Automatic detection equipment

Through the combined design of the transmission mechanism, the clamping and positioning mechanism, and the plug-in detection mechanism, the problem of intermittent detection process in the existing equipment is solved, the continuous operation of the automated detection equipment is realized, and the production efficiency and detection accuracy are improved.

CN120652135APending Publication Date: 2025-09-16TCL TECH ELECTRONICS (HUIZHOU) CO LTD
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Patent Information

Application Number
CN202510826738.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-19
Publication Date
2025-09-16

AI Technical Summary

Technical Problem

Existing automated testing equipment requires a lifting mechanism to move the product to be tested from the conveyor assembly to the testing position, resulting in intermittent testing processes and reduced production efficiency.

Method used

It adopts a combined design of transmission mechanism, clamping and positioning mechanism and plug-in detection mechanism. The blocking component and positioning component are used to accurately position and clamp the product, and the plug-in detection mechanism is used for electrical connection to achieve continuous operation.

Benefits of technology

It improves the production efficiency of testing equipment, ensures the continuity of the testing process and the stability of the product, and improves the accuracy of testing and the reliability of equipment.

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Abstract

The invention discloses automatic detection equipment, and relates to the technical field of automatic detection.The automatic detection equipment comprises a base, a conveying mechanism, a clamping and positioning mechanism and a plugging and unplugging detection mechanism, and the conveying mechanism is arranged on the base and used for conveying a product to be detected; the clamping and positioning mechanism comprises at least two blocking assemblies and at least two positioning assemblies, the blocking assemblies are movably arranged on the base at intervals in the conveying direction of the conveying mechanism, one blocking assembly can block the product to be detected from retreating, and the other blocking assembly can block the product to be detected from retreating. The other blocking assembly can block the to-be-detected product from moving forwards; the positioning assemblies are arranged on the two sides of the base at intervals, and the conveying mechanism is located between the two positioning assemblies so that the positioning assemblies can clamp and position products. The plugging detection mechanism is movably arranged on the base and is used for being electrically connected with the to-be-detected product.
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Description

Technical Field

[0001] The present invention relates to the technical field of automated detection, and in particular to automated detection equipment. Background Art

[0002] In modern industrial production, electronic product testing is a critical step in ensuring product quality and performance. As the complexity and production scale of electronic products continue to increase, the efficiency and accuracy of testing have a crucial impact on a company's production efficiency and product quality.

[0003] In related technologies, automated testing equipment typically includes a base, a lifting mechanism, and a plug-in / plug-out testing mechanism. Both the lifting mechanism and the plug-in / plug-out testing mechanism are located on the base, with the lifting mechanism located above the plug-in / plug-out testing mechanism. The lifting mechanism is equipped with a conveyor assembly and a side positioning assembly. At the start of the testing process, the product to be tested is placed on the conveyor assembly. The lifting mechanism descends and drives the product to the testing position. The side positioning assembly secures the product by clamping it on both sides to ensure its stability during the testing process. Subsequently, the plug-in / plug-out testing mechanism is electrically connected to the product to begin the testing process. After the testing process is complete, the lifting mechanism rises, and the conveyor assembly transfers the tested product to the next step.

[0004] However, the lifting mechanism required to move the product to be inspected from the conveyor assembly to the inspection position took a considerable amount of time. After the inspection was completed, the lifting mechanism had to rise again to transport the product to the next stage. This process was significantly intermittent, preventing the inspection equipment from achieving continuous operation and reducing overall production efficiency. Summary of the Invention

[0005] The main purpose of the present invention is to provide an automated testing device, aiming to provide a testing device with high production efficiency.

[0006] To achieve the above objectives, the present invention provides an automated detection device comprising:

[0007] base;

[0008] a conveying mechanism, the conveying mechanism being provided on the base and being used to convey the product to be inspected; and

[0009] a clamping and positioning mechanism comprising at least two blocking assemblies and at least two positioning assemblies, wherein the blocking assemblies are movably arranged on the base at intervals along the conveying direction of the conveying mechanism, wherein one blocking assembly can prevent the product to be inspected from moving backward, and the other blocking assembly can prevent the product to be inspected from moving forward; the positioning assemblies are spaced apart on both sides of the base, and the conveying mechanism is located between the two positioning assemblies, so that the positioning assemblies clamp and position the product; and

[0010] The plug-in and pull-out detection mechanism is movably arranged on the base and is used to be electrically connected to the product to be detected. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0012] Figure 1 The present invention provides a structural schematic diagram of an embodiment of an automated detection device;

