Blanking and air extracting device for telescopic pipe of ton bag packaging machine

By designing a telescopic tube unloading and air extraction device for the ton bag packaging machine and utilizing a slide servo motor and vacuum pump system, the problem of air exhaust during the ton bag packaging process is solved, achieving rapid packaging and environmentally friendly dust control.

CN120681375APending Publication Date: 2025-09-23XIAN ZIPING MASCH AUTOMATION CO LTD
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Patent Information

Application Number
CN202510964525.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-14
Publication Date
2025-09-23

AI Technical Summary

Technical Problem

When the ton bag packaging machine is packaging fine powder, the air mixed in the material causes the packaging bag to stand unstable and cannot be transported to the next process, affecting the packaging speed.

Method used

A telescopic tube unloading and air extraction device for a ton bag packaging machine is designed. It includes a telescopic tube driven by a slide servo motor, an air extraction filter rod, a vacuum pump, and a pipeline assembly. The device is controlled by an air extraction and back-blowing pneumatic valve to achieve bag bottom unloading and rapid exhaust of air inside the bag.

Benefits of technology

Quickly extract the air from the packaging bag to reduce the mixing of materials and air, increase the packaging speed, reduce dust leakage, and improve the working environment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120681375A_ABST
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Abstract

The invention is suitable for the technical field of packaging machines, and provides a ton bag packaging machine telescopic pipe blanking air extractor which comprises a telescopic pipe assembly fixed to a rack through a sliding table fixing frame, a blanking pipe is fixed to the lower portion of the center of an upper platform of the rack, a telescopic pipe of the telescopic pipe assembly movably sleeves the blanking pipe, a bag clamping pipe of a bag clamping hopper is connected with the rack, and the bag clamping hopper is connected with the sliding table fixing frame. The bag clamping hopper penetrates through the lower end of the telescopic pipe, a dust removal cover is arranged at the upper end of the bag clamping hopper, the dust removal cover and the telescopic pipe are connected through a rubber telescopic sleeve, the telescopic pipe and the discharging pipe are connected through a rubber telescopic sleeve, and two dust removal cover limiting rods are symmetrically arranged between the discharging pipe and the dust removal cover. In the ton bag packaging process, air in the bags is exhausted, air in materials in the packaging bags is rapidly exhausted, material bottom discharging of the ton bags is achieved, mixing of the materials and the air is reduced, the air content in the materials is reduced, and therefore the packaging speed is increased; and in cooperation with a dust removal cover, the overflow dust amount is reduced in the discharging and packaging process, the working environment is improved, and environmental protection and human health are facilitated.
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Description

Technical Field

[0001] The present invention relates to the technical field of packaging machines, and more particularly to a telescopic tube unloading and air extraction device for a ton bag packaging machine. Background Art

[0002] In the field of packaging equipment, ton bag packaging machines are currently widely used in the packaging field. When packaging finer powders, air will be mixed in the materials during the packaging process, making the bags unstable and prone to tilting, making them unable to be transported to the next process. In order to discharge the air mixed in the materials in the bags, the machines often wait in place for the air mixed in the materials in the bags to be slowly discharged, which seriously affects the packaging speed. Summary of the Invention

[0003] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a telescopic tube unloading and air extraction device for a ton bag packaging machine that solves the problem of exhausting air mixed in the material in the packaging bag during the ton bag packaging process.

[0004] To solve the above technical problems, the present invention is achieved through the following technical solutions:

[0005] The present invention relates to a telescopic tube unloading and air extraction device for a ton bag packaging machine, comprising a frame, a telescopic tube assembly being fixed on the frame via a slide fixing frame, a unloading tube being fixed below the center of the platform on the frame, and the telescopic tube of the telescopic tube assembly being movably sleeved on the unloading tube. The telescopic tube assembly also comprises a linear slide, a slider, a slide servo motor and an air extraction filter rod. The rear end face of the linear slide is fixed on the slide fixing frame, the slide servo motor is at the upper end of the linear slide, the slider is arranged on the linear slide, the slider is fixedly connected to the telescopic tube, and the air extraction filter rod is arranged in a circular array on the lower end face of the telescopic tube. Driven by the slide servo motor, the telescopic tube moves up and down along a straight line. An air extraction pipeline channel is provided at the outer end of the telescopic tube wall, which is connected from the air extraction pipe connection interface to the flange cavity where the air extraction filter rod is fixed.

