Preparation device and preparation method of tussah male moth concentrated solution

Abstract

The invention discloses a male tussah concentrated solution preparation device and method. The device comprises an equipment frame, the primary extraction assembly comprises a squeezing mechanism and a standing layering mechanism, the squeezing mechanism is provided with a first feeding port, the squeezing mechanism is communicated with the standing layering mechanism, a supernatant extraction mechanism is arranged on the standing layering mechanism, and the squeezing mechanism and the standing layering mechanism are both arranged on the equipment frame; the extracting solution secondary treatment assembly comprises a distillation and concentration mechanism and a freezing mechanism, the distillation and concentration mechanism is communicated with the supernatant extraction mechanism, and the freezing mechanism is communicated with the distillation and concentration mechanism through a first liquid pump; the extracting solution centrifugal treatment assembly comprises a centrifugal mechanism, a collecting mechanism is arranged outside the centrifugal mechanism, and the centrifugal mechanism is communicated with the freezing mechanism through a second liquid pump. The device is relatively high in integration degree, relatively good in operation continuity and more convenient in production, and the time of material conversion between procedures is shortened, so that the production efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of concentrated liquid preparation devices, in particular to a concentrated liquid preparation device and a preparation method for male tussah moths. Background Art

[0002] As an insect with both medicinal and edible properties, male tussah moths are rich in a variety of physiologically active substances (such as molting hormones, unsaturated fatty acids, amino acids, and antioxidants). These substances have been shown to regulate immunity, improve non-alcoholic fatty liver disease, and lower blood lipids, demonstrating broad application prospects in health foods and pharmaceuticals. In recent years, with the increasing demand for health-conscious consumers, the industrial development of male tussah moth extracts has become a hot topic in the industry.

[0003] In industrial production, traditional equipment still has defects such as small processing capacity, high energy consumption, and weak continuous operation capability, which cannot meet the needs of large-scale production. Therefore, a device and method for preparing male tussah moth concentrated liquid are proposed to solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to provide a device and method for preparing male tussah moth concentrated liquid, so as to solve the problems existing in the above-mentioned prior art, improve operation continuity and enhance production efficiency.

[0005] To achieve the above object, the present invention provides the following solution: The present invention provides a device for preparing male tussah moth concentrated liquid, comprising: Equipment racks; A primary extraction assembly, the primary extraction assembly comprising a pressing mechanism and a static stratification mechanism, the pressing mechanism having a first feed port, the pressing mechanism being in communication with the static stratification mechanism, the static stratification mechanism being provided with an upper layer liquid extraction mechanism, and the pressing mechanism and the static stratification mechanism being both provided on the equipment frame; an extract secondary processing assembly, the extract secondary processing assembly comprising a distillation and concentration mechanism and a freezing mechanism, the distillation and concentration mechanism being in communication with the upper layer liquid extraction mechanism, the freezing mechanism and the distillation and concentration mechanism being in communication with each other via a first liquid pump, and both the distillation and concentration mechanism and the freezing mechanism being disposed on the equipment rack; The extracting liquid centrifugal processing component includes a centrifugal mechanism, a collecting mechanism is provided outside the centrifugal mechanism, and the centrifugal mechanism is connected to the freezing mechanism through a second liquid pump.

[0006] Preferably, the pressing mechanism includes a pressing box body, which is provided with the first feed port, the slag discharge port and the first liquid discharge port, a filter plate is fixedly connected to the pressing box body, a top plate and a first hydraulic cylinder are provided in the pressing box body, the output end of the first hydraulic cylinder is fixedly connected to the top plate, the top plate is located above the filter plate, a blocking mechanism is provided on the pressing box body, the blocking mechanism is located at the slag discharge port, and the first liquid discharge port is connected to the static stratification mechanism.

[0007] Preferably, the blocking mechanism includes a baffle, a first through hole is opened on the pressing box body, the baffle is inserted into the first through hole, a plurality of second hydraulic cylinders are fixedly connected to the pressing box body, the output end of the second hydraulic cylinder is fixedly connected to the first connecting plate, the baffle is fixedly connected to the first connecting plate, the outside of the pressing box body is fixedly connected to the outer shell, the first hydraulic cylinder is fixedly connected to the inner shell, and the first hydraulic cylinder extends into the pressing box body.

[0008] Preferably, the static stratification mechanism includes two static boxes, the first drain port is connected to a delivery pipe 1, the delivery pipe 1 is connected to two delivery pipes 2, the delivery pipe 1 is installed with a first solenoid valve, the delivery pipe 2 is installed with a second solenoid valve, the static box is provided with a second drain port, the second drain port is connected to a drain pipe 1, and the drain pipe 1 is installed with a fourth solenoid valve.

