Hole opening and grinding all-in-one machine for machining motor shell
The integrated drilling and grinding machine for motor casing processing solves the problem of incomplete edge processing of motor casing holes in the existing technology, realizes efficient and comprehensive hole edge grinding, and improves processing quality and efficiency.
Patent Information
- Application Number
- CN202511052782.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2025-09-19
AI Technical Summary
The existing motor housing hole opening processing requires the use of drilling equipment and grinding equipment separately, and it is impossible to grind the edge positions around the hole diameter at the same time. The operation is complicated and inefficient.
A hole-drilling and grinding machine for motor casing processing is designed, which integrates drilling and grinding functions. The inner diameter grinding wheel, inner side grinding wheel and outer side grinding wheel are used to grind the inner wall of the drilled hole and the inner and outer sides of the motor casing and the drilling hole connection surface respectively, realizing all-round hole edge processing.
It improves the processing efficiency and quality of motor housing, reduces equipment investment and processing time, realizes comprehensive grinding of the inner wall and edge of the drill hole, and reduces the complexity and labor intensity of manual operation.
Smart Images

Figure CN120663137A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of motor casing processing, and in particular relates to an integrated drilling and grinding machine for processing a motor casing. Background Art
[0002] With the advancement of mechanization, the application of motors is becoming more and more extensive. Many fields use motors as power components, and most motors have motor housings. The motor housing mainly includes the housing body, end covers and tail covers. The shaft hole is usually opened on the end cover for the convenience of installing the shaft, and the tail cover is installed after assembly.
[0003] Most of the existing motor casing holes are opened by drilling equipment, and then the holes are ground, which requires two devices for processing. Although some devices can be completed with one device, for example, the patent document with application publication number CN111823012A can complete drilling and grinding with one device, the grinding method used is still relatively traditional, and a grinding rod is used to grind the inside of the aperture. The edge position around the aperture cannot be ground, and both sides need to be polished separately each time, which is complicated and inconvenient. Summary of the Invention
[0004] The present invention provides an integrated hole-opening and grinding machine for motor casing processing, aiming to solve the problem raised in the above background technology that the currently used grinding method can only grind the inside of the aperture separately, but cannot grind the edge position around the aperture at the same time.
[0005] In order to solve the above problems, the present invention is implemented as follows: a motor casing processing hole opening and grinding integrated machine, comprising: a support platform, the top of the support platform is fixedly installed with two side support plates and a placement base plate, the placement base plate is located in the middle position of the support platform, the two side support plates are respectively located on both sides of the placement base plate, and the same side of the two side support plates is fixedly installed with the same cross beam; a sleeve 1 is fixedly installed on the cross beam, a cylinder 1 is fixedly installed in the sleeve 1, an upper pressure plate is fixedly installed on the output rod of the cylinder 1, the upper pressure plate is correspondingly arranged to cooperate with the placement base plate to fix the motor casing; a guide plate is fixedly installed between the two side support plates, the guide plate is located above the cylinder 1, and two lifting frames are slidingly sleeved on the guide plate, and the two lifting The mounting frames are respectively located on both sides of cylinder one, and the two lifting frames are driven by independent transverse mechanisms to move along the guide plate. Casing two is fixedly installed on the two lifting frames, and cylinder two is fixedly installed in the two casings two. L-shaped bracket one and L-shaped bracket two are respectively fixedly installed on the output rods of the two cylinders two. The L-shaped bracket one is provided with a hole opening mechanism for opening holes in the motor housing, and the L-shaped bracket two is provided with a drilling and grinding mechanism for grinding the holes in the motor housing. The drilling and grinding mechanism includes an inner diameter grinding plate, an inner side grinding plate and an outer side grinding plate. The inner diameter grinding plate is used for the inner wall of the borehole, the inner side grinding plate is used for grinding the surface where the inner side of the motor housing and the borehole are connected, and the outer side grinding plate is used for grinding the surface where the outer side of the motor housing and the borehole are connected.
[0006] Preferably, the hole-opening mechanism includes a hole-opening motor and a drill bit, the hole-opening motor is fixedly mounted on the L-shaped bracket 1, and the drill bit is detachably mounted on the output shaft of the hole-opening motor for drilling, and the drill bit corresponds to the direction of placing the base plate.
[0007] Preferably, the drilling and grinding mechanism also includes a U-shaped bracket, a grinding motor, a grinding head and an eccentric adjustment rotating mechanism, the eccentric adjustment rotating mechanism is installed on the L-shaped bracket 2, the U-shaped bracket is installed on the eccentric adjustment rotating mechanism and is rotatable in the L-shaped bracket 2, the grinding motor is fixedly installed in the U-shaped bracket, the inner diameter grinding plate, the inner side grinding plate and the outer side grinding plate are all installed on the grinding head, the grinding head is installed on the U-shaped bracket and connected to the output shaft of the grinding motor, so that the grinding motor drives the grinding head to rotate, so that the inner diameter grinding plate, the inner side grinding plate and the outer side grinding plate simultaneously grind the inner wall of the drilled hole and the connecting surface between the motor housing and the drilled hole.
[0008] Preferably, the two transverse mechanisms each include a transverse screw, a displacement motor, two bevel gears and an axle seat. The transverse screw is rotatably mounted on the side support plate. The transverse screw thread passes through the corresponding lifting frame, which is used to drive the lifting frame to slide along the guide plate. The displacement motor is fixedly mounted on the side support plate corresponding to the transverse screw. The two bevel gears are respectively fixedly mounted on the output shaft of the displacement motor and the transverse screw. The two bevel gears are meshed with each other so that the displacement motor drives the transverse screw. The axle seat is fixedly mounted in the middle of the guide plate and is rotatably connected to the transverse screw, which is used to stably support the transverse screw.
[0009] Preferably, a controller is fixedly mounted on one of the side support plates, and the controller is control-connected to cylinder one, cylinder two, the hole-opening motor and the displacement motor; an independent control box is fixedly mounted on the U-shaped bracket, and the independent control box is control-connected to the grinding motor.
