An automated processing apparatus for corn seeds and a processing method thereof
By installing baffles and screening cylinders in the automated corn seed processing equipment, combined with a drive device and screening mechanism, the problem of unsatisfactory screening effect is solved, achieving high-efficiency screening and high-performance screening, which is suitable for automated processing of corn seeds.
Patent Information
- Application Number
- CN202511183465.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-22
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2045-08-22
AI Technical Summary
Existing automated corn seed processing equipment has unsatisfactory screening results in the screening process. The relative movement frequency between qualified and unqualified seeds is insufficient, resulting in low screening efficiency and making it difficult to meet the needs of large-scale processing.
It adopts a support frame and screening frame structure, and is equipped with partitions and screening cylinders. Combined with a drive device and screening mechanism, the reciprocating part and the adjustment part increase the movement frequency and screening time of seeds in the screening cylinder, enhance the relative movement frequency, and achieve efficient screening.
It improves the screening effect and efficiency of corn seeds, increases the relative movement frequency between qualified and unqualified seeds, ensures thorough screening, has a wide range of applications, and meets the needs of agricultural production.
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Figure CN120662525B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of screening equipment technology, and in particular to an automated processing device and method for corn seeds. Background Technology
[0002] In agricultural production, corn is an important food and cash crop, and the quality of its seeds directly affects subsequent germination rate, growth status, and final yield. Screening corn seeds to remove substandard seeds (such as shriveled, broken, and impurity seeds) and retaining plump, intact, high-quality seeds is a crucial step in ensuring the profitability of corn cultivation. Therefore, the screening function in automated corn seed processing equipment plays a vital role in improving agricultural production efficiency and guaranteeing seed quality.
[0003] Currently, commercially available automated corn seed processing equipment has significant shortcomings in the screening stage. These devices mostly use fixed screening cylinders, where seeds slide naturally under gravity through rotation or tilting of the cylinder, and are screened using different sized sieve openings. However, this screening method results in a low frequency of movement of corn seeds within the cylinder, leading to insufficient relative movement between qualified and unqualified seeds. Due to this insufficient movement frequency, unqualified corn seeds (especially small, shriveled, or broken seeds) cannot quickly and fully contact the sieve openings and pass through, easily mixing with qualified seeds, resulting in unsatisfactory screening effects. Simultaneously, the low movement frequency prolongs the residence time of seeds within the cylinder, reducing the screening volume per unit time and severely impacting screening efficiency. In large-scale corn seed processing operations, this deficiency leads to incomplete screening of high-quality seeds, increasing subsequent planting costs and risks, and failing to meet the demands of agricultural production for efficient processing. Therefore, improvements are urgently needed. Summary of the Invention
[0004] In view of the shortcomings of the existing technology, the purpose of this invention is to provide an automated processing device and method for corn seeds, aiming to solve the above-mentioned technical problems.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An automated processing device for corn seeds includes a support frame and a screening frame fixedly mounted on the support frame. A control device is installed on the screening frame. A partition is fixedly installed inside the screening frame, dividing the interior into a screening zone and a discharge zone. Multiple evenly distributed slots are formed on the partition. A first discharge hopper communicating with the screening zone is fixedly installed on the screening frame, and a second discharge hopper communicating with the discharge zone is fixedly installed on the screening frame. An annular positioning groove is formed at the end of the screening frame away from the partition. A screening screen cylinder is mounted on the partition, with one end of the screening screen cylinder inserted into the annular positioning groove. The side of the screening screen cylinder away from the annular positioning groove... The surface is provided with evenly distributed locking blocks. The screening cylinder is detachably and fixedly connected to the partition through the locking blocks. A connecting rod is fixedly installed on the locking block. A baffle plate is fixedly installed at the end of the connecting rod away from the locking block. A feeding pipe communicating with the discharge area is provided at the end of the screening frame away from the partition. An inlet pipe is fixedly installed on the feeding pipe. A transmission box is provided at the end of the feeding pipe away from the screening frame. A drive box is provided on the transmission box. A drive unit electrically connected to the control device is provided on the drive box. A conveying part for conveying corn seeds to the screening area is provided on the conveying part. A screening mechanism for screening corn seeds is provided on the conveying part.
[0007] Preferably, the driving unit includes:
[0008] A drive motor is fixedly mounted on the drive box and electrically connected to the control device, with the output end of the drive motor extending into the drive box;
[0009] The driving bevel gear is located inside the drive housing and is fixedly connected to the output end of the drive motor.
