Condensation pipe welding machine
The combined structure of the Bondi tube feeding and welding device solves the problem of low welding efficiency of the existing condenser tube welding machine and realizes efficient welding of the Bondi tube.
Patent Information
- Application Number
- CN202511119538.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-09-19
AI Technical Summary
Existing condenser tube welding machines are inefficient and not rationally designed when welding steel wire to a Bondi tube.
The combined structure of the Bundy tube feeding and returning device and the welding device is adopted, including the Bundy tube feeding and returning device, the material taking mechanism and the welding mechanism. The efficient feeding and welding of the Bundy tube are realized through the station switching cylinder, the suspension fixture, the welding mechanism, etc.
It improves the welding efficiency of the Bondi tube, ensures that the steel wire can be fed in and out smoothly, and realizes an efficient welding process.
Smart Images

Figure CN120662926A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a condenser pipe welding machine, which is mainly used for welding a steel wire to a Bondi pipe. Background Art
[0002] Condenser tubes are widely used in refrigerators, air conditioners, and other equipment requiring condensation. Condenser tubes are typically manufactured by bending a Bondi tube into the desired shape, then welding a steel wire to the Bondi tube using a condenser tube welder. However, current condenser tube welders for welding steel wire to the formed Bondi tubes are poorly designed, resulting in low welding efficiency. Summary of the Invention
[0003] The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art and to provide a condenser pipe welding machine with reasonable structural design and high welding efficiency.
[0004] The technical solution adopted by the present invention to solve the above problems is: the structural characteristics of the condenser tube welding machine are: it includes a Bondi tube feeding and returning device, and a set of welding devices are distributed on both sides of the Bondi tube feeding and returning device; each set of welding devices includes a frame, a transformer, a control cabinet, two sets of feeding mechanisms and two sets of welding mechanisms, the transformer and the control cabinet are installed at the lower part of the frame, the two sets of feeding mechanisms and the two sets of welding mechanisms are installed at the upper part of the frame, one set of feeding mechanism and one set of welding mechanism form a group to cooperate with each other, and the feeding mechanism in the same group is located directly above the welding mechanism; the transformer is connected to the welding mechanism through a copper braid, and the Bondi tube feeding and returning device, the feeding mechanism and the welding mechanism are all connected to the control cabinet; the Bondi tube feeding and returning device includes a horizontal feeding and returning support frame, a vertical ... The material support frame, the No. 1 Bondi tube bearing member, the No. 2 Bondi tube bearing member, the horizontal material return structure and the vertical material return structure, the top of the No. 1 Bondi tube bearing member is provided with a slide rail, the bottom of the No. 1 Bondi tube bearing member is provided with two Bondi tube hangers for hanging the Bondi tube, and the No. 1 Bondi tube bearing member is provided with a push pin at the end position on one side; the structure of the No. 2 Bondi tube bearing member is the same as that of the No. 1 Bondi tube bearing member; the horizontal material return support frame and the vertical material return support frame are fixed side by side, the horizontal material return structure is fixed on the horizontal material return support frame, and the vertical material return structure is fixed on the vertical material return support frame, the No. 1 Bondi tube bearing member and the No. 2 Bondi tube bearing member are both coordinated with the horizontal material return structure, and the horizontal material return structure is coordinated with the vertical material return structure.
[0005] Preferably, the horizontal return material structure of the present invention includes a station switching cylinder, two suspension fixing parts, a No. 1 hanging beam, a No. 2 hanging beam, a motor, a horizontal return material reducer, an active roller, a driven roller, a horizontal synchronous belt, a cylinder fixed hanging plate, a No. 1 pushing cylinder, a No. 2 pushing cylinder, a No. 1 pushing material part, a No. 2 pushing material part, a No. 1 hanging rail and a No. 2 hanging rail, each suspension fixing part includes a suspension fixing groove, a linear guide rail and a linear bearing, the top of the suspension fixing groove is slidably connected to the top of the horizontal return material support frame, the linear guide rail is fixed to the bottom of the suspension fixing groove, and the The two ends of the linear bearing are respectively fixed on the top of the No. 1 hanging beam and the top of the No. 2 hanging beam. The No. 1 hanging beam and the No. 2 hanging beam are parallel and there is a spacing between them for accommodating the active roller, the driven roller and the horizontal synchronous belt. The linear guide rail is installed on the linear bearing; the station switching cylinder is fixed on the top of the horizontal return material support frame, and the piston rod of the station switching cylinder is horizontal. The piston rod of the station switching cylinder is fixed to the top of the No. 1 hanging beam; the motor is fixed at one end of the No. 2 hanging beam, the horizontal return material reducer is connected to the motor, and the active roller and the horizontal return The material reducer is connected, the driven roller is installed at the other end of the No. 2 hanging beam, the driving roller and the driven roller are connected by a horizontal synchronous belt, the driving roller, the driven roller and the horizontal synchronous belt are all located between the No. 1 hanging beam and the No. 2 hanging beam, the top of the cylinder fixed hanging plate is fixed to the bottom of the horizontal synchronous belt, the No. 1 pushing cylinder and the No. 2 pushing cylinder are both fixed to the bottom of the cylinder fixed hanging plate and the piston rod of the No. 1 pushing cylinder and the piston rod of the No. 2 pushing cylinder are both vertically downward, the top of the No. 1 pushing material piece and the top of the No. 2 pushing material piece are respectively connected to the No. 1 pushing cylinder On the piston rod and the piston rod of the No. 2 pushing cylinder, the bottom of the No. 1 pushing material piece is provided with a No. 1 sleeve notch that cooperates with the pushing pin on the No. 1 Bondi tube carrier, and the bottom of the No. 2 pushing material piece is provided with a No. 2 sleeve notch that cooperates with the pushing pin on the No. 2 Bondi tube carrier; the No. 1 hanging rail and the No. 2 hanging rail are respectively fixed under the No. 1 hanging beam and the No. 2 hanging beam, and the bottom of the No. 1 hanging rail is provided with a No. 1 material trough that cooperates with the slide rail on the No. 1 Bondi tube carrier, and the bottom of the No. 2 hanging rail is provided with a No. 2 material trough that cooperates with the slide rail on the No. 2 Bondi tube carrier.
[0006] The lifting mechanism is connected with the lifting mechanism, and the lifting mechanism is connected with the lifting mechanism, and the lifting mechanism is connected with the lifting mechanism, and the lifting mechanism is connected with the lifting mechanism.
[0007] Preferably, the side of the No. 1 hanging rail of the present invention is fixed by at least two vertical plates and the side of the No. 1 hanging beam, and the No. 1 hanging rail is located directly below the No. 1 hanging beam. The side of the No. 2 hanging rail is fixed by at least two vertical plates and the side of the No. 2 hanging beam, and the No. 2 hanging rail is located directly below the No. 2 hanging beam. The No. 1 hanging rail and the No. 2 hanging rail are parallel, and the No. 1 material trough in the No. 1 hanging rail and the No. 2 material trough in the No. 2 hanging rail are parallel.
[0008] Preferably, the top of the vertical material return support frame of the present invention is provided with two horizontal cantilevers, the suspension fixing groove in one suspension fixing member is slidably connected to the bottom of one cantilever, and the suspension fixing groove in the other suspension fixing member is slidably connected to the bottom of the other cantilever.
[0009] Preferably, the transmission rod of the present invention is connected to the vertical material return support frame through two bearing seats.
[0010] Preferably, the workstation switching cylinder of the present invention is located between two suspension fixing members.
[0011] Preferably, both sides of the cylinder fixed hanging plate of the present invention are slidably connected to the No. 1 hanging beam and the No. 2 hanging beam respectively through a slide groove and slide rail structure.
[0012] Preferably, the No. 1 Bondi tube carrier of the present invention is provided with a push pin at an end position on one side, and the No. 2 Bondi tube carrier is provided with a push pin at an end position on the other side.