[0013] Figure 2 A schematic structural diagram of an embodiment of a blocking assembly is provided for the present invention;

[0014] Figure 3 A schematic structural diagram of an embodiment of a plug-in / plug-out detection mechanism is provided for the present invention;

[0015] Figure 4 A schematic diagram of the explosion structure of an embodiment of a plug-in detection mechanism is provided for the present invention;

[0016] Figure 5 A cross-sectional view of an embodiment of a plug-in detection mechanism is provided for the present invention;

[0017] Figure 6 A cross-sectional view of another embodiment of the plug-in detection mechanism of the present invention is provided;

[0018] Figure 7 for Figure 6 A magnified view of the middle part A;

[0019] Figure 8 The present invention provides a structural schematic diagram of an embodiment of a transmission mechanism and a positioning component.

[0020] Description of Figure Numbers:

[0021] 100. Automated testing equipment; 1. Base; 2. Conveying mechanism; 3. Clamping and positioning mechanism; 31. Blocking assembly; 311. Second mounting bracket; 312. Third driving member; 313. Fourth driving member; 314. Baffle; 32. Positioning assembly; 321. Fifth driving member; 322. Positioning plate; 4. Plug-in and pull-out testing mechanism; 41. First mounting bracket; 42. First driving member; 43. Second driving member; 44. Plug-in and pull-out member; 45. First mounting seat; 451. Receptacle; 452. Ball plunger; 452a, plunger; 452b, ball head; 453, first mounting groove; 454, second limiting step; 455, connecting portion; 46, second mounting seat; 461, first mounting hole; 462, second mounting hole; 463, third limiting step; 47, third mounting seat; 471, mounting through groove; 472, positioning hole; 48, connecting rod; 481, first connecting section; 482, second connecting section; 483, third connecting section; 484, first limiting step; 49, elastic member; 5, guide plate.

[0022] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings and in conjunction with the embodiments. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0024] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0025] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of such features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0026] The present invention provides an automated testing device 100 .

[0027] See also Figure 1 In one embodiment of the present invention, the automated inspection equipment 100 includes a base 1, a conveying mechanism 2, a clamping and positioning mechanism 3, and a plug-in detection mechanism 4. The conveying mechanism 2 is provided on the base 1 and is used to convey the product to be inspected; the clamping and positioning mechanism 3 includes at least two blocking components 31 and at least two positioning components 32, each of the blocking components 31 is movably provided on the base 1 along the conveying direction of the conveying mechanism 2, wherein one of the blocking components 31 can block the product to be inspected from retreating, and the other blocking component 31 can block the product to be inspected from moving forward; each of the positioning components 32 is spaced apart on both sides of the base 1, and the conveying mechanism 2 is located between the two positioning components 32, so that the positioning components 32 clamp and position the product; the plug-in detection mechanism 4 is movably provided on the base 1 and is used to be electrically connected to the product to be inspected.

[0028] Among them, the base 1 is the supporting structure of the entire equipment, which is made of high-strength aluminum alloy material and has good stability and load-bearing capacity. The transmission mechanism 2 is installed on the base 1 and is used to transmit the product to be tested. The transmission mechanism 2 can be a conveyor belt, a driving member and two transmission wheels. The conveyor belt transmission sleeve is set on the two transmission wheels, and the output end of the driving member is connected to a transmission wheel. The transmission mechanism 2 can also be composed of a chain and a driving member. A tray can be installed on the chain to carry the product. The driving member drives the chain to move through gear transmission, thereby realizing the transmission of the product. The driving member can be a variable frequency motor, which can achieve precise transmission speed control and flexible operation mode. This solution does not impose any restrictions on this. The clamping and positioning mechanism 3 is used to accurately position and clamp the product to prevent the product from moving backward or forward due to inertia during the conveying process, thereby improving the positioning accuracy of the product. The clamping and positioning mechanism 3 includes at least two blocking components 31 and at least two positioning components 32. One of the blocking components 31 is located at the upstream end of the conveying direction of the conveying mechanism 2. Its main function is to block the product from moving backward and prevent the product from sliding backward due to inertia during the conveying process. The other blocking component 31 is located at the downstream end of the conveying direction of the conveying mechanism 2. Its main function is to block the product from moving forward. The blocking component 31 usually includes a baffle 314 and a cylinder. The baffle 314 realizes the product positioning through the telescopic movement of the cylinder. The positioning assembly 32 is used to clamp and position the product to ensure that the product maintains a stable position during the conveying process. Two positioning assemblies 32 are provided, one on each side of the conveying mechanism 2. Each positioning assembly 32 includes a clamping arm and a driving device. The clamping arm can adopt an adjustable clamping structure to adapt to products of different sizes. The driving device is driven by a cylinder, and the opening and closing of the clamping arm is achieved through the telescopic movement of the cylinder. When the product is conveyed to the position of the positioning assembly 32, the cylinder extends and the clamping arm clamps the product, thereby achieving the positioning of the product. The clamping force of the clamping arm can be adjusted according to the material and shape of the product to ensure the safety of the product during the clamping process. The plug-in detection mechanism 4 is movably installed on the base 1 and is used to electrically connect with the product to be detected. The plug-in detection mechanism 4 generally includes a plug-in component 44 and a moving device. After the clamping and positioning mechanism 3 fixes the product, the moving device can drive the plug-in component 44 to move to the interface position of the product to be detected to achieve electrical connection. After completing the detection operation, the moving device moves the plug-in component 44 back to its initial position.

