Multi-layer biological fermentation tank
By designing layered fixed plates, stirring drums, cleaning scrapers and rotating disks in the multi-layer fermentation tank, the problem of uneven mixing of the upper and lower layers of fermentation products in the existing technology is solved, achieving a more efficient fermentation process and purer products.
Patent Information
- Application Number
- CN202510917367.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-03
- Publication Date
- 2025-09-19
AI Technical Summary
Existing multi-layer fermentation tanks cannot effectively distinguish the mixing needs of the fermentation products in the upper and lower layers during the stirring process, resulting in insufficient expansion of the upper layer strains and uneven stirring of the fermentation products in the lower layer, affecting the fermentation efficiency and product purity.
A multi-layer biological fermentation tank was designed. The tank body was separated by layered fixed plates. Combined with a mixing drum, a cleaning scraper, a twisting assembly and a rotating disk, different mixing modes of the upper and lower layers of fermentation products were achieved, and the inner wall adhesion was cleaned by the cleaning scraper.
It effectively improves the mixing and stirring efficiency of the fermentation tank, ensures that the upper layer of bacteria is fully expanded and the fermentation products in the lower layer are evenly stirred, thereby improving the fermentation efficiency and product purity. At the same time, the design of the cleaning scraper keeps the inner wall of the tank clean.
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Figure CN120665690A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field related to fermentation tanks, in particular to a multi-layer biological fermentation tank. Background Art
[0002] As a microbial cultivation reactor, the fermentation tank can mix materials evenly and achieve efficient synthesis of target products by providing a controllable physical and chemical environment for microorganisms or cells. Fermentation tanks are very common in current industrial applications, replacing traditional fermentation containers such as culture bottles, sauce jars and wine cellars, greatly improving efficiency and output.
[0003] A multi-layer fermentation tank is a device used in biological fermentation processes. Its design feature is that the tank has a multi-layer structure inside, and the material flows from top to bottom. Each layer undergoes a specific reaction, and the bacteria are propagated in the upper layer, and the easily degradable substrates are quickly consumed. The lower layer is in the main fermentation stage, and the product is synthesized in large quantities. At present, the same stirring structure is used in multi-layer fermentation tanks, but the diffusion of the upper layer bacteria requires sufficient mixing and stirring of the fermented material. When the bacteria diffuse and degrade the substrate in the upper layer, the decomposition products are very likely to leave adhesions on the inner wall of the fermentation tank. During the fermentation process of the lower layer bacteria, the fermentation products cannot be quickly stirred and mixed, because the fermentation products will die due to the force during the high-speed centrifugation process, resulting in contamination of the fermentation liquid, which reduces the purity of the fermentation liquid, and fails to distinguish and mix the fermented materials in different states in the upper and lower layers. Summary of the Invention
[0004] In order to overcome the deficiencies of the prior art, the present invention provides a multi-layer biological fermentation tank.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a multi-layer biological fermentation tank, comprising a fermentation tank body, wherein a fixed plate for layering the tank body is arranged inside the fermentation tank body, a stirring drum for mixing and stirring the fermented material is arranged inside the fermentation tank body, a cleaning scraper is arranged on the periphery of the stirring drum for scraping and cleaning the inner wall of the fermentation tank body, a pushing component for pushing the scraper is arranged inside the stirring drum, and the pushing component includes support rods installed around the stirring drum, a barrel for storing fermentation powder is arranged on the top of the fermentation tank body, a quantitative component for quantitatively discharging the fermentation tank body is arranged at the bottom of the barrel, a breaking plate for mixing and breaking up the fermented material after fermentation is arranged at the bottom of the fixed plate of the fermentation tank body, a rotating drum for driving the breaking plate to move is installed at the bottom of the fixed plate, a twisting component for driving the breaking plate to twist is arranged inside the rotating drum, and a rotating disk for assisting mixing of the fermented material is provided at the top of the breaking plate of the fermentation tank body.