[0010] The screw threaded sleeve of the outer threaded cylinder is fixed with a locking nut, and the locking nut is fitted with an inner side of the U-shaped bracket. The locking nut cooperates with the positioning plate to make the outer threaded cylinder detachable and fixed to the U-shaped bracket. The shaft column is rotatably mounted in the outer threaded cylinder, and both ends of the shaft column extend outside the outer threaded cylinder, and one end of the shaft column corresponding to the output shaft of the grinding motor is connected with a flange plate so that the grinding motor drives the shaft column to rotate, and the grinding rod is fixedly mounted on the other end of the shaft column, and the inner diameter grinding disc, the inner grinding disc and the outer grinding disc are all mounted on the grinding rod.
[0011] Preferably, the eccentric adjustment rotating mechanism includes a support ring, a connecting block, a driven gear, a rotating motor, a driving gear, an adjustment port, an avoidance port, a support block and an adjusting screw. The support ring is rotatably mounted on the L-shaped bracket 2, and both ends of the support ring extend to the outside of the L-shaped bracket 2. The connecting block is arranged on the outside of the L-shaped bracket 2 and is fixedly connected to the support ring. The driven gear is fixedly mounted on the other side of the connecting block corresponding to the support ring. The rotating motor is fixedly mounted on the L-shaped bracket 2. The driving gear is fixedly mounted on the output shaft of the rotating motor. The driving gear is connected to the driven gear. The gears are meshed to drive the connecting block and the support ring to rotate together. The adjusting port is opened on the connecting block, and the avoidance port is opened on the driven gear. The adjusting port and the avoidance port are arranged correspondingly. The support block is slidably installed in the support ring, the adjusting port and the avoidance port. One end of the support block is located in the second L-shaped bracket and is fixedly connected to the U-shaped bracket. The adjusting screw is rotatably installed in the adjusting port. The adjusting screw thread passes through the support block and is used to adjust the eccentric position of the support block according to the motor hole. The screwing end of the adjusting screw is located outside the connecting block. The connecting block, support block and U-shaped bracket rotate synchronously.
[0012] Preferably, the top of the placement base plate and the bottom of the upper pressing plate both have anti-slip patterns, and the placement base plate and the upper pressing plate are arranged vertically corresponding to each other.
[0013] Preferably, the independent control box has a built-in battery and a control module, the control module includes a remote signal receiving module, and the remote signal receiving module is equipped with a remote controller.
[0014] Preferably, the inner diameter grinding sheet is located on either side of the grinding rod, the inner grinding sheet and the outer grinding sheet are located on either side of the grinding rod staggered from the inner diameter grinding sheet, and the inner grinding sheet and the outer grinding sheet are arranged correspondingly.
[0015] Compared with related technologies, the motor casing drilling and grinding machine provided by the present invention has the following beneficial effects:
[0016] Compared with the existing technology, the motor casing processing hole drilling and grinding machine provided in this solution grinds the inner wall of the drilled hole through the inner diameter grinding disc through the drilling and grinding mechanism, and uses the inner grinding disc and the outer grinding disc to grind the inner and outer surfaces of the motor casing connected to the drilled hole respectively, thereby realizing all-round processing of the drilled hole edge. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the front three-dimensional structure of a motor casing drilling and grinding integrated machine provided by the present invention;
[0018] Figure 2This is a schematic diagram of the rear three-dimensional structure of a drilling and grinding integrated machine for processing a motor casing provided by the present invention;
[0019] Figure 3 This is a schematic diagram of the main cross-sectional structure of a drilling and grinding integrated machine for machining a motor casing provided by the present invention;
[0020] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of part A shown in FIG;
[0021] Figure 5 for Figure 3 Schematic diagram of the enlarged structure of part B shown in FIG;
[0022] Figure 6 for Figure 3 Schematic diagram of the enlarged structure of part C shown in;
[0023] Figure 7 for Figure 3 Schematic diagram of the enlarged structure of part D shown in FIG;
[0024] Figure 8 This is a schematic diagram of the main cross-sectional structure of the grinding head;
[0025] Figure 9 for Figure 8 Schematic diagram of the enlarged structure of part E shown in FIG;
[0026] Figure 10 for Figure 8 Schematic diagram of the enlarged structure of part F shown in FIG;
[0027] Figure 11 for Figure 8 Schematic diagram of the enlarged structure of part G shown in FIG;
[0028] Figure 12 for Figure 11 Schematic diagram of the enlarged structure of part H shown in FIG;
[0029] Figure 13 It is a schematic diagram of the front three-dimensional structure of the hanging frame, cylinder 2, L-shaped bracket 2 and drilling and grinding mechanism;
[0030] Figure 14 for Figure 13 A schematic diagram of the three-dimensional structure of the portion shown in FIG.
[0031] Figure 15 It is a schematic diagram of the front three-dimensional structure of the support ring, connecting block and driven gear part;
[0032] Figure 16 for Figure 15 A schematic diagram of the three-dimensional structure of the portion shown in FIG.
[0033] Figure 17 This is a schematic diagram of the rear-view stereoscopic structure of the grinding head;
[0034] Figure 18 This is a schematic diagram of the three-dimensional structure of the grinding head when viewed from the front.