[0029] When the automated inspection equipment 100 of this embodiment is working, the product to be inspected is first placed on the conveying mechanism 2, and the conveying mechanism 2 drives the product to be conveyed to the clamping and positioning mechanism 3. When the product reaches the specified position, the two blocking components 31 located at both ends of the conveying mechanism 2 move to prevent the product from moving forward and backward. At the same time, the two positioning components 32 clamp and position the product from both sides. Subsequently, the plug-in inspection mechanism 4 moves to the interface position of the product and is electrically connected to the product interface to start the inspection operation. After the inspection is completed, the plug-in inspection mechanism 4 moves back to the initial position, the two blocking components 31 and the two positioning components 32 release the product, and the conveyor belt continues to transport the inspected product to the next link. During the entire inspection process, there is no need to use a lifting mechanism to move the product to be inspected from the conveying component to the inspection position. The inspection equipment can achieve continuous operation, thereby improving overall production efficiency.

[0030] Specifically, see Figure 1 and Figure 3In one embodiment, the plug-in / out detection mechanism 4 includes a first mounting frame 41, a first driving member 42, a second driving member 43, and a plug-in / out member 44. The first mounting frame 41 is provided on the base 1 and is located above the conveying mechanism 2. The first driving member 42 is provided on the first mounting frame 41 along the height direction of the base 1. The second driving member 43 is provided along the length direction of the base 1 and is connected to the output end of the first driving member 42. The output end of the second driving member 43 is connected to the plug-in / out member 44. The first mounting frame 41 is installed on the base 1 and is located above the conveying mechanism 2. The first mounting frame 41 is generally made of aluminum alloy and has high strength and stability. The first mounting frame 41 can be fixed to the base 1 by bolts to ensure that it does not shake during operation. The first drive member 42 is mounted on the first mounting frame 41 along the height direction of the base 1. The first drive member 42 can be a cylinder (the first drive member 42 can also be a motor, which is not limited in this solution). Its cylinder body is fixed to the top of the first mounting frame 41, and the piston rod extends downward. The main function of the first drive member 42 is to drive the second drive member 43 and the plug-in member 44 to move up and down along the height direction of the base 1 to achieve alignment and contact between the plug-in member 44 and the interface of the product to be detected. The second drive member 43 is arranged along the length direction of the base 1 and is connected to the output end (i.e., the piston rod) of the first drive member 42. The second drive member 43 can also be a cylinder (the second drive member 43 can also be a motor, which is not limited in this solution). Its cylinder body is connected to the output end of the first drive member 42, and the piston rod extends along the length direction of the base 1 to connect with the plug-in member 44 to meet the movement requirement of the plug-in member 44 in the horizontal direction. The main function of the second drive member 43 is to drive the plug-in member 44 to move horizontally along the length direction of the base 1 to achieve precise alignment between the plug-in member 44 and the interface of the product to be detected. The main function of the plug-in component 44 is to electrically connect with the product to be tested and transmit the detection signal to the detection control system. The plug-in component 44 can be an HD plug or a power plug. It can be a plug-in detection mechanism 4 with an HD plug, or a plug-in detection mechanism 4 with a power plug. It can also be two plug-in detection mechanisms 4 at the same time, and the two plug-in detection mechanisms 4 are respectively equipped with an HD plug and a power plug. This solution does not impose any restrictions on this.During the detection process, the first driving member 42 first drives the second driving member 43 and the plug-in member 44 to move along the height direction of the base 1, so that the plug-in member 44 approaches the interface position of the product to be detected, and then the second driving member 43 drives the plug-in member 44 to move horizontally along the length direction of the base 1, so that the plug-in member 44 is accurately aligned and connected with the interface of the product to be detected, thereby realizing the electrical connection between the plug-in member 44 and the product to be detected; after the detection is completed, the second driving member 43 drives the plug-in member 44 to move horizontally, so that the plug-in member 44 is separated from the interface of the product to be detected, and then the first driving member 42 drives the second driving member 43 and the plug-in member 44 to move along the height direction of the base 1, restore to the initial position, and prepare for the next detection.