[0013] Preferably, the welding mechanism of the present invention includes a No. 2 servo motor, a No. 2 reducer, a base plate, two base plate push-pull structures, two welding structures, an insulating plate, a transition copper plate and a copper beam. The base plate, insulating plate, transition copper plate and copper beam are fixed in sequence from bottom to top. Each welding structure includes several copper electrode rods, two copper columns and an electric rod fixing copper plate. The two copper columns are vertically fixed on the copper beam. The electric rod fixing copper plate is fixed on the top of the two copper columns. Several copper electrode rods are fixed on the electric rod fixing copper plate; the No. 2 servo motor, the No. 2 reducer and the two base plate push-pull structures are all fixed on the condenser welding machine frame, the No. 2 servo motor is connected to the No. 2 reducer, the No. 2 reducer is connected to the two base plate push-pull structures, and the two base plate push-pull structures are connected to the base plate.
[0014] Preferably, the welding mechanism of the present invention also includes two limit beam push-pull structures, two Bondi tube transverse limit members and a limit beam, each limit beam push-pull structure includes a fixed plate, a limit beam push-pull cylinder, a limit beam slide rail, a limit beam slide groove and a limit beam connecting plate, the fixed plate is fixed on the copper beam, the limit beam push-pull cylinder and the limit beam slide rail are both installed on the fixed plate, the limit beam slide groove is installed on the limit beam slide rail, the limit beam connecting plate is fixed on the limit beam slide groove, the piston end of the limit beam push-pull cylinder is connected to the limit beam connecting plate, the two ends of the limit beam are respectively fixed on the two limit beam connecting plates, the two Bondi tube transverse limit members are both fixed on the limit beam, and the two Bondi tube transverse limit members correspond to the two welding structures respectively.
[0015] Preferably, each base plate push-pull structure of the present invention includes a base plate push-pull base, a bearing seat, a rotating shaft, an eccentric wheel, a transmission pin, a connecting rod, a push-pull seat, a base plate base, a base plate slide rail and a base plate slide groove. The base plate push-pull base and the base plate base are both fixed on the condenser welding machine frame, the rotating shaft is installed on the base plate push-pull base through the bearing seat, one end of the rotating shaft is connected to the No. 2 reducer, the other end of the rotating shaft is fixed with an eccentric wheel, the transmission pin is fixed on the eccentric wheel, the push-pull seat and the base plate are fixed, one end of the connecting rod is rotatably connected to the transmission pin, and the other end of the connecting rod is rotatably connected to the push-pull seat; the base plate slide rail is fixed on the base plate base, the base plate slide groove is installed on the base plate slide rail, and the bottom of the base plate is fixed on the two base plate slide grooves.
[0016] Preferably, each copper column of the present invention is provided with a copper column adjustment member. Slide grooves are provided on both sides of the copper beam. The lower portion of the copper column adjustment member is slidably connected to the slide grooves of the copper beam, and the upper portion of the copper column adjustment member is connected to the copper column via screws. When the copper column needs to be moved on the copper beam, the screws are simply loosened to allow the copper column to move on the copper beam. Once the copper column has been moved to the desired position, the screws are simply tightened to position the copper column on the copper beam.
[0017] Preferably, the number of copper electrode rods in each welding structure of the present invention is 6 to 16.
[0018] Preferably, the limiter beam connecting plate of the present invention has an L-shaped structure.
[0019] Preferably, the feeding mechanism of the present invention includes a feeding box, a No. 1 servo motor, a No. 1 reducer, a coupling, a driving shaft, a driving wheel, a synchronous belt, a driven wheel, a driven shaft, a feeding disc group and a wire feeding piece. The upper part of one side of the feeding box is an inlet, and the lower part of the other side is an outlet. The No. 1 servo motor is fixed to the other side of the feeding box through the No. 1 reducer, the coupling is connected to the No. 1 reducer, one end of the driving shaft is fixed with a driving wheel, the other end of the driving shaft is connected to the coupling, and the driving shaft is installed on the feeding box near the driving wheel through a bearing; the feeding disc group includes at least three feeding discs, and each feeding disc has a plurality of holes on its circumference. There are several feeding notches evenly arranged, and each feeding notch is provided with a magnet for attracting the steel wire. The feeding disc group is fixed on the driving rotating shaft and cooperates with the outlet of the charging box; the driven rotating shaft is installed on the charging box through a bearing, and the driven rotating shaft is parallel to the driving rotating shaft. The driven wheel is fixed on one end of the driven rotating shaft, and the driven wheel and the driving wheel are connected by a synchronous belt; the number of the steel wire feeding pieces is at least two, and the steel wire feeding piece is cross-shaped and has four ends. Magnets for attracting the steel wire are fixed at the four ends of the cross-shaped steel wire feeding piece, and the steel wire feeding piece is fixed on the driven rotating shaft, and the steel wire feeding piece cooperates with the feeding disc group.
[0020] Preferably, the material picking mechanism of the present invention also includes a material shaking cylinder, a material shaking drive rod and two material shaking rods. The material shaking cylinder is fixed on one side of the loading box, and the material shaking drive rod is connected to the piston rod of the material shaking cylinder. The material shaking drive rod is parallel to the active rotating shaft. The upper part of the material shaking rod is mounted on the material shaking drive rod, and the lower end of the material shaking rod is pressed against the bottom of the loading box. The steel wire serving as the material is mounted on the two material shaking rods.
[0021] Preferably, the material picking mechanism of the present invention also includes a material box fixing plate, a material box width adjustment plate, a width adjustment rod and a width positioning piece. The material box fixing plate is fixed in the material loading box, and the material box fixing plate is perpendicular to the active rotating shaft. The width adjustment rod is fixed in the material loading box, and the width adjustment rod is parallel to the active rotating shaft. The material box width adjustment plate is fixed on the width adjustment rod through a width positioning piece. The material box width adjustment plate is parallel to the material box fixing plate, and an area for placing steel wire is formed between the material box fixing plate and the material box width adjustment plate.
[0022] Preferably, the material taking mechanism of the present invention further comprises a steel wire alignment cylinder, which is fixed on the other side of the charging box and cooperates with the steel wire at the outlet of the charging box.
[0023] Preferably, the material picking mechanism of the present invention also includes a detection member beam and a detection member for detecting whether there is steel wire sucked onto the material picking disc group. The detection member beam is fixed on the loading box, and the detection member is fixed on the detection member beam. The detection member is located directly above the material picking disc group.
[0024] Preferably, the material taking mechanism of the present invention further comprises a mechanism positioning member for fixing the material taking mechanism to the condenser tube welding machine, and the mechanism positioning member is fixed on the charging box.
[0025] Compared with the prior art, the present invention has the following advantages and effects: the material-taking mechanism is used to place the steel wire welded to the bent and formed Bondi tube in a loading box and is mounted on two shaking rods. The shaking of the shaking cylinder can make the steel wire go down more smoothly into the outlet of the loading box. The steel wire at the outlet of the loading box is taken away by the rotation of the material-taking disc group, and then the steel wire on the material-taking disc group is taken away by the wire feeding piece. The wire feeding piece sends the steel wire to the welding mechanism of the condenser tube welder. The steel wire can be taken away conveniently and the material-taking efficiency is high.