[0006] The top of the fermentation tank body is provided with a driving motor and a fermentation cover plate, and the top of the mixing drum is installed in the output end of the driving motor, and the inner top of the mixing drum is fixedly installed with a first motor, and the output end of the first motor is connected with a screw, and the screw thread is passed through and connected to a pushing frame movable inside the mixing drum. The pushing assembly also includes a pushing block movable inside the support rod, and the support rod is provided with a fixed slide groove near one end of the mixing drum, and the pushing block slides inside the support rod through the fixed slide groove. The bottom of the pushing frame is fixedly installed with an L-shaped pushing rod, and the bottom end of the L-shaped pushing rod is fixedly installed with a pushing column, the pushing block has an inclined groove that matches the size of the pushing column, and the pushing column moves in the inclined groove, and the pushing block is fixedly installed with a connecting rod at one end away from the mixing drum, the cleaning scraper is fixedly installed at the end of the connecting rod away from the mixing drum, a limiting rod is fixedly installed inside the pushing frame, and the pushing frame movably passes through the limiting rod, and a number of stirring rods for mixing and stirring the fermented material are evenly installed on the periphery of the mixing drum.
[0007] As an optimal technical solution of the present invention, the fixed plate is provided with a discharge hole with an electromagnetic valve, and a number of auxiliary rods for assisting in stirring the fermented material after fermentation are evenly installed at the bottom of the rotating disk. The torsion assembly also includes a second motor fixedly installed on the rotating cylinder, and the second motor is connected to an active swing arm through a rotating shaft. The rotating cylinder is movably provided with a fixed rotating shaft at the end away from the second motor, and a driven swing arm is fixedly installed on the fixed rotating shaft at the end close to the second motor. The upper and lower ends of the rotating cylinder are connected with torsion plates through rotating shafts, and connecting rotating shafts are fixedly installed between the torsion plates. The connecting rotating shafts are movably connected with a moving block, and the moving block is fixedly provided with a T-shaped moving rod, and the two ends of the T-shaped moving rod are respectively movably passed through the active swing arm and the driven swing arm. The bottom of the torsion plate located at the bottom of the rotating cylinder is provided with a torsion rod, and the breaking plates are evenly installed on the bottom outside of the torsion rod.
[0008] As a preferred technical solution of the present invention, an annular toggle plate is fixedly installed between the breaking-up plates, and several breaking-up rods are evenly installed on the breaking-up plate located at the lowest end of the torsion rod. A first bevel gear is fixedly installed on the fixed rotating shaft at the end away from the second motor, and a second bevel gear is meshedly connected to one side of the bottom of the first bevel gear. A rotating shaft is fixedly installed on the bottom of the second bevel gear, and a rotating disk is fixedly installed at the bottom end of the rotating shaft.
[0009] The top of the lifting plate is connected with the lifting plate by the spring, and the upper end of the lifting plate is connected with the lifting plate by the spring.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] 1. In the present invention, the stirring drum drives the stirring rod and the supporting rod to mix and stir the fermentation substrate and the fermentation bacteria powder, and the fermentation bacteria powder is used to expand and multiply, and the easily degradable fermentation substrate is quickly consumed. The twisting rod under the twisting plate twists back and forth, and the twisting rod drives the breaking plate, the breaking rod and the annular dialing plate to twist and rotate the fermentation product back and forth, and the fermented product is mixed and stirred with low stirring force. The rotating disk under the rotating shaft cooperates with the auxiliary rod to assist in mixing and stirring the fermentation product, and the upper and lower layers of the fermentation tank body are mixed and stirred in different structures. The inner wall of the fermentation tank body is scraped and cleaned by the cleaning scraper;
[0012] 2. In the present invention, the pushing block cooperates with the connecting rod to drive the cleaning scraper to fit the inner wall of the fermentation tank body, and the driving motor drives the mixing drum to rotate, and the mixing drum drives the cleaning scraper to scrape and clean the adhered objects on the inner wall of the fermentation tank body, and the cleaning scraper is used to thoroughly clean the inner wall of the fermentation tank body.
[0013] 3. In the present invention, the rotating disk is driven by the rotating shaft at the bottom of the second bevel gear to mix and stir the fermented product in a small range, and the auxiliary rod under the rotating disk is used to cooperate with the breaking plate to mix the fermented product. The fermented product is mixed and stirred, and the mixing and breaking effect is good without causing damage to the fermentation product.