[0031] In order to achieve a more flexible and reliable connection between the plug-in element 44 and the interface of the product to be tested, please refer to Figure 3 and Figure 6In one embodiment, the plug-in detection mechanism 4 includes a first mounting seat 45 and a second mounting seat 46, the first mounting seat 45 is connected to the output end of the second driving member 43, the second mounting seat 46 is elastically connected to the first mounting seat 45, and the plug-in member 44 is connected to the second mounting seat 46. The first mounting seat 45 can be fixed to the output end of the second driving member 43 by bolts to ensure that it will not loosen during movement. The second mounting seat 46 is connected to the first mounting seat 45 by an elastic connector. The elastic connector can be a spring, and the two ends of the spring are respectively fixed to the first mounting seat 45 and the second mounting seat 46. The elastic coefficient of the spring is selected according to the contact force requirement between the plug-in member 44 and the interface of the product to be detected; the setting of the elastic connection allows the plug-in member 44 to absorb part of the impact force when it contacts the interface of the product to be detected, avoiding damage to the product interface caused by hard collision and extending the service life of the product; due to the presence of the elastic connector, the plug-in member 44 can perform slight displacement adjustments within a certain range to adapt to the size and position deviations of different interfaces of the product to be detected, thereby improving the flexibility and reliability of the plug-in operation; the elastic connection can ensure that the plug-in member 44 and the interface of the product to be detected maintain a stable contact pressure during the contact process, thereby ensuring the reliability of the electrical connection and improving the accuracy of the detection. During the testing process, the second drive member 43 drives the first mounting seat 45 and the second mounting seat 46 to move horizontally along the length of the base 1, so that the plug-in member 44 approaches the interface position of the product to be tested. When the detection probe of the plug-in member 44 contacts the interface of the product to be tested, the spring elastically deforms, providing a buffering effect and allowing the plug-in member 44 to make slight adjustments based on the shape and position of the interface to ensure close contact between the detection probe and the interface. After the test is completed, the second drive member 43 drives the plug-in member 44 to move horizontally, separating the detection probe from the interface, and the spring returns to its original state, and the plug-in member 44 returns to its initial position. Through the design of the elastic connection, the plug-in detection mechanism 4 not only enables precise plug-in and pull-out operations, but also improves the flexibility and reliability of the operation through the elastic connection, further optimizing the testing process and improving the performance of the testing equipment.

[0032] For more precise elastic connections and motion control, see Figure 6 and Figure 7In one embodiment, the plug-in detection mechanism 4 further includes a connecting rod 48 and an elastic member 49. The connecting rod 48 has a first connecting section 481, a second connecting section 482, and a third connecting section 483. The first connecting section 481 is connected to the first mounting seat 45, and the third connecting section 483 is slidably connected to the second mounting seat 46. The elastic member 49 is sleeved on the second connecting section 482 and located between the first mounting seat 45 and the second mounting seat 46. The connecting rod 48 is a key component of the plug-in detection mechanism 4, used to connect the first mounting seat 45 and the second mounting seat 46 and provide motion transmission and guidance. The first connecting section 481 can be connected to the first mounting seat 45 by threading or welding, and the third connecting section 483 is slidably connected to the second mounting seat 46. The connecting rod 48 can be provided with a "T"-shaped slide rail on the second mounting seat 46, and the third connecting section 483 is provided with a slider that matches the slide rail, or a guide sleeve can be provided on the second mounting seat 46. The guide sleeve is a tubular structure of a certain length with a slider inside. The third connecting section 483 is provided with a slot that matches the slider, though this solution does not impose any restrictions. An elastic member 49 is mounted on the second connecting section 482 of the connecting rod 48. The spring provides a spring-loaded cushioning force, ensuring that the plug-in member 44 makes gentle contact with the interface of the product being tested and quickly returns to its original position upon separation. Through the guiding action of the connecting rod 48 and the cushioning effect of the elastic member 49, the plug-in detection mechanism 4 can adapt to different interfaces of the product being tested, improving the versatility and reliability of the device.

