fixedly connected to a shovel plate, the surface of the cleaning brush is fixedly connected to a hinge block, the surface of the hinge block is hinged with an inclined rod, the end of the inclined rod away from the cleaning brush is hinged with a brush, the lower surface of the brush is fixedly connected to a telescopic rod, the inner wall of the support plate is fixedly connected to a water pump, the surface of the water pump is fixedly connected to a water suction pipe, the top of the water pump is fixedly connected to a drain pipe, and the end of the drain pipe away from the water pump is fixedly connected to a spray The top of the slide is fixedly connected to a lifting plate, and the top of the lifting plate is fixedly connected to a fixed pressure block. The upper surface of the coolant tank is fixedly connected to the collecting box, and the top of the filter plate is slidably connected to the extrusion plate. The lower surface of the extrusion plate is hinged with an inclined plate, and the end of the inclined plate away from the extrusion plate is hinged with an extrusion push plate. The inner wall of the collecting box is fixedly connected to the filter plate, and the inner wall of the collecting box is fixedly connected to a retraction rod. A door is provided on the surface of the collecting box, and the inner wall of the collecting box is fixedly connected to a second spring.
[0011] Furthermore, the end of the telescopic rod away from the brush is fixedly connected to the inner wall of the smoke hood, the shovel plate is located above the filter plate, the brush is located above the shovel plate, the end of the brush contacts the inner wall of the smoke hood, the end of the cleaning brush contacts the inner wall of the smoke hood, and a water outlet pipe is provided at the bottom of the collection box, which passes through the surface of the coolant tank and extends to the interior of the coolant tank.
[0012] Furthermore, one end of the water suction pipe away from the water pump passes through the surface of the coolant tank and extends to the interior of the coolant tank, one end of the drain pipe away from the water pump passes through the top of the smoke hood and extends to the interior of the smoke hood, the end of the second spring away from the collecting box is fixedly connected to the surface of the extrusion plate, the extrusion plate is located above the filter plate, and the end of the retraction rod away from the collecting box is fixedly connected to the surface of the extrusion push plate.
[0013] Furthermore, a method for using a rapid quenching device for high-speed steel processing comprises the following steps: S1: When the heated high-speed steel is placed inside the coolant tank, a large amount of harmful smoke and gas will be generated. At this time, when the first motor is turned on, the output end will drive the exhaust fan to rotate inside the filter box through the first rotating rod, and the harmful gas will be filtered through the filter screen and silent cotton; S2: When the second motor is turned on, the output end will drive the second rotating rod to rotate. At this time, the threaded rod will push and pull the slip ring through the rotation of the second rotating rod, so that the slip ring moves up and down on the inner wall of the sliding groove. At the same time, the pulley limits the movement of the slip ring. S3: The rotation of the second rotating rod will drive the rotating column to rotate inside the chassis. When the first electric push rod is turned on, the output end drives the clamping blocks to move closer to each other. When the second electric push rod is turned on, the output end will drive the shovel plate to move above the filter plate through the push rod, so that the debris enters the collection box and is separated from the cooling liquid. S4: When debris enters the collection box, the extrusion plate is squeezed by the extrusion shovel plate, which will cause the extrusion plate to squeeze the extrusion push plate through the inclined plate, thereby increasing the storage space of the inner wall of the collection box, and the retractable rod has the effect of fixing the position of the extrusion push plate.
[0014] The technical effects of the present invention are as follows: When the heated high-speed steel is placed inside the coolant tank, a large amount of harmful smoke gas will be generated. At this time, when the first motor is turned on, the output end will drive the exhaust fan to rotate inside the filter box through the first rotating rod, so that the harmful gas can enter the interior of the filter box faster and more, avoiding the problem of direct elimination causing harm to the human body. The harmful gas will be filtered through the filter screen and silent cotton, so that the gas discharged from the exhaust pipe is harmless to the human body, ensuring the safety of the human body.
