Six-phase wire coil and motor

Through the combination of a six-phase coil structure and a lubrication system, the torque pulsation and stability problems of traditional three-phase motors are solved, the motor's stable output in different frequency bands is achieved, and the driving performance of electric vehicles is improved.

CN120675338AActive Publication Date: 2025-09-19NANTONG GEMMA MOTOR CO LTD
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Patent Information

Application Number
CN202510888995.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-30
Publication Date
2025-09-19
Estimated Expiration
2045-06-30

AI Technical Summary

Technical Problem

Traditional three-phase motors in electric vehicles have large torque pulsation and low torque density, resulting in poor wheel hub rotation stability and the inability to meet the output requirements of actual applications in each frequency band.

Method used

It adopts a six-phase line coil structure, including a coil winding mechanism, a stator bracket mechanism, a rotor hub mechanism, a lubrication pump oil mechanism and a lubrication oil seepage mechanism. The six-phase winding coil is formed by continuously winding the teeth, and the star-delta connection mode is dynamically switched. The torque density and stability are improved in combination with the lubrication system.

Benefits of technology

Reduce torque pulsation, increase torque density, enhance hub rotation stability, achieve smooth switching of the motor between light load starting and high torque and high speed, and ensure that the motor output in each frequency band meets the requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of motors, and discloses a six-phase wire coil and a motor, the six-phase wire coil comprises a coil winding mechanism, the coil winding mechanism comprises a silicon steel sheet, an insulating bush, sheet teeth, winding grooves and a six-phase winding coil, the insulating bush is fixedly connected to the inner wall of the silicon steel sheet, the sheet teeth are integrally arranged on the surface of the silicon steel sheet, and the winding grooves are formed in the surface of the silicon steel sheet; the winding grooves are arranged between two adjacent sheet teeth, and the six-phase winding coils are wound inside the winding grooves. Through the coil winding mechanism, the stator support mechanism, the rotor hub mechanism, the lubricating oil pumping mechanism and the lubricating oil seepage mechanism, torque pulsation can be reduced, torque density can be improved, single-phase current pressure can be reduced, the stability of a hub during rotation is improved, meanwhile, star-delta connection modes of six-phase winding coils can be dynamically switched, and the stability of the hub is improved. The motor is ensured to be switched between light-load starting and high-torque and high-rotating-speed, so that the output of the motor in each frequency band is ensured to meet the requirements of practical application.
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Description

Technical Field

[0001] The present invention relates to the technical field of motors, and in particular to a six-phase coil and a motor. Background Art

[0002] An electric motor is a device that converts electrical energy into mechanical energy. It uses an energized coil to generate a rotating magnetic field and acts on the rotor to form a magneto-electrical rotating torque. Electric motors are divided into DC motors and AC motors according to the power supply used. Most of the motors in the power system are AC motors. A three-phase motor refers to an AC motor driven by three-phase alternating current. A three-phase motor means that when the phases of the three-phase stator winding of the motor differ by 120 electrical degrees, a rotating magnetic field will be generated when three-phase alternating current is passed through. This rotating magnetic field cuts the rotor winding to generate electricity.

[0003] Traditional electric vehicles are mostly driven by three-phase motors, which are usually wound with three-phase coils. The torque pulsation is relatively large and the torque density is relatively low, which makes the stability of the wheel hub relatively poor during rotation and cannot make the output of the motor in each frequency band meet the requirements of actual applications. Summary of the Invention

[0004] In view of the deficiencies in the prior art, the present invention provides a six-phase coil and a motor, which solve the problems mentioned in the above background.

[0005] The present invention provides the following technical solution: a six-phase line coil, comprising: a coil winding mechanism, the coil winding mechanism comprising a silicon steel sheet, an insulating bushing, sheet teeth, a winding groove and a six-phase winding coil, the insulating bushing being fixedly connected to the inner wall of the silicon steel sheet, the sheet teeth being integrally arranged on the surface of the silicon steel sheet, the winding groove being arranged between two adjacent sheet teeth, and the six-phase winding coil being wound inside the winding groove.

[0006] Preferably, the six-phase winding coil of each phase is formed by continuously winding the tooth winding to form a coil winding, and the number of teeth uniformly distributed on the silicon steel sheet along the circumference is any one of 36, 45, 48, 54 or 63, and the corresponding number of wire slots formed between the teeth uniformly distributed on the corresponding silicon steel sheet along the circumference is 36 slots, 45 slots, 48 ​​slots, 54 slots or 63 slots respectively. The coil winding on each phase coil is wound by a single wire or multiple wires, and when single wire is wound, the number of single wires of each phase coil is 1, 2, 3, 4, 5 or 6, corresponding to the connection and winding in 1-parallel, 2-parallel, 3-parallel, 4-parallel, 5-parallel or 6-parallel mode, and when multiple wires are wound, the number of multiple wires of each phase coil is 1 group, 2 groups, 3 groups, 4 groups, 5 groups or 6 groups, corresponding to the connection and winding in 1-parallel, 2-parallel, 3-parallel, 4-parallel, 5-parallel or 6-parallel mode.