[0014] 4. In the present invention, the fixed rotating shaft on the driven swing arm is driven to rotate by the T-shaped motion rod, and the first bevel gear on the fixed rotating shaft engages with the second bevel gear to drive the rotating shaft to rotate synchronously. The rotating disk under the rotating shaft cooperates with the auxiliary rod to assist in mixing and stirring the fermentation product, and the fermented product is mixed and dispersed in combination with the breaking plate;
[0015] 5. In the present invention, the feed baffle is used to block the feed channel, so that the fermentation bacteria powder does not enter the fermentation tank body, and the fermentation bacteria powder in the barrel is evenly and quantitatively injected into the fermentation tank body. The feed baffle is used to block the feed channel at intervals, so that the fermentation bacteria powder in the barrel is evenly and quantitatively injected into the fermentation tank body.
[0016] 6. In the present invention, the driving motor drives the stirring drum to rotate inside the fermentation tank body, and the stirring drum drives the stirring rod and the support rod to mix and stir the fermentation substrate and the fermentation bacteria powder. The lower layer of the fermentation tank body is mixed and stirred by the breaking plate and the rotating disk. Two different mixing methods are realized in the upper and lower layers of the fermentation tank body to adapt to fermentations at different stages. The design is reasonable and ingenious. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 It is a structural schematic diagram of the fermentation tank body of the present invention;
[0019] Figure 3 It is a structural schematic diagram of the fixing plate of the present invention;
[0020] Figure 4 Schematic diagram of the internal structure of the fermentation tank body of the present invention;
[0021] Figure 5 Schematic diagram of the structure of the screw of the present invention;
[0022] Figure 6 Schematic diagram of the structure of the connecting rod of the present invention;
[0023] Figure 7 for Figure 6 A schematic enlarged diagram of the structure at center A;
[0024] Figure 8 It is a structural schematic diagram of the push frame of the present invention;
[0025] Figure 9 It is a structural schematic diagram of the torsion rod of the present invention;
[0026] Figure 10 It is a structural schematic diagram of the rotating shaft of the present invention;
[0027] Figure 11 This is a schematic diagram of the structure inside the rotating drum of the present invention;
[0028] Figure 12 This is a schematic structural diagram of the triangular limit seat of the present invention;
[0029] Figure 13It is a structural schematic diagram of the feed seat of the present invention.
[0030] Among them: 10, fermentation tank body; 11, fixed plate; 12, rotating drum; 13, driving motor; 14, fermentation cover; 15, discharge hole; 16, supporting foot; 20, mixing drum; 21, first motor; 22, screw; 23, pushing frame; 24, L-shaped pushing rod; 25, pushing column; 26, limiting rod; 27, stirring rod; 30, cleaning scraper; 31, supporting rod; 32, pushing block; 33, fixed chute; 34, inclined chute; 35, connecting rod; 40, barrel; 41, triangular limiting seat; 42, T-shaped chute; 43, T-shaped slider; 44, movable plate; 45, motor seat ;46. The third motor;47. The rotating disk;48. The arc-shaped movable rod;49. The arc-shaped slot;50. The second motor;51. The active swing arm;52. The annular toggle plate;53. The torsion rod;54. The torsion plate;55. The connecting shaft;56. The breaking rod;57. The breaking plate;60. The rotating disk;61. The fixed rotating shaft;62. The driven swing arm;63. The moving block;64. The T-shaped moving rod;65. The first bevel gear;66. The second bevel gear;67. The rotating shaft;68. The auxiliary rod;70. The feed seat;71. The connecting rod;72. The feed baffle;73. The feed channel;74. The feed hole. DETAILED DESCRIPTION
[0031] In order to make the technical means, creative features, purpose and efficacy of the present invention easy to understand, the present invention is further described below in conjunction with specific examples, but the following examples are only preferred embodiments of the present invention, not all. Based on the examples in the embodiments, other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present invention. The experimental methods in the following examples, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following examples, unless otherwise specified, can be obtained from commercial channels.