[0015] When the second motor of the present invention is turned on, the output end will drive the second rotating rod to rotate. At this time, the threaded rod will push and pull the slip ring through the rotation of the second rotating rod, so that the slip ring moves up and down on the inner wall of the slide groove. At the same time, the pulley limits the moving position of the slip ring to avoid the problem of the machine not working properly due to position deviation. At the same time, the rotation of the second rotating rod will drive the rotating column to rotate inside the chassis, so that the machine can more conveniently adjust its position during clamping work, thereby improving the working efficiency of the machine. The rubber pad has a limiting effect on the slip ring, making the machine more stable when working. When the first electric push rod is turned on, the output end drives the clamping blocks to approach each other, which will make the machine more stable when clamping the heated high-speed steel, thereby avoiding falling and causing harm to workers.
[0016] When the second electric push rod of the present invention is turned on, the output end will drive the shovel plate to move above the filter plate through the push rod, so that the debris enters the interior of the collection box and is separated from the cooling liquid, avoiding the problem that the debris is not cleaned for a long time and accumulates inside the machine, thereby affecting the operation of the machine. At the same time, the push rod will drive the soft rod to squeeze the cleaning brush, so that the cleaning brush can perform cleaning work inside the machine, reducing the use of manpower. When the cleaning brush moves, the inclined rod will squeeze the brush to achieve the effect of comprehensive cleaning inside the machine. When the water pump is turned on, the suction pipe will discharge the coolant filtered by the filter plate into the interior of the coolant tank through the drain pipe and the nozzle. The nozzle will play a role in cleaning the machine. The effect of cleaning the inside of the device is that when debris enters the collection box, the extrusion plate is squeezed by the extrusion shovel plate, which will play a role in squeezing the extrusion plate through the inclined plate to squeeze the extrusion push plate, thereby achieving the effect of fully compressing the debris and increasing the storage space of the inner wall of the collection box. The retraction rod has the effect of fixing the position of the extrusion push plate, avoiding the position deviation problem caused by the extrusion push plate working for a long time. When the slip ring moves downward due to extrusion, it will squeeze the fixed pressure block, thereby driving the lifting plate and the slide plate to squeeze the first spring up and down inside the coolant tank, avoiding the problem of machine blockage and improving the working efficiency and stability of the machine.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 Schematic diagram of the support structure of the present invention; Figure 3 This is a schematic structural diagram of the smoke exhaust filter device of the present invention; Figure 4 This is another structural schematic diagram of the smoke exhaust filter device of the present invention; Figure 5 This is a schematic structural diagram of the clamping device of the present invention; Figure 6 Schematic diagram of the pulley structure of the present invention; Figure 7 This is a schematic structural diagram of the cooling and cleaning device of the present invention; Figure 8 For the present invention Figure 7 A schematic diagram of the enlarged structure of the middle part A; Figure 9 Schematic diagram of the first spring structure of the present invention; Figure 10 This is a schematic structural diagram of the collection box of the present invention; Figure 11 It is a schematic diagram of the process structure of the present invention.