[0007] Preferably, the coil winding mechanism also includes a coil front tap, a ring junction box, an external bus and a coil rear tap, the coil front tap is integrally arranged at the front end of the six-phase winding coil, the ring junction box is fixedly installed at one end of the coil front tap, the external bus is fixedly installed on the surface of the ring junction box, and the coil rear tap is integrally arranged at the rear end of the six-phase winding coil.

[0008] The motor includes the coil winding mechanism, a stator support mechanism is provided inside the coil winding mechanism, a rotor hub mechanism is provided on the surface of the stator support mechanism, a lubrication pump oil mechanism is installed inside the stator support mechanism, and lubrication oil seepage mechanisms are provided on the surfaces of both ends of the stator support mechanism.

[0009] Preferably, the stator bracket mechanism includes a supporting main frame, a supporting main shaft, a hexagonal shaft head, a supporting external block and a supporting isolation block. The number of the supporting main frames is two, and the two supporting main frames are relatively distributed, and the two supporting main frames are fixedly connected to the inside of the insulating bushing, the supporting main shaft is fixedly inserted between the two supporting main frames, and the hexagonal shaft head is integrally arranged at both ends of the supporting main shaft, the supporting external block and the supporting isolation block are fixedly sleeved on the surface of the supporting main shaft, one end of the external bus passes through the side of the supporting external block close to the supporting main frame and extends out of the other side of the supporting external block, and the supporting external block and the supporting isolation block are respectively located on the outside of the two supporting main frames.

[0010] Preferably, the rotor hub mechanism includes a rotor shell, an annular shell, a magnet ring group, a mounting groove and a heat dissipation groove. The number of the rotor shells is two, and the two rotor shells are relatively distributed, and the two rotor shells are rotatably connected to the surface of the supporting external block and the surface of the supporting isolation block through bearings. The annular shell is fixedly connected between the two rotor shells, the magnet ring group is fixedly installed inside the annular shell, the mounting groove is opened on the outer surface of the annular shell, and the heat dissipation groove is embedded in the surface of the rotor shell.

[0011] Preferably, the lubricating pump oil mechanism includes an oil storage ring, a mounting plate, an elastic membrane, an outer support shell, a constant pressure hole and a sponge filling block. The oil storage ring is fixedly sleeved between the two supporting main frames, and an oil storage groove is provided on the surface of the oil storage ring. The mounting plate is fixedly connected to the inner wall of the oil storage groove, the elastic membrane is fixedly connected between the oil storage groove and the mounting plate, the outer support shell is fixedly connected to the inner wall of the oil storage ring, the constant pressure hole is opened through the surface of the outer support shell, and the sponge filling block is installed between the oil storage groove and the elastic membrane.

[0012] Preferably, the lubrication pump oil mechanism also includes an oil pump, an electromagnetic distribution valve, a lubrication electromagnetic switch valve, an oil drain pipe and an oil inlet pipe. The oil pump is fixedly mounted on the surface of the mounting plate, and the oil pump is located above the support main shaft. The electromagnetic distribution valve and the lubrication electromagnetic switch valve are respectively fixedly mounted on both sides of the oil storage ring. The oil drain pipe is fixedly connected between the electromagnetic distribution valve, the lubrication electromagnetic switch valve and the output end of the oil pump. The oil inlet pipe is fixedly connected to the oil inlet end of the electromagnetic distribution valve, and one end of the oil inlet pipe passes through the side of the support external block close to the support main frame and extends out of the other side of the support external block.

[0013] Preferably, the lubricating oil seepage mechanism includes an oil sealing shell, an oil seepage sponge ring, a sliding sealing ring and an oil guide pipe. There are two oil sealing shells, and the two oil sealing shells are fixedly sleeved on the surface of the supporting external block and the surface of the supporting isolation block respectively. The oil seepage sponge ring is fixedly connected to the surface of the oil sealing shell, and the surface of the oil seepage sponge ring is slidingly connected to the inner surface of the rotor housing. The sliding sealing ring is fixedly connected to one side of the oil sealing shell, and the surface of the sliding sealing ring is slidingly connected to the inner surface of the rotor housing. The oil guide pipe is fixedly connected between the electromagnetic distribution valve and one of the oil sealing shells and between the lubricating electromagnetic switch valve and the other oil sealing shell.

[0014] Preferably, a buffer safety mechanism is provided on the surface of the rotor hub mechanism, and a heat dissipation mechanism is installed inside the stator bracket mechanism. The buffer safety mechanism includes a buffer ring, a mounting wheel ring and a heat dissipation hole. The mounting wheel ring is fixedly sleeved on the surface of the annular shell, and the buffer ring is fixedly installed between the mounting wheel ring and the annular shell. The heat dissipation hole is opened through the surface of the mounting wheel ring, and a tire groove is provided on the surface of the mounting wheel ring.