[0010] Preferably, the conveying unit includes:
[0011] A drive shaft is rotatably mounted on the transmission box, and a driven bevel gear that meshes with the driving bevel gear is fixedly mounted at one end of the drive shaft located in the drive box. A connecting sleeve is fixedly mounted at one end of the drive shaft located inside the transmission box.
[0012] The conveying shaft is rotatably mounted on the transmission box, and one end of the conveying shaft extending into the transmission box is inserted into the connecting sleeve. The surface of the conveying shaft located on the feeding pipe is provided with spiral blades.
[0013] Preferably, the screening mechanism includes:
[0014] A screening shaft is located within the screening section and is fixedly connected to one end of the conveying shaft near the partition. The screening shaft is provided with a plurality of evenly distributed fixing rings, and the fixing rings are provided with a plurality of evenly distributed connecting blocks. A limit block is provided at the end of the connecting block away from the axis of the fixing ring.
[0015] The bearing portion has multiple sets, and the number of bearing portions is consistent with the number of connecting blocks on a single fixed ring;
[0016] A reciprocating part is disposed on the bearing part, and the reciprocating part is used to drive the bearing part to reciprocate along the axis of the fixed ring;
[0017] A screening section is provided on the bearing section, and the screening section is used to agitate the corn seeds entering the screening section.
[0018] Preferably, the supporting part includes:
[0019] The bearing plate has reciprocating grooves on its surface near the axis of the fixed ring, the number of which is the same as the number of fixed rings. A limiting groove that is slidably connected to the limiting block is formed in the reciprocating groove.
[0020] A fixed rod is fixedly installed in the reciprocating groove and slidably connected to the connecting block. Two symmetrically arranged first springs are sleeved on the fixed rod, and the first springs are always in a compressed state.
[0021] A fixed shaft is fixedly mounted on the support plate.
[0022] Preferably, the reciprocating part includes:
[0023] The first connecting block is fixedly disposed at the end of the bearing plate away from the partition, and a first connecting rod is fixedly connected to the surface of the first connecting block away from the partition.
[0024] Multiple arc-shaped fixing blocks are evenly arranged on the surface of the sieve section away from the partition plate.
[0025] A wheel plate is fixedly mounted on the end of the first connecting rod away from the partition plate, and a roller that cooperates with the arc-shaped fixing block is rotatably mounted on the wheel plate.
[0026] Preferably, the screening section includes:
[0027] A sieve plate is rotatably mounted on the fixed shaft, and in the initial state the sieve plate is parallel to the axis of the fixed ring. The sieve plate is used to agitate the corn seeds entering the sieve section.
[0028] An adjustment part is disposed on the bearing part and is electrically connected to the control device. The adjustment part is used to adjust the included angle between the screening plate and the fixed ring axis.
[0029] Preferably, the adjustment unit includes:
[0030] A fixed frame is fixedly mounted on the support plate. A limit rod is fixedly mounted inside the fixed frame. A sliding block is slidably mounted inside the fixed frame. The sliding block is slidably connected to the limit rod. A C-shaped plate is fixedly mounted on the surface of the sliding block near the support plate.
[0031] The second spring is sleeved on the limiting rod, and the second spring is always in a compressed state in the initial state;
[0032] An electric push rod is fixedly mounted on the fixed frame and electrically connected to the control device. The electric push rod is used to push the sliding block to slide within the fixed frame.
[0033] The second connecting block is rotatably mounted on the C-shaped plate, and the end of the second connecting block near the screening plate is fixedly connected to the screening plate.
[0034] Preferably, the end of the screening frame away from the drive box is provided with a frame door that is rotatably connected to the screening frame.
[0035] An automated processing method for corn seeds, employing the aforementioned automated processing equipment, includes the following steps:
[0036] S1, corn seeds are fed into the feeding pipe through the inlet pipe, and then transported to the screening cylinder in the screening section by the conveying unit;
[0037] S2, after the screening section has screened the corn seeds entering the screening area for a period of time, the angle between the screening plate and the fixed ring axis is adjusted by the adjustment section to discharge the screened corn seeds to the discharge area.
[0038] S3, the screening mechanism performs screening operation on the corn seeds entering the screening area. The screened corn seeds are discharged from the screening area through the first discharge hopper, and the corn seeds in the discharge area are discharged from the discharge area through the second discharge hopper.