[0009] Preferably, the upper liquid extraction mechanism includes a third liquid pump and a lifting pipe, a second through hole is opened on the static box, the lifting pipe is inserted into the second through hole, the lifting pipe is fixedly connected to the second connecting plate, a fixed plate is fixedly connected to the static box, a third hydraulic cylinder is fixedly connected to the fixed plate, the second connecting plate is fixedly connected to the output end of the third hydraulic cylinder, the lifting pipe and the third liquid pump are connected by a hose, and the third liquid pump is connected to the distillation and concentration mechanism.

[0010] Preferably, the distillation and concentration mechanism includes a distillation box, which is provided with an exhaust port and a third liquid discharge port, an electric heating wire is embedded in the bottom wall of the distillation box, and a stirring mechanism is provided on the distillation box. The third liquid pump and the distillation box are connected through a delivery pipe, and the third liquid discharge port and the freezing mechanism are connected through the first liquid pump.

[0011] Preferably, the freezing mechanism includes a freezer box, the third liquid discharge port and the first liquid pump are connected to a delivery pipe four, the first liquid pump and the freezer box are connected through a delivery pipe five, the freezer box is connected to a dilution liquid pipeline and a cold air pipeline, a plurality of branch pipes are fixedly connected to the freezer box, a plurality of air holes are provided on the branch pipes, the branch pipes are connected to the cold air pipeline, the cold air pipeline is connected to an air cooler, the dilution liquid pipeline is used to introduce dilution liquid into the freezer box, and the freezer box and the centrifugal mechanism are connected through a second liquid pump.

[0012] Preferably, the centrifugal mechanism includes a drum and a base, the drum is detachably connected to an upper cover, the bottom surface of the upper cover is detachably connected to a filter cartridge, the drum is provided with two fourth drainage ports, the fourth drainage port is provided with a second drainage pipe, the second drainage pipe is provided with a fifth solenoid valve, the collecting mechanism is located outside the drum, the collecting mechanism is rotatably connected to the drum, the drum is rotatably connected to the base, the base is fixedly connected to a motor, the motor is transmission-connected to the drum, and the freezer is connected to the second liquid pump. There is a delivery pipe six, and the liquid outlet end of the second liquid pump is connected to the delivery pipe seven. The delivery pipe seven and the upper cover are provided with a liquid inlet, and a connecting mechanism is installed on the liquid inlet. The delivery pipe seven and the liquid inlet are connected through the connecting mechanism. The collecting mechanism includes a collecting box, which is fixedly connected to the base, and the collecting box is rotatably connected to the rotating drum. The drain pipe two is located in the collecting box, and the collecting box is provided with a fifth drain port. The fifth drain port is installed with a drain pipe three, and the drain pipe three is installed with a sixth solenoid valve.

[0013] Preferably, the bottom surface of the rotating drum is fixedly connected to a column, and the column is rotatably connected to the base through a bearing, a gear is fixedly connected to the output shaft of the motor, and a gear ring is fixedly connected to the column, and the gear is engaged with the gear ring. The connecting mechanism includes an external fixed tube, and the external fixed tube is rotatably connected to an internal fixed tube, and the external fixed tube is fixedly connected to the top surface of the upper cover, the external fixed tube is concentrically arranged with the liquid inlet, and the delivery tube seven is detachably connected to the internal fixed tube.

[0014] A method for preparing male tussah moth concentrated liquid comprises the following steps: Step 1: squeezing, feeding male tussah moths into a squeezing mechanism through a first feed port, and also pouring alcohol into the first feed port, squeezing the male tussah moths through the squeezing mechanism to obtain coarse moth residue and a first-pressed tussah male moth liquid, the first-pressed tussah male moth liquid enters a static stratification mechanism, and after alcohol is poured into the coarse moth residue again, squeezing is performed for a second time, and the second-pressed tussah male moth liquid enters a static stratification mechanism; Step 2: Concentration and low-temperature treatment: sending the supernatant of the first-pressed tussah male moth liquid and the supernatant of the second-pressed tussah male moth liquid into a distillation and concentration mechanism for mixing and distillation to obtain a distilled liquid, and sending the distilled liquid into a freezing mechanism through a first liquid pump for freezing to obtain a tussah male moth frozen liquid; Step 3: The frozen liquid of male tussah moths is pumped into a centrifugal mechanism through a second liquid pump for centrifugal treatment, and the finished liquid of male tussah moths after the centrifugal treatment is collected through a collecting mechanism.