[0035] Figure numerals: 1, support platform; 2, side support plate; 3, placement base plate; 4, crossbeam; 5, casing 1; 6, cylinder 1; 7, upper pressure plate; 8, guide plate; 9, lifting frame; 10, casing 2; 11, cylinder 2; 12, L-shaped bracket 1; 13, L-shaped bracket 2; 14, hole opening motor; 15, drill bit; 16, U-shaped bracket; 17, grinding motor; 18, transverse screw; 19, displacement motor; 20, bevel gear; 21, shaft seat; 22, controller; 23, independent control box; 24, assembly hole; 25, external threaded barrel; 26, positioning hole; 27, positioning plate; 28, positioning column; 29, locking nut; 30, shaft column; 31, flange; 32, grinding rod; 33, support ring; 34, connecting block; 35, driven gear; 36 , rotating motor; 37, driving gear; 38, adjustment port; 39, avoidance port; 40, support block; 41, adjustment screw; 42, assembly port; 43, track groove; 44, track bar; 45, inner diameter grinding disc; 46, locking groove; 47, locking bar; 48, locking bolt; 49, movable block; 50, threaded column; 51, fastening nut; 52, connecting plate; 53, connecting bolt; 54, displacement sleeve; 55, rectangular guide column; 56, connecting sleeve; 57, positioning bolt; 58, hard plate; 59a, inner grinding disc; 59b, outer grinding disc; 60, displacement groove; 61, displacement block; 62, operating slot; 63, regulating screw; 64, knob; 65, slide groove; 66, L-shaped handle; 67, spring; 68, spline groove; 69, spline rod. DETAILED DESCRIPTION
[0036] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0037] The embodiment of the present invention provides a motor casing drilling and grinding integrated machine, such as Figure 1-18As shown, the hole-opening and grinding integrated machine for processing motor casings includes: a supporting platform 1, two side support plates 2 and a placement base plate 3 are fixedly installed on the top of the supporting platform 1, the placement base plate 3 is located in the middle position of the supporting platform 1, and the two side support plates 2 are respectively located on both sides of the placement base plate 3, and the same side of the two side support plates 2 is fixedly installed with the same crossbeam 4; a sleeve 5 is fixedly installed on the crossbeam 4, a cylinder 6 is fixedly installed in the sleeve 5, an upper pressure plate 7 is fixedly installed on the output rod of the cylinder 6, and the upper pressure plate 7 is correspondingly arranged to the placement base plate 3 for cooperating in fixing the motor casing; a guide plate 8 is fixedly installed between the two side support plates 2, the guide plate 8 is located above the cylinder 6, and two hanging frames 9 are slidably sleeved on the guide plate 8, and the two hanging frames 9 are respectively located on both sides of the cylinder 6, and the two Each of the hanging frames 9 is driven to move along the guide plate 8 by an independent transverse mechanism. A sleeve 2 10 is fixedly installed on each of the two hanging frames 9. A cylinder 2 11 is fixedly installed in each of the two sleeves 2 10. An L-shaped bracket 12 and an L-shaped bracket 2 13 are fixedly installed on the output rods of the two cylinders 2 11 respectively. The L-shaped bracket 12 is provided with a hole opening mechanism for opening holes in the motor housing. The L-shaped bracket 2 13 is provided with a drilling and grinding mechanism for grinding the holes in the motor housing. The drilling and grinding mechanism includes an inner diameter grinding sheet 45, an inner side grinding sheet 59a and an outer side grinding sheet 59b. The inner diameter grinding sheet 45 is used for the inner wall of the hole, the inner side grinding sheet 59a is used for grinding the surface where the inner side of the motor housing and the hole are connected, and the outer side grinding sheet 59b is used for grinding the surface where the outer side of the motor housing and the hole are connected.
[0038] In this embodiment, when this scheme is used, the motor housing to be processed is first placed on the placement base plate 3, and the upper pressure plate 7 is driven downward by the cylinder 1 6 to fix the motor housing (the motor housing does not carry a tail cover, only an end cover); then, the lifting frame 9 is driven by the transverse movement mechanism to move along the guide plate 8, and the L-shaped bracket 1 12 and the L-shaped bracket 2 13 are moved to the processing position respectively; the opening mechanism on the L-shaped bracket 12 drills the motor housing, and adjusts the direction of the motor housing after drilling, and the drilling and grinding mechanism on the L-shaped bracket 2 13 grinds the bore; the drilling and grinding mechanism grinds the inner wall of the bore through the inner diameter grinding disc 45, and at the same time uses the inner grinding disc 59a and the outer grinding disc 59b to grind the inner and outer surfaces of the motor housing connected to the bore, respectively, to achieve all-round processing of the bore edge;
[0039] The present invention significantly improves the efficiency of motor casing processing by integrating the functions of drilling and grinding. Traditional processing methods require the use of drilling equipment and grinding equipment separately, while the present invention can complete drilling and grinding with a single device, reducing equipment investment and processing time. In addition, the design of the drilling and grinding mechanism allows for more comprehensive grinding of the inner wall and edge of the drilled hole, avoiding the problem of inadequate edge processing in traditional grinding methods and improving processing quality. At the same time, the cooperation of the cylinder and the traverse mechanism realizes the automation of the processing process, reducing the complexity and labor intensity of manual operation.
[0040] In summary, this solution effectively solves the problems of low motor casing processing efficiency and incomplete edge processing in the existing technology through structural design and functional integration; its integrated design not only improves processing accuracy and efficiency, but also reduces production costs, and is suitable for large-scale production and processing of motor casings.
[0041] In a further preferred embodiment of the present invention, the hole-opening mechanism includes a hole-opening motor 14 and a drill bit 15, the hole-opening motor 14 is fixedly mounted on the L-shaped bracket 12, and the drill bit 15 is detachably mounted on the output shaft of the hole-opening motor 14 for drilling, and the drill bit 15 corresponds to the direction in which the base plate 3 is placed.
[0042] In this embodiment, the drilling mechanism includes a drilling motor 14 and a drill bit 15, wherein the drilling motor 14 is fixedly mounted on the L-shaped bracket 12, and the drill bit 15 is detachably mounted on the output shaft of the drilling motor 14, and the drill bit 15 faces the direction of the placement base plate 3, and is used to drill the motor housing;
[0043] When in use, the motor housing is fixed on the placement base plate 3, and the lifting frame 9 is driven to move by the transverse movement mechanism, so that the hole-making mechanism on the L-shaped bracket 12 is moved to the processing position; then, the hole-making motor 14 is started, driving the drill bit 15 to rotate, and the lifting frame 9 is gradually moved during this process. After the drilling is completed, the hole-making mechanism returns to its original position and waits for the next processing;
[0044] This solution realizes the automation and efficiency of drilling processing by integrating the hole-making motor 14 and the drill bit 15 on the L-shaped bracket 12; the drill bit 15 is detachable and easy to replace drill bits of different specifications to adapt to drilling processing of different sizes and requirements; at the same time, the drilling mechanism and the grinding mechanism are independently set, avoiding mutual interference during the processing and improving the processing accuracy and stability.