[0039] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0040] 1. This device is equipped with a reciprocating part, which increases the movement frequency of corn seeds in the screening cylinder. This, in turn, increases the relative movement frequency between qualified and unqualified corn seeds, allowing unqualified corn seeds to pass through the screening cylinder more easily. This improves the screening effect and efficiency of the device.
[0041] 2. This device is equipped with an adjustment mechanism, which allows for adjustment of the angle between the screening plate and the fixed ring axis, thereby adjusting the inclination of the screening plate and controlling the screening time of corn seeds in the screening cylinder. This enables the device to adjust the screening time according to the actual screening requirements of the corn seeds to be screened, thus increasing the applicability of the device for screening corn seeds and improving the screening effect of the device. Attached Figure Description
[0042] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0043] Figure 1 A three-dimensional structural diagram of an automated processing device for corn seeds is shown.
[0044] Figure 2 A front view of an automated processing device for corn seeds is shown.
[0045] Figure 3 It shows Figure 2 Sectional view of AA.
[0046] Figure 4 A side view of an automated processing device for corn seeds is shown.
[0047] Figure 5 It shows Figure 4 A cross-sectional view of BB.
[0048] Figure 6 This diagram shows a three-dimensional structural view of an automated processing device for corn seeds from another perspective.
[0049] Figure 7 An exploded view of a portion of the structure of an automated processing device for corn seeds is shown.
[0050] Figure 8 It shows Figure 7 A magnified schematic diagram of the local structure at point A.
[0051] Figure 9 It shows Figure 7 Exploded view of the middle section of the structure.
[0052] Figure 10 It shows Figure 9 A magnified view of the local structure at point B.
[0053] Figure 11 A flowchart of an automated processing method for corn seeds is shown.
[0054] Legend:
[0055] 1. Support frame; 2. Screening frame; 3. Control device; 4. Partition plate; 5. Screening section; 6. Discharge area; 7. Slot; 8. First discharge hopper; 9. Second discharge hopper; 10. Annular positioning groove; 11. Screening screen cylinder; 12. Locking block; 13. Connecting rod; 14. Baffle plate; 15. Feeding pipe; 16. Feeding pipe; 17. Transmission box; 18. Drive box; 19. Drive motor; 20. Driving bevel gear; 21. Transmission shaft; 22. Driven bevel gear; 23. Connecting sleeve; 24. Conveyor shaft; 25. Spiral 26. Blade; 27. Screening shaft; 28. Fixing ring; 29. Connecting block; 30. Limiting block; 31. Bearing plate; 32. Reciprocating groove; 33. Limiting groove; 34. Fixing rod; 35. First spring; 36. Fixing shaft; 37. First connecting block; 38. First connecting rod; 39. Arc-shaped fixing block; 40. Wheel plate; 41. Roller; 42. Screening plate; 43. Fixing frame; 44. Limiting rod; 45. Sliding block; 46. C-shaped plate; 47. Second spring; 48. Electric push rod; 49. Second connecting block; 40. Frame door. Detailed Implementation
[0056] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0057] In the description of this invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0058] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0059] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0060] Reference Figures 1 to 10 The present invention provides a further description of an automated processing device and method for corn seeds.
[0061] An automated processing device for corn seeds includes a support frame 1 and a screening frame 2 fixedly mounted on the support frame 1. A control device 3 is mounted on the screening frame 2. A partition 4 is fixedly mounted inside the screening frame 2, dividing the interior of the screening frame 2 into a screening section 5 and a discharge section 6. Multiple evenly distributed slots 7 are provided on the partition 4. A first discharge hopper 8 communicating with the screening section 5 is fixedly mounted on the screening frame 2, and a second discharge hopper 9 communicating with the discharge section 6 is fixedly mounted on the screening frame 2. An annular positioning groove 10 is provided at the end of the screening frame 2 away from the partition 4. A screening screen cylinder 11 is mounted on the partition 4, with one end of the screening screen cylinder 11 inserted into the annular positioning groove 10. The annular positioning groove 10 facilitates the positioning of the screening screen cylinder 11 within the screening frame 2 when the operator replaces it. This facilitates quick installation of the screening cylinder 11 by the staff. The screening cylinder 11 has evenly distributed locking blocks 12 on the surface away from the annular positioning groove 10. The screening cylinder 11 is detachably fixed to the partition plate 4 through the locking blocks 12. The end of the screening frame 2 away from the drive box 18 is provided with a frame door 49 that is rotatably connected to the screening frame 2. The frame door 49 facilitates the replacement of the screening cylinder 11 by the staff. A connecting rod 13 is fixedly provided on the locking block 12. A baffle plate 14 is fixedly provided on the end of the connecting rod 13 away from the locking block 12. A feeding pipe 15 connected to the discharge area 6 is provided on the end of the screening frame 2 away from the partition plate 4. An inlet pipe 16 is fixedly provided on the feeding pipe 15. A transmission box 17 is provided on the end of the feeding pipe 15 away from the screening frame 2. A drive box 18 is provided on the transmission box 17.