[0015] The present invention discloses the following technical effects: 1. In this device, the pressing mechanism is used to press male tussah moths. The male tussah moths can be pressed twice to fully utilize the raw materials and reduce the waste of raw materials. Before the second pressing, alcohol is injected into the pressing mechanism to soak the male tussah moth residue after the first pressing, and then the second pressing is carried out. The male tussah moth liquid obtained from the two pressings flows into the static stratification mechanism. The static stratification of the male tussah moth liquid can reduce the flow of impurities to the downstream process; 2. In this device, after the male tussah moth liquid is allowed to stand and stratify, the upper layer of the male tussah moth liquid is extracted by the upper layer liquid extraction mechanism, and the upper layer of the male tussah moth liquid is extracted into the distillation and concentration mechanism, and the male tussah moth liquid is distilled and concentrated by the distillation and concentration mechanism. The upper layer liquid extraction mechanism facilitates the extraction of the upper layer clear liquid, thereby improving the working efficiency of the equipment; 3. In this device, the distilled and concentrated tussah male moth liquid is pumped to the freezing mechanism through the second liquid pump, and the tussah male moth liquid is subjected to low-temperature treatment by the freezing mechanism. Then, through the second liquid pump, the tussah male moth liquid enters the centrifugal mechanism for centrifugal treatment. The centrifugally treated tussah male moth liquid is collected by the collecting mechanism. The treatment by the freezing mechanism and the centrifugal mechanism makes the tussah male moth liquid more in line with the requirements.

[0016] This device has a high degree of integration and good operation continuity, which makes production more convenient and reduces the time for converting materials between processes, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 This is a schematic structural diagram of the apparatus for preparing the male tussah moth concentrated solution of the present invention; Figure 2 This is a schematic diagram of the structure of the pressing box of the present invention; Figure 3This is a schematic structural diagram of the collection box of the present invention; Among them, 1. Equipment frame; 2. First feed port; 3. First liquid pump; 4. Second liquid pump; 5. Pressing box; 6. Slag discharge port; 7. Filter plate; 8. Top plate; 9. First hydraulic cylinder; 10. Baffle; 11. Second hydraulic cylinder; 12. First connecting plate; 13. Housing; 14. Still box; 15. Delivery pipe 1; 16. Delivery pipe 2; 17. First solenoid valve; 18. Second solenoid valve; 19. Discharge pipe 1; 20. Fourth solenoid valve; 21. Third liquid pump; 22. Lifting pipe; 23. Second connecting plate; 24. Third hydraulic cylinder; 25. , hose; 26, distillation box; 27, heating wire; 28, freezer; 29, delivery pipe four; 30, delivery pipe five; 31, diluent pipeline; 32, air conditioning pipeline; 33, branch pipe; 34, drum; 35, base; 36, upper cover; 37, filter cartridge; 38, drain pipe two; 39, fifth solenoid valve; 40, motor; 41, delivery pipe seven; 42, liquid inlet; 43, collection box; 44, drain pipe three; 45, sixth solenoid valve; 46, column; 47, gear; 48, gear ring; 49, external fixed pipe; 50, internal fixed pipe; 51, exhaust port. DETAILED DESCRIPTION

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0021] Reference Figure 1-3 The present invention provides a device for preparing male tussah moth concentrated liquid, comprising: Equipment rack 1; The primary extraction component includes a pressing mechanism and a static stratification mechanism. The pressing mechanism has a first feed port 2. The pressing mechanism and the static stratification mechanism are connected. The static stratification mechanism is provided with an upper layer liquid extraction mechanism. Both the pressing mechanism and the static stratification mechanism are provided on the equipment frame 1. The extract secondary processing component includes a distillation and concentration mechanism and a freezing mechanism. The distillation and concentration mechanism is connected to the upper liquid extraction mechanism. The freezing mechanism and the distillation and concentration mechanism are connected through the first liquid pump 3. The distillation and concentration mechanism and the freezing mechanism are both arranged on the equipment rack 1. The extracting liquid centrifugal processing component includes a centrifugal mechanism, a collecting mechanism is provided outside the centrifugal mechanism, and the centrifugal mechanism is connected to the freezing mechanism through a second liquid pump 4.