[0032] Example: Figure 1 、 Figure 4 、 Figure 5 and Figure 6As shown, it includes a fermentation tank body 10, a fixing plate 11 for layering the tank body is provided inside the fermentation tank body 10, a stirring drum 20 for mixing and stirring the fermented material is provided inside the fermentation tank body 10, and a cleaning scraper 30 for scraping and cleaning the inner wall of the fermentation tank body 10 is provided on the periphery of the stirring drum 20. When the cleaning scraper 30 is pushed out and abuts against the inner wall of the fermentation tank body 10, the cleaning scraper 30 can be used to complete the cleaning of the upper layer of the fermentation tank body 10. A pushing component for pushing the scraper is provided inside the stirring drum 20, and the pushing component includes a plurality of components installed on the four sides of the stirring drum 20. The fermentation tank body 10 is provided with a support rod 31 around it, and a barrel 40 for storing baking powder is provided on the top of the fermentation tank body 10. A quantitative component for quantitatively discharging the fermentation tank body 10 is provided at the bottom of the fixed plate 11. The fermentation tank body 10 is provided with a breaking plate 57 for mixing and breaking up the fermented material after fermentation. A rotating cylinder 12 for driving the breaking plate 57 to move is installed at the bottom of the fixed plate 11. A twisting component for driving the breaking plate 57 to twist is provided inside the rotating cylinder 12. The fermentation tank body 10 is provided with a rotating disk 60 for assisting mixing of the fermented material at the top of the breaking plate 57.
[0033] See Figure 7 、 Figure 10 、 Figure 11 and Figure 13 The fermentation tank body 10 is fermented in layers through the fixed plate 11, and the fermentation substrate and fermentation bacteria powder in the upper layer of the fermentation tank body 10 are fully mixed and stirred by the stirring rod 27 on the stirring drum 20 and the supporting rod 31. The cleaning scraper 30 is pressed against the inner wall of the fermentation tank body 10 by the pushing component inside the stirring drum 20, and then the cleaning scraper 30 is rotated to scrape and clean the inside of the fermentation tank body 10. When the fermentation substrate and the fermentation bacteria powder are mixed, the fermentation bacteria powder in the barrel 40 is quantitatively injected through the quantitative component, and the twisting component in the rotating drum 12 is used to drive the scattering plate 57 to twist and stir in the lower layer of the fermentation tank body 10. The scattering amplitude is small, which protects the bacteria in the fermentation product, and then the rotating disk 60 assists in diverging and mixing the fermentation product to prevent the fermentation product from agglomerating.
[0034] See Figure 3 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8A driving motor 13 and a fermentation cover 14 are provided on the top of the fermentation tank body 10. The top of the mixing drum 20 is installed on the output end of the driving motor 13. A first motor 21 is fixedly installed on the inner top of the mixing drum 20. The output end of the first motor 21 is connected to a screw 22. The screw 22 is threadedly connected to a pushing frame 23 that is movable inside the mixing drum 20. The top of the pushing frame 23 is threadedly connected to the screw 22, and the bottom of the pushing frame 23 is movable through the outer periphery of the screw 22. The pushing assembly also includes a pushing block 32 that is movable inside the support rod 31. The support rod 31 is provided with a fixed slide groove 33 at one end near the mixing drum 20. The pushing block 32 is moved by a fixed slide The groove 33 slides inside the support rod 31, and an L-shaped pushing rod 24 is fixedly installed at the bottom of the pushing frame 23, and a pushing column 25 is fixedly installed at the bottom end of the L-shaped pushing rod 24. The pushing block 32 is provided with an inclined groove 34 that matches the size of the pushing column 25, and the pushing column 25 moves in the inclined groove 34. The pushing block 32 is fixedly installed with a connecting rod 35 at the end away from the mixing drum 20, and the cleaning scraper 30 is fixedly installed at the end of the connecting rod 35 away from the mixing drum 20. A limiting rod 26 is fixedly installed inside the pushing frame 23, and the pushing frame 23 moves through the limiting rod 26. A number of stirring rods 27 for mixing and stirring the fermented material are evenly installed on the periphery of the mixing drum 20.