[0033] Further, see Figure 6 and Figure 7In one embodiment, a first limiting step 484 is formed at the connection between the second connecting section 482 and the third connecting section 483, the first mounting seat 45 is provided with a first mounting groove 453, and a second limiting step 454 is formed on the inner peripheral wall of the first mounting groove 453; the second mounting seat 46 is provided with a first mounting hole 461 and a second mounting hole 462, and a third limiting step 463 is formed at the connection between the first mounting hole 461 and the second mounting hole 462, and the first mounting hole 461 is communicated with the first mounting groove 453; the second connecting section 482 is passed through the bottom wall of the first mounting groove 453 and is partially located in the first mounting hole 461, the third connecting section 483 is slidably limited in the second mounting hole 462, the first limiting step 484 can abut against the third limiting step 463 for limiting, and the elastic member 49 is located between the second limiting step 454 and the third limiting step 463. When the plug-in component 44 contacts the interface of the product to be tested, the second mounting seat 46 is subjected to a reaction force, and the third connecting section 483 slides backward in the second mounting hole 462, compressing the elastic member 49. The first limiting step 484 abuts against the third limiting step 463, limiting the sliding range of the third connecting section 483 and preventing excessive compression of the elastic member 49. After the test is completed, the elastic member 49 releases its elastic potential energy, pushing the second mounting seat 46 back to its initial position, preparing for the next test operation. Through the design of the first limiting step 484 and the third limiting step 463, the sliding range of the third connecting section 483 is effectively limited, the elastic member 49 is prevented from being over-compressed or stretched, and the service life of the elastic member 49 is extended; the limiting structure ensures the stability of the connecting rod 48 and the second mounting seat 46 during movement, and prevents components from falling off or loosening; the elastic member 49 is located between the second limiting step 454 and the third limiting step 463, and can accurately control the contact force between the plug-in member 44 and the interface of the product to be tested, thereby improving the reliability and accuracy of the test; the entire plug-in detection mechanism 4 has a compact structure, occupies a small space, and is easy to integrate into the automated detection equipment 100.

[0034] For more reliable connection and quick disconnect functionality, see Figure 4 and Figure 5In one embodiment, the plug-in detection mechanism 4 includes a third mounting seat 47 and a ball plunger 452. The third mounting seat 47 is connected to the output end of the second driving member 43. The third mounting seat 47 is provided with a mounting groove 471, and a side wall of the mounting groove 471 is provided with a positioning hole 472; the first mounting seat 45 has a connecting portion 455 adapted to the mounting groove 471, and the connecting portion 455 is provided with a receiving groove 451. The ball plunger 452 includes a plunger 452a and a ball head 452b. The plunger 452a is accommodated in the receiving groove 451, and the ball head 452b is elastically connected to the plunger 452a, and the notch exposed in the receiving groove 451 is engaged with the positioning hole 472 to connect the first mounting seat 45 to the third mounting seat 47. The third mounting seat 47 can be fixed to the output end of the second driving member 43 by bolts to ensure that it will not loosen during movement. The third mounting seat 47 is provided with a mounting groove 471, and a side wall of the mounting groove 471 is provided with a positioning hole 472 for engaging with the ball head 452b part of the ball head plunger 452; the first mounting seat 45 is provided with a receiving groove 451 for accommodating the plunger 452a part of the ball head plunger 452, and the ball head 452b and the plunger 452a can be elastically connected by a spring, which can provide appropriate elastic buffering force. The ball head 452b can be retracted into the plunger 452a under the action of external force, and restored to its original position under the action of the spring. When it is necessary to remove the first mounting seat 45, the ball head 452b is simply pressed inward to disengage it from the positioning hole 472, and then the first mounting seat 45 is pulled out of the mounting groove 471. When it is necessary to install the first mounting seat 45, the connecting portion 455 is inserted into the mounting groove 471, and the ball head 452b is retracted into the plunger 452a under the action of the side wall of the mounting groove 471 until the ball head 452b is aligned with the positioning hole 472. Then, under the action of the elastic restoring force, the ball head 452b extends out of the plunger 452a and engages with the positioning hole 472, thereby achieving the connection between the first mounting seat 45 and the third mounting seat 47. The design of the ball head plunger 452 makes the connection and removal of the first mounting seat 45 and the third mounting seat 47 simple and quick, without the need for complicated tools or bolt disassembly, thereby improving the maintenance efficiency of the equipment.

