Automatically-controlled coal mine processing and transporting device and method
Through the automated control of coal processing and transportation equipment, using the flattening module and the conveying auxiliary module, the problem of uneven load on the conveyor belt caused by coal agglomeration was solved, and the dynamic balance and efficient transportation of the conveyor belt were achieved.
Patent Information
- Application Number
- CN202511165115.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-08-20
AI Technical Summary
During transportation, coal is prone to agglomeration due to its moisture content and stickiness, resulting in uneven load on the conveyor belt cross section, which in turn causes equipment wear and reduced transportation efficiency.
The coal processing and transportation device adopts automated control, including a paving module and a conveying auxiliary module. It automatically adjusts the tilt direction by smoothing the plate, pushing high-level coal to a low level, achieving dynamic cross-sectional load balance, and correcting deviations through the cooperation of cleaning brush plates and limit rollers, thereby reducing wear and improving transportation efficiency.
Effectively prevent conveyor belt deviation, reduce equipment wear, improve transportation efficiency, and reduce maintenance frequency.
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Figure CN120664295A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of coal mining, and in particular to an automated controlled coal processing and transportation device and method. Background Art
[0002] Coal is the most abundant and widely distributed fossil fuel on Earth. The organic matter in coal primarily consists of carbon, hydrogen, oxygen, nitrogen, and sulfur, along with trace amounts of phosphorus, fluorine, chlorine, and arsenic. Belt conveyors are common material handling and loading equipment, widely used in industries such as mining, metallurgy, building materials, chemicals, power generation, and food processing. They are particularly common in coal mining areas.
[0003] Due to the moisture and viscosity contained in coal, coal often clumps, resulting in irregular shapes or inconsistent heights of coal during transfer. When the load on the conveyor belt cross section is uneven, the conveyor belt tends to shift to the side with heavier or higher loads, which in turn causes accelerated wear of the equipment and reduced transportation efficiency. Summary of the Invention
[0004] The present invention discloses an automatically controlled coal processing and transportation device and method, which aims to solve the technical problem in the background technology that when the load on the cross section of the conveyor belt is uneven, the conveyor belt tends to deviate to the side with heavier or higher load, thereby causing accelerated wear of the equipment and reduced transportation efficiency.
[0005] The present invention proposes an automated coal processing and transportation device, comprising: A conveyor belt bracket, one side of which is fixedly connected with a bracket caster; The conveying motor is fixedly connected to one side of the conveyor belt bracket. Two tooling blocks are connected to both sides of the conveyor belt bracket by bolts. One side of the two opposite tooling blocks is connected to the same conveyor roller through a bearing. One end of the conveyor roller and the driving end of the conveyor motor are connected to the same belt through a pulley. The outer sides of the two conveyor rollers are slidably connected to the same coal conveyor belt. The flattening module is arranged above the conveyor belt support and is used to push the high-level coal to the low level to achieve dynamic load balancing of the conveyor belt cross section; The conveying auxiliary module is arranged above the conveyor belt support, and the conveying auxiliary module is used to clean and correct the conveyor belt.
[0006] In a preferred embodiment, the tiling module comprises: Two tooling rods are fixedly connected to one side of the conveyor belt bracket. One side of the two tooling rods is fixedly connected to a tooling frame. One side of the two tooling frames is fixedly connected to the same tooling support plate. A circular hole 1 is opened on one side of the tooling support plate. The inside of the circular hole 1 is connected to an adjusting cylinder through a bearing. The mounting seat is fixedly connected to one side of the tooling support plate. A bidirectional motor is fixedly connected to one side of the mounting seat. The driving end of the bidirectional motor is connected to one side of the adjusting cylinder through a coupling.
[0007] In a preferred embodiment, the tiling module further comprises: The linkage round tooth plate is fixedly connected to one side of the tooling support plate. The outside of the adjustment cylinder is fixedly connected to the tooling frame. Two circular holes are opened on both sides of the tooling frame. The inside of the two circular holes is connected to the same winding frame through bearings. The locking scalloped frame is fixedly connected to one side of the winding frame. An electric telescopic rod is fixedly connected to the inner side of the winding frame. The driving end of the electric telescopic rod is fixedly connected to an adjusting gear, which meshes with the tooth block end of the linkage scalloped plate.