[0015] Preferably, the buffer insurance mechanism includes an intermediate conversion chamber, a packaging plate, a heat conducting plate, a liquid pump, a first heat dissipation electromagnetic switch valve, a second heat dissipation electromagnetic switch valve, a connecting pipe, a coil heat exchange ring, a hot water pipe, a water pipe and a cold water pipe. The intermediate conversion chamber is fixedly sleeved between the two supporting main frames, the packaging plate is fixedly connected to the inner wall of the intermediate conversion chamber, the number of the heat conducting plates is multiple, and the multiple heat conducting plates are fixedly connected to the surface of the packaging plate, the liquid pump, the first heat dissipation electromagnetic switch valve and the second heat dissipation electromagnetic switch valve are all fixedly installed on the surface of the intermediate conversion chamber, and the connecting pipe is fixedly connected to the liquid pump. Between the output end and the input end of the first heat dissipation electromagnetic switch valve, the coil heat exchange ring is fixedly connected to the surface of the silicon steel sheet, and the surface of the coil heat exchange ring is in contact with the surface of the six-phase winding coil, the hot water pipe is fixedly connected to the surface of the coil heat exchange ring, and one end of the hot water pipe passes through one side of the support isolation block and extends to the other side of the support isolation block, the water pipe is fixedly connected between the output end of the first heat dissipation electromagnetic switch valve and the coil heat exchange ring, the cold water pipe is fixedly connected to the input end of the second heat dissipation electromagnetic switch valve, and one end of the cold water pipe passes through one side of the support external block and extends to the other side of the support external block.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. This invention, through the provision of a coil winding mechanism, a stator bracket mechanism, a rotor hub mechanism, a lubricating pump oil mechanism, and a lubricating oil seepage mechanism, can reduce torque pulsation, increase torque density, and reduce single-phase current pressure, thereby improving the stability of the hub during rotation. At the same time, it can also dynamically switch the star-delta connection mode of the six-phase winding coil to ensure that the motor switches between light-load starting and high-torque and high-speed, thereby ensuring that the output of the motor in each frequency band meets the requirements of actual application.

[0017] 2. This invention, through the provision of a supporting main frame, a supporting main shaft, a hexagonal shaft head, a supporting external block and a supporting isolation block, can form support for the silicon steel sheet through the two supporting main frames when in use, and conveniently form protection for the internal lubricating oil pump mechanism. By docking the two supporting main frames, the lubricating oil pump mechanism can be ensured to be smoothly installed.

[0018] 3. The invention, through the provision of the rotor housing, annular housing, magnet ring group, mounting groove and heat dissipation groove, can ensure the disassembly, assembly, fixation and protection of the magnet ring group through the combined rotor housing and annular housing, and facilitate the installation of the external tire through the annular housing.

[0019] 4. This invention, through the provision of an oil storage ring, mounting plate, elastic membrane, outer support shell, constant pressure hole, sponge filling block, oil pump, electromagnetic distribution valve, lubrication electromagnetic switch valve, oil drain and connecting pipe and oil inlet pipe, can pump and temporarily store lubricating oil when the motor is running, thereby ensuring smooth distribution of lubricating oil.

[0020] 5. This invention, through the provision of an oil sealing shell, an oil-seeping sponge ring, a sliding sealing ring and an oil guide pipe, can evenly leak the pumped lubricating oil through the oil-seeping sponge ring to the bearings on the surfaces of the supporting external block and the supporting isolation block during use, thereby ensuring smoother rotation of the rotor hub mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a structural diagram of embodiment 1 of the present invention; Figure 2 This is a main cross-sectional view of embodiment 1 of the present invention; Figure 3 A side sectional view of an embodiment of the present invention; Figure 4 This is a schematic structural diagram of the coil winding mechanism of the present invention; Figure 5 This is a schematic diagram of the coil winding mechanism structure of the present invention; Figure 6 Schematic diagram of the structure of the silicon steel sheet of the present invention; Figure 7 This is a schematic diagram of the structure of the stator support mechanism of the present invention; Figure 8 This is a schematic diagram of the exploded structure of the stator support mechanism of the present invention; Figure 9 This is a schematic diagram of the connection structure between the stator support mechanism and the lubrication pump oil mechanism of the present invention; Figure 10 This is a structural diagram of the lubrication pump oil mechanism of the present invention; Figure 11 This is a schematic diagram of the internal explosion structure of the lubricating pump oil mechanism of the present invention; Figure 12 This is a cross-sectional view of the lubricating oil seepage mechanism of the present invention; Figure 13 This is a schematic diagram of the structure of the six-phase winding coil of the present invention; Figure 14 This is a structural diagram of embodiment 2 of the present invention; Figure 15 This is a cross-sectional view of embodiment 2 of the present invention; Figure 16 This is a schematic structural diagram of the coil heat exchange ring of the present invention; Figure 17 This is a schematic diagram of the connection structure between the intermediate conversion chamber and the coil heat exchange ring of the present invention; Figure 18 This is a structural diagram of the intermediate conversion chamber of the present invention.