[0045] In a further preferred embodiment of the present invention, the drilling and grinding mechanism also includes a U-shaped bracket 16, a grinding motor 17, a grinding head and an eccentric adjustment rotating mechanism, the eccentric adjustment rotating mechanism is installed on the L-shaped bracket 2 13, the U-shaped bracket 16 is installed on the eccentric adjustment rotating mechanism and is rotatable in the L-shaped bracket 2 13, the grinding motor 17 is fixedly installed in the U-shaped bracket 16, the inner diameter grinding plate 45, the inner grinding plate 59a and the outer grinding plate 59b are all installed on the grinding head, the grinding head is installed on the U-shaped bracket 16 and is connected to the output shaft of the grinding motor 17, so that the grinding motor 17 drives the grinding head to rotate, so that the inner diameter grinding plate 45, the inner grinding plate 59a and the outer grinding plate 59b simultaneously grind the inner wall of the drilled hole and the connecting surface between the motor housing and the drilled hole.
[0046] In this embodiment, when the drilling and grinding mechanism is in use, the motor housing is fixed to the base plate 3. The traverse mechanism drives the hoisting frame 9 to move, causing the drilling and grinding mechanism on the L-shaped bracket 2 13 to move to the processing position. Subsequently, the grinding motor 17 is activated, driving the grinding head to rotate. The inner diameter grinding disc 45 grinds the inner wall of the drilled hole, while the inner grinding disc 59a and the outer grinding disc 59b grind the inner and outer surfaces of the motor housing, respectively, where they connect to the drilled hole. Simultaneously, the eccentric adjustment rotation mechanism drives the U-shaped bracket 16 to rotate, causing the grinding head to rotate eccentrically according to the diameter of the drilled hole, achieving comprehensive grinding.
[0047] This solution achieves simultaneous grinding of the inner wall and edges of the drilled hole by integrating the grinding motor 17, the grinding head, and the eccentric adjustment rotary mechanism on the U-shaped bracket 16, significantly improving processing efficiency and quality. The combined design of the inner diameter grinding disc 45, the inner side grinding disc 59a, and the outer side grinding disc 59b can simultaneously fully grind the inner wall of the drilled hole and the inner and outer connecting surfaces of the motor housing, avoiding the problem of inadequate edge processing in traditional equipment. At the same time, the introduction of the eccentric adjustment rotary mechanism enables the grinding head to perform eccentric rotation, realizing eccentric rotation of the grinding head according to the circular diameter of the drilled hole, achieving comprehensive grinding.
[0048] In a further preferred embodiment of the present invention, the two transverse mechanisms each include a transverse screw 18, a displacement motor 19, two bevel gears 20 and an axle seat 21. The transverse screw 18 is rotatably mounted on the side support plate 2. The transverse screw 18 thread passes through the corresponding lifting frame 9, and is used to drive the lifting frame 9 to slide along the guide plate 8. The displacement motor 19 is fixedly mounted on the side support plate 2 corresponding to the transverse screw 18. The two bevel gears 20 are respectively fixedly mounted on the output shaft of the displacement motor 19 and the transverse screw 18. The two bevel gears 20 are meshed with each other so that the displacement motor 19 drives the transverse screw 18. The axle seat 21 is fixedly mounted in the middle of the guide plate 8 and is rotatably connected to the transverse screw 18, and is used to stably support the transverse screw 18.
[0049] In this embodiment, the transverse movement mechanism includes a transverse movement screw 18, a displacement motor 19, two bevel gears 20, and an axle seat 21. The transverse movement screw 18 is rotatably mounted on the side support plate 2 and threadedly extends through the suspension frame 9, driving the suspension frame 9 to slide along the guide plate 8. The displacement motor 19 is fixedly mounted on the side support plate 2, and its output shaft is transmission-connected to the transverse movement screw 18 via two intermeshing bevel gears 20. The axle seat 21 is fixedly mounted in the middle of the guide plate 8 and rotatably connected to the transverse movement screw 18, providing stable support for the transverse movement screw 18.
[0050] During operation, the displacement motor 19 is activated, driving the transverse screw 18 via the bevel gear 20, thereby driving the lifting frame 9 to move smoothly along the guide plate 8. This structure achieves precise displacement control of the lifting frame 9, ensuring that the drilling or grinding mechanism can accurately reach the processing position. Furthermore, the provision of the shaft seat 21 improves the rotational stability of the transverse screw 18, preventing it from deflecting or vibrating under high-speed rotation or load.
[0051] In a further preferred embodiment of the present invention, a controller 22 is fixedly mounted on one of the side support plates 2, and the controller 22 is control-connected to cylinder 1 6, cylinder 2 11, hole-opening motor 14 and displacement motor 19; an independent control box 23 is fixedly mounted on the U-shaped bracket 16, and the independent control box 23 is control-connected to the grinding motor 17.
[0052] In this embodiment, a controller 22 is fixedly mounted on one of the side supports 2. This controller 22 is control-connected to cylinder 1 6, cylinder 2 11, hole-drilling motor 14, and displacement motor 19, coordinating the actions of each actuator. Furthermore, an independent control box 23 is fixedly mounted on the U-shaped bracket 16. This independent control box 23 is control-connected to the grinding motor 17 for independently controlling its start / stop and speed adjustment.
[0053] During operation, the operator uses controller 22 to uniformly control the movements of cylinders 1 (6) and 2 (11), clamping the motor housing and raising and lowering the workpiece. Simultaneously, the operator controls the start / stop and speed of drilling motor 14 and displacement motor 19, automating drilling and traverse positioning. The grinding motor 17 is independently controlled via a separate control box 23, allowing for flexible adjustment of grinding speed and force based on actual processing requirements, ensuring a more precise grinding effect.
[0054] In a further preferred embodiment of the present invention, the grinding head includes an externally threaded barrel 25, a shaft column 30 and a grinding rod 32. The U-shaped bracket 16 is located on one side of the drill bit 15 and is provided with an assembly hole 24 and at least one positioning hole 26. The externally threaded barrel 25 is inserted into the assembly hole 24. A positioning disk 27 is fixedly sleeved on the externally threaded barrel 25. The positioning disk 27 is fitted on the outer side of the U-shaped bracket 16. At least one positioning column 28 is fixedly installed on the positioning disk 27. At least one positioning column 28 is inserted into the corresponding positioning hole 26. A locking nut 29 is threadedly sleeved on the externally threaded barrel 25. The locking nut 29 fits onto the inner side of the U-shaped bracket 16, and the locking nut 29 and the positioning plate 27 cooperate to make the external threaded tube 25 detachably fixed on the U-shaped bracket 16, and the shaft column 30 is rotatably installed in the external threaded tube 25, and both ends of the shaft column 30 extend to the outside of the external threaded tube 25. The end of the shaft column 30 corresponding to the output shaft of the grinding motor 17 is connected with a flange 31 so that the grinding motor 17 drives the shaft column 30 to rotate, and the grinding rod 32 is fixedly installed on the other end of the shaft column 30, and the inner diameter grinding plate 45, the inner side grinding plate 59a and the outer side grinding plate 59b are all installed on the grinding rod 32.