[0022] In this device, the squeezing mechanism is used to squeeze the male tussah moth. In this embodiment, the male tussah moth can be crushed before squeezing, so that more male tussah moth liquid can be squeezed. The male tussah moth can be squeezed twice to make full use of the male tussah moth raw material. Before the second squeezing, alcohol is injected into the squeezing mechanism to soak the male tussah moth residue after the first squeezing, and then the second squeezing is carried out. The male tussah moth liquid obtained by the two squeezings flows into the static stratification mechanism. After the male tussah moth liquid is statically stratified, The upper layer of tussah male moth liquid is extracted by the upper layer liquid extraction mechanism, and the upper layer of tussah male moth liquid is extracted into the distillation and concentration mechanism, and the tussah male moth liquid is distilled and concentrated by the distillation and concentration mechanism. The distilled and concentrated tussah male moth liquid is pumped to the freezing mechanism by the second liquid pump 4, and the tussah male moth liquid is subjected to low-temperature treatment by the freezing mechanism. Then, the tussah male moth liquid enters the centrifugal mechanism for centrifugal treatment through the second liquid pump 4, and the centrifuged tussah male moth liquid is collected by the collecting mechanism.

[0023] A further optimized solution is provided, in which the pressing mechanism includes a pressing box body 5, which is provided with a first feed port 2, a slag discharge port 6 and a first liquid discharge port. A filter plate 7 is fixedly connected to the pressing box body 5, and a top plate 8 and a first hydraulic cylinder 9 are provided in the pressing box body 5. The output end of the first hydraulic cylinder 9 is fixedly connected to the top plate 8, and the top plate 8 is located above the filter plate 7. A blocking mechanism is provided on the pressing box body 5, and the blocking mechanism is located at the slag discharge port 6. The first liquid discharge port is connected to the static stratification mechanism.

[0024] The male tussah moth raw material is fed into the pressing box 5 through the first feed port 2. The male tussah moth raw material will fall onto the filter plate 7. The first hydraulic cylinder 9 is used to push the top plate 8. The top plate 8 cooperates with the blocking mechanism to squeeze the male tussah moth raw material. The blocking mechanism is set at the residue discharge port 6. After squeezing the male tussah moth twice, the blocking mechanism opens and the residue can be discharged through the residue discharge port 6. The first liquid discharge port is used to discharge the male tussah moth liquid. Several leakage holes are opened on the top plate 8 to facilitate the discharge of the squeezed liquid.

[0025] A further optimized solution is provided, in which the blocking mechanism includes a baffle 10, a first through hole is opened on the pressing box 5, the baffle 10 is inserted into the first through hole, a plurality of second hydraulic cylinders 11 are fixedly connected to the pressing box 5, the output end of the second hydraulic cylinder 11 is fixedly connected to the first connecting plate 12, the baffle 10 is fixedly connected to the first connecting plate 12, the outside of the pressing box 5 is fixedly connected to the outer shell 13, the first hydraulic cylinder 9 is fixedly connected to the inner shell 13, and the first hydraulic cylinder 9 extends into the pressing box 5.

[0026] When the first hydraulic cylinder 9 pushes the top plate 8, the male tussah moth will be squeezed onto the baffle 10. Several second hydraulic cylinders 11 are arranged on both sides of the baffle 10. Several second hydraulic cylinders 11 extend or retract at the same time when working. The synchronous operation of several second hydraulic cylinders 11 adopts existing technology; the second hydraulic cylinder 11 lifts the first connecting plate 12 to open the slag discharge port 6, thereby facilitating the cleaning of the male tussah moth slag on the filter plate 7.

[0027] A further optimized solution is provided, in which the static stratification mechanism includes two static boxes 14, the first liquid discharge port is connected to a delivery pipe 15, the delivery pipe 15 is connected to two delivery pipes 16, the delivery pipe 1 15 is installed with a first solenoid valve 17, the delivery pipe 1 16 is installed with a second solenoid valve 18, a second liquid discharge port is provided on the static box 14, the second liquid discharge port is connected to a drain pipe 19, and the drain pipe 19 is installed with a fourth solenoid valve 20.

[0028] The static box 14 is used to place the tussah male moth liquid. The tussah male moth liquid squeezed twice can be placed in the two static boxes 14 respectively. The first solenoid valve 17 is used to control the delivery pipe 15, and the second solenoid valve 18 is used to control the delivery pipe 2 16. When the tussah male moth liquid is squeezed for the first time, the first solenoid valve 17 and one of the second solenoid valves 18 are opened to allow the tussah male moth liquid to enter one of the static boxes 14. After the first squeezing is completed, the first solenoid valve 17 is closed, the first solenoid valve 17 just opened is closed, and then alcohol is poured into the squeezing box body 5 to soak the tussah male moth material residue. After the soaking is completed, the tussah male moth is squeezed for the second time. Before the second squeezing, the first solenoid valve 17 is opened and the other second solenoid valve 18 is opened so that the tussah male moth liquid obtained from the second squeezing can flow into the other unused static box 14.