[0062] The drive housing 18 is provided with a drive unit that is electrically connected to the control device 3. The drive unit includes:
[0063] The drive motor 19 is fixedly mounted on the drive box 18 and electrically connected to the control device 3, and the output end of the drive motor 19 extends into the drive box 18.
[0064] The drive bevel gear 20 is located inside the drive housing 18 and is fixedly connected to the output end of the drive motor 19.
[0065] The transmission box 17 is equipped with a conveying section for conveying corn seeds to the screening section 5. The conveying section includes:
[0066] The drive shaft 21 is rotatably mounted on the transmission box 17, and a driven bevel gear 22 that meshes with the driving bevel gear 20 is fixedly mounted at one end of the drive shaft 21 located in the drive box 18. A connecting sleeve 23 is fixedly mounted at one end of the drive shaft 21 located inside the transmission box 17.
[0067] The conveying shaft 24 is rotatably mounted on the transmission box 17, and one end of the conveying shaft 24 extends into the transmission box 17 and is inserted into the connecting sleeve 23. The surface of the conveying shaft 24 located on the feeding pipe 15 is provided with spiral blades 25.
[0068] During operation, the corn seeds to be screened are fed into the feeding pipe 15 through the feeding pipe 16. Then, the drive motor 19 is started by the control device 3, which causes the drive gear fixedly connected to the output end of the drive motor 19 to rotate. Through the meshing between the drive bevel gear 20 and the driven bevel gear 22, the driven bevel gear 22 rotates, which drives the transmission shaft 21 fixedly connected to the driven bevel gear 22 to rotate. This causes the connecting sleeve 23 fixedly connected to the transmission shaft 21 to rotate. Through the cooperation between the connecting sleeve 23 and the conveying shaft 24, the conveying shaft 24 rotates, which causes the spiral blades 25 set on the conveying shaft 24 to transport the corn seeds entering the feeding pipe 15 to the screening section 5.
[0069] This device is equipped with a conveying unit, which enables it to automatically transport the corn seeds to be screened into the screening section 5 of the screening frame 2, thereby facilitating the subsequent screening operation of the corn seeds and improving the screening efficiency of the device to a certain extent.
[0070] The conveyor section is equipped with a screening mechanism for screening corn seeds. The screening mechanism includes:
[0071] The screening shaft 26 is located in the screening section 5 and is fixedly connected to the end of the conveying shaft 24 near the partition 4. Multiple evenly distributed fixing rings 27 are provided on the screening shaft 26, and multiple evenly distributed connecting blocks 28 are provided on the fixing rings 27. A limit block 29 is provided at the end of the connecting block 28 away from the axis of the fixing ring 27.
[0072] The support portion has multiple sets, and the number of sets of the support portion is consistent with the number of connecting blocks 28 on a single fixing ring 27. The support portion includes:
[0073] The bearing plate 30 has a number of reciprocating grooves 31 on its surface near the axis of the fixed ring 27, which are the same as the number of fixed rings 27. The reciprocating grooves 31 have a limiting groove 32 that is slidably connected to the limiting block 29. The sliding connection between the limiting block 29 and the limiting groove 32 prevents the bearing plate 30 from shaking when it rotates around the screening shaft 26.
[0074] The fixed rod 33 is fixedly installed in the reciprocating groove 31 and slidably connected to the connecting block 28. Two symmetrically arranged first springs 34 are sleeved on the fixed rod 33. The first springs 34 are always in a compressed state. By setting the first springs 34, the frequency of the bearing plate 30 reciprocating in the axial direction of the screening shaft 26 is increased, thereby improving the screening effect of the device on corn seeds to a certain extent.
[0075] The fixed shaft 35 is fixedly mounted on the bearing plate 30.