[0022] In the figure: 101, silicon steel sheet; 102, insulating bushing; 103, sheet teeth; 104, winding groove; 105, six-phase winding coil; 106, coil front tap; 107, ring junction box; 108, external bus; 109, coil rear tap; 201, support main frame; 202, support main shaft; 203, hexagonal shaft head; 204, support external block; 205, support isolation block; 301, rotor housing; 302, ring housing; 303, magnet ring assembly; 304, mounting groove; 305, heat dissipation groove; 401, oil storage ring; 402, mounting plate; 403, elastic membrane; 404, external support shell; 405, constant pressure hole; 40 6. Sponge filling block; 407. Oil pump; 408. Solenoid distributing valve; 409. Lubricating solenoid switch valve; 410. Oil drain and pipe connection; 411. Oil inlet pipe; 501. Oil sealing shell; 502. Oil-seeping sponge ring; 503. Sliding seal ring; 504. Oil guide pipe; 601. Buffer ring; 602. Mounting wheel ring; 603. Heat dissipation hole; 701. Intermediate conversion chamber; 702. Packaging plate; 703. Heat conduction plate; 704. Liquid pump; 705. First heat dissipation solenoid switch valve; 706. Second heat dissipation solenoid switch valve; 707. Connecting pipe; 708. Coil heat exchange ring; 709. Hot water pipe; 710. Water pipe; 711. Cold water pipe. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-18 , a six-phase line coil includes: a coil winding mechanism, the coil winding mechanism includes a silicon steel sheet 101, an insulating bushing 102, a sheet tooth 103, a winding groove 104 and a six-phase winding coil 105, the insulating bushing 102 is fixedly connected to the inner wall of the silicon steel sheet 101, the sheet tooth 103 is integrally arranged on the surface of the silicon steel sheet 101, the winding groove 104 is arranged between two adjacent sheet teeth 103, and the six-phase winding coil 105 is wound inside the winding groove 104.

[0025] Among them; each phase six-phase winding coil 105 is formed by continuously winding the sheet teeth 103 to form a coil winding, the number of sheet teeth 103 uniformly distributed along the circumference of the silicon steel sheet 101 is any one of 36, 45, 48, 54 or 63, and the corresponding number of wire slots 4 formed between the sheet teeth 103 uniformly distributed along the circumference of the silicon steel sheet 101 are 36 slots, 45 slots, 48 ​​slots, 54 slots or 63 slots, respectively, the coil winding on each phase coil consists of a single The winding method is wire winding or multi-wire winding, and when the single-wire winding method is used, the number of single wires in each phase coil is 1, 2, 3, 4, 5 or 6, and the corresponding winding method is 1-parallel, 2-parallel, 3-parallel, 4-parallel, 5-parallel or 6-parallel. When the multi-wire winding method is used, the number of multi-wires in each phase coil is 1 group, 2 groups, 3 groups, 4 groups, 5 groups or 6 groups, and the corresponding winding method is 1-parallel, 2-parallel, 3-parallel, 4-parallel, 5-parallel or 6-parallel.

[0026] The coil winding mechanism further includes a coil front tap 106, a ring junction box 107, an external bus 108 and a coil rear tap 109. The coil front tap 106 is integrally arranged at the front end of the six-phase winding coil 105. The ring junction box 107 is fixedly mounted on one end of the coil front tap 106. The external bus 108 is fixedly mounted on the surface of the ring junction box 107. The coil rear tap 109 is integrally arranged at the rear end of the six-phase winding coil 105. The coil rear tap 109 is externally connected to a controller via the external bus 108. The controller has a built-in function for connecting the six phase winding coils 105 to the external bus 108. The phase winding coil 105 is dynamically configured as a star-delta switching module with a star connection or a delta connection. Through the set coil winding mechanism, stator bracket mechanism, rotor hub mechanism, lubrication pump oil mechanism and lubrication oil seepage mechanism, it can reduce torque pulsation, improve torque density, reduce single-phase current pressure, thereby improving the stability of the hub during rotation. At the same time, it can also dynamically switch the star-delta connection mode of the six-phase winding coil 105 to ensure that the motor switches between light load starting and high torque and high speed, thereby ensuring that the output of the motor in each frequency band meets the requirements of actual application.

[0027] The motor includes a coil winding mechanism, a stator support mechanism is provided inside the coil winding mechanism, a rotor hub mechanism is provided on the surface of the stator support mechanism, a lubrication pump oil mechanism is installed inside the stator support mechanism, and lubrication oil seepage mechanisms are provided on the surfaces of both ends of the stator support mechanism so as to form a combination of the electrode structure and the hub structure, thereby facilitating the driving of the electric vehicle.

[0028] Among them; the stator bracket mechanism includes a support main frame 201, a support main shaft 202, a hexagonal shaft head 203, a support external block 204 and a support isolation block 205. The number of the support main frames 201 is two, and the two support main frames 201 are relatively distributed, and the two support main frames 201 are fixedly connected to the inside of the insulating bushing 102, so as to form insulation between the two support main frames 201 and the silicon steel sheet 101 through the insulating bushing 102 to avoid easy leakage of the device. The support main shaft 202 is fixedly plugged between the two support main frames 201, and the hexagonal shaft head 203 is respectively integrally arranged at both ends of the support main shaft 202. The support external block 204 and the support isolation block 205 are fixed. It is sleeved on the surface of the support main shaft 202, and one end of the external bus 108 passes through the support external block 204 close to the side of the support main frame 201 and extends out of the other side of the support external block 204, and the support external block 204 and the support isolation block 205 are respectively located on the outside of the two support main frames 201. Through the arrangement of the support main frame 201, the support main shaft 202, the hexagonal shaft head 203, the support external block 204 and the support isolation block 205, the two support main frames 201 can be used to form support for the silicon steel sheet 101 during use, and it is convenient to protect the internal lubrication pump oil mechanism. By docking the two support main frames 201, the lubrication pump oil mechanism can be ensured to be installed smoothly.