[0006] The pipeline assembly is fixed on the frame, the air extraction hose of the pipeline assembly is connected to the telescopic pipe, and the exhaust hose of the pipeline assembly is connected to the upper end shell cover of the discharge pipe.

[0007] As a preferred technical solution of the present invention, the pipeline assembly also includes a vacuum pump, a vacuum pump fixing seat, an exhaust pneumatic valve, a back-blowing pneumatic valve, an exhaust pipe, an exhaust pipe fixing frame and a drag chain. The vacuum pump is fixed on the vacuum pump fixing seat, the exhaust pipe is connected to the exhaust port of the vacuum pump, an exhaust pneumatic valve and a back-blowing pneumatic valve are arranged in the middle of the exhaust pipe, the exhaust pipe and the drag chain are fixed on the exhaust pipe fixing frame, the exhaust hose is arranged in the drag chain and connected to the exhaust pipe, and the exhaust hose is connected to the exhaust port of the vacuum pump to control the exhaust and back-blowing of the exhaust filter rod.

[0008] As a preferred technical solution of the present invention, the bag clamping bucket is fixedly connected to the frame, and the bag clamping bucket is inserted into the lower end of the telescopic tube of the telescopic tube assembly; a dust removal cover is provided at the upper end of the bag clamping bucket, and the dust removal cover and the telescopic tube, as well as the telescopic tube and the discharge pipe are connected by rubber telescopic sleeves.

[0009] As a preferred technical solution of the present invention, the bag clamping bucket also includes a bag clamping tube, a bag clamp, a bag clamp driving cylinder, a side clamp, and a side clamp driving cylinder. The bag clamping tube is fixedly connected to the frame. There are two bag clamps, which are symmetrically arranged on both sides of the bag clamping tube and connected by a pin. The bag clamp driving cylinder is installed on the bag clamp and connected to the bag clamp through a pin. The side clamp is installed on the bag clamp and connected to the bag clamp through a pin. The side clamp driving cylinder is installed on the bag clamp through a pin, and the other end of the side clamp driving cylinder is connected to the side clamp through a pin.

[0010] As a preferred technical solution of the present invention, two dust cover limit rods are symmetrically arranged between the discharge pipe and the dust cover. The dust cover limit rods limit the height of the dust cover, and a gap of 20mm-50mm is maintained between the dust cover and the bag clamping bucket.

[0011] The advantages of the present invention are:

[0012] 1. The present invention evacuates air from the bag during the ton bag packaging process, quickly extracts the air from the material in the packaging bag, and achieves bottom loading of the ton bag to reduce mixing of the material and air, thereby reducing the air content in the material and speeding up the packaging speed.

[0013] 2. The present invention uses ton bags to pack materials at the bottom and is equipped with a dust removal cover to reduce the amount of dust spilled during the packing process, thereby improving the working environment and being beneficial to environmental protection and human health. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The present invention is a structural schematic diagram of a telescopic tube unloading and air extraction device for a ton bag packaging machine.

[0015] Figure 2 This is a structural schematic diagram of the telescopic tube of the present invention in a retracted state.

[0016] Figure 3 It is a structural schematic diagram of the telescopic tube of the present invention in an extended state.

[0017] Figure 4 Schematic diagram of the structure of the telescopic tube assembly of the present invention.

[0018] Figure 5 Schematic diagram of the structure of the telescopic tube.

[0019] Figure 6 Schematic diagram of the cross-sectional structure of the telescopic tube.

[0020] Figure 7 It is a structural diagram of the feeding pipe.

[0021] Figure 8 Schematic diagram of the structure of the pipeline assembly.

[0022] Figure 9 It is a structural diagram of the bag clamping bucket mechanism.