[0026] The Bondi tube feeding and returning device is used to feed the Bondi tube that needs to be welded with steel wire to the welding mechanism of the condenser tube welder, and to retract the Bondi tube that has been welded with steel wire from the welding mechanism, that is, it is used for feeding and returning the Bondi tube to the condenser tube welder during welding. Under the push and pull action of the workstation switching cylinder, the No. 1 hanging rail and the No. 2 hanging rail work alternately. For example, the No. 1 pushing cylinder controls the No. 1 pushing material to send the No. 1 Bondi tube carrier located on the No. 1 hanging rail and with the Bondi tube hung on it into the carrier carrying beam of the vertical feeding and returning support frame. The stepper motor controls the carrier carrying beam to rise step by step, and the steel wire is welded to the Bondi tube through the welding mechanism of the condenser tube welder. Every time the carrier carrying beam rises one step, the welding mechanism is at the corresponding position on both sides of the Bondi tube. Each welds a steel wire, and at the same time, the worker can hang the next batch of Bondi tubes to be welded on the No. 2 Bondi tube carrier as a backup; when the Bondi tubes hung on the No. 1 Bondi tube carrier are welded and returned to the No. 1 material trough of the No. 1 hanging rail, the No. 2 pushing cylinder controls the No. 2 pushing material to send the No. 2 Bondi tube carrier with the Bondi tubes on the No. 2 hanging rail into the carrier carrying beam of the vertical return material support frame, and the steel wire is welded to the Bondi tube through the welding mechanism of the condensing tube welder. At the same time, the worker first removes the welded Bondi tubes from the No. 1 Bondi tube carrier, and then hangs the next batch of Bondi tubes to be welded on the No. 1 Bondi tube carrier as a backup; this cycle is carried out, and the efficiency of feeding and returning is high.
[0027] The welding mechanism controls the forward and backward movement of the bottom plate through the bottom plate push-pull structure. When it is necessary to weld steel wire on the bent Bundy tube, the bottom plate push-pull structure pushes the bottom plate forward, and the bottom plate drives the welding structure to move forward synchronously, and a steel wire is welded to the bent Bundy tube through the copper electrode rod on the welding structure; after the welding of one steel wire is completed, the bottom plate push-pull structure pulls the bottom plate backward, and the bottom plate drives the welding structure to move backward synchronously, and the bent Bundy tube is lifted up for a section, and then the bottom plate push-pull structure pushes the bottom plate forward again, and the bottom plate drives the welding structure to move forward synchronously again, and the second steel wire is welded to the corresponding position of the bent Bundy tube again through the copper electrode rod on the welding structure; the bottom plate push-pull structure pushes and pulls back and forth in this way, and the Bundy tube to be welded is gradually lifted, so that the corresponding positions of the entire Bundy tube are welded with steel wires, and the welding efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the present invention and / or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments and / or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0029] Figure 1 It is a schematic diagram of the main structure of the condenser tube welding machine in an embodiment of the present invention.
[0030] Figure 2 It is a schematic diagram of the three-dimensional structure of the condenser tube welding machine in an embodiment of the present invention.
[0031] Figure 3 It is a schematic top view of the structure of the reclaiming mechanism in an embodiment of the present invention, where a steel wire is sucked onto the reclaiming disc assembly.
[0032] Figure 4 It is a left-side structural schematic diagram of the material taking mechanism in an embodiment of the present invention.
[0033] Figure 5 This is a schematic diagram of the three-dimensional structure of the material taking mechanism in an embodiment of the present invention, in which a steel wire is sucked onto the material taking disc assembly.
[0034] Figure 6 yes Figure 5 Schematic diagram of the structure after enlarging point A in the middle.
[0035] Figure 7 This is a three-dimensional structural diagram of the material taking mechanism in an embodiment of the present invention from another perspective, in which a steel wire is sucked onto the material taking disc assembly.
[0036] Figure 8 3D is a schematic diagram of the three-dimensional structure of the welding mechanism in an embodiment of the present invention, in which a transverse limiter of the Bondi tube is omitted.
[0037] Figure 9 This is a schematic diagram of the three-dimensional structure of the welding mechanism in an embodiment of the present invention from another perspective, in which a horizontal limiter of the Bondi tube is omitted.
[0038] Figure 10 3D is a schematic diagram of the three-dimensional structure of the welding mechanism in an embodiment of the present invention from another perspective, in which a transverse limiter of the Bondi tube is omitted.
[0039] Figure 11 It is a schematic diagram of the three-dimensional structure of the Bondi tube material returning device in an embodiment of the present invention.
[0040] Figure 12 yes Figure 4 Schematic diagram of the structure after enlargement at E in the middle.
[0041] Figure 13 It is a schematic diagram of the three-dimensional structure of the Bondi tube feeding device in an embodiment of the present invention from another perspective.
[0042] Figure 14 yes Figure 4 Schematic diagram of the structure after enlarging point B in the middle.
[0043] Figure 15 yes Figure 4 Schematic diagram of the structure after enlargement at point C in the middle.
[0044] Figure 16 yes Figure 4 Schematic diagram of the structure after enlarging at D in the middle.
[0045] Figure 17 It is an enlarged structural diagram of the Bondi tube after being welded with steel wire. DETAILED DESCRIPTION
[0046] The present invention will be further described in detail below with reference to the accompanying drawings and through examples. The following examples are intended to explain the present invention but the present invention is not limited to the following examples.
[0047] Example
[0048] See also Figures 1 to 17The condenser tube welding machine in this embodiment includes a Bondi tube feeding and returning device 101, and a set of welding devices 102 are distributed on both sides of the Bondi tube feeding and returning device 101; each set of welding devices 102 includes a frame 103, a transformer 104, a control cabinet 105, two sets of feeding mechanisms 106 and two sets of welding mechanisms 107, the transformer 104 and the control cabinet 105 are both installed at the lower part of the frame 103, the two sets of feeding mechanisms 106 and the two sets of welding mechanisms 107 are both installed at the upper part of the frame 103, one set of feeding mechanisms 106 and one set of welding mechanisms 107 form a group and cooperate with each other, and the feeding mechanisms 106 in the same group are located directly above the welding mechanisms 107; the transformer 104 is connected to the welding mechanism 107 through a copper braided belt, and the Bondi tube feeding and returning device 101, the feeding mechanism 106 and the welding mechanism 107 are all connected to the control cabinet 105. The racks 103 in both welding devices 102 can be installed on the ground through a slide rail and slide groove structure. The racks 103 can slide backward starting from the Bondi tube feeding device 101, which is convenient for maintenance and repair of the condenser tube welder.
[0049] The material picking mechanism 106 in this embodiment includes a loading box 1, a material box fixing plate 2, a material box width adjustment plate 3, a width adjustment rod 4, a width positioning member 5, a material shaking cylinder 6, a material shaking drive rod 7, two material shaking rods 8, a servo motor No. 1 9, a reducer No. 10, a coupling 11, a driving shaft 12, a driving wheel 13, a synchronous belt 14, a driven wheel 15, a driven shaft 16, a material picking disc group 17, a wire feeding member 18, and a mechanism positioning member 22 for fixing the material picking mechanism 106 to the condenser tube welding machine, wherein the upper part of one side of the loading box 1 is the entrance, and the lower part of the other side is the outlet.
[0050] The shaking cylinder 6 in this embodiment is fixed on one side of the charging box 1, and the shaking driving rod 7 is connected to the piston rod of the shaking cylinder 6. The shaking driving rod 7 is parallel to the active rotating shaft 12, and the shaking cylinder 6 can drive the shaking driving rod 7 to shake up and down. The upper part of the shaking rod 8 is mounted on the shaking driving rod 7, and the up and down shaking of the shaking driving rod 7 can drive the upper part of the shaking rod 8 to shake up and down, and the lower end of the shaking rod 8 is against the bottom of the charging box 1, and the steel wire 100 as the material is mounted on the two shaking rods 8. The upper part of the shaking rod 8 can be shaken up and down to make the steel wire 100 as the material fall smoothly to the outlet of the charging box 1, thereby preventing the steel wire 100 from staying in the charging box 1 due to friction assistance, resulting in no steel wire 100 at the outlet of the charging box 1.