[0035] See Figure 6 、 Figure 7 and Figure 8 The first motor 21 drives the pushing frame 23 on the screw 22 to realize downward movement under the action of the limiting rod 26, driving the pushing column 25 to descend synchronously. Due to the limitation of the inclined groove 34, the pushing block 32 moves horizontally in the fixed slide groove 33. At this time, the pushing block 32 will move away from the side of the mixing drum 20. The pushing block 32 drives the cleaning scraper 30 to fit the inner wall of the fermentation tank body 10 through the connecting rod 35, and then the driving motor 13 drives the mixing drum 20 to rotate, and the mixing drum 20 drives the cleaning scraper 30 to scrape and clean the adhesion on the inner wall of the fermentation tank body 10.
[0036] See Figure 3 、 Figure 4 、 Figure 9 、 Figure 10 and Figure 11The fixed plate 11 is provided with a discharge hole 15 with an electromagnetic valve, and a plurality of auxiliary rods 68 for assisting in stirring the fermented material after fermentation are evenly installed at the bottom of the rotating disk 60. The torsion assembly also includes a second motor 50 fixedly installed on the rotating cylinder 12, and the second motor 50 is connected to the active swing arm 51 through a rotating shaft. The rotating cylinder 12 is movably provided with a fixed rotating shaft 61 at the end away from the second motor 50, and the fixed rotating shaft 61 is fixedly installed with a driven swing arm 62 at the end close to the second motor 50. The upper and lower ends of the rotating cylinder 12 are connected to the torsion plate 54 through a rotating shaft, and a connecting rotating shaft 55 is fixedly installed between the torsion plates 54. The connecting rotating shaft 55 movably passes through the motion block 63, and the motion block 63 is fixedly installed with a T-shaped motion rod 64. The two ends of the T-shaped motion rod 64 are respectively movably passed through the active swing arm 51 and the driven swing arm 62. The torsion plate 54 at the bottom of the rotating cylinder 12 is equipped with a torsion rod 53, and the breaking plate 57 is evenly installed on the bottom outside of the torsion rod 53.
[0037] See Figure 9 、 Figure 10 and Figure 11 The second motor 50 drives the active swing arm 51 to rotate, and the active swing arm 51 drives the T-shaped motion rod 64 to rotate and swing synchronously. The other end of the T-shaped motion rod 64 will also drive the driven swing arm 62 on the fixed shaft 61 to rotate synchronously. During the rotation process, the active swing arm 51 and the driven swing arm 62 drive the motion block 63 to move on the connecting shaft 55 through the T-shaped motion rod 64. When the motion block 63 rotates to the highest and lowest points of the connecting shaft 55, the torsion plate 54 and the T-shaped motion rod 64 remains horizontal in the vertical direction, and when the moving block 63 rotates to the middle of the connecting shaft 55, the active swing arm 51 and the driven swing arm 62 will move from the vertical state to the horizontal state, driving the misaligned twisting between the torsion plate 54 and the T-shaped motion rod 64, thereby driving the torsion rod 53 under the torsion plate 54 to twist back and forth, and the torsion rod 53 will drive the breaking plate 57, the breaking rod 56 and the annular toggle plate 52 to twist and rotate the fermentation product back and forth, and mix and stir the fermented product.
[0038] See Figure 9 、 Figure 10 and Figure 11 A ring-shaped toggle plate 52 is fixedly installed between the breaking-up plates 57, and a number of breaking-up rods 56 are evenly installed on the breaking-up plate 57 located at the lowest end of the torsion rod 53. A first bevel gear 65 is fixedly installed on the fixed rotating shaft 61 at the end away from the second motor 50. The bottom side of the first bevel gear 65 is meshed with the second bevel gear 66. A rotating shaft 67 is fixedly installed on the bottom of the second bevel gear 66, and the rotating disk 60 is fixedly installed at the bottom end of the rotating shaft 67.
[0039] The fixed rotating shaft 61 on the driven swing arm 62 is driven to rotate by the T-shaped motion rod 64, and the first bevel gear 65 on the fixed rotating shaft 61 engages with the second bevel gear 66 to drive the rotating shaft 67 to rotate synchronously, and the rotating disk 60 under the rotating shaft 67 cooperates with the auxiliary rod 68 to assist in mixing and stirring the fermentation product.