[0023] In the accompanying drawings: 1. frame;

[0024] 2. Telescopic tube assembly; 2-1. Linear slide; 2-2. Slider; 2-3. Slide servo motor; 2-4. Slide fixing bracket; 2-5. Telescopic tube; 2-6. Vacuum filter rod;

[0025] 3. Feeding pipe;

[0026] 4. Pipeline components; 4-1. Vacuum pump; 4-2. Vacuum pump mounting bracket; 4-3. Pneumatic exhaust valve; 4-4. Pneumatic backflush valve; 4-5. Exhaust pipe; 4-6. Pipe mounting bracket; 4-7. Drag chain; 4-8. Exhaust hose;

[0027] 5. Rubber telescopic sleeve; 6. Telescopic sleeve limit rod;

[0028] 7. Bag clamping bucket; 7-1. Bag clamping tube; 7-2. Bag clamp; 7-3. Bag clamp driving cylinder; 7-4. Side clamp; 7-5. Side clamp driving cylinder;

[0029] 8. Dust hood. DETAILED DESCRIPTION

[0030] The principles and features of the present invention are described below with reference to the accompanying drawings. The examples provided are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. The following paragraphs describe the present invention in more detail by way of example with reference to the accompanying drawings. It should be noted that the drawings are all in a very simplified form and are not to exact scale, and are only used for the purpose of conveniently and clearly illustrating the embodiments of the present invention.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used in this specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0032] Example:

[0033] See also Figure 1-9 Structural schematic diagram, the present invention provides the following technical solutions:

[0034] Specifically, it refers to a telescopic tube unloading and air extraction device for a ton bag packaging machine, including a frame 1, a telescopic tube assembly 2 is fixed on the frame 1 through a slide fixing frame 2-4, a unloading pipe 3 is fixed below the center of the platform on the frame 1, and the telescopic tubes 2-5 of the telescopic tube assembly 2 are movably sleeved on the unloading pipe 3.

[0035] The telescopic tube assembly 2 also includes a linear slide 2-1, a slider 2-2, a slide servo motor 2-3, and an air extraction filter rod 2-6. The rear end of the linear slide 2-1 is fixed to the slide mounting bracket 2-4. The slide servo motor 2-3 is located at the upper end of the linear slide 2-1. The slider 2-2 is disposed on the linear slide 2-1. The slider 2-2 is fixedly connected to the telescopic tube 2-5. The air extraction filter rod 2-6 is arranged in a circular array on the lower end of the telescopic tube 2-5. The telescopic tube 2-5 moves up and down along a straight line under the drive of the slide servo motor 2-3. The pipeline assembly 4 cooperates with the configuration of the telescopic tube assembly 2. During actual construction, the bottom discharge of the bag and the air extraction function of the bag can be realized during the ton bag packaging process. The bottom discharge of the bag can reduce the mixing of the material and the air extraction of the bag further extract the air mixed in the material, thereby speeding up the packaging process.

[0036] The pipeline assembly 4 includes a vacuum pump 4-1, a vacuum pump fixing seat 4-2, an exhaust pneumatic valve 4-3, a back-blowing pneumatic valve 4-4, an exhaust pipe 4-5, an exhaust pipe fixing frame 4-6, a drag chain 4-7, an exhaust hose 4-8 and an exhaust hose 4-9. The pipeline assembly 4 is fixed on the frame 1, the exhaust hose 4-8 of the pipeline assembly 4 is connected to the telescopic tube 2-5, the exhaust hose 4-9 of the pipeline assembly 4 is connected to the upper end shell cover of the discharge pipe 3, the vacuum pump 4-1 is fixed on the vacuum pump fixing seat 4-2, the exhaust pipe 4-5 is connected to the exhaust port of the vacuum pump 4-1, and an exhaust pneumatic valve 4-3 and a back-blowing pneumatic valve 4-4 are arranged in the middle of the exhaust pipe 4-5. When the exhaust pneumatic valve 4-3 is closed, the back-blowing pneumatic valve 4-4 is opened for compressed air backblowing to clear the blockage of the exhaust filter rod 2-6. The exhaust pipe 4-5 and the drag chain 4-7 are fixed on the exhaust pipe fixing frame 4-6, the exhaust hose 4-8 is arranged in the drag chain 4-7 and connected to the exhaust pipe 4-5, and the exhaust hose 4-9 is connected to the exhaust port of the vacuum pump 4-1 to control the exhaust and backblowing of the exhaust filter rod 2-6.