[0051] In this embodiment, the No. 1 servo motor 9 is fixed to the other side of the charging box 1 through the No. 1 reducer 10, the coupling 11 is connected to the No. 1 reducer 10, and a driving shaft 12 is fixed to one end of the driving wheel 13. The other end of the driving shaft 12 is connected to the coupling 11. The driving shaft 12 is installed on the charging box 1 through a bearing near the driving wheel 13. The No. 1 reducer 10 is rotated by the No. 1 servo motor 9, and the No. 1 reducer 10 drives the coupling 11 to rotate. The driving shaft 12 is rotated under the rotation of the coupling 11, and then the driving shaft 12 drives the driving wheel 13 to rotate.
[0052] The feeding disc group 17 in this embodiment includes at least three feeding discs, and a number of feeding notches are evenly arranged on the circumference of each feeding disc. The corresponding feeding notches on all the feeding discs are aligned to form a row of feeding notches. A magnet for attracting the steel wire 100 is provided in each feeding notch. The steel wire 100 can be attracted to the feeding notch under the action of the magnet, and a steel wire 100 is attracted to a row of relatively aligned feeding notches. The feeding disc group 17 is fixed on the active rotating shaft 12, and the rotation of the active rotating shaft 12 can drive the feeding disc group 17 to rotate, and the feeding disc group 17 cooperates with the outlet of the charging box 1. When the feeding disc group 17 rotates with the active rotating shaft 12, when a row of relatively aligned feeding notches on the feeding disc group 17 passes through the outlet of the charging box 1, the relatively aligned row of feeding notches can attract a steel wire 100 under the action of the magnet. As the active rotating shaft 12 continues to rotate, the relatively aligned rows of feeding notches on the feeding disc group 17 will successively attract a steel wire 100 from the outlet of the charging box 1, thereby completing the feeding of the steel wire 100.
[0053] The driven rotating shaft 16 in this embodiment is mounted on the charging box 1 through a bearing. The driven rotating shaft 16 is parallel to the driving rotating shaft 12. The driven wheel 15 is fixed to one end of the driven rotating shaft 16. The driven wheel 15 and the driving wheel 13 are connected by a synchronous belt 14. When the driving wheel 13 rotates, the driving wheel 13 drives the driven wheel 15 to rotate through the synchronous belt 14, and then the driven wheel 15 drives the driven rotating shaft 16 to rotate.
[0054] The number of the steel wire feeding pieces 18 in this embodiment is at least two, and the steel wire feeding piece 18 is cross-shaped, and the cross-shaped steel wire feeding piece 18 has four ends, namely, upper, lower, left, and right. Magnets for attracting the steel wire 100 are fixed at the four ends of the cross-shaped steel wire feeding piece 18. The magnetism of the magnet fixed here is greater than the magnetism of the magnet fixed in the feeding notch of the feeding disc, so that the four ends of the steel wire feeding piece 18 can take away the steel wire 100 attracted on the feeding disc group 17 in turn. The center of the wire feeder 18 is fixed to the driven shaft 16. The rotation of the driven shaft 16 can drive the wire feeder 18 to rotate. The wire feeder 18 cooperates with the feeding disc assembly 17. When the wire feeder 18 rotates with the driven shaft 16 and the feeding disc assembly 17 rotates with the driving shaft 12, the four ends of the wire feeder 18 can take turns to remove the steel wire 100 sucked on the feeding disc assembly 17. Then, each row of feeding notches on the feeding disc assembly 17 sequentially sucks the steel wire 100 from the outlet of the charging box 1. The steel wire 100 on the wire feeder 18 will be welded to the Bondi tube 200 by the welding mechanism 107 of the condenser tube welder.
[0055] In this embodiment, the magazine fixing plate 2 is fixed within the magazine 1. The magazine fixing plate 2 is perpendicular to the driving shaft 12. The width adjustment rod 4 is fixed within the magazine 1. The width adjustment rod 4 is parallel to the driving shaft 12. The magazine width adjustment plate 3 can move along the width adjustment rod 4. The magazine width adjustment plate 3 is parallel to the magazine fixing plate 2. When moved to the desired position, the magazine width adjustment plate 3 is fixed to the width adjustment rod 4 by the width positioning member 5. An area for placing the steel wire 100 is formed between the magazine fixing plate 2 and the magazine width adjustment plate 3. The two shaking rods 8 are located in this area. By moving the magazine width adjustment plate 3 along the width adjustment rod 4, the distance between the magazine width adjustment plate 3 and the magazine fixing plate 2 can be changed. The distance between the magazine width adjustment plate 3 and the magazine fixing plate 2 is equal to or slightly greater than the length of the steel wire 100. Therefore, the position of the magazine width adjustment plate 3 can be adjusted according to the specifications of the steel wire 100 to accommodate steel wires 100 of different specifications.
[0056] The material taking mechanism 106 in this embodiment may further include a steel wire alignment cylinder 19, which is fixed to the other side of the charging box 1. The steel wire alignment cylinder 19 cooperates with the steel wire 100 at the outlet of the charging box 1. Under the action of the steel wire alignment cylinder 19, the steel wire 100 at the outlet of the charging box 1 can be aligned more neatly. Of course, the steel wire alignment cylinder 19 may not be provided in the present invention, because based on the premise that the distance between the material box width adjustment plate 3 and the material box fixing plate 2 is equal to or slightly greater than the length of the steel wire 100, the steel wire 100 at the outlet of the charging box 1 is already aligned.
[0057] The picking mechanism 106 in this embodiment may further include a detection member crossbeam 20 and a detection member 21. The detection member crossbeam 20 is fixed on the charging box 1, and the detection member 21 is fixed on the detection member crossbeam 20. The detection member 21 is located directly above the picking disc group 17. The detection member 21 is used to detect whether the picking disc group 17 has sucked the steel wire 100. Of course, the detection member crossbeam 20 and the detection member 21 may not be provided in the present invention, because under the action of the shaking cylinder 6, the shaking drive rod 7 and the shaking rod 8, there will always be a steel wire 100 at the outlet of the charging box 1, and the picking disc group 17 will not fail to suck the steel wire 100. The detection of the detection member 21 is an additional verification process.
[0058] The mechanism positioning member 22 in this embodiment is fixed on the charging box 1 , and the material taking mechanism 106 can be fixed to the condenser tube welding machine through the mechanism positioning member 22 .
[0059] The welding mechanism 107 in this embodiment includes a No. 2 servo motor 31, a No. 2 reducer 32, a base plate 33, two base plate push-pull structures 34, two welding structures 35, two limit beam push-pull structures 36, an insulating plate 37, a transition copper plate 38, a copper beam 39, two Bondi tube transverse limiters 310 and a limit beam 311.
[0060] In this embodiment, the bottom plate 33, the insulating plate 37, the transition copper plate 38 and the copper beam 39 are fixed in sequence from bottom to top. The transition copper plate 38 can be connected to the transformer through a copper braided belt for power supply. The bottom plate 33 and the transition copper plate 38 are insulated by the insulating plate 37. After the transition copper plate 38 is powered, the transition copper plate 38 will conduct electricity to the copper beam 39.
[0061] Each welding structure 35 in this embodiment includes several copper electrode rods 51, two copper columns 52, and a copper plate 53 for securing the electrode rods. The number of copper electrode rods 51 in each welding structure 35 is typically 6 to 16. The two copper columns 52 are vertically secured to the copper beam 39, the copper plate 53 for securing the electrode rods is secured to the tops of the two copper columns 52, and several copper electrode rods 51 are secured to the copper plate 53. When the transition copper plate 38 is energized, the electricity from the copper beam 39 is sequentially conducted to the copper columns 52 and the copper plate 53 for securing the electrode rods, and then to the copper electrode rods 51 through the copper plate 53, enabling the copper electrode rods 51 to weld the steel wire 100 to the Bondi tube 200.