[0008] In a preferred embodiment, the tiling module further comprises: A U-shaped mounting plate is fixedly connected to one side of the adjustment cylinder, and a wear-resistant sleeve is fixedly connected to one side of the tooling frame. Three circular holes are opened on both sides of the U-shaped mounting plate. The interiors of the two circular holes are connected to the same rotating cylinder through bearings, and the outside of the rotating cylinder is fixedly connected to the adjusting support rod; The retractable rope body has one end fixedly connected to one side of the adjustment support rod, and the other end of the retractable rope body passes through the anti-wear sleeve and is wound around the outside of the retractable circular frame.
[0009] In a preferred embodiment, the tiling module further comprises: The triangular rotating block is connected to one end of the adjustment support rod through a bearing. A level is fixedly connected to one side of the triangular rotating block. One side of the adjustment support rod and one side of the U-shaped mounting plate are fixedly connected to the same limit spring. Two compression springs are symmetrically fixedly connected to one side of the triangular rotating block. Two circular holes four are opened on one side of the triangular rotating block. The interiors of the two circular holes four are connected to the rotating shafts through bearings. The exteriors of the two rotating shafts are fixedly connected to the smoothing plate. One side of the compression spring is fixedly connected to one side of the smoothing plate. One side of the adjusting support rod is fixedly connected to the adjusting motor. The driving end of the adjusting motor is connected to one side of the triangular rotating block through a coupling.
[0010] In a preferred embodiment, the delivery auxiliary module includes: A collecting plate is fixedly connected to one side of the conveying support frame, one side of the collecting plate is fixedly connected to an arc-shaped guide plate, one side of the two tooling rods is provided with a smooth hole, the interiors of the two smooth holes are slidably connected to a limited smooth column, one side of the limited smooth column is fixedly connected to a return spring 1, and one side of the return spring 1 is fixedly connected to one side of the tooling rod; Two U-shaped tooling plates are respectively fixedly connected to one side of the two limiting smooth columns. A circular hole five is opened on one side of the two U-shaped tooling plates. The interior of the two circular holes five is connected to a rotating column through a bearing. One side of the two rotating columns is fixedly connected to a mounting block. One side of the two mounting blocks is connected to a rubber push plate through a bearing. One side of the two rubber push plates is fixedly connected to a reset spring two. One side of the reset spring two is fixedly connected to one side of the rotating column.
[0011] In a preferred embodiment, the delivery auxiliary module further includes: Two limiting rollers are connected to two U-shaped tooling plates through bearings. The limiting rollers are against the side walls of the coal conveyor belt. One side of the two U-shaped tooling plates is fixedly connected with telescopic springs at equal distances. One side of multiple telescopic springs located on the same U-shaped tooling plate is fixedly connected to the same cleaning brush plate. One side of the cleaning brush plate is against one side of the coal conveyor belt. Two hollow air-blowing frames are fixedly connected to two U-shaped tooling plates respectively. Air-blowing ports are equidistantly provided on the side of the two hollow air-blowing frames facing the cleaning brush plate. One side of the two hollow air-blowing frames is provided with an installation port, and the inside of the two installation ports is fixedly connected to the same telescopic hose.
[0012] In a preferred embodiment, the delivery auxiliary module further includes: An air pump is fixedly connected to one of the tooling rods, an air-inflating end of the air pump is connected to the inside of the telescopic hose through an air-inflating pipe, and a delivery regulating valve is connected to the outside of the air-inflating pipe through a flange; The two fixing seats are respectively fixedly connected to one side of the two U-shaped tooling plates. One side of the two fixing seats is fixedly connected to a universal motor, and the driving end of the universal motor is connected to one side of the rotating column through a coupling.