[0029] Among them; the rotor hub mechanism includes a rotor shell 301, an annular shell 302, a magnet ring group 303, a mounting groove 304 and a heat dissipation groove 305, the number of rotor shells 301 is two, and the two rotor shells 301 are relatively distributed, and the two rotor shells 301 are respectively rotatably connected to the surface of the support external block 204 and the surface of the support isolation block 205 through bearings, the annular shell 302 is fixedly connected between the two rotor shells 301, the magnet ring group 303 is fixedly installed inside the annular shell 302, the mounting groove 304 is opened on the outer surface of the annular shell 302, and the heat dissipation groove 305 is embedded in the surface of the rotor shell 301, through the arrangement of the rotor shell 301, the annular shell 302, the magnet ring group 303, the mounting groove 304 and the heat dissipation groove 305, the combined rotor shell 301 and the annular shell 302 can ensure the disassembly, assembly, fixation and protection of the magnet ring group 303, and the annular shell 302 is convenient for the installation of the external tire.

[0030] In the first embodiment, the lubricating pump oil mechanism includes an oil storage ring 401, a mounting plate 402, an elastic membrane 403, an outer support shell 404, a constant pressure hole 405 and a sponge filling block 406. The oil storage ring 401 is fixedly sleeved between the two support main frames 201, and an oil storage groove is provided on the surface of the oil storage ring 401. The mounting plate 402 is fixedly connected to the inner wall of the oil storage groove. The elastic membrane 403 is fixedly connected between the oil storage groove and the mounting plate 402. The outer support shell 404 is fixedly connected to the inner wall of the oil storage ring 401. The wall, the constant pressure hole 405 is opened through the surface of the outer support shell 404, and the sponge filling block 406 is installed between the oil storage tank and the elastic membrane 403. The setting of the constant pressure hole 405 can ensure that the elastic membrane 403 will not form a large negative pressure with the outer support shell 404 when it contracts and expands, and at the same time ensure the protection effect. Filling with the sponge filling block 406 can improve the elasticity while ensuring that the lubricating oil is evenly penetrated and filled in the oil storage tank through capillary action, thereby reducing the shaking of the lubricating oil.

[0031] Among them, the lubricating pump oil mechanism also includes an oil pump 407, an electromagnetic distribution valve 408, a lubricating electromagnetic switch valve 409, an oil drain and pipe 410 and an oil inlet pipe 411. The oil pump 407 is fixedly mounted on the surface of the mounting plate 402, and the oil pump 407 is located above the support spindle 202. The electromagnetic distribution valve 408 and the lubricating electromagnetic switch valve 409 are respectively fixedly mounted on both sides of the oil storage ring 401. The oil drain and pipe 410 is fixedly connected between the electromagnetic distribution valve 408, the lubricating electromagnetic switch valve 409 and the output end of the oil pump 407, and the oil inlet pipe 411 is fixedly connected At the oil inlet end of the electromagnetic distribution valve 408, one end of the oil inlet pipe 411 passes through the side of the support external block 204 close to the support main frame 201 and extends out of the other side of the support external block 204. Through the arranged oil storage ring 401, mounting plate 402, elastic membrane 403, external support shell 404, constant pressure hole 405, sponge filling block 406, oil pump 407, electromagnetic distribution valve 408, lubrication electromagnetic switch valve 409, oil drain and take over 410 and oil inlet pipe 411, the lubricating oil can be pumped and temporarily stored when the motor is running, ensuring the smooth distribution of the lubricating oil.

[0032] Among them, the lubricating oil seepage mechanism includes an oil seal shell 501, an oil seepage sponge ring 502, a sliding seal ring 503 and an oil guide pipe 504. The number of the oil seal shells 501 is two, and the two oil seal shells 501 are fixedly sleeved on the surface of the supporting external block 204 and the surface of the supporting isolation block 205, respectively. The oil seepage sponge ring 502 is fixedly connected to the surface of the oil seal shell 501, and the surface of the oil seepage sponge ring 502 is slidably connected to the inner surface of the rotor housing 301. The sliding seal ring 503 is fixedly connected to one side of the oil seal shell 501, and the surface of the sliding seal ring 503 is fixedly connected to the inner surface of the rotor housing 301. It is slidably connected to the inner surface of the rotor housing 301, and the oil guide pipe 504 is fixedly connected between the electromagnetic distribution valve 408 and one of the oil sealing shells 501 and between the lubricating electromagnetic switch valve 409 and the other oil sealing shell 501. Through the provided oil sealing shell 501, oil-seeping sponge ring 502, sliding seal ring 503 and oil guide pipe 504, the pumped lubricating oil can be evenly leaked to the bearings on the surface of the supporting external block 204 and the supporting isolation block 205 through the oil-seeping sponge ring 502 during use, thereby ensuring smoother rotation of the rotor hub mechanism.