[0037] The bag clamping tube 7-1 of the bag clamping bucket 7 is fixedly connected to the frame 1. The bag clamping bucket 7 is inserted into the lower end of the telescopic tube 2-5 of the telescopic tube assembly 2, that is, the bag clamping tube 7-1 is sleeved on the lower end of the telescopic tube 2-5 and can move with the telescopic displacement of the telescopic tube 2-5 to maintain the clamping of the packaging bag.

[0038] A dust hood 8 is provided at the upper end of the bag clamping bucket 7, and the dust hood 8 and the telescopic tube 2-5, as well as the telescopic tube 2-5 and the discharge pipe 3 are connected by a rubber telescopic sleeve 5; two dust hood limit rods 6 are symmetrically provided between the discharge pipe 3 and the dust hood 8, and the dust hood limit rods 6 limit the height of the dust hood 8, and a gap of 20mm-50mm (preferably 30mm gap) is maintained between the dust hood 8 and the bag clamping bucket 7. The setting of the dust hood 8 can reduce the amount of dust overflowing during the blanking and packaging process, improve the working environment, and be beneficial to environmental protection and personal health.

[0039] The bag clamping bucket 7 includes a bag clamping tube 7-1, a bag clamping clamp 7-2, a bag clamping clamp driving cylinder 7-3, a side clamp 7-4, and a side clamp driving cylinder 7-5. The bag clamping tube 7-1 is fixedly connected to the frame 1. There are two bag clamping clamps 7-2, and the two bag clamping clamps 7-2 are symmetrically arranged on both sides of the bag clamping tube 7-1 and connected by a pin. The bag clamping clamp driving cylinder 7-3 is installed on the bag clamping clamp 7-2 and is connected to the bag clamping clamp 7-2 through a pin. The side clamp 7-4 is installed on the bag clamping clamp 7-2 and is connected to the bag clamping clamp 7-2 through a pin. The side clamp driving cylinder 7-5 is installed on the bag clamping clamp 7-2 through a pin, and the other end of the side clamp driving cylinder 7-5 is connected to the side clamp 7-4 through a pin.

[0040] The working principle of the telescopic tube unloading and air extraction device of the ton bag packaging machine provided by the present invention is as follows:

[0041] Working principle: After the upper mouth of the packaging bag is put on the bag clamping tube 7-1, the bag clamp 7-2 clamps the upper mouth of the packaging bag on the bag clamping tube 7-1, and the side clamps clamp the upper mouth of the packaging bag overflowing on both sides of the bag clamp to reduce dust leakage. The slide servo motor 2-3 is started, the telescopic tube 2-5 is extended and inserted into the bottom of the packaging bag, and the material falls into the packaging bag from the discharge pipe 3. When the material is buried through the vacuum filter rod 2-6, the vacuum pump 4-1 is started, and the vacuum pneumatic valve 4-3 is opened for vacuuming. At the same time, the telescopic tube 2-5 is slowly retracted and raised according to the increase in material level. After all the quantitative materials have fallen into the packaging bag, the vacuum pneumatic valve 4-3 is opened. -3 is closed, the vacuum pump 4-1 stops, the telescopic tube 2-5 is fully retracted and reset, the side clamp 7-4 is loosened, the bag clamp 7-2 is loosened, and the telescopic tube unloading and air extraction device of the ton bag packaging machine completes the bag bottom unloading and bag internal air extraction process. When the air extraction filter rod 2-6 is blocked, when the packaging bag has been clamped, the telescopic tube 2-5 is not extended and the air extraction pneumatic valve 4-3 is closed, the back-blowing pneumatic valve 4-4 is opened, and compressed air is used to back-blown the air extraction filter rod 2-6 to clear the blockage. After the back-blowing is completed, the back-blowing pneumatic valve 4-4 is closed, and the above-mentioned unloading and bag internal air extraction process is repeated for packaging.