[0055] In this embodiment, the grinding head includes an externally threaded barrel 25, a shaft 30, and a grinding rod 32. A mounting hole 24 and at least one positioning hole 26 are defined on the side of the U-shaped bracket 16 near the drill bit 15. The externally threaded barrel 25 is inserted into the mounting hole 24. A positioning disc 27 is fixedly mounted on its outer side. The positioning disc 27 fits against the outside of the U-shaped bracket 16 and is provided with at least one positioning post 28, at least one of which is inserted into a corresponding positioning hole 26 to achieve circumferential positioning. A locking nut 29 is also threadedly mounted on the externally threaded barrel 25. The locking nut 29 fits against the inside of the U-shaped bracket 16 and cooperates with the positioning disc 27 to removably secure the externally threaded barrel 25. The shaft 30 is rotatably mounted within the externally threaded barrel 25. One end of the shaft 30 is connected to the output shaft of the grinding motor 17 via a flange 31, and the other end is fixedly mounted to the grinding rod 32. The inner diameter grinding disc 45, the inner side grinding disc 59a, and the outer side grinding disc 59b are all mounted on the grinding rod 32.
[0056] During use, the grinding motor 17 drives the shaft column 30 to rotate through the flange 31, and then drives the grinding rod 32 and the grinding plate thereon to rotate synchronously, thereby realizing the synchronous grinding of the inner wall and inner and outer edges of the drilled hole. The cooperation between the positioning column 28 and the positioning hole 26 ensures the accuracy of the installation position of the grinding head and avoids deflection or loosening during the processing process.
[0057] In a further preferred embodiment of the present invention, the eccentric adjustment rotation mechanism includes a support ring 33, a connecting block 34, a driven gear 35, a rotating motor 36, a driving gear 37, an adjustment port 38, an avoidance port 39, a support block 40 and an adjusting screw 41, wherein the support ring 33 is rotatably mounted on the L-shaped bracket 2 13, and both ends of the support ring 33 extend outside the L-shaped bracket 2 13, the connecting block 34 is arranged on the outside of the L-shaped bracket 2 13 and is fixedly connected to the support ring 33, the driven gear 35 is fixedly mounted on the other side of the connecting block 34 corresponding to the support ring 33, the rotating motor 36 is fixedly mounted on the L-shaped bracket 2 13, the driving gear 37 is fixedly mounted on the output shaft of the rotating motor 36, and the driving gear 37 is fixedly mounted on the output shaft of the rotating motor 36. The driven gear 35 is engaged to drive the connecting block 34 and the support ring 33 to rotate together. The adjusting port 38 is opened on the connecting block 34, and the avoidance port 39 is opened on the driven gear 35. The adjusting port 38 is arranged corresponding to the avoidance port 39. The support block 40 is slidably installed in the support ring 33, the adjusting port 38 and the avoidance port 39. One end of the support block 40 is located in the L-shaped bracket 13 and is fixedly connected to the U-shaped bracket 16. The adjusting screw 41 is rotatably installed in the adjusting port 38. The adjusting screw 41 threadedly passes through the support block 40 and is used to adjust the eccentric position of the support block 40 according to the motor hole. The screwing end of the adjusting screw 41 is located outside the connecting block 34. The connecting block 34, the support block 40 and the U-shaped bracket 16 rotate synchronously.
[0058] In this embodiment, during operation, the rotary motor 36 drives the connecting block 34 and support ring 33 via the driving gear 37 and driven gear 35, thereby driving the synchronous rotation of the support block 40 and the U-shaped bracket 16. By turning the adjustment screw 41, the position of the support block 40 within the adjustment opening 38 and the clearance opening 39 can be adjusted, thereby varying the eccentricity of the U-shaped bracket 16 to accommodate the drilling and grinding requirements of motor housings with varying apertures. Once adjusted, the support block 40 rotates synchronously with the connecting block 34 and driven gear 35, ensuring stability and consistency during the grinding process.
[0059] This solution utilizes an eccentric adjustment rotary mechanism to adjust the eccentric position of the U-shaped bracket 16, enabling the equipment to adapt to drilling and grinding motor casings of varying apertures, improving its versatility and machining accuracy. The coordinated design of the support ring 33, connecting block 34, and driven gear 35 ensures smooth transmission of rotational motion. The introduction of the adjustment screw 41 facilitates more convenient and precise adjustment of the eccentricity. This structure not only improves grinding quality and efficiency but also reduces the complexity of equipment adjustment and maintenance, making it suitable for the efficient machining of motor casings of various specifications.
[0060] In a further preferred embodiment of the present invention, the top of the placement base plate 3 and the bottom of the upper pressing plate 7 both have anti-slip patterns, and the placement base plate 3 and the upper pressing plate 7 are vertically arranged to correspond to each other.
[0061] In this embodiment, the motor housing is placed on the placement base plate 3. Cylinder 1 (6) drives the upper pressure plate 7 downward, cooperating with the placement base plate 3 to clamp the motor housing. The anti-slip pattern increases the friction between the placement base plate 3 and the motor housing, and between the upper pressure plate 7 and the motor housing, effectively preventing the motor housing from slipping or rotating during processing.
[0062] In a further preferred embodiment of the present invention, the independent control box 23 has a built-in battery and a control module, the control module includes a remote signal receiving module, and the remote signal receiving module is equipped with a remote controller.