[0033] During use, the controller is first activated to convert the coil rear tap 109 into a star connection, and then the relay contacts are closed to supply power to the coil front tap 106, so that the six-phase winding coil 105 is energized. After the six-phase winding coil 105 is energized, a circular magnetic field is formed. The magnetic force of the circular magnetic field pushes the magnet ring group 303 to drive the rotor housing 301 and the annular housing 302 to rotate. After the rotation reaches a certain speed, the controller is activated to convert the coil rear tap 109 into a delta connection, so that the motor rotates at a high speed and high torque. When absorbing oil, first, the two oil guide pipes 504 are opened through the electromagnetic distribution valve 408 and the lubrication electromagnetic switch valve 409, and the oil inlet pipe 411 is closed through the electromagnetic distribution valve 408. Then, oil is guided to the input end of the oil inlet pipe 411, and the oil pump 407 is started. The oil pump 407 extracts the air inside the oil storage ring 401, causing the elastic membrane 403 and the sponge filling block 406 to shrink. Then, the two oil guide pipes 504 are closed through the electromagnetic distribution valve 408 and the lubrication electromagnetic switch valve 409, and the oil inlet pipe 411 is opened through the electromagnetic distribution valve 408. At this time, the elastic membrane 403 and the sponge filling block 406 are reset due to their own elastic expansion, so that the outer wall lubricating oil is sucked into the oil storage ring 401 through the oil inlet pipe 411 for storage, and then the oil inlet pipe 411 is closed by the electromagnetic distribution valve 408. When pumping oil, the two oil guide pipes 504 are opened through the electromagnetic distribution valve 408 and the lubrication electromagnetic switch valve 409, and the oil pump 407 is started. The oil pump 407 draws out the lubricating oil inside the oil storage ring 401, so that the lubricating oil enters the interior of the two oil sealing shells 501 along the two oil guide pipes 504, and then penetrates through the oil-seeping sponge ring 502 to the bearings on the surface of the supporting external block 204 and the supporting isolation block 205 for lubrication. After the oil pump 407 pumps out the lubricating oil, the elastic membrane 403 and the sponge filling block 406 also shrink synchronously.

[0034] In the second embodiment, a buffer safety mechanism is provided on the surface of the rotor hub mechanism, and a heat dissipation mechanism is installed inside the stator bracket mechanism. The buffer safety mechanism includes a buffer ring 601, a mounting ring 602 and a heat dissipation hole 603. The mounting ring 602 is fixedly sleeved on the surface of the annular shell 302, and the buffer ring 601 is fixedly installed between the mounting ring 602 and the annular shell 302. The heat dissipation hole 603 is opened through the surface of the mounting ring 602, and a tire groove is provided on the surface of the mounting ring 602 so that a certain buffer can be provided through the buffer ring 601 when the tire is leaking, thereby reducing the vibration inside the device.

[0035] Among them; the buffer insurance mechanism includes an intermediate conversion chamber 701, a packaging plate 702, a heat conducting plate 703, a liquid pump 704, a first heat dissipation electromagnetic switch valve 705, a second heat dissipation electromagnetic switch valve 706, a connecting pipe 707, a coil heat exchange ring 708, a hot water pipe 709, a water pipe 710 and a cold water pipe 711, the intermediate conversion chamber 701 is fixedly sleeved between the two supporting main frames 201, the packaging plate 702 is fixedly connected to the inner wall of the intermediate conversion chamber 701, the number of heat conducting plates 703 is multiple, and the multiple heat conducting plates 703 are all fixedly connected to the surface of the packaging plate 702, the liquid pump 704, the first heat dissipation electromagnetic switch valve 705 and the second heat dissipation electromagnetic switch valve 706 are all fixedly installed on the surface of the intermediate conversion chamber 701, and the connecting pipe 707 is fixedly connected between the output end of the liquid pump 704 and the output end of the first heat dissipation electromagnetic switch valve 705. The coil heat exchange ring 708 is fixedly connected to the surface of the silicon steel sheet 101, and the surface of the coil heat exchange ring 708 is in contact with the surface of the six-phase winding coil 105. The hot water pipe 709 is fixedly connected to the surface of the coil heat exchange ring 708, and one end of the hot water pipe 709 passes through one side of the support isolation block 205 and extends to the other side of the support isolation block 205. The water pipe 710 is fixedly connected between the output end of the first heat dissipation electromagnetic switch valve 705 and the coil heat exchange ring 708. The cold water pipe 711 is fixedly connected to the input end of the second heat dissipation electromagnetic switch valve 706, and one end of the cold water pipe 711 passes through one side of the support external block 204 and extends to the other side of the support external block 204, so that the six-phase winding coil 105 can be cooled by water cooling during use to prevent the six-phase winding coil 105 from overheating easily.