[0013] In a preferred solution, one side of the conveyor belt bracket is fixedly connected to a support frame at equal distances, and one side of each of the support frames is connected to a roller through a bearing, and one side of the roller is against one side of the coal conveyor belt.
[0014] A method for using an automated controlled coal processing and transportation device, using the automated controlled coal processing and transportation device as described above, comprises the following steps: Step 1: The coal is transferred through the coal conveyor belt. During the transfer of coal, the bidirectional motor drives the adjusting cylinder, which is linked to the winding frame and the adjusting gear to control the lifting angle of the smoothing plate. By starting the electric telescopic rod, the electric telescopic rod drives the adjusting gear to move out of the locking scallop frame to the same height as the linked scallop plate. When the adjusting cylinder rotates, the adjusting gear rotates under the limit of the linked scallop plate, causing the winding frame to reel in the retracting rope, thereby adjusting the height of the smoothing plate on the adjusting support rod so that the smoothing plate is adjusted to the same height as the highest position of the coal. After the adjustment is completed, the electric telescopic rod drives the adjusting gear to move into the tooth groove of the locking scallop frame, fixing and locking the winding frame; Step 2: The level instrument monitors the coal accumulation status in real time, and adjusts the motor to drive the triangular rotating block to drive the smoothing plate to adaptively tilt the angle; Step 3: The telescopic spring pushes the cleaning brush plate close to the inner surface of the coal conveyor belt to remove the adhered coal powder; the air pump sprays air to the cleaning brush plate through the hollow air frame to prevent the coal powder from adhering to the second time; the rubber push plate always sticks to the coal at the edge of the coal conveyor belt under the action of the reset spring 2, and the universal motor drives the rubber push plate to swing periodically to assist in the flattening of the coal, and cooperates with the limiting roller to correct the deviation trend in time, which significantly reduces the maintenance frequency. The reset spring 1 and the limiting smooth column constitute an elastic buffer mechanism to absorb the vibration impact of the coal conveyor belt.
[0015] From the above, it can be seen that the automated coal processing and transportation device provided by the present invention has the beneficial effect of automatically adjusting the inclination direction of the smoothing plate when the load on one side of the coal conveyor belt is too high, pushing the high-position coal to the low position, achieving dynamic balance of the cross-sectional load, and fundamentally suppressing the deviation of the conveyor belt, reducing wear and improving transportation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of an automated controlled coal processing and transportation device proposed by the present invention; Figure 2 This is a side structural diagram of an automated controlled coal processing and transportation device proposed by the present invention; Figure 3 This is a schematic diagram of the flat module structure of an automated controlled coal processing and transportation device proposed by the present invention; Figure 4 This is a schematic diagram of the structure of a flat module portion of an automated controlled coal processing and transportation device proposed by the present invention; Figure 5 This is a schematic diagram of the regulating cylinder structure of an automated controlled coal processing and transportation device proposed by the present invention; Figure 6 This is a schematic diagram of the structure of a smoothing plate of an automated controlled coal processing and transportation device proposed by the present invention; Figure 7 This is a schematic diagram of the structure of an adjustable support rod of an automated controlled coal processing and transportation device proposed by the present invention; Figure 8 This is a schematic diagram of the structure of a conveying auxiliary module of an automated controlled coal processing and transportation device proposed by the present invention; Figure 9 This is a schematic diagram of the structure of a conveying auxiliary module of an automated controlled coal processing and transportation device proposed by the present invention; Figure 10 This is a schematic structural diagram of a rubber push plate of an automated controlled coal processing and transportation device proposed by the present invention.