[0029] A further optimized solution is provided, in which the upper liquid extraction mechanism includes a third liquid pump 21 and a lifting pipe 22. A second through hole is provided on the static box 14, and the lifting pipe 22 is inserted into the second through hole. The lifting pipe 22 is fixedly connected to the second connecting plate 23. A fixed plate is fixedly connected to the static box 14, and a third hydraulic cylinder 24 is fixedly connected to the fixed plate. The second connecting plate 23 is fixedly connected to the output end of the third hydraulic cylinder 24. The lifting pipe 22 and the third liquid pump 21 are connected through a hose 25, and the third liquid pump 21 is connected to the distillation and concentration mechanism.

[0030] When the third hydraulic cylinder 24 is extended or retracted, it will drive the second connecting plate 23 to rise or fall, and the rising or falling of the second connecting plate 23 will drive the lifting pipe 22 to be pulled out of the still box 14 or enter the still box 14; when the male tussah moth liquid in the two still boxes 14 has been standing for a certain period of time, the third liquid pump 21 is started, and at the same time, the lifting pipe 22 is made to enter the upper layer of the male tussah moth liquid through the third hydraulic cylinder 24, and the third liquid pump 21 will extract the supernatant and extract the upper layer liquid into the distillation and concentration mechanism, and the hose 25 facilitates the movement of the lifting pipe 22.

[0031] A further optimized solution is provided, in which the distillation and concentration mechanism includes a distillation box 26, which is provided with an exhaust port 51 and a third liquid discharge port. A heating wire 27 is embedded in the bottom wall of the distillation box 26, and a stirring mechanism is provided on the distillation box 26. The third liquid pump 21 and the distillation box 26 are connected through a delivery pipe, and the third liquid discharge port and the freezing mechanism are connected through the first liquid pump 3.

[0032] The upper layer of liquid enters the distillation box 26, and the heating wire 27 will generate heat after being energized, thereby heating the male tussah moth liquid in the distillation box 26. The stirring mechanism (not shown in the figure) stirs the male tussah moth liquid to accelerate the heating. The exhaust port 51 is used to discharge steam. The first liquid pump 3 can pump the distilled and concentrated male tussah moth liquid into the freezing mechanism.

[0033] A further optimized solution is provided, in which the freezing mechanism includes a freezer box 28, a third liquid discharge port and the first liquid pump 3 are connected by a delivery pipe four 29, the first liquid pump 3 and the freezer box 28 are connected by a delivery pipe five 30, a diluent pipe 31 and a cold air pipe 32 are connected to the freezer box 28, a plurality of branch pipes 33 are fixedly connected to the freezer box 28, a plurality of air diffusion holes are provided on the branch pipes 33, the branch pipes 33 are connected to the cold air pipe 32, the cold air pipe 32 is connected to an air cooler, the diluent pipe 31 is used to introduce the diluent into the freezer box 28, and the freezer box 28 and the centrifugal mechanism are connected by a second liquid pump 4.

[0034] The distilled and concentrated tussah male moth liquid enters the freezing box 28. The diluent is first injected into the freezing box 28 through the diluent pipe 31. In this embodiment, alcohol is used. The air cooler sends cold air into the freezing box 28 through the cold air pipe 32. The cold air is blown into the tussah male moth liquid through the air holes on the branch pipe 33 to cool the tussah male moth liquid and store it for a period of time.

[0035] Further optimization scheme, the centrifugal mechanism includes a drum 34 and a base 35, the drum 34 is detachably connected to a top cover 36, the bottom surface of the top cover 36 is detachably connected to a filter cartridge 37, the drum 34 is provided with two fourth drainage ports, the fourth drainage port is provided with a second drainage pipe 38, the second drainage pipe 38 is provided with a fifth solenoid valve 39, the collecting mechanism is located outside the drum 34, the collecting mechanism is rotatably connected to the drum 34, the drum 34 is rotatably connected to the base 35, the base 35 is fixedly connected to a motor 40, the motor 40 is transmission-connected to the drum 34, the freezing box 28 and the second liquid pump 4 are connected. The liquid outlet of the second liquid pump 4 is connected with a delivery pipe 6, and the delivery pipe 7 41 is connected to the delivery pipe 7 41. The upper cover 36 is provided with a liquid inlet 42, and the liquid inlet 42 is installed with a connecting mechanism. The delivery pipe 7 41 and the liquid inlet 42 are connected through the connecting mechanism. The collecting mechanism includes a collecting box 43, which is fixedly connected to the base 35. The collecting box 43 is rotatably connected to the rotating drum 34. The drain pipe 2 38 is located in the collecting box 43. The collecting box 43 is provided with a fifth drain port, and the fifth drain port is installed with a drain pipe 3 44. The drain pipe 3 44 is installed with a sixth solenoid valve 45.