[0035] To improve the operating efficiency of the device, please refer to Figure 1In one embodiment, the automated inspection equipment 100 includes two conveying mechanisms 2, two clamping and positioning mechanisms 3, and two plug-in detection mechanisms 4. The two conveying mechanisms 2 are spaced apart from each other on the base 1, with each clamping and positioning mechanism 3 and each plug-in detection mechanism 4 corresponding to one conveying mechanism 2. The two conveying mechanisms 2 have the same conveying direction and can simultaneously convey two products to be inspected. The two clamping and positioning mechanisms 3 are mounted on either side of the base 1 and cooperate with the corresponding conveying mechanisms 2 to independently clamp and position the two products to be inspected. The two plug-in detection mechanisms 4 are mounted on either side of the base 1 and cooperate with the corresponding conveying mechanisms 2 and clamping and positioning mechanisms 3 to independently inspect the two products to be inspected. By providing two conveying mechanisms 2, two clamping and positioning mechanisms 3, and two plug-in detection mechanisms 4, the equipment can simultaneously inspect two products to be inspected, significantly improving inspection efficiency. Despite the addition of inspection channels, the overall equipment has a compact design and occupies little space, making it easy to integrate into existing production lines. The conveying, clamping, and plug-in detection operations in each inspection channel are independent and do not interfere with each other, improving the reliability and stability of the equipment.

[0036] Specifically, see Figure 2In one embodiment, each of the blocking components 31 includes a second mounting frame 311, a third driving member 312, a fourth driving member 313 and a baffle 314. The second mounting frame 311 is arranged at one end of the base 1 and is located above the conveying mechanism 2. The third driving member 312 is arranged on the second mounting frame 311 along the height direction of the second mounting frame 311. The fourth driving member 313 is arranged along the length direction of the second mounting frame 311 and is connected to the output end of the third driving member 312. The output end of the fourth driving member 313 is connected to the baffle 314. The second mounting frame 311 is arranged at both ends of the base 1 and is located above the conveying mechanism 2. It serves as a supporting structure for the blocking assembly 31 and is used to fix other components (such as the driving member and the baffle 314); the third driving member 312 is arranged on the second mounting frame 311 along the height direction of the second mounting frame 311, and is used to control the movement of the baffle 314 in the vertical direction, such as lifting or lowering the baffle 314; the fourth driving member 313 is arranged along the length direction of the second mounting frame 311 and is connected to the output end of the third driving member 312, and is used to control the movement of the baffle 314 in the horizontal direction, such as moving the baffle 314 forward or backward; the baffle 314 is connected to the output end of the fourth driving member 313, and is used to block the product to prevent it from moving forward or backward. When a product needs to be blocked, the third driver 312 drives the baffle 314 downward, while the fourth driver 313 controls the baffle 314 to move horizontally forward or backward, bringing it into contact with the product. When a product needs to be released, the fourth driver 313 controls the baffle 314 to move horizontally forward or backward, while the third driver 312 drives the baffle 314 upward, clearing it of contact with the product. The coordination of the third and fourth drivers 312, 313, allows the baffle 314 to move both vertically and horizontally, allowing for flexible adjustment to accommodate products of varying specifications and sizes. Using two drivers to separately control vertical and horizontal movement effectively prevents product displacement due to inertia during transport, improving the reliability of the device.

[0037] See also Figure 8In one embodiment, each positioning assembly 32 includes a fifth driving member 321 and a positioning plate 322. The fifth driving member 321 is provided on the base 1. The output end of the fifth driving member 321 is connected to the positioning plate 322. The conveying mechanism 2 is located between the two positioning plates 322. The fifth driving member 321 is installed on the base 1 to provide power to the positioning plate 322 and control its movement. The fifth driving member 321 can be a cylinder, a motor or other driving device to realize the opening and closing of the positioning plate 322. The positioning plate 322 is used to clamp and position the product. Under the drive of the fifth driving member 321, the positioning plate 322 can move inward or outward to achieve clamping or releasing of the product. The conveying mechanism 2 is located between the two positioning plates 322. When the product is conveyed into place, it is clamped by the two positioning plates 322 so that subsequent operations (such as processing, testing, assembly, etc.) can be performed on it. When the product is conveyed to the position of the positioning assembly 32, the fifth driving member 321 drives the positioning plate 322 to move closer to the product, so that the two positioning plates 322 clamp the product. The clamping force of the positioning plate 322 can be adjusted according to the material and shape of the product to ensure the safety of the product during the clamping process. At the same time, the third driving member 312 and the fourth driving member 313 cooperate with the driving baffle 314 to block the two ends of the product to achieve clamping of the product; when the product needs to be released, the fifth driving member 321 drives the positioning plate 322 to move away from the product, so that the two positioning plates 322 release the product. At the same time, the third driving member 312 and the fourth driving member 313 cooperate with the driving baffle 314 to loosen the two ends of the product to achieve the release of the product. The positioning plate 322 clamps the product to ensure that the product maintains a stable position during the conveying process, effectively preventing displacement due to inertia, thereby improving the positioning accuracy of the product; the clamping force of the positioning plate 322 can be adjusted according to the material and shape of the product, and can adapt to products of different specifications and sizes; the fifth drive member 321 (such as a cylinder or a motor) provides a stable power output to ensure that the opening and closing action of the positioning plate 322 is reliable, thereby improving the overall reliability of the device; the clamping force of the positioning plate 322 can be adjusted according to the characteristics of the product to avoid damage to the product and ensure the safety of the clamping process.