[0017] In the figure: 1. Conveyor belt bracket; 2. Bracket caster; 3. Tooling block; 4. Conveyor roller; 5. Coal conveyor belt; 6. Flattening module; 601. Tooling rod; 602. Tooling frame; 603. Tooling support plate; 604. Mounting seat; 605. Bidirectional motor; 606. Adjustment cylinder; 607. Tooling frame; 608. Anti-wear sleeve; 609. Linkage scalloped plate; 610. U-shaped mounting plate; 611. Rotating cylinder; 612. Retractable rope body; 613. Retracting frame; 614. Electric telescopic rod; 615. Adjustment gear; 616. Locking scalloped frame; 617. Adjustment support rod; 618. Adjustment motor; 619. Limit spring; 620. Compression spring; 621. Horizontal Instrument; 622, triangular rotating block; 623, rotating shaft; 624, smoothing plate; 7, conveying auxiliary module; 701, collecting plate; 702, arc guide plate; 703, limiting smooth column; 704, reset spring 1; 705, U-shaped tooling plate; 706, fixing seat; 707, universal motor; 708, limiting roller; 709, air pump; 710, conveying regulating valve; 711, hollow air frame; 712, telescopic spring; 713, cleaning brush plate; 714, telescopic hose; 715, air pipe; 716, mounting block; 717, reset spring 2; 718, rubber push plate; 719, rotating column; 8, conveying motor; 9, belt; 10, support frame; 11, roller. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0019] The present invention discloses an automatically controlled coal processing and transportation device, which is mainly used in scenarios where the load on the cross section of the conveyor belt is uneven, and the conveyor belt tends to deviate to the side with heavier or higher load, thereby causing accelerated wear of the equipment and reduced transportation efficiency.
[0020] Reference Figures 1-10, an automated controlled coal processing and transportation device, comprising: A conveyor belt bracket 1, one side of which is fixedly connected to a bracket caster 2; The conveying motor 8 is fixedly connected to one side of the conveyor belt bracket 1. Two tooling blocks 3 are connected to both sides of the conveyor belt bracket 1 by bolts. One side of the two opposite tooling blocks 3 is connected to the same conveying roller 4 through a bearing. One end of the conveying roller 4 is connected to the driving end of the conveying motor 8 by a belt 9 through a pulley. The outside of the two conveying rollers 4 is slidably connected to the same coal conveyor belt 5. The flattening module 6 is arranged above the conveyor belt support 1. The flattening module 6 is used to push the high-level coal to the low level to achieve dynamic load balancing of the conveyor belt cross section; The conveying auxiliary module 7 is arranged above the conveyor belt support 1, and the conveying auxiliary module 7 is used to clean and correct the conveyor belt.
[0021] Reference Figure 1-Figure 7 In a preferred embodiment, the tiling module 6 includes: Two tooling rods 601 are fixedly connected to one side of the conveyor belt support 1. One side of each tooling rod 601 is fixedly connected to a tooling frame 602. One side of each tooling frame 602 is fixedly connected to the same tooling support plate 603. A circular hole 1 is opened on one side of the tooling support plate 603. An adjusting cylinder 606 is connected to the inside of the circular hole 1 through a bearing. The mounting base 604 is fixedly connected to one side of the tooling support plate 603 , and a bidirectional motor 605 is fixedly connected to one side of the mounting base 604 . The driving end of the bidirectional motor 605 is connected to one side of the adjustment cylinder 606 through a coupling.
[0022] In the present invention, the tiling module 6 further includes: The linkage scalloped plate 609 is fixedly connected to one side of the tooling support plate 603. The outside of the adjustment cylinder 606 is fixedly connected to the tooling frame 607. Both sides of the tooling frame 607 are provided with two circular holes. The insides of the two circular holes are connected to the same winding frame 613 through bearings. The locking scallop frame 616 is fixedly connected to one side of the winding frame 613. The inner side of the winding frame 613 is fixedly connected to the electric telescopic rod 614. The driving end of the electric telescopic rod 614 is fixedly connected to the adjusting gear 615. The adjusting gear 615 is engaged with the tooth block end of the linkage scallop plate 609.