[0036] When in use, first connect the cold water pipe 711 to the output end of the external condenser, and connect the hot water pipe 709 to the input end of the external condenser. When dissipating heat, start the liquid pump 704, open the first heat dissipation electromagnetic switch valve 705 and the second heat dissipation electromagnetic switch valve 706, and the liquid pump 704 drives the water to flow in one direction. The cold water inside the external condenser first enters the intermediate conversion chamber 701 from the cold water pipe 711, and then enters the liquid pump 704. After the cold water enters the intermediate conversion chamber 701, the heat inside the device is introduced into the cold water through the heat conduction of the intermediate conversion chamber 701, the packaging plate 702, the heat conduction plate 703 and the air, so that the device The internal temperature is lowered, and then the cold water is discharged from the liquid pump 704, and then enters the first heat dissipation electromagnetic switch valve 705 along the connecting pipe 707, and then enters the coil heat exchange ring 708 through the water guide pipe 710. At this time, the cold water goes around from the bottom of the coil heat exchange ring 708 to the top of the coil heat exchange ring 708. Through the heat conduction of the coil heat exchange ring 708, the heat generated by the six-phase winding coil 105 is introduced into the cold water, and the water flow is heated. After the water flow is heated, it is discharged along the hot water pipe 709, thereby entering the external condenser and cooling it inside. The cooled water flow becomes cold water again, and then the cold water continues to circulate through the cold water pipe 711 to dissipate heat.

[0037] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. Six-phase coil, characterized in that: include: A coil winding mechanism comprises a silicon steel sheet (101), an insulating bushing (102), sheet teeth (103), a winding groove (104) and a six-phase winding coil (105), wherein the insulating bushing (102) is fixedly connected to the inner wall of the silicon steel sheet (101), the sheet teeth (103) are integrally arranged on the surface of the silicon steel sheet (101), the winding groove (104) is arranged between two adjacent sheet teeth (103), and the six-phase winding coil (105) is wound inside the winding groove (104).

2. The six-phase coil according to claim 1, characterized in that: The six-phase winding coil (105) of each phase is formed by continuously winding the sheet teeth (103) to form a coil winding, and the number of sheet teeth (103) uniformly distributed along the circumference of the silicon steel sheet (101) is any one of 36, 45, 48, 54 or 63, and the corresponding number of wire slots (4) formed between the sheet teeth (103) uniformly distributed along the circumference of the corresponding silicon steel sheet (101) are 36 slots, 45 slots, 48 ​​slots, 54 slots or 63 slots, respectively, and each phase line The coil winding on the coil is wound by a single conductor or multiple conductors, and when the single conductor is wound, the number of single conductors of each phase coil is 1, 2, 3, 4, 5 or 6, and the corresponding winding is connected in 1-connection-parallel, 2-connection-parallel, 3-connection-parallel, 4-connection-parallel, 5-connection-parallel or 6-connection-parallel mode, and when the multiple conductor is wound, the number of multiple conductors of each phase coil is 1 group, 2 groups, 3 groups, 4 groups, 5 groups or 6 groups, and the corresponding winding is connected in 1-connection-parallel, 2-connection-parallel, 3-connection-parallel, 4-connection-parallel, 5-connection-parallel or 6-connection-parallel mode.

3. The six-phase coil according to claim 1, characterized in that: The coil winding mechanism further comprises a coil front tap (106), an annular junction box (107), an external bus (108) and a coil rear tap (109), wherein the coil front tap (106) is integrally arranged at the front end of the six-phase winding coil (105), the annular junction box (107) is fixedly mounted on one end of the coil front tap (106), the external bus (108) is fixedly mounted on the surface of the annular junction box (107), and the coil rear tap (109) is integrally arranged at the rear end of the six-phase winding coil (105).

4. The motor is characterized in that It comprises the coil winding mechanism according to any one of claims 1 to 3, wherein a stator support mechanism is provided inside the coil winding mechanism, a rotor hub mechanism is provided on the surface of the stator support mechanism, a lubrication pump oil mechanism is installed inside the stator support mechanism, and lubrication oil seepage mechanisms are provided on the surfaces of both ends of the stator support mechanism.

5. The motor according to claim 4, characterized in that The stator support mechanism comprises a supporting main frame (201), a supporting main shaft (202), a hexagonal shaft head (203), a supporting external block (204) and a supporting isolation block (205), wherein the number of the supporting main frames (201) is two, and the two supporting main frames (201) are relatively distributed, and the two supporting main frames (201) are fixedly connected to the inside of the insulating bushing (102), the supporting main shaft (202) is fixedly plugged between the two supporting main frames (201), and the hexagonal shaft head (203) is fixedly plugged between the two supporting main frames (201). 03) are integrally arranged at both ends of the support main shaft (202), the support external block (204) and the support isolation block (205) are fixedly sleeved on the surface of the support main shaft (202), one end of the external bus (108) passes through the side of the support external block (204) close to the support main frame (201) and extends out of the other side of the support external block (204), and the support external block (204) and the support isolation block (205) are respectively located on the outside of the two support main frames (201).

6. The motor according to claim 5, characterized in that The rotor hub mechanism comprises a rotor housing (301), an annular housing (302), a magnet ring group (303), a mounting groove (304) and a heat dissipation groove (305). The number of the rotor housings (301) is two, and the two rotor housings (301) are relatively distributed. The two rotor housings (301) are rotatably connected to the surface of the supporting external block (204) and the surface of the supporting isolation block (205) through bearings. The annular housing (302) is fixedly connected between the two rotor housings (301). The magnet ring group (303) is fixedly installed inside the annular housing (302). The mounting groove (304) is provided on the outer surface of the annular housing (302). The heat dissipation groove (305) is embedded in the surface of the rotor housing (301).