[0038] In one embodiment, the automated inspection device 100 includes a sensor transmitter and a sensor receiver, each located on opposite sides of the base 1. The receiver is electrically connected to the blocking assembly 31 and the positioning assembly 32. The sensor transmitter is mounted on one side of the base 1 and transmits a sensor signal (such as an infrared, laser, or other type of signal) to detect the product's position. The sensor receiver is mounted on the other side of the base 1, opposite the sensor transmitter, and receives the signal from the sensor transmitter and determines whether the product has reached the designated location based on changes in the signal. When the sensing receiving part detects that the product has reached the designated position, it sends a signal to the blocking component 31 and the positioning component 32. The blocking component 31 controls the lifting and lowering of the baffle 314 according to the signal to block the product. The positioning component 32 controls the positioning plate 322 according to the signal to clamp the product. After the product to be inspected is clamped and fixed, the plug-in detection mechanism 4 drives the plug-in component 44 to connect with the interface of the product to be inspected. The detection control system then controls the product to be opened and performs the inspection operation. After the product inspection operation is completed, the plug-in detection mechanism 4 drives the plug-in component 44 to disengage from the interface of the product to be inspected, and the blocking component 31 and the positioning component 32 release the product. Through the cooperation of the sensing transmitting part and the sensing receiving part, automatic detection and control of the product are achieved, reducing manual intervention and improving production efficiency. The sensing signal (such as infrared or laser) can achieve high-precision position detection, ensuring that the product can be accurately identified when it reaches the designated position. The non-contact detection method of the sensing transmitting part and the sensing receiving part reduces mechanical wear and improves the service life and reliability of the device. The position of the sensing transmitting part and the sensing receiving part can be adjusted according to actual needs to adapt to different product and process requirements.

[0039] See also Figure 8In one embodiment, the automated inspection equipment 100 includes two guide plates 5, which are respectively arranged on opposite sides of the base 1. The guide plates 5 and the blocking assembly 31 are sequentially arranged along the conveying direction of the conveying mechanism 2. The two guide plates 5 enclose a guide area, and the cross-sectional area of ​​the guide area gradually increases from the end closest to the blocking assembly 31 to the end away from the blocking assembly 31. The two guide plates 5 are respectively installed on opposite sides of the base 1, sequentially arranged along the conveying direction of the conveying mechanism 2, and are located upstream of the blocking assembly 31 (near the entrance end of the conveying mechanism 2). The two guide plates 5 enclose a guide area, and the cross-sectional area of ​​the guide area gradually increases from the end closest to the blocking assembly 31 to the end away from the blocking assembly 31. This design allows products to be gradually guided to the correct position when entering the conveying area, reducing product deviation or misalignment during the conveying process. When the product enters the conveying mechanism 2, the shape and layout design of the guide plate 5 enable the product to be gradually guided to the center position of the conveyor belt, ensuring that the product remains stable during the conveying process. The guide plate 5 is located upstream of the blocking component 31, ensuring that the product has been correctly guided to the appropriate position before entering the blocking component 31. This design can effectively reduce the collision or jamming caused by inaccurate positioning of the product when entering the blocking component 31. By reducing the offset or misalignment of the product during the conveying process, the guide plate 5 can improve the smoothness of the conveying, thereby improving production efficiency.

[0040] The above description is merely an exemplary embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformation made by utilizing the contents of the present invention's description and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields, is included in the patent protection scope of the present invention.

Claims

1. An automated testing device, characterized in that: include base; A conveying mechanism, which is provided on the base and is used to convey the product to be inspected; as well as a clamping and positioning mechanism comprising at least two blocking assemblies and at least two positioning assemblies, wherein the blocking assemblies are movably arranged on the base at intervals along the conveying direction of the conveying mechanism, wherein one blocking assembly can prevent the product to be inspected from moving backward, and the other blocking assembly can prevent the product to be inspected from moving forward; the positioning assemblies are spaced apart on both sides of the base, and the conveying mechanism is located between the two positioning assemblies, so that the positioning assemblies clamp and position the product; and The plug-in and pull-out detection mechanism is movably arranged on the base and is used to be electrically connected to the product to be detected.