[0063] In this embodiment, when in use, the operator can send a control signal through the remote controller. After receiving the signal, the remote signal receiving module in the independent control box 23 transmits it to the control module. The control module controls the start and stop and speed adjustment of the grinding motor 17 according to the signal instructions, thereby realizing remote wireless control of the grinding process; by configuring the independent control box 23 with a built-in battery, a control module and a remote controller, wireless remote control of the grinding motor 17 is realized, so that the operator can control the equipment from a certain distance, thereby improving the convenience and safety of operation.
[0064] The following is a detailed description of the connection and control methods between the remote signal receiving module and the remote controller:
[0065] The connection method is as follows:
[0066] Wireless communication connection: The remote signal receiving module and the remote controller are usually connected by wireless communication methods such as radio waves, infrared, Bluetooth, Wi-Fi, Zigbee, or 5G networks. For example, in some home appliance remote controllers, the remote controller and infrared remote controller are wirelessly connected using the Zigbee communication protocol.
[0067] Network connection: The remote control can connect to the remote signal receiving module through a network, such as a Wi-Fi router, to transmit remote control signals. In some industrial control scenarios, the remote control connects to the receiving server via a 5G network to transmit control signals.
[0068] The control method is as follows:
[0069] Infrared remote control: A remote controller transmits infrared signals, which are received and decoded by a remote signal receiving module to control the device. For example, in some high-definition signal transmission systems, an infrared remote control receiver receives the remote control signal and transmits it via a coaxial cable to a remote control transmitter, enabling remote device control.
[0070] Radio wave control: A remote control transmits radio wave signals, which are then received and processed by a remote signal receiving module to control the device. For example, in some computer remote startup and shutdown devices, the remote control signal receiving module connects wirelessly to the remote computer's power control execution module to achieve remote control.
[0071] Network control: The remote controller sends control commands through the network, and the remote signal receiving module controls the device after receiving the commands.
[0072] Bluetooth control: The remote controller pairs with the remote signal receiving module via Bluetooth technology, sending control signals to operate the device. This method is often used in short-range wireless control scenarios, such as controlling smart home devices.
[0073] In a further preferred embodiment of the present invention, the inner diameter grinding plate 45 is located on either side of the grinding rod 32, and the inner grinding plate 59a and the outer grinding plate 59b are located on either side of the grinding rod 32 staggered from the inner diameter grinding plate 45, and the inner grinding plate 59a and the outer grinding plate 59b are arranged correspondingly.
[0074] In this embodiment, during use, the grinding motor 17 drives the grinding rod 32 to rotate, causing the inner diameter grinding disc 45 to grind the inner wall of the drilled hole. Simultaneously, the inner and outer grinding discs 59a and 59b grind the inner and outer surfaces of the motor housing, respectively, where they meet the drilled hole. Because the inner and outer grinding discs 59a and 59b are staggered and arranged in a corresponding manner relative to the inner diameter grinding disc 45, they can effectively grind the inner and outer edges of the drilled hole simultaneously, ensuring the smoothness and consistency of the drilled hole edge.
[0075] In order to further improve the use effect of this device, in addition to the above scheme, this scheme also has the following embodiments:
[0076] In another embodiment of the present invention, the end of the grinding rod 32 away from the shaft column 30 is arranged in the direction of the base plate 3 and the drill bit 15, and this end is the insertion end. The insertion end of the grinding rod 32 is provided with an assembly opening 42, and one side of the grinding rod 32 is provided with a track groove 43 connected to the assembly opening 42, and a track bar 44 is inserted into the track groove 43. The track bar 44 is pulled out or inserted along the insertion end direction of the grinding rod 32 through the assembly opening 42, and the side of the track bar 44 extends to the outside of the grinding rod 32, and the inner diameter grinding plate 45 is fixedly installed on the side of the track bar 44 outside the grinding rod 32, and a locking groove 46 is provided on the inner wall of the track groove 43 on the side away from the assembly opening 42, and a locking bar 47 fixedly connected to the track bar 44 is inserted into the locking groove 46. The locking bar 47 is pulled out or inserted following the track bar 44, and the grinding rod 32 and the locking bar 47 are fixed with a locking bolt 48.
[0077] In this embodiment, when the inner diameter grinding sheet 45 needs to be replaced, the locking bolt 48 is loosened, and the track bar 44 and locking bar 47 are pulled out of the assembly opening 42 and the locking slot 46. The inner diameter grinding sheet 45 can then be removed for replacement. After replacement, the track bar 44 and locking bar 47 are reinserted into the track slot 43 and the locking slot 46, and the locking bolt 48 is tightened to complete the installation. The design of the track bar 44 and locking bar 47 facilitates the installation and removal of the inner diameter grinding sheet 45 while ensuring stability after installation.
[0078] This solution achieves rapid replacement of the inner diameter grinding disc 45 through the cooperation of the track bar 44 and the locking bar 47, thereby improving the maintenance efficiency of the equipment. The fixing method of the locking bolt 48 ensures the firmness of the inner diameter grinding disc 45 during use, avoiding uneven grinding or equipment damage caused by loosening.
[0079] In another embodiment of the present invention, a movable block 49 is rotatably installed in the assembly port 42. The setting of the movable block 49 avoids the insertion and extraction path of the track bar 44. Threaded columns 50 are movably installed on both sides of the assembly port 42. The two threaded columns 50 are respectively fixedly connected to the two sides of the movable block 49. The two threaded columns 50 are threadedly sleeved with fastening nuts 51. The two fastening nuts 51 are respectively located on both sides of the grinding rod 32. When the two fastening nuts 51 are tightened, the angle of the movable block 49 is positioned. The movable block 49 is fixedly installed with a connecting piece 52 using a connecting bolt 53. The inner grinding sheet 59a is installed on the connecting piece 52. When inserted, adjust the angle of the movable block 49 so that the inner grinding sheet 59a and the grinding rod 32 are located in the same straight line. When grinding, adjust the angle of the movable block 49 so that the inner grinding sheet 59a is perpendicular to the grinding rod 32. The sliding sleeve on the grinding rod 32 is provided with a displacement sleeve 54, and the outer grinding sheet 59b is installed on the displacement sleeve 54. The outer grinding sheet 59b is perpendicular to the grinding rod 32. When the displacement sleeve 54 slides along the grinding rod 32, it adjusts the distance between the inner grinding sheet 59a and the outer grinding sheet 59b to adapt to the thickness of the motor housing.