[0040] See Figure 2 、 Figure 3 、 Figure 10 、 Figure 12 and Figure 13 The bottom of the barrel 40 is mounted on the top of the fermentation tank body 10 through the feed seat 70. The bottom of the fermentation tank body 10 is installed with a supporting foot 16. The quantitative component includes a triangular limit seat 41 fixedly mounted on the top of the fermentation tank body 10. The top of the triangular limit seat 41 is provided with a T-shaped slide 42. The triangular limit seat 41 is slidably connected to a T-shaped slider 43 in the T-shaped slide 42. A movable plate 44 is fixedly installed on the top of the T-shaped slider 43. A third motor 46 is connected to one side of the top of the fermentation tank body 10 through a motor seat 45. The output end of the third motor 46 is connected to a rotating disk 47 through a rotating shaft. The rotating disk 47 is fixedly installed with an arc-shaped movable rod 48 for interval-moving the movable plate 44. The movable plate 44 is provided with an arc-shaped groove 49 that matches the arc-shaped movable rod 48, and the arc-shaped movable rod 48 moves in the arc-shaped groove 49. The movable plate 44 is fixedly installed with a connecting rod 71 on the side close to the feed seat 70. The connecting rod 71 is fixedly installed with a feed baffle 72 that moves inside the feed seat 70. A feed channel 73 is provided inside the feed seat 70, and the feed baffle 72 moves in the feed channel 73. The feed baffle 72 has a feed hole 74 that matches the size of the feed channel 73.
[0041] See Figure 10 、 Figure 11 、 Figure 12 and Figure 13 , the rotating disk 47 is driven to rotate by the third motor 46. When the rotating disk 47 drives the movable plate 44 on the limit base to move to one end away from the barrel 40 through the arc motion rod and the arc groove 49, the connecting rod 71 on the movable plate 44 pulls the feeding hole 74 on the feeding baffle 72 to align with the feeding channel 73 of the feeding seat 70, and the feeding channel 73 is opened. The fermentation bacteria powder in the barrel 40 enters the fermentation tank body 10 through the feeding channel 73. When the movable plate 44 approaches one end of the barrel 40, the connecting rod 71 drives the feeding hole 74 on the feeding baffle 72 to be staggered with the feeding channel 73, and the feeding baffle 72 is used to block the feeding channel 73, so that the fermentation bacteria powder no longer enters the fermentation tank body 10, and the fermentation bacteria powder in the barrel 40 is evenly and quantitatively injected into the fermentation tank body 10.
[0042] How it works: See Figure 1 and Figure 2, fermentation bacteria powder is injected into the barrel 40, and the fermentation substrate is injected through the fermentation cover 14 on the top of the fermentation tank body 10. The driving motor 13 drives the stirring drum 20 to rotate inside the fermentation tank body 10. The stirring drum 20 drives the stirring rod 27 and the support rod 31 to mix and stir the fermentation substrate and the fermentation bacteria powder, using the fermentation bacteria powder to expand and multiply, and quickly consumes the easily degradable fermentation substrate.
[0043] See Figure 10 、 Figure 11 、 Figure 12 and Figure 13 When the feed material is fed into the fermentation tank body 10, the third motor 46 on the motor base 45 drives the rotating disk 47 to rotate, and the arc-shaped movable rod 48 of the rotating disk 47 moves in the arc-shaped movable rod 48. When the rotating disk 47 drives the movable plate 44 on the limit base to move away from one end of the barrel 40 through the arc-shaped motion rod, the movable plate 44 pulls the feeding hole 74 on the feeding baffle 72 to align with the feeding channel 73 of the feeding seat 70, and the feeding channel 73 is opened, and the fermentation bacteria powder in the barrel 40 enters the fermentation tank body 10 through the feeding channel 73. When the movable plate 44 is close to one end of the barrel 40, the connecting rod 71 drives the feeding hole 74 on the feeding baffle 72 to stagger with the feeding channel 73, and the feeding baffle 72 is used to block the feeding channel 73, so that the fermentation bacteria powder no longer enters the fermentation tank body 10, thereby realizing the fermentation bacteria powder in the barrel 40 being uniformly and quantitatively injected into the fermentation tank body 10.