[0076] A reciprocating part, disposed on the bearing part, is used to drive the bearing part to reciprocate along the axis of the fixed ring 27. The reciprocating part includes:
[0077] The first connecting block 36 is fixedly disposed at the end of the bearing plate 30 away from the partition plate 4, and the surface of the first connecting block 36 away from the partition plate 4 is fixedly connected to the first connecting rod 37.
[0078] Multiple arc-shaped fixing blocks 38 are evenly arranged on the surface of the sieve partition 5 away from the partition plate 4.
[0079] Wheel plate 39 is fixedly installed at the end of the first connecting rod 37 away from the partition plate 4, and a roller 40 that cooperates with the arc-shaped fixing block 38 is rotatably installed on wheel plate 39.
[0080] After the corn seeds enter the screening section 5, the rotation of the conveyor shaft 24 drives the screening shaft 26, which is fixedly connected to the conveyor shaft 24, to rotate. This causes the fixing ring 27, which is mounted on the screening shaft 26, to rotate with the screening shaft 26. Consequently, the connecting block 28, which is mounted on the fixing ring 27, rotates around the axis of the fixing ring 27. This causes the fixing rod 33, which is slidably connected to the connecting block 28, to rotate around the axis of the fixing ring 27. Consequently, the bearing plate 30, which is fixedly connected to the fixing rod 33, rotates around the axis of the fixing ring 27. This, in turn, causes the fixing shaft 35, which is fixedly connected to the bearing plate 30, to rotate around the axis of the fixing ring 27. This causes the screening plates 41, which are rotatably connected to the fixed shaft 35, to rotate around the axis of the fixed ring 27. When each screening plate 41 rotates around the axis of the fixed ring 27, it agitates the corn seeds falling on the screening cylinder 11 in the screening section 5, thereby enabling the corn seeds falling on the screening cylinder 11 to move continuously in the screening cylinder 11. Unqualified corn seeds fall into the first discharge hopper 8 below through the screening cylinder 11, thereby being discharged from the screening frame 2. The corn seeds that have been screened enter the discharge area 6 and are then discharged from the screening frame 2 through the second discharge hopper 9, thus realizing the screening operation of corn seeds.
[0081] When the bearing plate 30 rotates around the axis of the fixed ring 27, it drives the first connecting rod 37, which is fixedly connected to the bearing plate 30, to rotate around the axis of the fixed ring 27. This causes the wheel plate 39, which is fixedly connected to the first connecting rod 37, to rotate around the axis of the fixed ring 27. Consequently, the roller 40, which is rotatably connected to the wheel plate 39, rotates around the axis of the fixed ring 27. When the roller 40 passes the arc-shaped fixing block 38, it causes the roller 40 to drive the wheel plate 39 to reciprocate in the direction of the axis of the conveying shaft 24. This, in turn, causes the roller 40, which is fixedly connected to the wheel plate 39, to reciprocate. The first connecting rod 37 drives the first connecting block 36 to reciprocate in the direction of the conveying shaft 24 axis, thereby driving the bearing plate 30, which is fixedly connected to the first connecting block 36, to reciprocate in the direction of the conveying shaft 24 axis, which in turn causes the screening plate 41, which is rotatably connected to the fixed shaft 35, to reciprocate in the direction of the conveying shaft 24 axis. Thus, while the bearing plate 30 and the screening plate 41 rotate around the conveying shaft 24 axis, they also reciprocate in the direction of the conveying shaft 24 axis, thereby increasing the contact frequency between the bearing plate 30 and the screening plate 41 and the corn seeds.
[0082] This device, by incorporating a reciprocating section, increases the movement frequency of corn seeds within the screening cylinder 11. This, in turn, increases the relative movement frequency between qualified and unqualified corn seeds, allowing unqualified corn seeds to pass through the screening cylinder 11 more easily. Consequently, this improves the screening effect and efficiency of the device.
[0083] A screening section, located on the support section, is used to agitate the corn seeds entering screening section 5. The screening section includes:
[0084] The sieve plate 41 is rotatably mounted on the fixed shaft 35, and in the initial state, the sieve plate 41 is parallel to the axis of the fixed ring 27. The sieve plate 41 is used to stir the corn seeds entering the sieve section 5.