[0080] In this embodiment, during use, the sliding displacement sleeve 54 adjusts the spacing between the inner grinding sheet 59a and the outer grinding sheet 59b according to the thickness of the motor housing to adapt to the thickness of the motor housing. During insertion, the angle of the movable block 49 is adjusted so that the inner grinding sheet 59a and the grinding rod 32 are aligned, facilitating insertion into the drilled hole of the motor housing. During grinding, the angle of the movable block 49 is adjusted again so that the inner grinding sheet 59a is perpendicular to the grinding rod 32 and cooperates with the outer grinding sheet 59b to grind the inner and outer surfaces of the motor housing that connect to the drilled hole. By screwing the fastening nut 51, the angle of the movable block 49 can be fixed, ensuring stability during the grinding process and ensuring that the inner diameter grinding sheet 45 is in contact with the inner wall of one side of the drilled hole.
[0081] In another embodiment of the present invention, rectangular guide columns 55 are fixedly installed on the top of the connecting plate 52 and the displacement sleeve 54, and connecting sleeves 56 are slidably sleeved on the two rectangular guide columns 55. Positioning bolts 57 are threadedly installed on the two connecting sleeves 56. The ends of the positioning bolts 57 are in conflict with the rectangular guide columns 55 and are used to position the height of the connecting sleeves 56. Hard plates 58 are fixedly installed on the two connecting sleeves 56, and the two hard plates 58 are fixedly connected to the inner grinding plate 59a and the outer grinding plate 59b, respectively.
[0082] In this embodiment, during use, the sliding connection sleeve 56 is adjusted on the rectangular guide post 55 according to the thickness of the motor housing and the diameter of the drilled hole. This adjusts the height of the inner and outer grinding discs 59a and 59b, aligning the grinding discs with the edges of the drilled hole in the motor housing. Once adjusted, the positioning bolts 57 are tightened until their ends contact the rectangular guide post 55, securing the position of the connection sleeve 56 and ensuring the stability of the grinding discs during the grinding process. The hard plate 58 provides stable support for the grinding discs, ensuring a good grinding effect.
[0083] This solution achieves flexible adjustment of the height of the inner grinding sheet 59a and the outer grinding sheet 59b through the cooperation of the rectangular guide column 55 and the connecting sleeve 56, which can adapt to the grinding requirements of motor casings with different thicknesses and drilling diameters.
[0084] In another embodiment of the present invention, a displacement groove 60 and an operating groove 62 are provided on the grinding rod 32, and a displacement block 61 is slidably installed in the displacement groove 60. The displacement block 61 is fixedly connected to the displacement sleeve 54, and an adjusting screw 63 is rotatably installed on the inner wall between the displacement groove 60 and the operating groove 62. The threaded section of the adjusting screw 63 is located in the displacement groove 60 and threadedly penetrates the displacement block 61, which is used to control the sliding of the displacement block 61 and the displacement sleeve 54, thereby adjusting the position of the outer grinding plate 59b. One end of the adjusting screw 63 is located in the operating groove 62 and is fixedly installed with a knob 64.
[0085] In this embodiment, during use, the operator rotates the knob 64 to rotate the control screw 63, which in turn drives the displacement block 61 to slide within the displacement slot 60. The displacement block 61 drives the displacement sleeve 54 along the grinding rod 32, thereby adjusting the position of the outer grinding sheet 59b to accommodate motor casings of varying thicknesses. After adjustment is achieved, the knob 64 is stopped. The threaded connection between the control screw 63 and the displacement block 61 has a self-locking function, which can maintain the position of the displacement sleeve 54 and ensure the stability of the outer grinding sheet 59b during the grinding process.
[0086] This solution achieves precise adjustment of the position of the outer grinding sheet 59b by adjusting the cooperation between the screw 63 and the displacement block 61, and can adapt to the grinding requirements of motor casings of different thicknesses.
[0087] In another embodiment of the present invention, a slide groove 65 is further provided on the grinding rod 32, and the slide groove 65 is communicated with the inner wall of the operating groove 62 on the side away from the displacement groove 60. An L-shaped handle 66 is slidably installed in the slide groove 65, and one end of the L-shaped handle 66 extends into the operating groove 62, and the other end extends to the outside of the grinding rod 32. A spring 67 is provided in the slide groove 65, and the two ends of the spring 67 are fixedly connected to the inner wall of the slide groove 65 and the L-shaped handle 66 respectively. The knob 64 is located at one end of the L-shaped handle 66 and is provided with a spline groove 68. The end of the L-shaped handle 66 located in the operating groove 62 is fixedly installed with a spline rod 69, and the spline rod 69 is inserted into the spline groove 68 to stabilize the knob 64 and the regulating screw 63.
[0088] In this embodiment, during use, the operator pulls the L-shaped handle 66, causing it to slide outward along the slide groove 65. This compresses the spring 67, and the spline rod 69 is withdrawn from the spline groove 68. The operator can then rotate the knob 64 to adjust the position of the outer grinding sheet 59b via the adjusting screw 63. After adjustment, the L-shaped handle 66 is released, and the spring 67 returns to its original position, driving the L-shaped handle 66 back, reinserting the spline rod 69 into the spline groove 68. This locks the knob 64 and adjusting screw 63, preventing them from rotating during the grinding process and ensuring the stability of the outer grinding sheet 59b.
[0089] To sum up, compared with the relevant technology, the drilling and grinding mechanism of this device grinds the inner wall of the drilled hole through the inner diameter grinding plate 45, and at the same time uses the inner grinding plate 59a and the outer grinding plate 59b to grind the inner and outer surfaces of the motor housing connected to the drilled hole respectively, thereby achieving all-round processing of the drilled hole edge.
[0090] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0091] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope of protection of the present invention.
