Building mortar consistency detection device
By designing a construction mortar consistency detection device and using spiral stirring blades and guide pulleys to limit the rotation of the slide rod, the problems of low accuracy and mortar activity maintenance of traditional detection devices were solved, and high-precision mortar consistency detection was achieved.
Patent Information
- Application Number
- CN202511107195.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-08
- Publication Date
- 2025-09-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional manual mortar consistency instruments have low detection accuracy and are not convenient for maintaining mortar activity, and require an additional motor-driven stirring device.
A device for testing the consistency of building mortar was designed, which included a support frame, a slide rod, a test cone, a rotating drum, a stirring element, and a lifting assembly. The mortar was stirred by a spiral stirring blade during the settling process of the test cone, and the rotation of the slide rod was restricted by a guide pulley and a universal ball to ensure test accuracy.
It improves the accuracy of mortar detection, maintains the activity of mortar, avoids deflection or offset of the sliding rod, and achieves high-precision detection.
Smart Images

Figure CN120685508A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of construction engineering detection, in particular to a construction mortar consistency detection device. Background Art
[0002] During construction, mortar consistency is a key indicator affecting mortar construction performance and project quality. Traditional methods primarily rely on manual mortar consistency instruments, which rely on manually placing a cone into the mortar, releasing the cone manually, and then measuring the depth of the cone's immersion in the mortar to determine the consistency value. This detection method can easily cause the cone to rotate or shift during the test, resulting in reduced test accuracy. Furthermore, it is often difficult to maintain the mortar's activity during the test, which can also affect the test results. Furthermore, while some technologies incorporate a device to maintain the mortar's activity during the test, these typically require an additional motor to drive the stirring device. Summary of the Invention
[0003] The purpose of the present invention is to provide a construction mortar consistency detection device that can ensure the accuracy of detection.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a building mortar consistency detection device, comprising a support frame, a mortar barrel for containing mortar is placed on the support frame; it also includes: a slide rod, a scale is provided on the slide rod, and the slide rod is movably arranged on the support frame; a test cone, the test cone is fixedly arranged at the bottom of the slide rod; a rolling support assembly, a plurality of groups of rolling support assemblies are provided on the slide rod; a rotating drum, the rotating drum is located outside the slide rod, and the inner wall of the rotating drum contacts the rolling support assembly; a stirring piece, the stirring piece is arranged at the bottom of the rotating drum; a fixing assembly, the fixing assembly is arranged on the support frame, the fixing assembly is used to fix or loosen the rotating drum and the sliding rod; a bearing seat, the fixing assembly is arranged on the bearing seat; a lifting assembly is used to lift the bearing seat; a limiting cylinder, the rotating drum is rotatably connected to the limiting cylinder, and the limiting cylinder can move up and down; wherein, a spiral guide groove is provided on the rotating drum, a connecting piece is provided on the support frame, a limiting ball is provided on the connecting piece, and the limiting ball is cooperatively arranged in the spiral guide groove.
[0005] Furthermore, it also includes: a sliding sleeve, two sliding sleeves are arranged on the bearing seat; a guide rod, there are two guide rods, each sliding sleeve is matched with a guide rod, the guide rod is vertically arranged, and the bottom end of the guide rod is fixedly connected to the limit cylinder.
[0006] Furthermore, the sliding rod includes: a cylindrical portion, the bottom end of the cylindrical portion is fixedly connected to the test cone; and a rod portion, which is arranged at the center of the top of the cylindrical portion and is a square rod structure.
[0007] Furthermore, the rolling bearing assembly includes four universal balls, which are evenly distributed on the outer wall of the rod, and the universal balls are in contact with the inner wall of the drum.
[0008] Furthermore, guide pulleys are provided on both opposite outer walls of the rod, and the two guide pulleys are symmetrically arranged; two guide rails are provided on the support frame, and the two guide pulleys are respectively arranged on the two guide rails.
[0009] Furthermore, the fixing assembly includes: a first iron ring, which is arranged at the top of the rotating drum; a second iron ring, which is fixedly sleeved on the outside of the rod; and an annular electromagnet, which is used to adsorb the first iron ring and the second iron ring, and the annular electromagnet is arranged on the bearing seat.
[0010] Furthermore, the lifting assembly includes: a nut seat, which is movably arranged on the support frame and fixedly connected to the bearing seat; a screw rod, which passes through the nut seat, is threadably connected to the nut seat, and is rotatably arranged on the support frame; a drive motor, which is installed on the support frame and the output end of the drive motor is fixedly connected to the screw rod.
[0011] Furthermore, the lifting assembly also includes: a linear slide rail, two linear slide rails are vertically arranged on the support frame; a slider, each linear slide rail is equipped with a slider, and the slider is fixedly connected to the bearing seat.
[0012] Furthermore, the stirring element includes: an annular weight block, which is arranged at the bottom end of the rotating drum and the slide rod passes through the annular weight block; a spiral stirring blade, which is arranged at the bottom of the annular weight block and is located outside the test cone.
[0013] Furthermore, the connecting member includes: a connecting seat, which is arranged on the support frame; a connecting column, which is arranged on the connecting seat and fixedly connected to the limiting ball.
[0014] Compared with the prior art, the present invention has the following beneficial effects.
[0015] 1. The present invention is a metering device. During the process of settling mortar with a test cone, the spiral stirring blade simultaneously settles and stirs the mortar, thereby facilitating the maintenance of mortar activity during the test process, thereby helping to improve detection accuracy.