[0062] Each copper column 52 in this embodiment can be provided with a copper column adjustment member 54. A chute can be provided on both sides of the copper beam 39. The lower portion of the copper column adjustment member 54 is slidably connected to the chute of the copper beam 39, and the upper portion of the copper column adjustment member 54 is connected to the copper column 52 by a screw. When it is necessary to move the position of the copper column 52 on the copper beam 39, the copper column 52 can be moved on the copper beam 39 by simply loosening the screw; after the copper column 52 is moved to the desired position, the copper column 52 can be positioned on the copper beam 39 by simply tightening the screw. Of course, the copper column 52 of the present invention can also be provided without the copper column adjustment member 54. The copper column 52 can be directly fixed to the copper beam 39 by screws or bolts.
[0063] The No. 2 servo motor 31, the No. 2 reducer 32 and the two bottom plate push-pull structures 34 in this embodiment are all fixed on the frame 103. The No. 2 servo motor 31 is connected to the No. 2 reducer 32. The No. 2 servo motor 31 can drive the No. 2 reducer 32 to rotate. The No. 2 reducer 32 is connected to the two bottom plate push-pull structures 34, and the two bottom plate push-pull structures 34 are connected to the bottom plate 33.
[0064] In this embodiment, each base plate push-pull structure 34 includes a base plate push-pull base 41, a bearing seat 42, a rotating shaft 43, an eccentric wheel 44, a transmission pin 45, a connecting rod 46, a push-pull seat 47, a base plate base 48, a base plate slide rail 49, and a base plate slide groove 50. The base plate push-pull base 41 and the base plate base 48 are both fixed to the frame 103. The rotating shaft 43 is mounted on the base plate push-pull base 41 through the bearing seat 42. The rotating shaft 43 can rotate on the bearing seat 42. One end of the rotating shaft 43 is connected to the second reducer 32, and the second reducer 32 can drive the rotating shaft 43 to rotate. The other end of the rotating shaft 43 is fixed with an eccentric wheel 44, and the rotating shaft 43 can drive the eccentric wheel 44 to rotate. The transmission pin 45 is fixed to the eccentric wheel 44 and can rotate with the eccentric wheel 44. The push-pull seat 47 is fixed to the base plate 33, one end of the connecting rod 46 is rotatably connected to the transmission pin 45, and the other end of the connecting rod 46 is rotatably connected to the push-pull seat 47. When the transmission pin 45 rotates with the eccentric wheel 44, the transmission pin 45 pushes and pulls the connecting rod 46 back and forth. At the same time, the connecting rod 46 transmits the force of the reciprocating push and pull to the push-pull seat 47, so that the push-pull seat 47 can push and pull the base plate 33 back and forth. The base plate slide rail 49 is fixed to the base plate base 48, and the base plate slide groove 50 is installed on the base plate slide rail 49. The bottom of the base plate 33 is fixed on the two base plate slide grooves 50. When the base plate 33 is pushed or pulled by the push-pull seat 47, the base plate 33 can move forward or backward along the slide rail 49. If the force of the push-pull seat 47 on the base plate 33 is reciprocating, the base plate 33 will reciprocate back and forth along the slide rail 49.
[0065] In this embodiment, each limiter beam push-pull structure 36 includes a fixed plate 61, a limiter beam push-pull cylinder 62, a limiter beam slide rail 63, a limiter beam slide groove 64 and a limiter beam connecting plate 65, wherein the limiter beam connecting plate 65 is an L-shaped structure. The fixed plate 61 is fixed on the copper beam 39, the limit beam push-pull cylinder 62 and the limit beam slide rail 63 are both installed on the fixed plate 61, the limit beam slide groove 64 is installed on the limit beam slide rail 63, the limit beam slide groove 64 can slide along the limit beam slide rail 63, the limit beam connecting plate 65 is fixed on the limit beam slide groove 64, the piston end of the limit beam push-pull cylinder 62 is connected to the limit beam connecting plate 65, and the limit beam push-pull cylinder 62 can drive the limit beam connecting plate 65 to move along the limit beam slide rail 63 through the piston. The ends of the limiter beam 311 are respectively fixed to the two limiter beam connecting plates 65. The two Bondi tube transverse limiters 310 are also fixed to the limiter beam 311. The Bondi tube transverse limiters 310 can limit the lateral movement of the Bondi tube 200. When the steel wires 100 need to be welded to the Bondi tube 200, the Bondi tube 200 will rise stepwise, thereby welding the steel wires 100 to the Bondi tube 200 one by one. The two Bondi tube transverse limiters 310 correspond to the two welding structures 35 respectively, that is, each welding structure 35 corresponds to a Bondi tube transverse limiter 310.
[0066] The Bondi tube return material device 101 in this embodiment includes a horizontal return material support frame 91, a vertical return material support frame 92, a No. 1 Bondi tube carrier 93, a No. 2 Bondi tube carrier, a horizontal return material structure 97 and a vertical return material structure 98. The top of the No. 1 Bondi tube carrier 93 is provided with a slide rail 94, and the bottom of the No. 1 Bondi tube carrier 93 is provided with two Bondi tube hangers 95 for hanging the Bondi tube 200. The No. 1 Bondi tube carrier 93 is provided with a push pin at the end position on one side; the structure of the No. 2 Bondi tube carrier is the same as that of the No. 1 Bondi tube carrier 93, except that the push pin on the No. 2 Bondi tube carrier is located on the other side of the No. 2 Bondi tube carrier, that is, when the No. 1 Bondi tube carrier 93 and the No. 2 Bondi tube carrier are side by side, the push pin on the No. 1 Bondi tube carrier 93 faces the No. 2 Bondi tube carrier, and the push pin on the No. 2 Bondi tube carrier faces the No. 1 Bondi tube carrier 93.
[0067] In this embodiment, the horizontal return material support frame 91 and the vertical return material support frame 92 are fixed side by side, the horizontal return material structure 97 is fixed on the horizontal return material support frame 91, and the vertical return material structure 98 is fixed on the vertical return material support frame 92. The No. 1 Bondi tube bearing member 93 and the No. 2 Bondi tube bearing member are both coordinated with the horizontal return material structure 97, and the horizontal return material structure 97 is coordinated with the vertical return material structure 98.
[0068] The horizontal return material structure 97 in this embodiment includes a station switching cylinder 71, two suspension fixing parts 72, a No. 1 hanging beam 73, a No. 2 hanging beam 74, a motor 75, a horizontal return material reducer 76, a driving roller 77, a driven roller 78, a horizontal synchronous belt 79, a cylinder fixing hanging plate 710, a No. 1 pushing cylinder 711, a No. 2 pushing cylinder 712, a No. 1 pushing material piece 713, a No. 2 pushing material piece 714, a No. 1 hanging rail 715 and a No. 2 hanging rail 716, wherein each suspension fixing part 72 includes a suspension fixing groove 77. 20. Linear guide 721 and linear bearing 722. The top of the suspension fixed groove 720 is slidably connected to the top of the horizontal return material support frame 91. The linear guide 721 is fixed to the bottom of the suspension fixed groove 720. The two ends of the linear bearing 722 are respectively fixed on the top of the No. 1 hanging beam 73 and the top of the No. 2 hanging beam 74. The No. 1 hanging beam 73 and the No. 2 hanging beam 74 are parallel and there is a distance between them for accommodating the active roller 77, the driven roller 78 and the horizontal synchronous belt 79. The linear guide 721 is installed on the linear bearing 722.
[0069] The station switching cylinder 71 in this embodiment is fixed to the top of the horizontal material return support frame 91. The piston rod of the station switching cylinder 71 is horizontal. The station switching cylinder 71 is located between two suspension fixtures 72. The piston rod of the station switching cylinder 71 is fixed to the top of the No. 1 suspension beam 73. Two horizontal cantilevers 96 are provided on the top of the vertical material return support frame 92. The suspension fixing groove 720 in one suspension fixture 72 is slidably connected to the bottom of one cantilever 96, and the suspension fixing groove 720 in the other suspension fixture 72 is slidably connected to the bottom of the other cantilever 96. The station switching cylinder 71 can push and pull the No. 1 suspension beam 73, so that the suspension fixing groove 720 can slide back and forth along the cantilever 96, thereby achieving the effect of switching stations.