7. The motor according to claim 5, characterized in that The lubricating pump oil mechanism comprises an oil storage ring (401), a mounting plate (402), an elastic membrane (403), an outer support shell (404), a constant pressure hole (405) and a sponge filling block (406). The oil storage ring (401) is fixedly sleeved between the two supporting main frames (201), and an oil storage groove is provided on the surface of the oil storage ring (401). The mounting plate (402) is fixedly connected to the inner wall of the oil storage groove. The elastic membrane (403) is fixedly connected between the oil storage groove and the mounting plate (402). The outer support shell (404) is fixedly connected to the inner wall of the oil storage ring (401). The constant pressure hole (405) is penetrated and opened on the surface of the outer support shell (404). The sponge filling block (406) is installed between the oil storage groove and the elastic membrane (403).

8. The motor according to claim 7, characterized in that The lubricating pump oil mechanism further comprises an oil pump (407), an electromagnetic distribution valve (408), a lubricating electromagnetic switch valve (409), an oil discharge and connecting pipe (410) and an oil inlet pipe (411). The oil pump (407) is fixedly mounted on the surface of the mounting plate (402), and the oil pump (407) is located above the support main shaft (202). The electromagnetic distribution valve (408) and the lubricating electromagnetic switch valve (409) are respectively fixedly mounted on both sides of the oil storage ring (401). The oil discharge and connecting pipe (410) is fixedly connected between the electromagnetic distribution valve (408), the lubricating electromagnetic switch valve (409) and the output end of the oil pump (407). The oil inlet pipe (411) is fixedly connected to the oil inlet end of the electromagnetic distribution valve (408), and one end of the oil inlet pipe (411) passes through a side of the support external block (204) close to the support main frame (201) and extends out of the other side of the support external block (204).

9. The motor according to claim 8, characterized in that The lubricating oil seepage mechanism comprises an oil sealing shell (501), an oil seepage sponge ring (502), a sliding seal ring (503) and an oil guide pipe (504). The number of the oil sealing shells (501) is two, and the two oil sealing shells (501) are fixedly sleeved on the surface of the supporting external block (204) and the surface of the supporting isolation block (205), respectively. The oil seepage sponge ring (502) is fixedly connected to the surface of the oil sealing shell (501), and the surface of the oil seepage sponge ring (502) is slidably connected to the inner surface of the rotor housing (301). The sliding seal ring (503) is fixedly connected to one side of the oil sealing shell (501), and the surface of the sliding seal ring (503) is slidably connected to the inner surface of the rotor housing (301). The oil guide pipe (504) is fixedly connected between the electromagnetic distribution valve (408) and one of the oil sealing shells (501) and between the lubricating electromagnetic switch valve (409) and the other oil sealing shell (501).

10. The motor according to claim 6, characterized in that A buffer safety mechanism is provided on the surface of the rotor hub mechanism, and a heat dissipation mechanism is installed inside the stator bracket mechanism. The buffer safety mechanism comprises a buffer ring (601), a mounting wheel ring (602) and a heat dissipation hole (603). The mounting wheel ring (602) is fixedly sleeved on the surface of the annular shell (302). The buffer ring (601) is fixedly installed between the mounting wheel ring (602) and the annular shell (302). The heat dissipation hole (603) is opened through the surface of the mounting wheel ring (602), and the surface of the mounting wheel ring (602) is provided with a tire groove.

11. The motor according to claim 10, characterized in that The buffer safety mechanism comprises an intermediate conversion chamber (701), a packaging plate (702), a heat conducting plate (703), a liquid pump (704), a first heat dissipation electromagnetic switch valve (705), a second heat dissipation electromagnetic switch valve (706), a connecting pipe (707), a coil heat exchange ring (708), a hot water pipe (709), a water pipe (710) and a cold water pipe (711); the intermediate conversion chamber (701) is fixedly sleeved between two supporting main frames (201); the packaging plate (702) is fixedly connected to the inner wall of the intermediate conversion chamber (701); the number of the heat conducting plates (703) is multiple, and the multiple heat conducting plates (703) are all fixedly connected to the surface of the packaging plate (702); the liquid pump (704), the first heat dissipation electromagnetic switch valve (705) and the second heat dissipation electromagnetic switch valve (706) are all fixedly installed on the surface of the intermediate conversion chamber (701); the connecting pipe (707) The heat exchange ring (708) is fixedly connected between the output end of the liquid pump (704) and the input end of the first heat dissipation electromagnetic switch valve (705). The heat exchange ring (708) is fixedly connected to the surface of the silicon steel sheet (101), and the surface of the heat exchange ring (708) fits the surface of the six-phase winding coil (105). The hot water pipe (709) is fixedly connected to the surface of the heat exchange ring (708), and one end of the hot water pipe (709) passes through one side of the support isolation block (205) and extends to the other side of the support isolation block (205). The water pipe (710) is fixedly connected between the output end of the first heat dissipation electromagnetic switch valve (705) and the heat exchange ring (708). The cold water pipe (711) is fixedly connected to the input end of the second heat dissipation electromagnetic switch valve (706), and one end of the cold water pipe (711) passes through one side of the support external block (204) and extends to the other side of the support external block (204).

Citation Information

Patent Citations

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