[0019] In the accompanying drawings, the components represented by the reference numerals are as follows: In the figure: 1. Base; 2. Coolant tank; 3. Smoke hood; 4. Support plate; 5. Blocking bracket; 6. Bracket; 7. Smoke filter device; 8. Clamping device; 9. Cooling and cleaning device; 20. First motor; 21. Filter box; 22. Smoke exhaust pipe; 23. First rotating rod; 24. Exhaust fan; 25. Silent cotton; 26. Filter; 30. Second motor; 31. Second rotating rod; 32. Threaded rod; 33. Rotating pressure rod; 34. Chassis; 35. Rotating column; 36. Slide groove; 37. Slip ring; 38. Fixed bracket; 39. First electric push rod; 40. Clamping block; 41. Notch ;42. Rubber pad;43. Pulley;50. Second electric push rod;51. Push rod;52. Soft rod;53. Cleaning brush;54. Hinge block;55. Inclined rod;56. Brush;57. Telescopic rod;58. Water pump;59. Suction pipe;60. Drain pipe;61. Nozzle;62. Filter plate;63. Shovel plate;64. Limit rod;65. Lifting plate;66. Collection box;67. Fixed pressure block;68. Extrusion plate;69. Slide plate;70. First spring;71. Inclined plate;72. Extrusion push plate;73. Second spring;74. Filter plate;75. Door;76. Retraction rod. DETAILED DESCRIPTION
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figures 1-11 As shown, the present invention is a rapid quenching device and method for high-speed steel processing, comprising a base 1, a coolant tank 2 fixedly connected to the top of the base 1, a smoke hood 3 fixedly connected to the top of the coolant tank 2, a blocking bracket 5 fixedly connected to the top of the base 1, a support plate 4 fixedly connected to the top of the base 1, a bracket 6 fixedly connected to the top of the base 1, a clamping device 8 provided on the top of the base 1, a base 1 provided on the top of the base 1, and a cooling and cleaning device 9 provided on the top of the base 1; The smoke exhaust filtering device 7 includes a filter box 21, the bottom of the filter box 21 is fixedly connected to the top of the smoke hood 3, the upper surface of the filter box 21 is fixedly connected to the smoke exhaust pipe 22, the top of the filter box 21 is fixedly connected to the first motor 20, the output end of the first motor 20 is fixedly connected to the first rotating rod 23, the surface of the first rotating rod 23 is fixedly connected to the exhaust fan 24, the inner wall of the filter box 21 is fixedly connected to the silent cotton 25, and the bottom of the filter box 21 is fixedly connected to the filter screen 26.
[0022] The blocking bracket 5 is located above the base 1, the smoke hood 3 is located above the coolant tank 2, the first motor 20 is located above the filter box 21, the exhaust fan 24 is located above the silent cotton 25, and the first rotating rod 23 passes through the exhaust fan 24 and extends to the outer end of the exhaust fan 24.
[0023] The clamping device 8 includes a second motor 30, the bottom of the second motor 30 is fixedly connected to the top of the blocking bracket 5, the output end of the second motor 30 is fixedly connected to the second rotating rod 31, the upper surface of the second rotating rod 31 is fixedly connected to the threaded rod 32, the upper surface of the threaded rod 32 is fixedly connected to the rotating pressure rod 33, the top of the base 1 is fixedly connected to the chassis 34, the inner wall of the chassis 34 is rotatably connected to the rotating column 35, the surface of the rotating column 35 is provided with a sliding groove 36, the inner wall of the sliding groove 36 is slidably connected to the pulley 43, the end of the pulley 43 away from the sliding groove 36 is fixedly connected to the slip ring 37, the top of the slip ring 37 is fixedly connected to the fixing frame 38, the inner wall of the fixing frame 38 is fixedly connected to the first electric push rod 39, the surface of the slip ring 37 away from the rotating column 35 is provided with a notch 41, the inner wall of the notch 41 is slidably connected to the clamping block 40, and the surface of the blocking bracket 5 is fixedly connected to the rubber pad 42.
[0024] The second motor 30 is located above the blocking bracket 5 , the second rotating rod 31 passes through the threaded rod 32 and extends to the bottom of the rotating column 35 , the fixing frame 38 is located above the slip ring 37 , and the first electric push rod 39 is located above the fixing frame 38 .
[0025] The rotating column 35 is located above the chassis 34 , the threaded rod 32 passes through the rotating pressure rod 33 and extends to the outer end of the rotating pressure rod 33 , the bottom of the rotating pressure rod 33 is fixedly connected to the top of the slip ring 37 , and the blocking bracket 5 is located above the rotating pressure rod 33 .