[0070] The motor 75 in this embodiment is fixed at one end of the No. 2 hanging beam 74, the horizontal return material reducer 76 is connected to the motor 75, the driving roller 77 is connected to the horizontal return material reducer 76, and the driven roller 78 is installed at the other end of the No. 2 hanging beam 74. The driving roller 77 and the driven roller 78 are connected by a horizontal synchronous belt 79. The driving roller 77, the driven roller 78 and the horizontal synchronous belt 79 are all located between the No. 1 hanging beam 73 and the No. 2 hanging beam 74. The top of the cylinder fixed hanging plate 710 is fixed on the bottom surface of the horizontal synchronous belt 79, and both sides of the cylinder fixed hanging plate 710 are respectively slidably connected to the No. 1 hanging beam 73 and the No. 2 hanging beam 74 through a slide groove and rail structure, which is more conducive to ensuring the stability of the cylinder fixed hanging plate 710. The No. 1 pushing cylinder 711 and the No. 2 pushing cylinder 712 are both fixed to the bottom of the cylinder fixing hanger 710 and the piston rod of the No. 1 pushing cylinder 711 and the piston rod of the No. 2 pushing cylinder 712 are both vertically downward, the top of the No. 1 pushing material 713 and the top of the No. 2 pushing material 714 are respectively connected to the piston rod of the No. 1 pushing cylinder 711 and the piston rod of the No. 2 pushing cylinder 712, the bottom of the No. 1 pushing material 713 is provided with a No. 1 socket notch 723 that cooperates with the push pin on the No. 1 Bondi tube carrier 93, and the bottom of the No. 2 pushing material 714 is provided with a No. 2 socket notch 724 that cooperates with the push pin on the No. 2 Bondi tube carrier.
[0071] In this embodiment, the No. 1 hanging rail 715 and the No. 2 hanging rail 716 are respectively fixed below the No. 1 hanging beam 73 and the No. 2 hanging beam 74. The bottom of the No. 1 hanging rail 715 is provided with a No. 1 material trough 725 that cooperates with the slide rail 94 on the No. 1 Bondi tube supporting component 93, and the bottom of the No. 2 hanging rail 716 is provided with a No. 2 material trough 726 that cooperates with the slide rail 94 on the No. 2 Bondi tube supporting component. The side of the No. 1 hanging rail 715 is fixed by at least two vertical plates 727 and the side of the No. 1 hanging beam 73, and the No. 1 hanging rail 715 is located directly below the No. 1 hanging beam 73. The side of the No. 2 hanging rail 716 is fixed by at least two vertical plates 727 and the side of the No. 2 hanging beam 74, and the No. 2 hanging rail 716 is located directly below the No. 2 hanging beam 74. The No. 1 hanging rail 715 and the No. 2 hanging rail 716 are parallel, and the No. 1 material trough 725 in the No. 1 hanging rail 715 and the No. 2 material trough 726 in the No. 2 hanging rail 716 are parallel.
[0072] In this embodiment, the motor 75 can control the rotation of the horizontal synchronous belt 79, and the horizontal synchronous belt 79 drives the cylinder fixed hanger 710 to move, and the No. 1 pushing cylinder 711 and the No. 2 pushing cylinder 712 fixed on the bottom surface of the cylinder fixed hanger 710 move synchronously. When the No. 1 pushing cylinder 711 presses down the No. 1 pushing material 713, the No. 1 socket notch 723 in the No. 1 pushing material 713 can be sleeved on the pushing pin of the No. 1 Bondi tube bearing 93, thereby driving the No. 1 Bondi tube bearing 93 to move synchronously; when the No. 2 pushing cylinder 712 presses down the No. 2 pushing material 714, the No. 2 socket notch 724 in the No. 2 pushing material 714 can be sleeved on the pushing pin of the No. 2 Bondi tube bearing, thereby driving the No. 2 Bondi tube bearing to move synchronously.
[0073] The vertical return material structure 98 in this embodiment includes a carrier beam 81, a carrier positioning cylinder 82, a stepper motor 83, a vertical return material reducer 84, a transmission rod 85, two upper rollers 86, two lower rollers 87, and two vertical synchronous belts 88. The stepper motor 83 and the vertical return material reducer 84 are both fixed to the top of the vertical return material support frame 92. The vertical return material reducer 84 is connected to the stepper motor 83, and the transmission rod 85 is connected to the vertical return material reducer 84. The transmission rod 85 is connected to the vertical return material support frame 92 via two bearing seats. The two upper rollers 86 are respectively fixed to the ends of the transmission rod 85, and the two lower rollers 87 are respectively fixed to the sides of the vertical return material support frame 92. One upper roller 86 and one lower roller 87 are connected as a set by a vertical synchronous belt 88. The two ends of the load-bearing carrying beam 81 are respectively fixed on two vertical synchronous belts 88, and the load-bearing carrying beam 81 is horizontal. The bottom of the load-bearing carrying beam 81 is provided with a material trough 89 that cooperates with the slide rails 94 on the No. 1 Bondi tube load-bearing part 93 and the No. 2 Bondi tube load-bearing part. The load-bearing positioning cylinder 82 is installed on the load-bearing carrying beam 81 for positioning the slide rail 94 located in the material trough 89.
[0074] In this embodiment, the two sets of welding devices 102 are respectively located on both sides of the vertical material return support frame 92, and the two sets of welding mechanisms 107 in one set of welding devices 102 respectively correspond to the two sets of welding mechanisms 107 in the other set of welding devices 102, that is, the two sets of welding devices 102 are similar to symmetrical distribution on both sides of the vertical material return support frame 92, and one set of welding mechanisms 107 in one set of welding devices 102 cooperates with one set of welding mechanisms 107 in the other set of welding devices 102. When welding, the two welding mechanisms 107 weld at the same time, and respectively weld the steel wires 100 on both sides of the same Bondi tube 200.
[0075] In the initial state of the Bondi tube feeding device 101 of this embodiment, the No. 1 material trough 725 in the No. 1 hanging rail 715 is aligned with the material trough 89 in the carrier carrying beam 81, the No. 1 pushing cylinder 711 presses down the No. 1 pushing material part 713, and the Bondi tube 200 to be welded is hung on the No. 1 Bondi tube carrier 93. The No. 1 sleeve notch 723 in the No. 1 pushing material part 713 is sleeved on the pushing pin of the No. 1 Bondi tube carrier 93 located in the No. 1 material trough 725, and the No. 1 Bondi tube carrier 93 is driven from the No. 1 material trough 725 by the horizontal synchronous belt 79. 5 is moved into the material trough 89, and then the No. 1 pushing cylinder 711 controls the No. 1 pushing material 713 to rise and retreat a certain distance. The stepping motor 83 controls the carrying beam 81 of the supporting part to rise step by step. The condenser tube welder welds the steel wire 100 on the Bondi tube 200. The welding process is as follows: the material picking mechanism 106 in the same group is located directly above the welding mechanism 107. When the steel wire 100 rotates to the lowest position with the steel wire feeding member 18 in the material picking mechanism 106, under the action of the No. 2 servo motor 31 of the welding mechanism 107, the bottom plate push-pull structure 34 pushes the bottom plate 33 moves forward, and the copper electrode rod 51 in the welding structure 35 also moves forward with the bottom plate 33, so that the front end of the copper electrode rod 51 is just against the steel wire 100 when the steel wire feeding piece 18 rotates to the lowest position; the copper electrode rods 51 on the welding mechanisms 107 on the left and right sides of the Bondi tube 200 respectively push the steel wire 100 to the left and right sides of the Bondi tube 200, and simultaneously weld the corresponding steel wire 100 to the left and right sides of the Bondi tube 200. After welding is completed, under the action of the No. 2 servo motor 31 of the welding mechanism 107, the bottom plate push-pull structure 34 pulls The movable base plate 33 moves backward, and the copper electrode rod 51 in the welding structure 35 also moves backward with the base plate 33. The Bondi tube 200 moves upward by a step amount under the action of the vertical return material support frame 92 of the Bondi tube return material device 101. At the same time, the next steel wire 100 rotates to the lowest position with the wire feeding piece 18 in the material taking mechanism 106. Under the action of the No. 2 servo motor 31, the welding mechanism 107 and the base plate push-pull structure 34 push the base plate 33 forward to weld the steel wire 100 to the Bondi tube 200. This cycle is repeated until the welding is completed. After welding is completed, the carrier transport beam 81 descends and resets, the material trough 89 in the carrier transport beam 81 is aligned with the No. 1 material trough 725 in the No. 1 hanging rail 715, and the No. 1 Bondi tube carrier 93 is moved from the material trough 89 into the No. 1 material trough 725 by the No. 1 pushing material part 713, and then the work station is switched by the work station switching cylinder 71, so that the No. 2 material trough 726 in the No. 2 hanging rail 716 is aligned with the material trough 89 in the carrier transport beam 81, and the No. 2 pushing material part 714 is pressed down by the No. 2 pushing cylinder 712, and the No. 2 Bondi tube carrier is moved from the No. 2 material trough 726 into the material trough 89 under the action of the motor 75, and the Bondi tube 200 hanging on the No. 2 Bondi tube carrier is welded by the condenser tube welder, and the cycle is repeated.The condenser tube welder is used to weld the steel wire 100 to the Bondi tube 200 . It is common knowledge that the steel wire 100 needs to be welded to the Bondi tube 200 .