[0023] In the present invention, the tiling module 6 further includes: A U-shaped mounting plate 610 is fixedly connected to one side of the adjustment cylinder 606. A wear-resistant sleeve 608 is fixedly connected to one side of the tooling frame 607. Three circular holes are opened on both sides of the U-shaped mounting plate 610. The interior of the two three circular holes is connected to the same rotating cylinder 611 through bearings. The outside of the rotating cylinder 611 is fixedly connected to the adjustment support rod 617. The retractable rope 612 has one end fixedly connected to one side of the adjustment support rod 617 , and the other end of the retractable rope 612 passes through the anti-wear sleeve 608 and is wound around the outside of the retractable circular frame 613 .
[0024] In the present invention, the tiling module 6 further includes: The triangular rotating block 622 is connected to one end of the adjustment support rod 617 via a bearing. A level 621 is fixedly connected to one side of the triangular rotating block 622. A limit spring 619 is fixedly connected to one side of the adjustment support rod 617 and one side of the U-shaped mounting plate 610. Two compression springs 620 are symmetrically fixedly connected to one side of the triangular rotating block 622. Two circular holes four are opened on one side of the triangular rotating block 622. The interior of the two circular holes four are connected to the rotating shaft 623 through bearings. The exterior of the two rotating shafts 623 are fixedly connected to the smoothing plate 624. One side of the compression spring 620 is fixedly connected to one side of the smoothing plate 624. One side of the adjusting support rod 617 is fixedly connected to the adjusting motor 618. The driving end of the adjusting motor 618 is connected to one side of the triangular rotating block 622 through a coupling.
[0025] Specifically, when transferring coal, the bidirectional motor 605 drives the adjusting cylinder 606, which in turn links the winding frame 613 and the adjusting gear 615 to control the lifting angle of the smoothing plate 624; the spirit level 621 monitors the coal accumulation status in real time, and the adjusting motor 618 drives the triangular rotating block 622 to drive the smoothing plate 624 to adapt to the tilt angle; when the load on one side of the coal conveyor belt 5 is too high, the smoothing plate 624 automatically adjusts the tilt direction, pushing the high-position coal to the low position, realizing dynamic cross-sectional load balance, suppressing the conveyor belt from running off at the root, reducing wear and improving transportation efficiency.
[0026] In a specific application scenario, when the smoothing plate 624 is raised or lowered, the electric telescopic rod 614 is started, and the electric telescopic rod 614 drives the adjusting gear 615 to move out of the locking scalloped frame 616 to the same height as the linked scalloped plate 609. When the adjusting cylinder 606 rotates, the adjusting gear 615 rotates under the limit of the linked scalloped plate 609, so that the winding frame 613 winds up the winding rope 612, thereby adjusting the height of the smoothing plate 624 on the adjustment support rod 617, so that the smoothing plate 624 is adjusted to the same height as the highest position of the coal. After the adjustment is completed, the electric telescopic rod 614 drives the adjusting gear 615 to move into the tooth groove of the locking scalloped frame 616, and the winding frame 613 is fixed and locked, thereby achieving the height adjustment of the smoothing plate 624.
[0027] Reference Figure 1 、 Figure 8 、 Figure 9 and Figure 10 In a preferred embodiment, the delivery auxiliary module 7 includes: A collecting plate 701 is fixedly connected to one side of the conveying support frame 10. An arc-shaped guide plate 702 is fixedly connected to one side of the collecting plate 701. A smooth hole is opened on one side of the two tooling rods 601. The interiors of the two smooth holes are slidably connected to a limited smooth column 703. One side of the limited smooth column 703 is fixedly connected to a return spring 1 704. One side of the return spring 1 704 is fixedly connected to one side of the tooling rod 601. The two U-shaped tooling plates 705 are respectively fixedly connected to one side of the two limiting smooth columns 703. A circular hole five is opened on one side of the two U-shaped tooling plates 705. The interior of the two circular holes five is connected to a rotating column 719 through a bearing. One side of the two rotating columns 719 is fixedly connected to a mounting block 716. One side of the two mounting blocks 716 is connected to a rubber push plate 718 through a bearing. One side of the two rubber push plates 718 is fixedly connected to a reset spring 2 717. One side of the reset spring 2 717 is fixedly connected to one side of the rotating column 719.