[0026] The cooling and cleaning device 9 includes a second electric push rod 50, the surface of the second electric push rod 50 is fixedly connected to the inner wall of the bracket 6, the surface of the second electric push rod 50 is fixedly connected to a push rod 51, the top of the push rod 51 is fixedly connected to a soft rod 52, the end of the soft rod 52 away from the push rod 51 is fixedly connected to a cleaning brush 53, the end of the push rod 51 away from the second electric push rod 50 is fixedly connected to a shovel plate 63, the surface of the cleaning brush 53 is fixedly connected to a hinge block 54, the surface of the hinge block 54 is hinged with an inclined rod 55, the end of the inclined rod 55 away from the cleaning brush 53 is hinged with a brush 56, the lower surface of the brush 56 is fixedly connected to a telescopic rod 57, the inner wall of the support plate 4 is fixedly connected to a water pump 58, the surface of the water pump 58 is fixedly connected to a water suction pipe 59, the top of the water pump 58 is fixedly connected to a drain pipe 60, and the end of the drain pipe 60 away from the water pump 58 is fixedly connected to a nozzle 61. The inner wall of the coolant tank 2 is fixedly connected with a filter plate 62. The lower surface of the smoke hood 3 is fixedly connected with a limit rod 64. The inner wall of the coolant tank 2 is fixedly connected with a first spring 70. The end of the first spring 70 away from the coolant tank 2 is fixedly connected with a slide plate 69. The top of the slide plate 69 is fixedly connected with a lifting plate 65. The top of the lifting plate 65 is fixedly connected with a fixed pressure block 67. The upper surface of the coolant tank 2 is fixedly connected with a collecting box 66. The top of the filter plate 62 is slidably connected with an extrusion plate 68. The lower surface of the extrusion plate 68 is hinged with an inclined plate 71. The end of the inclined plate 71 away from the extrusion plate 68 is hinged with an extrusion push plate 72. The inner wall of the collecting box 66 is fixedly connected with a filter plate 74. The inner wall of the collecting box 66 is fixedly connected with a retraction rod 76. A door 75 is provided on the surface of the collecting box 66. The inner wall of the collecting box 66 is fixedly connected with a second spring 73.
[0027] The end of the telescopic rod 57 away from the brush 56 is fixedly connected to the inner wall of the smoke hood 3, the shovel plate 63 is located above the filter plate 62, the brush 56 is located above the shovel plate 63, the end of the brush 56 is in contact with the inner wall of the smoke hood 3, the end of the cleaning brush 53 is in contact with the inner wall of the smoke hood 3, and a water outlet pipe is provided at the bottom of the collecting box 66, which passes through the surface of the coolant tank 2 and extends to the interior of the coolant tank 2.
[0028] One end of the water suction pipe 59 away from the water pump 58 passes through the surface of the coolant tank 2 and extends to the interior of the coolant tank 2. One end of the drain pipe 60 away from the water pump 58 passes through the top of the smoke hood 3 and extends to the interior of the smoke hood 3. The end of the second spring 73 away from the collecting box 66 is fixedly connected to the surface of the extrusion plate 68. The extrusion plate 68 is located above the filter plate 74. The end of the retraction rod 76 away from the collecting box 66 is fixedly connected to the surface of the extrusion push plate 72.
[0029] Furthermore, a method for using a rapid quenching device for high-speed steel processing comprises the following steps: S1: When the heated high-speed steel is placed in the coolant tank 2, a large amount of harmful smoke and gas will be generated. At this time, when the first motor 20 is turned on, the output end will drive the exhaust fan 24 to rotate inside the filter box 21 through the first rotating rod 23, and the harmful gas will be filtered through the filter 26 and the silent cotton 25; S2: When the second motor 30 is turned on, the output end drives the second rotating rod 31 to rotate. At this time, the threaded rod 32 pushes and pulls the slip ring 37 through the second rotating rod 31, causing the slip ring 37 to move up and down on the inner wall of the sliding groove 36. At the same time, the pulley 43 limits the movement of the slip ring 37. S3: The rotation of the second rotating rod 31 drives the rotating column 35 to rotate inside the chassis 34. When the first electric push rod 39 is turned on, the output end drives the clamping blocks 40 to move closer to each other. When the second electric push rod 50 is turned on, the output end drives the shovel plate 63 to move above the filter plate 62 through the push rod 51, so that the debris enters the collection box 66 and is separated from the cooling liquid. S4: When debris enters the collection box 66, the extrusion plate 68 is squeezed by the extrusion shovel plate 63, which will cause the extrusion plate 68 to squeeze the extrusion push plate 72 through the inclined plate 71, thereby increasing the storage space of the inner wall of the collection box 66, and the retractable rod 76 has the effect of fixing the position of the extrusion push plate 72.