[0036] The cooled male tussah moth fluid enters the drum 34 via the second liquid pump 4. After a certain amount of male tussah moth fluid is injected into the drum 34, the motor 40 drives the drum 34 to rotate, simultaneously rotating the filter drum 37. While rotating, the filter drum 37 filters the male tussah moth fluid. After the filter drum 37 stops rotating, the male tussah moth fluid is discharged through two fourth drainage ports symmetrically located on the drum 34. During drainage, the fifth solenoid valve 39 is opened, and the male tussah moth fluid enters the collection box 43. Once the male tussah moth fluid is discharged from the collection box 43, the sixth solenoid valve 45 is opened, allowing it to be discharged through the third drainage pipe 44. The drum 34 is detachably connected to the upper cover 36 via bolts, which are also detachably connected to the upper cover 36.

[0037] To further optimize the solution, a column 46 is fixedly connected to the bottom surface of the rotating drum 34, and the column 46 is rotatably connected to the base 35 through a bearing. A gear 47 is fixedly connected to the output shaft of the motor 40, and a gear ring 48 is fixedly connected to the column 46. The gear 47 is engaged with the gear ring 48. The connecting mechanism includes an external fixed tube 49, which is rotatably connected to an internal fixed tube 50. The external fixed tube 49 is fixedly connected to the top surface of the upper cover 36. The external fixed tube 49 is concentrically arranged with the liquid inlet 42, and the delivery tube 41 is detachably connected to the internal fixed tube 50.

[0038] The motor 40 drives the gear 47 to rotate, the gear 47 drives the gear ring 48, and the gear ring 48 drives the column 46 to rotate, thereby driving the rotating drum 34 to rotate. The connecting mechanism is used to connect the upper cover 36 and the delivery pipe 7 41. The delivery pipe 7 41 is detachably connected to the inner fixed tube 50. When cleaning the inside of the rotating drum 34, the delivery pipe 7 41 is conveniently disassembled.

[0039] A method for preparing male tussah moth concentrated liquid comprises the following steps: Step 1, squeezing, the male tussah moths are put into the squeezing box 5 through the first feed port 2, the male tussah moth raw materials will fall on the filter plate 7, the first hydraulic cylinder 9 pushes the top plate 8, and the male tussah moths will be squeezed on the baffle 10, and the male tussah moths are squeezed for the first time. The male tussah moth liquid from the first squeezing will enter one of the static boxes 14. After the first squeezing is completed, coarse moth residue will be obtained, and then the first solenoid valve 17 is closed. The first solenoid valve 17 just opened is closed, and then alcohol is poured into the squeezing box 5 to soak the coarse moth residue. After the soaking is completed, the male tussah moths are squeezed for the second time. Before the second squeezing, the first solenoid valve 17 is opened, and the other second solenoid valve 18 is opened so that the male tussah moth liquid obtained from the second squeezing can flow into another unused static box 14; Step 2: Concentrated low-temperature treatment. After the male tussah moth liquid in the two static boxes 14 has been allowed to stand for a certain period of time, the third liquid pump 21 is started. At the same time, the lifting pipe 22 is made to enter the upper layer of the male tussah moth liquid through the third hydraulic cylinder 24. The third liquid pump 21 will extract the supernatant of the first squeezed male tussah moth liquid and the supernatant of the second squeezed male tussah moth liquid, and send them to the distillation box 26 for mixing. The electric heating wire 27 is energized to generate heat to heat the male tussah moth liquid in the distillation box 26. The stirring mechanism ( (not shown) the male tussah moth liquid is stirred to accelerate heating, and steam is discharged from the exhaust port 51 to complete distillation to obtain a distilled liquid. The distilled liquid is fed into the freezing chamber 28 through the first liquid pump 3. Alcohol is first injected into the freezing chamber 28 through the diluent pipe 31. The air cooler feeds cold air into the freezing chamber 28 through the cold air pipe 32. The cold air is blown into the male tussah moth liquid through the diffuser holes on the branch pipe 33 to cool the male tussah moth liquid and store it for a period of time to obtain the male tussah moth frozen liquid. Step three, the male tussah moth freezing liquid is sent into the rotating drum 34 through the second liquid pump 4, and the motor 40 drives the rotating drum 34 to rotate. At the same time, the filter drum 37 will also rotate. The filter drum 37 will filter the male tussah moth liquid when rotating. After the filter drum 37 stops rotating, the male tussah moth liquid can be discharged. The filtered male tussah moth liquid will be discharged through the two fourth liquid discharge ports. When discharging, the fifth solenoid valve 39 is opened, and the male tussah moth liquid will enter the collecting box 43. When the male tussah moth liquid is discharged in the collecting box 43, the sixth solenoid valve 45 is opened and discharged through the drain pipe three 44.