[0042] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions, or modifications based on the present invention to solve substantially the same technical problems and achieve substantially the same technical effects are all included in the scope of protection of the present invention.

Claims

1. A telescopic tube discharge and air extraction device for a ton bag packaging machine, comprising a frame (1), a telescopic tube assembly (2) fixed on the frame (1) via a slide fixing frame (2-4), a discharge pipe (3) fixed below the center of the upper platform of the frame (1), and a telescopic tube (2-5) of the telescopic tube assembly (2) movably sleeved on the discharge pipe (3), characterized in that: The telescopic tube assembly (2) also includes a linear slide (2-1), a slider (2-2), a slide servo motor (2-3) and an air extraction filter rod (2-6); The rear end face of the linear slide (2-1) is fixed on the slide fixing frame (2-4), the slide servo motor (2-3) is at the upper end of the linear slide (2-1), the slider (2-2) is arranged on the linear slide (2-1), the slider (2-2) is fixedly connected to the telescopic tube (2-5), the air extraction filter rod (2-6) is arranged in a circular array on the lower end face of the telescopic tube (2-5), and the telescopic tube (2-5) moves up and down along a straight line when driven by the slide servo motor (2-3); An air extraction pipeline channel is provided at the outer end of the tube wall of the telescopic tube (2-5), which is connected from the air extraction pipe connection interface to the flange cavity for fixing the air extraction filter rod (2-6); The pipeline assembly (4) is fixed on the frame (1), the air extraction hose (4-8) of the pipeline assembly (4) is connected to the telescopic tube (2-5), and the exhaust hose (4-9) of the pipeline assembly (4) is connected to the upper end shell of the feed pipe (3).

2. The telescopic tube unloading and air extraction device for a ton bag packaging machine according to claim 1 is characterized in that: The pipeline assembly (4) comprises a vacuum pump (4-1), a vacuum pump fixing seat (4-2), an air extraction pneumatic valve (4-3), a back-blowing pneumatic valve (4-4), an air extraction pipe (4-5), an air extraction pipe fixing frame (4-6), and a drag chain (4-7); The vacuum pump (4-1) is fixed on the vacuum pump fixing base (4-2), the exhaust pipe (4-5) is connected to the exhaust port of the vacuum pump (4-1), the exhaust pneumatic valve (4-3) and the back-blowing pneumatic valve (4-4) are arranged in the middle position of the exhaust pipe (4-5), the exhaust pipe (4-5) and the drag chain (4-7) are fixed on the exhaust pipe fixing frame (4-6), the exhaust hose (4-8) is arranged in the drag chain (4-7) and connected to the exhaust pipe (4-5), and the exhaust hose (4-9) is connected to the exhaust port of the vacuum pump (4-1) to control the exhaust and back-blowing of the exhaust filter rod (2-6).

3. The telescopic tube unloading and air extraction device for a ton bag packaging machine according to claim 1 is characterized in that: The machine also includes a bag clamping bucket (7), which is fixedly connected to the frame (1), and is arranged on the lower end of the telescopic tube (2-5) of the telescopic tube assembly (2). A dust cover (8) is arranged on the upper end of the bag clamping bucket (7); The dust removal cover (8) and the telescopic tube (2-5), as well as the telescopic tube (2-5) and the discharge pipe (3) are all connected via a rubber telescopic sleeve (5), and an annular dust removal channel is left between the rubber telescopic sleeve (5), the telescopic tube (2-5) and the discharge pipe (3).

4. The telescopic tube unloading and air extraction device for a ton bag packaging machine according to claim 3 is characterized in that: Two dust cover limiting rods (6) are symmetrically arranged between the discharge pipe (3) and the dust cover (8). The dust cover limiting rods (6) limit the height of the dust cover (8), and a gap of 20mm-50mm is maintained between the dust cover (8) and the bag clamping bucket (7).