[0030] During use, when the heated high-speed steel is placed inside the coolant tank 2, a large amount of harmful smoke gas will be generated. At this time, when the first motor 20 is turned on, the output end will drive the exhaust fan 24 to rotate inside the filter box 21 through the first rotating rod 23, so that the harmful gas can enter the interior of the filter box 21 faster and more, avoiding the problem of direct elimination causing harm to the human body. The harmful gas will be filtered through the filter 26 and the silent cotton 25, so that the gas discharged from the smoke pipe 22 is harmless to the human body, ensuring the safety of the human body. When the second motor 30 is turned on, the output end will drive the second rotating rod 31 to rotate. At this time, the threaded rod 32 will push and pull the slip ring 37 through the second rotating rod 31, so that the slip ring 37 is The inner wall of the slide groove 36 moves up and down, and the pulley 43 limits the moving position of the slip ring 37 to avoid the problem of the machine not working properly due to position deviation. At the same time, the rotation of the second rotating rod 31 will drive the rotating column 35 to rotate inside the chassis 34, so that the machine can adjust the position more conveniently during clamping work, thereby improving the working efficiency of the machine. The rubber pad 42 has a limiting effect on the slip ring 37, making the machine more stable during operation. When the first electric push rod 39 is turned on, the output end drives the clamping block 40 to move closer to each other, which will make the machine more stable when clamping the heated high-speed steel, avoiding damage to workers caused by falling. When the second electric push rod 50 is turned on, the output end will drive the push rod 51 to The shovel plate 63 moves above the filter plate 62, allowing the debris to enter the interior of the collection box 66 and separate it from the cooling liquid, thereby avoiding the problem that the debris is not cleaned for a long time and accumulates inside the machine, thereby affecting the operation of the machine. At the same time, the push rod 51 drives the soft rod 52 to squeeze the cleaning brush 53, so that the cleaning brush 53 performs cleaning work inside the machine, reducing the use of manpower. When the cleaning brush 53 moves, the inclined rod 55 squeezes the brush 56 to achieve the effect of fully cleaning the inside of the machine. When the water pump 58 is turned on, the water pipe 59 allows the coolant filtered by the filter plate 62 to be discharged into the interior of the coolant tank 2 through the drain pipe 60 and the nozzle 61. The nozzle 61 has the effect of cleaning the inside of the machine. When debris enters the collection box 66, the extrusion plate 68 is squeezed by the extrusion shovel plate 63, which will cause the extrusion plate 68 to squeeze the extrusion push plate 72 through the inclined plate 71, thereby achieving the effect of fully compressing the debris, increasing the inner wall storage space of the collection box 66, and the retraction rod 76 has the effect of fixing the position of the extrusion push plate 72, avoiding the position deviation problem caused by the extrusion push plate 72 working for a long time. When the slip ring 37 moves downward due to the extrusion, it will squeeze the fixed pressure block 67, thereby driving the lifting plate 65 and the slide plate 69 to squeeze the first spring 70 to move up and down inside the coolant tank 2, avoiding the problem of machine blockage, and improving the working efficiency and working stability of the machine.
[0031] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A rapid quenching device for high-speed steel processing, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a coolant tank (2), the top of the coolant tank (2) is fixedly connected to a smoke hood (3), the top of the base (1) is fixedly connected to a blocking bracket (5), the top of the base (1) is fixedly connected to a support plate (4), the top of the base (1) is fixedly connected to a bracket (6), the top of the base (1) is provided with a clamping device (8), the top of the base (1) is provided with a base (1), and the top of the base (1) is provided with a cooling and cleaning device (9); The smoke exhaust filter device (7) includes a filter box (21), the bottom of the filter box (21) is fixedly connected to the top of the smoke hood (3), the upper surface of the filter box (21) is fixedly connected to a smoke exhaust pipe (22), the top of the filter box (21) is fixedly connected to a first motor (20), the output end of the first motor (20) is fixedly connected to a first rotating rod (23), the surface of the first rotating rod (23) is fixedly connected to an exhaust fan (24), the inner wall of the filter box (21) is fixedly connected to a silent cotton (25), and the bottom of the filter box (21) is fixedly connected to a filter screen (26).