[0044] See Figure 9 、 Figure 10 、 Figure 11 After a certain period of fermentation, the discharge hole 15 on the fixed plate 11 is opened to allow the fermented product to enter the bottom of the fermentation tank body 10. The second motor 50 drives the active swing arm 51 to rotate, and the active swing arm 51 drives the T-shaped motion rod 64 to rotate and swing synchronously. The T-shaped motion rod 64 will also drive the driven swing arm 62 on the fixed shaft 61 to move synchronously. The active swing arm 51 and the driven swing arm 62 drive the motion block 63 to move on the connecting shaft 55 during the rotation process. When the motion block 63 is rotated, the motion block 63 is rotated ... When the block 63 rotates to the highest and lowest points of the connecting shaft 55, the torsion plate 54 and the T-shaped motion rod 64 remain horizontal. When the motion block 63 rotates to the middle of the connecting shaft 55, it drives the torsion plate 54 and the T-shaped motion rod 64 to undergo misaligned torsion, thereby driving the torsion rod 53 under the torsion plate 54 to twist back and forth. The torsion rod 53 will drive the breaking plate 57, the breaking rod 56 and the annular toggle plate 52 to twist and rotate the fermentation product back and forth, thereby mixing and stirring the fermented product.
[0045] When the active swing arm 51 drives the fixed rotating shaft 61 on the driven swing arm 62 to rotate through the T-shaped motion rod 64, the first bevel gear 65 on the fixed rotating shaft 61 engages with the second bevel gear 66 to rotate, and the rotating shaft 67 at the bottom of the second bevel gear 66 drives the rotating disk 60 to mix and stir the fermented products in a small range, and the auxiliary rod 68 under the rotating disk 60 cooperates with the breaking plate 57 to mix the fermented products.
[0046] See Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 After the fermentation tank body 10 is finished fermenting, it is necessary to clean the upper layer inside the fermentation tank body 10 and clean the adhesion of the decomposed substrate on the inner wall of the fermentation tank body 10 during the entire fermentation process. Such adhesion is generally difficult to clean. The first motor 21 drives the pushing frame 23 on the screw 22 to move downward under the limit of the limit rod 26. The pushing frame 23 drives the pushing column 25 to move downward in the inclined groove 34 of the pushing block 32 through the L-shaped pushing rod 24. When the pushing column 25 is in the process of descending, the pushing column 25 is driven to move downward in the inclined groove 34 of the pushing block 32. Due to the limitation of the inclined groove 34, the pushing block 32 moves horizontally in the fixed slide groove 33. At this time, the pushing block 32 will move away from the side of the mixing drum 20. The pushing block 32 drives the cleaning scraper 30 to fit the inner wall of the fermentation tank body 10 through the connecting rod 35, and then drives the mixing drum 20 to rotate through the driving motor 13. The mixing drum 20 drives the cleaning scraper 30 to scrape and clean the adhesion on the inner wall of the fermentation tank body 10, and the cleaning scraper 30 thoroughly cleans the inner wall of the fermentation tank body 10.
[0047] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.
Claims
1. A multi-layer biological fermentation tank, comprising a fermentation tank body, characterized in that: The fermentation tank body is provided with a fixing plate for layering the tank body, a stirring drum for mixing and stirring the fermented material is provided inside the fermentation tank body, a cleaning scraper is provided on the periphery of the stirring drum for scraping and cleaning the inner wall of the fermentation tank body, a pushing component is provided inside the stirring drum for pushing the scraper, and the pushing component includes support rods installed around the stirring drum, a barrel for storing baking powder is provided on the top of the fermentation tank body, and a quantitative component for quantitatively discharging the fermentation tank body is provided at the bottom of the barrel; The fermentation tank body is provided with a breaking plate at the bottom of the fixed plate for mixing and breaking up the fermented product after fermentation. A rotating cylinder is installed at the bottom of the fixed plate to drive the breaking plate to move. A twisting component is provided inside the rotating cylinder to drive the breaking plate to twist. The fermentation tank body is provided with a rotating disk at the top of the breaking plate to assist in mixing the fermented product.