Claims
1. A motor casing drilling and grinding integrated machine, characterized in that: include: A support platform, wherein two side support plates and a placement base plate are fixedly installed on the top of the support platform, the placement base plate is located in the middle of the support platform, the two side support plates are respectively located on both sides of the placement base plate, and the same side of the two side support plates is fixedly installed with the same crossbeam; A sleeve 1 is fixedly mounted on the crossbeam, a cylinder 1 is fixedly mounted inside the sleeve 1, an upper pressing plate is fixedly mounted on the output rod of the cylinder 1, and the upper pressing plate is arranged corresponding to the placement bottom plate for cooperating with the motor housing for fixing; A guide plate is fixedly installed between the two side support plates, and the guide plate is located above cylinder one, and a sliding sleeve is provided on the guide plate, and the two lifting frames are respectively located on both sides of cylinder one, and the two lifting frames are driven by independent transverse movement mechanisms to move along the guide plate. A sleeve two is fixedly installed on the two lifting frames, and a cylinder two is fixedly installed in the two sleeves two. An L-shaped bracket one and an L-shaped bracket two are respectively fixedly installed on the output rods of the two cylinders two, and an opening mechanism is provided on the L-shaped bracket one for opening a hole in the motor housing, and a drilling and grinding mechanism is provided on the L-shaped bracket two for grinding the drilled hole in the motor housing, and the drilling and grinding mechanism includes an inner diameter grinding sheet, an inner side grinding sheet and an outer side grinding sheet, and the inner diameter grinding sheet is used for the inner wall of the drilled hole, the inner grinding sheet is used for grinding the surface where the inner side of the motor housing and the drilled hole are connected, and the outer grinding sheet is used for grinding the surface where the outer side of the motor housing and the drilled hole are connected.
2. The integrated drilling and grinding machine for motor casing processing according to claim 1, characterized in that: The hole-opening mechanism includes a hole-opening motor and a drill bit. The hole-opening motor is fixedly mounted on the L-shaped bracket 1, and the drill bit is detachably mounted on the output shaft of the hole-opening motor for drilling holes. The drill bit corresponds to the direction in which the base plate is placed.
3. The integrated drilling and grinding machine for motor casing processing according to claim 2, characterized in that: The drilling and grinding mechanism also includes a U-shaped bracket, a grinding motor, a grinding head and an eccentric adjustment rotating mechanism. The eccentric adjustment rotating mechanism is installed on the second L-shaped bracket, the U-shaped bracket is installed on the eccentric adjustment rotating mechanism and is rotatable in the second L-shaped bracket, the grinding motor is fixedly installed in the U-shaped bracket, the inner diameter grinding plate, the inner side grinding plate and the outer side grinding plate are all installed on the grinding head, and the grinding head is installed on the U-shaped bracket and connected to the output shaft of the grinding motor so that the grinding motor drives the grinding head to rotate, so that the inner diameter grinding plate, the inner side grinding plate and the outer side grinding plate simultaneously grind the inner wall of the drilled hole and the connecting surface between the motor housing and the drilled hole.
4. The integrated drilling and grinding machine for motor casing processing according to claim 3, characterized in that: The two transverse mechanisms each include a transverse screw, a displacement motor, two bevel gears and an axle seat. The transverse screw is rotatably mounted on the side support plate. The transverse screw thread passes through the corresponding lifting frame, which is used to drive the lifting frame to slide along the guide plate. The displacement motor is fixedly mounted on the side support plate corresponding to the transverse screw. The two bevel gears are respectively fixedly mounted on the output shaft of the displacement motor and the transverse screw. The two bevel gears are meshed with each other so that the displacement motor drives the transverse screw. The axle seat is fixedly mounted in the middle of the guide plate and is rotatably connected to the transverse screw, which is used to stably support the transverse screw.
5. The integrated drilling and grinding machine for motor casing processing according to claim 4, characterized in that: A controller is fixedly mounted on one of the side support plates, and the controller is control-connected to cylinder one, cylinder two, the hole-opening motor and the displacement motor. An independent control box is fixedly mounted on the U-shaped bracket, and the independent control box is control-connected to the grinding motor.
6. The integrated drilling and grinding machine for motor casing processing according to claim 3, characterized in that: The cam is fixedly mounted on the outside of the U-shaped bracket, and the cam is fixedly mounted on the outside of the U-shaped bracket.
7. The integrated drilling and grinding machine for motor casing processing according to claim 3, characterized in that: The eccentric adjustment rotating mechanism includes a support ring, a connecting block, a driven gear, a rotating motor, a driving gear, an adjustment port, an avoidance port, a support block and an adjusting screw. The support ring is rotatably mounted on the L-shaped bracket 2, and both ends of the support ring extend to the outside of the L-shaped bracket 2. The connecting block is arranged on the outside of the L-shaped bracket 2 and is fixedly connected to the support ring. The driven gear is fixedly mounted on the other side of the connecting block corresponding to the support ring. The rotating motor is fixedly mounted on the L-shaped bracket 2. The driving gear is fixedly mounted on the output shaft of the rotating motor. The driving gear and the driven gear The adjusting port is provided on the connecting block, and the avoidance port is provided on the driven gear. The adjusting port and the avoidance port are provided correspondingly. The supporting block is slidably installed in the supporting ring, the adjusting port and the avoidance port. One end of the supporting block is located in the second L-shaped bracket and is fixedly connected to the U-shaped bracket. The adjusting screw is rotatably installed in the adjusting port. The adjusting screw thread passes through the supporting block and is used to adjust the eccentric position of the supporting block according to the motor hole. The screwing end of the adjusting screw is located outside the connecting block. The connecting block, the supporting block and the U-shaped bracket rotate synchronously.
8. The integrated drilling and grinding machine for motor casing processing according to claim 1, characterized in that: The top of the placement base plate and the bottom of the upper pressing plate both have anti-slip patterns, and the placement base plate and the upper pressing plate are arranged vertically and correspondingly.
9. The integrated drilling and grinding machine for motor casing processing according to claim 5, characterized in that: The independent control box has a built-in battery and a control module. The control module includes a remote signal receiving module. The remote signal receiving module is equipped with a remote controller.
10. The integrated drilling and grinding machine for motor casing processing according to claim 6, characterized in that: The inner diameter grinding sheet is located on either side of the grinding rod, the inner grinding sheet and the outer grinding sheet are located on either side of the grinding rod staggered from the inner diameter grinding sheet, and the inner grinding sheet and the outer grinding sheet are arranged correspondingly.
Citation Information
Patent Citations
Automatic integrated machine for motor casing holing and grinding
CN111823012A