2. The rapid quenching equipment for high-speed steel processing according to claim 1, characterized in that: The blocking bracket (5) is located above the base (1), the smoke hood (3) is located above the coolant tank (2), the first motor (20) is located above the filter box (21), the exhaust fan (24) is located above the silent cotton (25), and the first rotating rod (23) passes through the exhaust fan (24) and extends to the outer end of the exhaust fan (24).
3. The rapid quenching equipment for high-speed steel processing according to claim 2, characterized in that: The clamping device (8) includes a second motor (30), the bottom of the second motor (30) is fixedly connected to the top of the blocking bracket (5), the output end of the second motor (30) is fixedly connected to a second rotating rod (31), the upper surface of the second rotating rod (31) is fixedly connected to a threaded rod (32), the upper surface of the threaded rod (32) is fixedly connected to a rotating pressure rod (33), the top of the base (1) is fixedly connected to a chassis (34), the inner wall of the chassis (34) is rotatably connected to a rotating column (35), and the surface of the rotating column (35) is provided with a A slide groove (36) is provided, the inner wall of the slide groove (36) is slidably connected to a pulley (43), the end of the pulley (43) away from the slide groove (36) is fixedly connected to a slip ring (37), the top of the slip ring (37) is fixedly connected to a fixing frame (38), the inner wall of the fixing frame (38) is fixedly connected to a first electric push rod (39), the surface of the slip ring (37) away from the rotating column (35) is provided with a notch (41), the inner wall of the notch (41) is slidably connected to a clamping block (40), and the surface of the blocking bracket (5) is fixedly connected to a rubber pad (42).
4. The rapid quenching equipment for high-speed steel processing according to claim 3, characterized in that: The second motor (30) is located above the blocking bracket (5), the second rotating rod (31) passes through the threaded rod (32) and extends to the bottom of the rotating column (35), the fixing frame (38) is located above the slip ring (37), and the first electric push rod (39) is located above the fixing frame (38).
5. The rapid quenching equipment for high-speed steel processing according to claim 4, characterized in that: The rotating column (35) is located above the chassis (34), the threaded rod (32) passes through the rotating pressure rod (33) and extends to the outer end of the rotating pressure rod (33), the bottom of the rotating pressure rod (33) is fixedly connected to the top of the slip ring (37), and the blocking bracket (5) is located above the rotating pressure rod (33).