[0076] In addition, it should be noted that the shapes and names of the parts and components of the specific embodiments described in this specification may be different, and the above content described in this specification is merely an example of the structure of the present invention.
Claims
1. A condenser pipe welding machine, characterized in that: The invention comprises a Bondi tube feeding and returning device (101), and a set of welding devices (102) are respectively distributed on both sides of the Bondi tube feeding and returning device (101); each set of welding devices (102) comprises a frame (103), a transformer (104), a control cabinet (105), two sets of material taking mechanisms (106) and two sets of welding mechanisms (107), the transformer (104) and the control cabinet (105) are both installed at the lower part of the frame (103), the two sets of material taking mechanisms (106) and the two sets of welding mechanisms (107) are both installed at the lower part of the frame (103), and the two sets of material taking mechanisms (106) and the two sets of welding mechanisms (107) are both installed at the lower part of the frame (103). Mounted on the upper part of the frame (103), a set of material taking mechanisms (106) and a set of welding mechanisms (107) form a group and cooperate with each other, and the material taking mechanisms (106) in the same group are located directly above the welding mechanisms (107); the transformer (104) is connected to the welding mechanism (107) through a copper braided belt, and the Bondi tube feeding and returning device (101), the material taking mechanism (106) and the welding mechanism (107) are all connected to the control cabinet (105); the Bondi tube feeding and returning device (101) includes a horizontal feeding and returning support frame ( 91), a vertical return material support frame (92), a No. 1 Bondi tube bearing member (93), a No. 2 Bondi tube bearing member, a horizontal return material structure (97) and a vertical return material structure (98), wherein the top of the No. 1 Bondi tube bearing member (93) is provided with a slide rail (94), and the bottom of the No. 1 Bondi tube bearing member (93) is provided with two Bondi tube hangers (95) for hanging the Bondi tube (200), and the No. 1 Bondi tube bearing member (93) is provided with a push pin at the end position on one side; the No. 2 Bondi tube bearing member is provided with a push pin at the end position on the The structure is the same as the No. 1 Bondi tube support member (93); the horizontal return material support frame (91) and the vertical return material support frame (92) are fixed side by side, the horizontal return material structure (97) is fixed on the horizontal return material support frame (91), and the vertical return material structure (98) is fixed on the vertical return material support frame (92). The No. 1 Bondi tube support member (93) and the No. 2 Bondi tube support member are both matched with the horizontal return material structure (97), and the horizontal return material structure (97) is matched with the vertical return material structure (98).
2. A condenser pipe welding machine according to claim 1, characterized in that: The horizontal return material structure (97) in the Bondi tube return material device (101) includes a station switching cylinder (71), two suspension fixing parts (72), a No. 1 hanging beam (73), a No. 2 hanging beam (74), a motor (75), a horizontal return material reducer (76), a driving roller (77), a driven roller (78), a horizontal synchronous belt (79), a cylinder fixed hanging plate (710), a No. 1 pushing cylinder (711), a No. 2 pushing cylinder (712), a No. 1 pushing material part (713), a No. 2 pushing material part (714), a No. 1 hanging rail (715) and a No. 2 hanging rail (716), each suspension fixing part (72) includes a suspension fixing groove (720), a linear guide rail (721) and a linear bearing (722), and the suspension fixing part (72) includes a No. 1 hanging rail (715) and a No. 2 hanging rail (716). The top of the suspension fixing groove (720) is slidably connected to the top of the horizontal feed-return support frame (91), the linear guide rail (721) is fixed to the bottom of the suspension fixing groove (720), and the two ends of the linear bearing (722) are respectively fixed to the top of the No. 1 suspension beam (73) and the top of the No. 2 suspension beam (74), the No. 1 suspension beam (73) and the No. 2 suspension beam (74) are parallel and there is a spacing between the two for accommodating the active roller (77), the driven roller (78) and the horizontal synchronous belt (79), and the linear guide rail (721) is installed on the linear bearing (722); the station switching cylinder (71) is fixed to the top of the horizontal feed-return support frame (91), and the piston rod of the station switching cylinder (71) is horizontal. The piston rod of the switching cylinder (71) is fixed to the top of the No. 1 hanging beam (73); the motor (75) is fixed to one end of the No. 2 hanging beam (74); the horizontal return material reducer (76) is connected to the motor (75); the driving roller (77) is connected to the horizontal return material reducer (76); the driven roller (78) is installed at the other end of the No. 2 hanging beam (74); the driving roller (77) and the driven roller (78) are connected through a horizontal synchronous belt (79); the driving roller (77), the driven roller (78) and the horizontal synchronous belt (79) are all located between the No. 1 hanging beam (73) and the No. 2 hanging beam (74); the top of the cylinder fixed hanging plate (710) is fixed to the bottom surface of the horizontal synchronous belt (79); the No. The push cylinder (711) and the second push cylinder (712) are both fixed to the bottom of the cylinder fixed hanging plate (710), and the piston rod of the first push cylinder (711) and the piston rod of the second push cylinder (712) are both vertically downward, the top of the first push material (713) and the top of the second push material (714) are respectively connected to the piston rod of the first push cylinder (711) and the piston rod of the second push cylinder (712), the bottom of the first push material (713) is provided with a first sleeve notch (723) that matches the push pin on the first Bondi tube bearing member (93), and the bottom of the second push material (714) is provided with a second sleeve notch (724) that matches the push pin on the second Bondi tube bearing member;The first hanging rail (715) and the second hanging rail (716) are fixed below the first hanging beam (73) and the second hanging beam (74), respectively. The bottom of the first hanging rail (715) is provided with a first material trough (725) that matches the slide rail (94) on the first Bondi tube bearing member (93). The bottom of the second hanging rail (716) is provided with a second material trough (726) that matches the slide rail (94) on the second Bondi tube bearing member.