[0040] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0041] The embodiments described above are merely descriptions of preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by persons skilled in the art should fall within the scope of protection defined by the claims of the present invention.

Claims

1. A device for preparing concentrated liquid of male tussah moth, characterized in that: include: Equipment rack (1); A primary extraction component, the primary extraction component comprising a pressing mechanism and a static stratification mechanism, the pressing mechanism having a first feed port (2), the pressing mechanism being connected to the static stratification mechanism, the static stratification mechanism being provided with an upper layer liquid extraction mechanism, the pressing mechanism and the static stratification mechanism being both provided on the equipment frame (1); An extract secondary processing component, the extract secondary processing component comprising a distillation and concentration mechanism and a freezing mechanism, the distillation and concentration mechanism being in communication with the upper layer liquid extraction mechanism, the freezing mechanism and the distillation and concentration mechanism being in communication with each other via a first liquid pump (3), and both the distillation and concentration mechanism and the freezing mechanism being arranged on the equipment rack (1); The extracting liquid centrifugal processing component comprises a centrifugal mechanism, a collecting mechanism is provided outside the centrifugal mechanism, and the centrifugal mechanism is connected to the freezing mechanism via a second liquid pump (4).

2. The device for preparing male tussah moth concentrated liquid according to claim 1, characterized in that: The squeezing mechanism comprises a squeezing box (5), the squeezing box (5) is provided with the first feed port (2), the slag discharge port (6) and the first liquid discharge port, the squeezing box (5) is fixedly connected with a filter plate (7), the squeezing box (5) is provided with a top plate (8) and a first hydraulic cylinder (9), the output end of the first hydraulic cylinder (9) is fixedly connected with the top plate (8), the top plate (8) is located above the filter plate (7), the squeezing box (5) is provided with a blocking mechanism, the blocking mechanism is located at the slag discharge port (6), and the first liquid discharge port is connected to the static stratification mechanism.

3. The device for preparing male tussah moth concentrated liquid according to claim 2, characterized in that: The blocking mechanism includes a baffle (10), a first through hole is opened on the pressing box (5), the baffle (10) is inserted into the first through hole, a plurality of second hydraulic cylinders (11) are fixedly connected to the pressing box (5), the output end of the second hydraulic cylinder (11) is fixedly connected to the first connecting plate (12), the baffle (10) is fixedly connected to the first connecting plate (12), the outside of the pressing box (5) is fixedly connected to the outer shell (13), the first hydraulic cylinder (9) is fixedly connected to the inner shell (13), and the first hydraulic cylinder (9) extends into the pressing box (5).

4. The device for preparing male tussah moth concentrated liquid according to claim 2, characterized in that: The static stratification mechanism includes two static boxes (14), the first liquid discharge port is connected to a delivery pipe 1 (15), the delivery pipe 1 (15) is connected to two delivery pipes 2 (16), the delivery pipe 1 (15) is installed with a first electromagnetic valve (17), the delivery pipe 2 (16) is installed with a second electromagnetic valve (18), the static box (14) is provided with a second liquid discharge port, the second liquid discharge port is connected to a liquid discharge pipe 1 (19), and the liquid discharge pipe 1 (19) is installed with a fourth electromagnetic valve (20).

5. The device for preparing male tussah moth concentrated liquid according to claim 4, characterized in that: The upper layer liquid extraction mechanism includes a third liquid pump (21) and a lifting pipe (22). A second through hole is opened on the static box (14). The lifting pipe (22) is inserted into the second through hole. The lifting pipe (22) is fixedly connected to a second connecting plate (23). A fixed plate is fixedly connected to the static box (14). A third hydraulic cylinder (24) is fixedly connected to the fixed plate. The second connecting plate (23) is fixedly connected to the output end of the third hydraulic cylinder (24). The lifting pipe (22) and the third liquid pump (21) are connected through a hose (25). The third liquid pump (21) is connected to the distillation and concentration mechanism.