[0085] An adjusting unit, disposed on the bearing unit, is electrically connected to the control device 3. The adjusting unit is used to adjust the included angle between the axis of the screening plate 41 and the fixed ring 27. The adjusting unit includes:
[0086] A fixed frame 42 is fixedly installed on the support plate 30. A limit rod 43 is fixedly installed inside the fixed frame 42. A sliding block 44 is slidably installed inside the fixed frame 42. The sliding block 44 is slidably connected to the limit rod 43. A C-shaped plate 45 is fixedly installed on the surface of the sliding block 44 near the support plate 30.
[0087] The second spring 46 is sleeved on the limiting rod 43, and the second spring 46 is always in a compressed state in the initial state. By setting the second spring 46, it is easy to reset the sliding block 44.
[0088] An electric push rod 47 is fixedly mounted on a fixed frame 42 and electrically connected to a control device 3. The electric push rod 47 is used to push the sliding block 44 to slide within the fixed frame 42.
[0089] The second connecting block 48 is rotatably mounted on the C-shaped plate 45, and the end of the second connecting block 48 near the screening plate 41 is fixedly connected to the screening plate 41.
[0090] When it is necessary to extend the screening time of corn seeds in the screening cylinder 11, the control device 3 controls the adjustment unit to start, thereby adjusting the screening time of corn seeds in the screening cylinder 11. The specific process is as follows: the control device 3 controls the electric push rod 47 to start, so that the electric push rod 47 pushes the sliding block 44 to slide in the fixed frame 42, thereby moving the C-shaped plate 45 fixedly connected to the sliding block 44, which drives the second connecting block 48 rotatably connected to the C-shaped plate 45 to move, thereby driving the screening plate 41 to rotate around the fixed axis 35 by a corresponding angle, thereby changing the angle between the screening plate 41 and the axis of the fixed ring 27, and thus changing the screening time of corn seeds in the screening cylinder 11.
[0091] This device is equipped with an adjustment unit, which allows the angle between the axis of the screening plate 41 and the fixed ring 27 to be adjusted, thereby adjusting the inclination of the screening plate 41 and controlling the screening time of corn seeds in the screening cylinder 11. This allows the device to adjust the screening time according to the actual screening requirements of the corn seeds to be screened, which increases the applicability of the device for screening corn seeds and improves the screening effect of the device for corn seeds.
[0092] Reference Figure 11 An automated processing method for corn seeds, employing automated processing equipment, includes the following steps:
[0093] S1, corn seeds are fed into the feeding pipe 15 through the feeding pipe 16, and then the corn seeds are transported to the screening cylinder 11 in the screening section 5 through the conveying part;
[0094] S2, after the screening section has screened the corn seeds entering the screening section 5 for a period of time, the angle between the screening plate 41 and the axis of the fixed ring 27 is adjusted by the adjustment section so that the screened corn seeds are discharged to the discharge area 6.
[0095] S3, the screening mechanism performs screening operation on the corn seeds entering the screening section 5. The screened corn seeds are discharged from the screening section 5 through the first discharge hopper 8, and the corn seeds in the discharge section 6 are discharged from the discharge section 6 through the second discharge hopper 9.
[0096] Working principle: During operation, the corn seeds to be screened are fed into the feeding pipe 15 through the feeding pipe 16. Then, the drive motor 19 is started by the control device 3, which causes the drive gear fixedly connected to the output end of the drive motor 19 to rotate. Through the meshing between the drive bevel gear 20 and the driven bevel gear 22, the driven bevel gear 22 rotates, which drives the transmission shaft 21 fixedly connected to the driven bevel gear 22 to rotate. This causes the connecting sleeve 23 fixedly connected to the transmission shaft 21 to rotate. Through the cooperation between the connecting sleeve 23 and the conveying shaft 24, the conveying shaft 24 rotates, which causes the spiral blades 25 set on the conveying shaft 24 to transport the corn seeds entering the feeding pipe 15 to the screening section 5.