6. The rapid quenching equipment for high-speed steel processing according to claim 5, characterized in that: The cooling and cleaning device (9) includes a second electric push rod (50), the surface of the second electric push rod (50) is fixedly connected to the inner wall of the bracket (6), the surface of the second electric push rod (50) is fixedly connected to a push rod (51), the top of the push rod (51) is fixedly connected to a soft rod (52), the end of the soft rod (52) away from the push rod (51) is fixedly connected to a cleaning brush (53), the end of the push rod (51) away from the second electric push rod (50) is fixedly connected to a shovel plate (63), and the surface of the cleaning brush (53) is fixedly connected to There is a hinge block (54), the surface of the hinge block (54) is hinged with an inclined rod (55), the end of the inclined rod (55) away from the cleaning brush (53) is hinged with a brush (56), the lower surface of the brush (56) is fixedly connected to a telescopic rod (57), the inner wall of the support plate (4) is fixedly connected to a water pump (58), the surface of the water pump (58) is fixedly connected to a water pump pipe (59), the top of the water pump (58) is fixedly connected to a drain pipe (60), and the end of the drain pipe (60) away from the water pump (58) is fixedly connected to a nozzle (61), the inner wall of the coolant tank (2) is fixedly connected with a filter plate (62), the lower surface of the smoke collecting hood (3) is fixedly connected with a limiting rod (64), the inner wall of the coolant tank (2) is fixedly connected with a first spring (70), the end of the first spring (70) away from the coolant tank (2) is fixedly connected with a slide plate (69), the top of the slide plate (69) is fixedly connected with a lifting plate (65), the top of the lifting plate (65) is fixedly connected with a fixed pressure block (67), the upper surface of the coolant tank (2) is fixedly connected with a collecting plate (67), and the upper surface of the coolant tank (2) is fixedly connected with a collecting plate (67). The collecting box (66) is provided with an extrusion plate (68) on the top of the filter plate (62) for sliding, an inclined plate (71) is hinged on the lower surface of the extrusion plate (68), and an extrusion push plate (72) is hinged on the end of the inclined plate (71) away from the extrusion plate (68), the inner wall of the collecting box (66) is fixedly connected with a filter plate (74), the inner wall of the collecting box (66) is fixedly connected with a retracting rod (76), a door (75) is opened on the surface of the collecting box (66), and the inner wall of the collecting box (66) is fixedly connected with a second spring (73).
7. The rapid quenching equipment for high-speed steel processing according to claim 6, characterized in that: The end of the telescopic rod (57) away from the brush (56) is fixedly connected to the inner wall of the smoke hood (3), the shovel plate (63) is located above the filter plate (62), the brush (56) is located above the shovel plate (63), the end of the brush (56) is in contact with the inner wall of the smoke hood (3), the end of the cleaning brush (53) is in contact with the inner wall of the smoke hood (3), and the bottom of the collecting box (66) is provided with a water outlet pipe which passes through the surface of the coolant tank (2) and extends to the interior of the coolant tank (2).
8. The rapid quenching equipment for high-speed steel processing according to claim 7, characterized in that: The end of the water pump (59) away from the water pump (58) passes through the surface of the coolant tank (2) and extends to the interior of the coolant tank (2); the end of the drain pipe (60) away from the water pump (58) passes through the top of the smoke hood (3) and extends to the interior of the smoke hood (3); the end of the second spring (73) away from the collecting box (66) is fixedly connected to the surface of the extrusion plate (68); the extrusion plate (68) is located above the filter plate (74); the end of the retraction rod (76) away from the collecting box (66) is fixedly connected to the surface of the extrusion push plate (72).
9. The method for using the rapid quenching equipment for high-speed steel processing according to claim 8, characterized in that: The following steps are involved: S1: When the heated high-speed steel is placed inside the coolant tank (2), a large amount of harmful smoke gas will be generated. At this time, when the first motor (20) is turned on, the output end will drive the exhaust fan (24) to rotate inside the filter box (21) through the first rotating rod (23), and the harmful gas will be filtered through the filter (26) and the silent cotton (25); S2: When the second motor (30) is turned on, the output end drives the second rotating rod (31) to rotate. At this time, the threaded rod (32) rotates and pulls the slip ring (37) through the second rotating rod (31), so that the slip ring (37) moves up and down on the inner wall of the sliding groove (36). At the same time, the pulley (43) limits the moving position of the slip ring (37); S3: The rotation of the second rotating rod (31) drives the rotating column (35) to rotate inside the chassis (34). When the first electric push rod (39) is turned on, the output end drives the clamping blocks (40) to move closer to each other. When the second electric push rod (50) is turned on, the output end drives the shovel plate (63) to move above the filter plate (62) through the push rod (51), so that the debris enters the interior of the collection box 66 and is separated from the cooling liquid. S4: When debris enters the interior of the collection box (66), the extrusion plate (68) is squeezed by the extrusion shovel plate (63), which causes the extrusion plate (68) to squeeze the extrusion push plate (72) through the inclined plate (71), thereby increasing the storage space of the inner wall of the collection box (66), and the retractable rod (76) has the effect of fixing the position of the extrusion push plate (72).