6. The device for preparing male tussah moth concentrated liquid according to claim 5, characterized in that: The distillation and concentration mechanism includes a distillation box (26), an exhaust port (51) and a third liquid discharge port are provided on the distillation box (26), a heating wire (27) is embedded in the bottom wall of the distillation box (26), a stirring mechanism is provided on the distillation box (26), the third liquid pump (21) and the distillation box (26) are connected through a delivery pipe, and the third liquid discharge port and the freezing mechanism are connected through the first liquid pump (3).

7. The device for preparing male tussah moth concentrated liquid according to claim 6, characterized in that: The freezing mechanism includes a freezing box (28), the third liquid discharge port and the first liquid pump (3) are connected to a delivery pipe four (29), the first liquid pump (3) and the freezing box (28) are connected through a delivery pipe five (30), the freezing box (28) is connected to a diluent pipeline (31) and a cold air pipeline (32), a plurality of branch pipes (33) are fixedly connected to the freezing box (28), a plurality of air holes are opened on the branch pipes (33), the branch pipes (33) are connected to the cold air pipeline (32), the cold air pipeline (32) is connected to a cold air blower, the diluent pipeline (31) is used to introduce diluent into the freezing box (28), and the freezing box (28) and the centrifugal mechanism are connected through a second liquid pump (4).

8. The device for preparing male tussah moth concentrated liquid according to claim 7, characterized in that: The centrifugal mechanism includes a drum (34) and a base (35), the drum (34) is detachably connected to an upper cover (36), the bottom surface of the upper cover (36) is detachably connected to a filter drum (37), the drum (34) is provided with two fourth liquid discharge ports, the fourth liquid discharge ports are provided with a second liquid discharge pipe (38), the second liquid discharge pipe (38) is provided with a fifth solenoid valve (39), the collecting mechanism is located outside the drum (34), the collecting mechanism is rotatably connected to the drum (34), the drum (34) is rotatably connected to the base (35), the base (35) is fixedly connected to a motor (40), the motor (40) is transmission-connected to the drum (34), the freezing chamber (28) and the second liquid pump (4) are connected. The liquid outlet of the second liquid pump (4) is connected to the delivery pipe (6), the delivery pipe (41) is connected to the delivery pipe (41), the upper cover (36) is provided with a liquid inlet (42), the liquid inlet (42) is installed with a connecting mechanism, the delivery pipe (41) and the liquid inlet (42) are connected through the connecting mechanism, the collecting mechanism includes a collecting box (43), the collecting box (43) is fixedly connected to the base (35), the collecting box (43) is rotatably connected to the rotating drum (34), the discharge pipe (38) is located in the collecting box (43), the collecting box (43) is provided with a fifth discharge port, the fifth discharge port is installed with a discharge pipe (44), and the discharge pipe (44) is installed with a sixth solenoid valve (45).

9. The device for preparing male tussah moth concentrated liquid according to claim 8, characterized in that: The bottom surface of the rotating drum (34) is fixedly connected to a column (46), and the column (46) is rotatably connected to the base (35) through a bearing. A gear (47) is fixedly connected to the output shaft of the motor (40), and a gear ring (48) is fixedly connected to the column (46). The gear (47) is meshed with the gear ring (48). The connecting mechanism includes an external fixed tube (49), and the external fixed tube (49) is rotatably connected to an internal fixed tube (50). The external fixed tube (49) is fixedly connected to the top surface of the upper cover (36). The external fixed tube (49) is concentrically arranged with the liquid inlet (42), and the delivery tube (41) is detachably connected to the internal fixed tube (50).

10. A method for preparing male tussah moth concentrated liquid, based on the apparatus for preparing male tussah moth concentrated liquid according to claim 1, characterized in that: The steps include: Step 1: Squeezing, feeding the male tussah moths into the squeezing mechanism through the first feed port (2), and simultaneously pouring alcohol into the first feed port (2), squeezing the male tussah moths through the squeezing mechanism to obtain coarse moth residue and first-pressed tussah male moth liquid, the first-pressed tussah male moth liquid enters the static stratification mechanism, and after alcohol is poured into the coarse moth residue again, a second squeezing is performed, and the second-pressed tussah male moth liquid enters the static stratification mechanism; Step 2: Concentration and low-temperature treatment: the supernatant of the first-pressed tussah male moth liquid and the supernatant of the second-pressed tussah male moth liquid are sent to a distillation and concentration mechanism for mixing and distillation to obtain a distilled liquid, and the distilled liquid is sent to a freezing mechanism through a first liquid pump (3) for freezing to obtain a tussah male moth frozen liquid; Step 3: The frozen liquid of male tussah moths is sent to the centrifugal mechanism through the second liquid pump (4) for centrifugal treatment, and the finished liquid of male tussah moths after the centrifugal treatment is collected by the collecting mechanism.

Images