[0028] In the present invention, the conveying auxiliary module 7 further includes: Two limiting rollers 708 are connected to two U-shaped tooling plates 705 through bearings. The limiting rollers 708 abut against the side walls of the coal conveyor belt 5. Telescopic springs 712 are fixedly connected to one side of the two U-shaped tooling plates 705 at equal distances. A cleaning brush plate 713 is fixedly connected to one side of multiple telescopic springs 712 located on the same U-shaped tooling plate 705. One side of the cleaning brush plate 713 abuts against one side of the coal conveyor belt 5. The two hollow air-blowing frames 711 are respectively fixedly connected to the two U-shaped tooling plates 705. The two hollow air-blowing frames 711 have air-blowing ports at equal distances on one side facing the cleaning brush plate 713. The two hollow air-blowing frames 711 have mounting ports on one side. The inside of the two mounting ports is fixedly connected to the same telescopic hose 714.
[0029] In the present invention, the conveying auxiliary module 7 further includes: An air pump 709 is fixedly connected to one of the tooling rods 601. The air pump end of the air pump 709 is connected to the inside of the telescopic hose 714 via an air pipe 715. The outside of the air pipe 715 is connected to a delivery regulating valve 710 via a flange. The two fixing seats 706 are respectively fixedly connected to one side of the two U-shaped tooling plates 705. One side of the two fixing seats 706 is fixedly connected to a universal motor 707. The driving end of the universal motor 707 is connected to one side of the rotating column 719 through a coupling.
[0030] In a specific application scenario, in the conveying auxiliary module 7, the telescopic spring 712 pushes the cleaning brush plate 713 to close to the inner surface of the coal conveyor belt 5 to remove the adhered coal powder; the air pump 709 sprays air to the cleaning brush plate 713 through the hollow air frame 711 to prevent the coal powder from adhering to the coal again; the rubber push plate 718 is always in contact with the coal at the edge of the coal conveyor belt 5 under the action of the reset spring 2 717, and the universal motor 707 drives the rubber push plate 718 to swing periodically to assist in the flattening of the coal, and cooperates with the limiting roller 708 to correct the deviation trend in time, significantly reducing the maintenance frequency, and the reset spring 1 704 and the limiting smooth column 703 constitute an elastic buffer mechanism to absorb the vibration impact of the coal conveyor belt 5.
[0031] Reference Figure 1 and Figure 2 In a preferred embodiment, one side of the conveyor belt bracket 1 is fixedly connected to a support frame 10 at equal distances, and one side of multiple support frames 10 is connected to a roller 11 through a bearing, and one side of the roller 11 is against one side of the coal conveyor belt 5.
[0032] A method for using an automated controlled coal processing and transportation device, using the automated controlled coal processing and transportation device as described above, comprises the following steps: Step 1: Coal is transferred through the coal conveyor belt 5. During coal transfer, the bidirectional motor 605 drives the adjusting cylinder 606, and the linked winding frame 613 and the adjusting gear 615 control the lifting angle of the smoothing plate 624. By starting the electric telescopic rod 614, the electric telescopic rod 614 drives the adjusting gear 615 to move out from the locking scallop frame 616 to the same height as the linked scallop plate 609. When the adjusting cylinder 606 rotates, the adjusting gear 615 rotates under the limit of the linked scallop plate 609, so that the winding frame 613 rewinds the retracting rope 612, thereby adjusting the height of the smoothing plate 624 on the adjusting support rod 617, so that the smoothing plate 624 is adjusted to the same height as the highest position of the coal. After the adjustment is completed, the electric telescopic rod 614 drives the adjusting gear 615 to move into the tooth groove of the locking scallop frame 616, fixing and locking the winding frame 613. Step 2: The level meter 621 monitors the coal accumulation status in real time, and adjusts the motor 618 to drive the triangular rotating block 622 to drive the smoothing plate 624 to adjust its tilt angle; Step three, the telescopic spring 712 pushes the cleaning brush plate 713 to close to the inner surface of the coal conveyor belt 5 to remove the adhered coal powder; the air pump 709 sprays air to the cleaning brush plate 713 through the hollow air frame 711 to prevent the coal powder from adhering to the cleaning brush plate 713 again; the rubber push plate 718 is always in contact with the coal at the edge of the coal conveyor belt 5 under the action of the reset spring 2 717, and the universal motor 707 drives the rubber push plate 718 to swing periodically to assist in the flattening of the coal, and cooperates with the limiting roller 708 to correct the deviation trend in time, significantly reducing the maintenance frequency, and the reset spring 1 704 and the limiting smooth column 703 constitute an elastic buffer mechanism to absorb the vibration impact of the coal conveyor belt 5.