2. The automated testing equipment according to claim 1, wherein: The plug-in and pull-out detection mechanism includes a first mounting frame, a first driving member, a second driving member and a plug-in member. The first mounting frame is arranged on the base and is located above the transmission mechanism. The first driving member is arranged on the first mounting frame along the height direction of the base. The second driving member is arranged along the length direction of the base and is connected to the output end of the first driving member. The output end of the second driving member is connected to the plug-in member.

3. The automated testing equipment according to claim 2, wherein: The plug-in detection mechanism includes a first mounting seat and a second mounting seat, the first mounting seat is connected to the output end of the second driving member, the second mounting seat is elastically connected to the first mounting seat, and the plug-in member is connected to the second mounting seat.

4. The automated testing equipment according to claim 3, wherein: The plug-in detection mechanism also includes a connecting rod and an elastic member, the connecting rod has a first connecting section, a second connecting section and a third connecting section, the first connecting section is connected to the first mounting seat, the third connecting section is slidably connected to the second mounting seat, and the elastic member is sleeved on the second connecting section and located between the first mounting seat and the second mounting seat.

5. The automated testing equipment according to claim 4, wherein: A first limiting step is formed at the connection between the second connecting section and the third connecting section, the first mounting seat is provided with a first mounting groove, the inner peripheral wall of the first mounting groove is formed with a second limiting step, the second mounting seat is provided with a first mounting hole and a second mounting hole, a third limiting step is formed at the connection between the first mounting hole and the second mounting hole, and the first mounting hole is communicated with the first mounting groove; the second connecting section is passed through the bottom wall of the first mounting groove and is partially located in the first mounting hole, the third connecting section is slidably limited in the second mounting hole, the first limiting step can abut against the third limiting step for limiting, and the elastic member is located between the second limiting step and the third limiting step.

6. The automated testing equipment according to claim 3, wherein: The plug-in and pull-out detection mechanism includes a third mounting seat and a ball plunger. The third mounting seat is connected to the output end of the second driving member. The third mounting seat is provided with a mounting groove, and a side wall of the mounting groove is provided with a positioning hole; the first mounting seat has a connecting portion adapted to the mounting groove, and the connecting portion is provided with a receiving groove. The ball plunger includes a plunger and a ball head, and the plunger is received in the receiving groove. The ball head is elastically connected to the plunger, and the notch exposed in the receiving groove is engaged with the positioning hole to connect the first mounting seat to the third mounting seat.

7. The automated testing equipment according to any one of claims 1 to 6, characterized in that: The automated detection equipment includes two conveying mechanisms, two clamping and positioning mechanisms, and two plugging and unplugging detection mechanisms. The two conveying mechanisms are spaced apart on the base, and each clamping and positioning mechanism and each plugging and unplugging detection mechanism are correspondingly provided with one conveying mechanism.

8. The automated testing equipment according to any one of claims 1 to 6, characterized in that: Each of the blocking assemblies includes a second mounting bracket, a third driving member, a fourth driving member, and a baffle, wherein the second mounting bracket is provided at one end of the base and is located above the conveying mechanism, the third driving member is provided on the second mounting bracket along a height direction of the second mounting bracket, the fourth driving member is provided along a length direction of the second mounting bracket and is connected to an output end of the third driving member, and the output end of the fourth driving member is connected to the baffle; and / or Each positioning assembly includes a fifth driving member and a positioning plate. The fifth driving member is arranged on the base. The output end of the fifth driving member is connected to the positioning plate. The transmission mechanism is located between the two positioning plates.

9. The automated testing equipment according to any one of claims 1 to 6, characterized in that: The automated detection equipment includes an inductive transmitting part and an inductive receiving part, wherein the inductive transmitting part and the inductive receiving part are respectively arranged on two opposite sides of the base; the receiving part is electrically connected to the blocking component and the positioning component.

10. The automated testing equipment according to any one of claims 1 to 6, characterized in that: The automated inspection equipment includes two guide plates, which are respectively arranged on opposite sides of the base. The guide plates and the blocking assembly are arranged in sequence along the conveying direction of the conveying mechanism; the two guide plates enclose a guide area, and the cross-sectional area of ​​the guide area gradually increases from the end close to the blocking assembly to the end away from the blocking assembly.