3. The condenser pipe welding machine according to claim 1, characterized in that: The vertical return material structure (98) in the Bondi tube return material device (101) includes a bearing member carrying beam (81), a bearing member positioning cylinder (82), a stepper motor (83), a vertical return material reducer (84), a transmission rod (85), two upper rollers (86), two lower rollers (87) and two vertical synchronous belts (88), wherein the stepper motor (83) and the vertical return material reducer (84) are both fixed on the top of the vertical return material support frame (92), the vertical return material reducer (84) is connected to the stepper motor (83), the transmission rod (85) is connected to the vertical return material reducer (84), and the two upper rollers (86) are respectively fixed on the transmission rod (85) At both ends of the carrier beam (81), two lower rollers (87) are respectively fixed on both sides of the vertical return material support frame (92), an upper roller (86) and a lower roller (87) are used as a group and connected by a vertical synchronous belt (88); the two ends of the carrier beam (81) are respectively fixed on the two vertical synchronous belts (88), and the carrier beam (81) is horizontal, and the bottom of the carrier beam (81) is provided with a material trough (89) that cooperates with the slide rail (94) on the No. 1 Bondi tube carrier (93) and the No. 2 Bondi tube carrier, and the carrier positioning cylinder (82) is installed on the carrier beam (81) for positioning the slide rail (94) located in the material trough (89).
4. The condenser pipe welding machine according to claim 1, characterized in that: The material taking mechanism (106) comprises a material loading box (1), a No. 1 servo motor (9), a No. 1 speed reducer (10), a coupling (11), a driving shaft (12), a driving wheel (13), a synchronous belt (14), a driven wheel (15), a driven shaft (16), a material taking disc assembly (17) and a wire feeding member (18). The upper portion of one side of the material loading box (1) is an inlet, and the lower portion of the other side is an outlet. The No. 1 servo motor (9) is connected to the No. 1 servo motor (9) through the No. 1 servo motor (9). The reducer (10) is fixed on the other side of the charging box (1), the coupling (11) is connected to the first reducer (10), one end of the driving shaft (12) is fixed with a driving wheel (13), the other end of the driving shaft (12) is connected to the coupling (11), and the driving shaft (12) is mounted on the charging box (1) through a bearing near the driving wheel (13); the feeding disc group (17) includes at least three feeding discs, each feeding disc Several feeding notches are evenly arranged on the circumference of the disc, and each feeding notch is provided with a magnet for attracting the steel wire (100). The feeding disc group (17) is fixed on the driving shaft (12) and matched with the outlet of the charging box (1); the driven shaft (16) is installed on the charging box (1) through a bearing, and the driven shaft (16) is parallel to the driving shaft (12). The driven wheel (15) is fixed to one end of the driven shaft (16). The driven wheel (15) and the driving wheel (13) are connected by a synchronous belt (14); the number of the steel wire feeding pieces (18) is at least two, and the steel wire feeding pieces (18) are cross-shaped and have four ends. Magnets for attracting the steel wire (100) are fixed to the four ends of the cross-shaped steel wire feeding piece (18). The steel wire feeding piece (18) is fixed on the driven rotating shaft (16), and the steel wire feeding piece (18) cooperates with the material taking disc group (17).
5. The condenser pipe welding machine according to claim 1, characterized in that: The welding mechanism (107) includes a No. 2 servo motor (31), a No. 2 reducer (32), a base plate (33), two base plate push-pull structures (34), two welding structures (35), an insulating plate (37), a transition copper plate (38) and a copper beam (39), wherein the base plate (33), the insulating plate (37), the transition copper plate (38) and the copper beam (39) are fixed in sequence from bottom to top, and each welding structure (35) includes several copper electrode rods (51), two copper columns (52) and an electric rod fixed copper plate (53), and the two copper columns (52) are vertically connected to the electrode. The electric rod fixing copper plate (53) is fixed on the copper beam (39), the electric rod fixing copper plate (53) is fixed on the top of the two copper columns (52), and several copper electrode rods (51) are fixed on the electric rod fixing copper plate (53); the No. 2 servo motor (31), the No. 2 reducer (32) and the two bottom plate push-pull structures (34) are all fixed on the frame (103), the No. 2 servo motor (31) is connected to the No. 2 reducer (32), the No. 2 reducer (32) is connected to the two bottom plate push-pull structures (34), and the two bottom plate push-pull structures (34) are connected to the bottom plate (33).
6. The condenser pipe welding machine according to claim 5, characterized in that: The welding mechanism (107) further includes two limiter beam push-pull structures (36), two Bondi tube transverse limiters (310) and a limiter beam (311), each limiter beam push-pull structure (36) including a fixed plate (61), a limiter beam push-pull cylinder (62), a limiter beam slide rail (63), a limiter beam slide groove (64) and a limiter beam connecting plate (65), the fixed plate (61) is fixed on the copper beam (39), the limiter beam push-pull cylinder (62) and the limiter beam slide rail (63) are both mounted on the fixed plate (61) The limiter beam slide (64) is installed on the limiter beam slide rail (63), the limiter beam connecting plate (65) is fixed on the limiter beam slide (64), the piston end of the limiter beam push-pull cylinder (62) is connected to the limiter beam connecting plate (65), the two ends of the limiter beam (311) are respectively fixed on the two limiter beam connecting plates (65), the two Bondi tube transverse limiters (310) are both fixed on the limiter beam (311), and the two Bondi tube transverse limiters (310) correspond to the two welding structures (35) respectively.
7. The condenser pipe welding machine according to claim 5, characterized in that: Each base plate push-pull structure (34) in the welding mechanism (107) includes a base plate push-pull base (41), a bearing seat (42), a rotating shaft (43), an eccentric wheel (44), a transmission pin (45), a connecting rod (46), a push-pull seat (47), a base plate base (48), a base plate slide rail (49) and a base plate slide groove (50). The base plate push-pull base (41) and the base plate base (48) are both fixed on the frame (103). The rotating shaft (43) is installed on the base plate push-pull base (41) through the bearing seat (42). One end of the rotating shaft (43) and the second end are connected. The reducer (32) is connected, the other end of the rotating shaft (43) is fixed with an eccentric wheel (44), the transmission pin (45) is fixed on the eccentric wheel (44), the push-pull seat (47) and the base plate (33) are fixed, one end of the connecting rod (46) is rotatably connected to the transmission pin (45), and the other end of the connecting rod (46) is rotatably connected to the push-pull seat (47); the base plate slide rail (49) is fixed on the base plate base (48), the base plate slide groove (50) is installed on the base plate slide rail (49), and the bottom of the base plate (33) is fixed on the two base plate slide grooves (50).
8. The condenser pipe welding machine according to claim 5, characterized in that: Each copper column (52) of the welding mechanism (107) is provided with a copper column adjusting member (54), and a sliding groove is provided on both sides of the copper beam (39). The lower part of the copper column adjusting member (54) is slidably connected to the sliding groove of the copper beam (39), and the upper part of the copper column adjusting member (54) is connected to the copper column (52) by screws.
9. The condenser pipe welding machine according to claim 4, characterized in that: The material taking mechanism (106) further includes a material shaking cylinder (6), a material shaking driving rod (7) and two material shaking rods (8), wherein the material shaking cylinder (6) is fixed to one side of the charging box (1), the material shaking driving rod (7) is connected to the piston rod of the material shaking cylinder (6), the material shaking driving rod (7) is parallel to the active rotating shaft (12), the upper part of the material shaking rod (8) is mounted on the material shaking driving rod (7), the lower end of the material shaking rod (8) is pressed against the bottom of the charging box (1), and the steel wire (100) serving as the material is mounted on the two material shaking rods (8).
10. The condenser pipe welding machine according to claim 4, characterized in that: The material taking mechanism (106) further comprises a material box fixing plate (2), a material box width adjustment plate (3), a width adjustment rod (4) and a width positioning member (5), wherein the material box fixing plate (2) is fixed in the material charging box (1), the material box fixing plate (2) and the active rotating shaft (12) are perpendicular, the width adjustment rod (4) is fixed in the material charging box (1), the width adjustment rod (4) and the active rotating shaft (12) are parallel, the material box width adjustment plate (3) is fixed on the width adjustment rod (4) via the width positioning member (5), the material box width adjustment plate (3) and the material box fixing plate (2) are parallel, and an area for placing the steel wire (100) is formed between the material box fixing plate (2) and the material box width adjustment plate (3).