[0033] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. An automated coal processing and transportation device, characterized in that: include: A conveyor belt bracket, one side of which is fixedly connected with a bracket caster; The conveying motor is fixedly connected to one side of the conveyor belt bracket. Two tooling blocks are connected to both sides of the conveyor belt bracket by bolts. One side of the two opposite tooling blocks is connected to the same conveyor roller through a bearing. One end of the conveyor roller and the driving end of the conveyor motor are connected to the same belt through a pulley. The outer sides of the two conveyor rollers are slidably connected to the same coal conveyor belt. The flattening module is arranged above the conveyor belt support and is used to push the high-level coal to the low level to achieve dynamic load balancing of the conveyor belt cross section; The conveying auxiliary module is arranged above the conveyor belt support, and the conveying auxiliary module is used to clean and correct the conveyor belt.
2. The automated coal processing and transportation device according to claim 1, characterized in that: The tiling module comprises: Two tooling rods are fixedly connected to one side of the conveyor belt bracket. One side of the two tooling rods is fixedly connected to a tooling frame. One side of the two tooling frames is fixedly connected to the same tooling support plate. A circular hole 1 is opened on one side of the tooling support plate. The inside of the circular hole 1 is connected to an adjusting cylinder through a bearing. The mounting seat is fixedly connected to one side of the tooling support plate. A bidirectional motor is fixedly connected to one side of the mounting seat. The driving end of the bidirectional motor is connected to one side of the adjusting cylinder through a coupling.
3. The automated coal processing and transportation device according to claim 2, characterized in that: The tiling module also includes: The linkage round tooth plate is fixedly connected to one side of the tooling support plate. The outside of the adjustment cylinder is fixedly connected to the tooling frame. Two circular holes are opened on both sides of the tooling frame. The inside of the two circular holes is connected to the same winding frame through bearings. The locking scalloped frame is fixedly connected to one side of the winding frame. An electric telescopic rod is fixedly connected to the inner side of the winding frame. The driving end of the electric telescopic rod is fixedly connected to an adjusting gear, which meshes with the tooth block end of the linkage scalloped plate.
4. The automated coal processing and transportation device according to claim 3, characterized in that: The tiling module also includes: A U-shaped mounting plate is fixedly connected to one side of the adjustment cylinder, and a wear-resistant sleeve is fixedly connected to one side of the tooling frame. Three circular holes are opened on both sides of the U-shaped mounting plate. The interiors of the two circular holes are connected to the same rotating cylinder through bearings, and the outside of the rotating cylinder is fixedly connected to the adjusting support rod; The retractable rope body has one end fixedly connected to one side of the adjustment support rod, and the other end of the retractable rope body passes through the anti-wear sleeve and is wound around the outside of the retractable circular frame.
5. The automated coal processing and transportation device according to claim 4, characterized in that: The tiling module also includes: The triangular rotating block is connected to one end of the adjustment support rod through a bearing. A level is fixedly connected to one side of the triangular rotating block. One side of the adjustment support rod and one side of the U-shaped mounting plate are fixedly connected to the same limit spring. Two compression springs are symmetrically fixedly connected to one side of the triangular rotating block. Two circular holes four are opened on one side of the triangular rotating block. The interiors of the two circular holes four are connected to the rotating shafts through bearings. The exteriors of the two rotating shafts are fixedly connected to the smoothing plate. One side of the compression spring is fixedly connected to one side of the smoothing plate. One side of the adjusting support rod is fixedly connected to the adjusting motor. The driving end of the adjusting motor is connected to one side of the triangular rotating block through a coupling.