2. A multi-layer biological fermentation tank according to claim 1, characterized in that: A driving motor and a fermentation cover are provided on the top of the fermentation tank body, the top of the mixing drum is installed on the output end of the driving motor, the inner top of the mixing drum is fixedly installed with a first motor, the output end of the first motor is connected to a screw, and the thread on the screw is connected to a pushing frame that is movable inside the mixing drum. The pushing assembly also includes a pushing block that is movable inside the support rod, and the support rod is provided with a fixed slide groove at one end close to the mixing drum, and the pushing block slides inside the support rod through the fixed slide groove.
3. A multi-layer biological fermentation tank according to claim 2, characterized in that: An L-shaped pushing rod is fixedly installed at the bottom of the pushing frame, and a pushing column is fixedly installed at the bottom end of the L-shaped pushing rod. The pushing block is provided with an inclined groove that matches the size of the pushing column, and the pushing column moves in the inclined groove. The pushing block is fixedly installed with a connecting rod at the end away from the mixing drum, and the cleaning scraper is fixedly installed at the end of the connecting rod away from the mixing drum. A limiting rod is fixedly installed inside the pushing frame, and the pushing frame moves through the limiting rod. Several stirring rods for mixing and stirring the fermented material are evenly installed on the periphery of the mixing drum.
4. A multi-layer biological fermentation tank according to claim 1, characterized in that: The fixed plate is provided with a discharge hole with an electromagnetic valve, and a number of auxiliary rods for assisting in stirring the fermented material after fermentation are evenly installed on the bottom of the rotating disk. The torsion assembly also includes a second motor fixedly installed on the rotating drum, and the second motor is connected to an active swing arm through a rotating shaft. The rotating drum is movably provided with a fixed rotating shaft at the end away from the second motor, and the fixed rotating shaft is fixedly installed with a driven swing arm at the end close to the second motor.
5. A multi-layer biological fermentation tank according to claim 4, characterized in that: The upper and lower ends of the rotating cylinder are connected to torsion plates through rotating shafts, a connecting rotating shaft is fixedly installed between the torsion plates, the connecting rotating shaft is movably connected to a moving block, a T-shaped moving rod is fixedly installed on the moving block, and the two ends of the T-shaped moving rod are movably connected to the active swing arm and the driven swing arm respectively. A torsion rod is installed at the bottom of the torsion plate located at the bottom of the rotating cylinder, and the breaking plates are evenly installed on the bottom outside of the torsion rod.
6. A multi-layer biological fermentation tank according to claim 5, characterized in that: An annular toggle plate is fixedly installed between the breaking up plates, and a number of breaking up rods are evenly installed on the breaking up plate located at the lowest end of the torsion rod. A first bevel gear is fixedly installed on the fixed rotating shaft at the end away from the second motor, and a second bevel gear is meshedly connected to one side of the bottom of the first bevel gear. A rotating shaft is fixedly installed on the bottom of the second bevel gear, and a rotating disk is fixedly installed at the bottom end of the rotating shaft.
7. The multi-layer biological fermentation tank according to claim 1, characterized in that: The bottom of the barrel is installed on the top of the fermentation tank body through a feeding seat, and a supporting foot is installed on the bottom of the fermentation tank body. The quantitative component includes a triangular limit seat fixedly installed on the top of the fermentation tank body, and a T-shaped slide groove is provided on the top of the triangular limit seat. The triangular limit seat is slidably connected with a T-shaped slider in the T-shaped slide groove, and a movable plate is fixedly installed on the top of the T-shaped slider. A third motor is connected to the motor seat on one side of the top of the fermentation tank body, and an output end of the third motor is connected to a rotating disk through a rotating shaft. The rotating disk is fixedly installed with an arc-shaped movable rod for periodically toggling the movable plate.
8. The multi-layer biological fermentation tank according to claim 7, characterized in that: The movable plate is provided with an arc-shaped groove that matches the arc-shaped movable rod, and the arc-shaped movable rod moves in the arc-shaped groove. The movable plate is fixedly installed with a connecting rod on the side close to the feed seat, and the connecting rod is fixedly installed with a feed baffle that moves inside the feed seat. A feed channel is provided inside the feed seat, and the feed baffle moves in the feed channel. The feed baffle is provided with a feed hole that matches the size of the feed channel.
Citation Information
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