[0097] After the corn seeds enter the screening section 5, the rotation of the conveyor shaft 24 drives the screening shaft 26, which is fixedly connected to the conveyor shaft 24, to rotate. This causes the fixing ring 27, which is mounted on the screening shaft 26, to rotate with the screening shaft 26. Consequently, the connecting block 28, which is mounted on the fixing ring 27, rotates around the axis of the fixing ring 27. This causes the fixing rod 33, which is slidably connected to the connecting block 28, to rotate around the axis of the fixing ring 27. Consequently, the bearing plate 30, which is fixedly connected to the fixing rod 33, rotates around the axis of the fixing ring 27. This, in turn, causes the fixing shaft 35, which is fixedly connected to the bearing plate 30, to rotate around the axis of the fixing ring 27. This causes the screening plates 41, which are rotatably connected to the fixed shaft 35, to rotate around the axis of the fixed ring 27. When each screening plate 41 rotates around the axis of the fixed ring 27, it agitates the corn seeds falling on the screening cylinder 11 in the screening section 5, thereby enabling the corn seeds falling on the screening cylinder 11 to move continuously in the screening cylinder 11. Unqualified corn seeds fall into the first discharge hopper 8 below through the screening cylinder 11, thereby being discharged from the screening frame 2. The corn seeds that have been screened enter the discharge area 6 and are then discharged from the screening frame 2 through the second discharge hopper 9, thus realizing the screening operation of corn seeds.
[0098] When the bearing plate 30 rotates around the axis of the fixed ring 27, it drives the first connecting rod 37, which is fixedly connected to the bearing plate 30, to rotate around the axis of the fixed ring 27. This causes the wheel plate 39, which is fixedly connected to the first connecting rod 37, to rotate around the axis of the fixed ring 27. Consequently, the roller 40, which is rotatably connected to the wheel plate 39, rotates around the axis of the fixed ring 27. When the roller 40 passes the arc-shaped fixing block 38, it causes the roller 40 to drive the wheel plate 39 to reciprocate in the direction of the axis of the conveying shaft 24. This, in turn, causes the roller 40, which is fixedly connected to the wheel plate 39, to reciprocate. The first connecting rod 37 drives the first connecting block 36 to reciprocate in the direction of the conveying shaft 24 axis, thereby driving the bearing plate 30, which is fixedly connected to the first connecting block 36, to reciprocate in the direction of the conveying shaft 24 axis, which in turn causes the screening plate 41, which is rotatably connected to the fixed shaft 35, to reciprocate in the direction of the conveying shaft 24 axis. Thus, while the bearing plate 30 and the screening plate 41 rotate around the conveying shaft 24 axis, they also reciprocate in the direction of the conveying shaft 24 axis, thereby increasing the contact frequency between the bearing plate 30 and the screening plate 41 and the corn seeds.
[0099] When it is necessary to extend the screening time of corn seeds in the screening cylinder 11, the control device 3 controls the adjustment unit to start, thereby adjusting the screening time of corn seeds in the screening cylinder 11. The specific process is as follows: the control device 3 controls the electric push rod 47 to start, so that the electric push rod 47 pushes the sliding block 44 to slide in the fixed frame 42, thereby causing the C-shaped plate 45 fixedly connected to the sliding block 44 to move, which drives the second connecting block 48 rotatably connected to the C-shaped plate 45 to move, thereby causing the screening plate 41 to rotate around the fixed axis 35 by a corresponding angle, thereby changing the angle between the screening plate 41 and the axis of the fixed ring 27, and thus changing the screening time of corn seeds in the screening cylinder 11.
[0100] The above description of the embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An automated processing device for corn seeds, comprising a support frame and a screening frame fixedly mounted on the support frame, wherein a control device is provided on the screening frame, characterized in that, The screening frame is equipped with a partition, which divides the interior of the screening frame into a screening area and a discharge area. The partition has multiple evenly distributed slots. The screening frame has a first discharge hopper communicating with the screening area and a second discharge hopper communicating with the discharge area. An annular positioning groove is provided at the end of the screening frame away from the partition. A screening screen cylinder is mounted on the partition, with one end of the screening screen cylinder inserted into the annular positioning groove. Evenly distributed locking blocks are provided on the surface of the screening screen cylinder away from the annular positioning groove. The screening screen cylinder is detachably and fixedly connected to the partition via the locking blocks. The card block is provided with a connecting rod, and a baffle plate is provided at the end of the connecting rod away from the card block. The end of the screening frame away from the partition is provided with a feeding pipe communicating with the discharge area. The feeding pipe is provided with an inlet pipe. The end of the feeding pipe away from the screening frame is provided with a transmission box. The transmission box is provided with a drive box. The drive box is provided with a drive unit electrically connected to the control device. The transmission box is provided with a conveying unit for conveying corn seeds to the screening area. The conveying unit includes a conveying shaft rotatably mounted on the transmission box. The conveying unit is provided with a screening mechanism for screening corn seeds. The screening mechanism includes: A screening shaft is located within the screening section and is fixedly connected to one end of the conveying shaft near the partition. The screening shaft is provided with a plurality of evenly distributed fixing rings, and the fixing rings are provided with a plurality of evenly distributed connecting blocks. A limit block is provided at the end of the connecting block away from the axis of the fixing ring. The support portion has multiple sets, and the number of sets of the support portion is the same as the number of connecting blocks on a single fixed ring. The support portion is provided with a fixed shaft. A reciprocating part is provided on the bearing part, and the reciprocating part is used to drive the bearing part to reciprocate along the axis of the fixed ring; A screening section is provided on the supporting section, and the screening section is used to agitate the corn seeds entering the screening section; The screening section includes: A sieve plate is rotatably mounted on the fixed shaft, and in the initial state the sieve plate is parallel to the axis of the fixed ring. The sieve plate is used to agitate the corn seeds entering the sieve section. An adjustment part is disposed on the bearing part and is electrically connected to the control device. The adjustment part is used to adjust the included angle between the screening plate and the fixed ring axis.