6. The automated coal processing and transportation device according to claim 5, characterized in that: The conveying auxiliary module includes: A collecting plate is fixedly connected to one side of the conveying support frame, one side of the collecting plate is fixedly connected to an arc-shaped guide plate, one side of the two tooling rods is provided with a smooth hole, the interiors of the two smooth holes are slidably connected to a limited smooth column, one side of the limited smooth column is fixedly connected to a return spring 1, and one side of the return spring 1 is fixedly connected to one side of the tooling rod; Two U-shaped tooling plates are respectively fixedly connected to one side of the two limiting smooth columns. A circular hole five is opened on one side of the two U-shaped tooling plates. The interior of the two circular holes five is connected to a rotating column through a bearing. One side of the two rotating columns is fixedly connected to a mounting block. One side of the two mounting blocks is connected to a rubber push plate through a bearing. One side of the two rubber push plates is fixedly connected to a reset spring two. One side of the reset spring two is fixedly connected to one side of the rotating column.
7. The automated coal processing and transportation device according to claim 6, characterized in that: The conveying auxiliary module also includes: Two limiting rollers are connected to two U-shaped tooling plates through bearings. The limiting rollers are against the side walls of the coal conveyor belt. One side of the two U-shaped tooling plates is fixedly connected with telescopic springs at equal distances. One side of multiple telescopic springs located on the same U-shaped tooling plate is fixedly connected to the same cleaning brush plate. One side of the cleaning brush plate is against one side of the coal conveyor belt. Two hollow air-blowing frames are fixedly connected to two U-shaped tooling plates respectively. Air-blowing ports are equidistantly provided on the side of the two hollow air-blowing frames facing the cleaning brush plate. One side of the two hollow air-blowing frames is provided with an installation port, and the inside of the two installation ports is fixedly connected to the same telescopic hose.
8. The automated coal processing and transportation device according to claim 7, characterized in that: The conveying auxiliary module also includes: An air pump is fixedly connected to one of the tooling rods, an air-inflating end of the air pump is connected to the inside of the telescopic hose through an air-inflating pipe, and the outside of the air-inflating pipe is connected to a delivery regulating valve through a flange; The two fixing seats are respectively fixedly connected to one side of the two U-shaped tooling plates. One side of the two fixing seats is fixedly connected to a universal motor, and the driving end of the universal motor is connected to one side of the rotating column through a coupling.
9. The automated coal processing and transportation device according to claim 8, characterized in that: One side of the conveyor belt bracket is fixedly connected with a support frame at equal distances, and one side of multiple support frames is connected to a roller through a bearing, and one side of the roller is against one side of the coal conveyor belt.
10. A method for using an automated controlled coal processing and transportation device, using the automated controlled coal processing and transportation device according to claim 9, characterized in that: The steps include: Step 1: When transferring coal, the bidirectional motor drives the adjusting cylinder, which in turn links the winding frame and the adjusting gear to control the lifting angle of the smoothing plate; Step 2: The level instrument monitors the coal accumulation status in real time, and adjusts the motor to drive the triangular rotating block to drive the smoothing plate to adaptively tilt the angle; Step 3: The telescopic spring pushes the cleaning brush plate to the inner surface of the coal conveyor belt to remove the adhered coal powder. The air pump sprays air to the cleaning brush plate through the hollow air frame to prevent the coal powder from adhering to the cleaning brush plate again. Step 4: The rubber push plate always sticks to the coal at the edge of the coal conveyor belt under the action of the second reset spring. The universal motor drives the rubber push plate to swing periodically to assist in laying the coal flat.
Citation Information
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