2. The automated processing equipment for corn seeds according to claim 1, characterized in that, The drive unit includes: A drive motor is fixedly mounted on the drive box and electrically connected to the control device, with the output end of the drive motor extending into the drive box; The driving bevel gear is located inside the drive housing and is fixedly connected to the output end of the drive motor.
3. The automated processing equipment for corn seeds according to claim 2, characterized in that, The conveying unit includes: A drive shaft is rotatably mounted on the transmission box, and a driven bevel gear that meshes with the driving bevel gear is fixedly mounted at one end of the drive shaft located in the drive box. A connecting sleeve is fixedly mounted at one end of the drive shaft located inside the transmission box. One end of the conveyor shaft extends into the transmission box and is inserted into the connecting sleeve. The surface of the conveyor shaft located on the feeding pipe is provided with spiral blades.
4. An automated processing device for corn seeds according to claim 3, characterized in that, The bearing portion includes: The bearing plate has reciprocating grooves on its surface near the axis of the fixed ring, the number of which is the same as the number of fixed rings. A limiting groove that is slidably connected to the limiting block is formed in the reciprocating groove. A fixed rod is fixedly installed in the reciprocating groove and slidably connected to the connecting block. Two symmetrically arranged first springs are sleeved on the fixed rod, and the first springs are always in a compressed state. The fixed shaft is fixedly connected to the bearing plate.
5. An automated processing device for corn seeds according to claim 4, characterized in that, The reciprocating part includes: The first connecting block is fixedly disposed at the end of the bearing plate away from the partition, and a first connecting rod is fixedly connected to the surface of the first connecting block away from the partition. Multiple arc-shaped fixing blocks are evenly arranged on the surface of the sieve section away from the partition plate. A wheel plate is fixedly mounted on the end of the first connecting rod away from the partition plate, and a roller that cooperates with the arc-shaped fixing block is rotatably mounted on the wheel plate.
6. An automated processing device for corn seeds according to claim 5, characterized in that, The adjustment unit includes: A fixed frame is fixedly mounted on the support plate. A limit rod is fixedly mounted inside the fixed frame. A sliding block is slidably mounted inside the fixed frame. The sliding block is slidably connected to the limit rod. A C-shaped plate is fixedly mounted on the surface of the sliding block near the support plate. The second spring is sleeved on the limiting rod, and the second spring is always in a compressed state in the initial state; An electric push rod is fixedly mounted on the fixed frame and electrically connected to the control device. The electric push rod is used to push the sliding block to slide within the fixed frame. The second connecting block is rotatably mounted on the C-shaped plate, and the end of the second connecting block near the screening plate is fixedly connected to the screening plate.
7. An automated processing device for corn seeds according to claim 6, characterized in that, The end of the screening frame away from the drive box is provided with a frame door that is rotatably connected to the screening frame.
8. An automated processing method for corn seeds, characterized in that, The automated processing equipment as described in claim 7 includes the following steps: S1, corn seeds are fed into the feeding pipe through the inlet pipe, and then transported to the screening cylinder in the screening section by the conveying unit; S2, after the screening section has screened the corn seeds entering the screening area for a period of time, the angle between the screening plate and the fixed ring axis is adjusted by the adjustment section to discharge the screened corn seeds to the discharge area. S3, the screening mechanism performs screening operation on the corn seeds entering the screening area. The screened corn seeds are discharged from the screening area through the first discharge hopper, and the corn seeds in the discharge area are discharged from the discharge area through the second discharge hopper.
Citation Information
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