[0016] 2. The present invention cooperates with two guide rails through a guide pulley to limit the rotation of the slide bar; by arranging multiple universal balls on the rod, the rotating drum contacts the universal balls to achieve a limiting effect on the slide bar, reduce or avoid deflection or offset of the slide bar, and further improve the test accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 It is a schematic diagram of the overall cross-sectional structure.
[0020] Figure 3 yes Figure 2 Schematic diagram of the enlarged structure of area A in the middle.
[0021] Figure 4 It is a schematic diagram of the installation of the universal ball, the second iron ring and the guide pulley of the present invention.
[0022] Figure 5 It is a schematic diagram of the installation of the first iron ring and the second iron ring of the present invention.
[0023] Figure 6 It is a schematic diagram of the cooperation between the guide rod and the sliding sleeve of the present invention.
[0024] Figure 7 It is a schematic diagram of the local structure of the present invention.
[0025] Figure 8 yes Figure 7 Schematic diagram of the enlarged structure of area B in the middle.
[0026] In the figure: 1. Support frame; 11. Placement groove; 12. Guide rail; 13. Mortar cylinder; 2. Bearing seat; 21. Slide sleeve; 3. Lifting assembly; 31. Nut seat; 32. Screw rod; 33. Drive motor; 34. Linear slide rail; 35. Slider; 4. Slide rod; 41. Rod part; 42. Cylindrical part; 5. Rotating drum; 51. Spiral guide groove; 52. Stirring element; 521. Annular weight block; 522. Spiral stirring blade; 53. Rolling bearing assembly; 531. Universal ball; 6. Test cone; 7. Limiting cylinder; 71. Guide rod; 8. Limiting ball; 81. Connecting piece; 811. Connecting seat; 812. Connecting column; 9. Fixing assembly; 91. Annular electromagnet; 92. First iron ring; 93. Second iron ring; 10. Guide pulley. DETAILED DESCRIPTION
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] Example 1 See also Figures 1-8The present invention provides a technical solution: a building mortar consistency detection device, including a support frame 1, a mortar barrel 13 is placed on the support frame 1, and the mortar barrel 13 is used to hold building mortar; the testing device also includes a bearing seat 2 and a sliding rod 4, and the bottom end of the sliding rod 4 is fixedly connected to the test cone 6; a scale is provided on the sliding rod 4, the sliding rod 4 is vertically arranged, and the sliding rod 4 is movably arranged on the support frame 1; a lifting assembly 3 is provided on the support frame 1, and the lifting assembly 3 is used to lift the bearing seat 2; a rotating drum 5 is provided on the outside of the sliding rod 4, and multiple groups of rolling support assemblies 53 are provided on the sliding rod 4, and the multiple groups of rolling support assemblies 53 are evenly spaced along the length direction of the sliding rod 4, and the inner wall of the rotating drum 5 is in contact with the rolling support assembly 53; a fixing assembly 9 for fixing the rotating drum 5 and the sliding rod 4 is provided on the bearing seat 2, and the fixing assembly 9 can loosen the rotating drum 5 and the sliding rod 4; in addition, a stirring member 52 is fixedly connected to the bottom end of the rotating drum 5.
[0029] A spiral guide groove 51 is provided on the outer wall of the rotating drum 5, and a connecting piece 81 is provided on the supporting frame 1. The connecting piece 81 is fixedly connected to the limiting ball 8, and the limiting ball 8 is cooperated and arranged in the spiral guide groove 51; a limiting cylinder 7 is provided on the outside of the rotating drum 5, the limiting cylinder 7 is coaxial with the rotating drum 5, and the rotating drum 5 is rotatably arranged on the limiting cylinder 7 through a bearing; at the same time, two sliding sleeves 21 are embedded in the bearing seat 2, and the two sliding sleeves 21 are vertically arranged. Two guide rods 71 are fixedly connected to the top of the limiting ring, and the two guide rods 71 are vertically arranged. The two guide rods 71 pass through the two sliding sleeves 21 respectively, and the guide rods 71 are adapted to the sliding sleeves 21. Through the cooperation of the guide rods 71 and the sliding sleeve 21, after the fixing component 9 loosens the rotating drum 5, the limiting ring can be moved up and down.
[0030] The connecting member 81 includes a connecting seat 811 fixedly provided on the supporting frame 1 , and a connecting column 812 fixedly provided on the connecting frame. The connecting column 812 is horizontally arranged and fixedly connected to the limiting ball 8 .
[0031] The slide rod 4 consists of a cylindrical portion 42 and a rod portion 41, and the rod portion 41 is a square rod structure; the bottom end of the cylindrical portion 42 is fixedly connected to the test cone 6, and the cylindrical portion 42 is coaxial with the test cone 6 and the rotating drum 5. Multiple groups of rolling support assemblies 53 are all arranged on the rod portion 41, and a scale is set on the rod portion 41.
[0032] Two guide rails 12 are fixedly provided on the support frame 1, the guide rails 12 are vertically arranged, and the two guide rails 12 are symmetrically arranged; guide pulleys 10 are provided on the outer walls of the two opposite sides of the rod 41, and the two guide pulleys 10 are symmetrically arranged. The two guide pulleys 10 are respectively matched with the two guide rails 12; the guide pulleys 10 cooperate with the guide rails 12 to ensure that the rod 41 moves vertically and cannot rotate.
[0033] Each group of rolling bearing assemblies 53 includes four universal balls 531, which are evenly distributed on the outer wall of the rod 41. That is, a universal ball 531 is fixedly provided on each outer wall of each rod 41, and the ball of each universal ball 531 is in contact with the inner wall of the drum 5.
[0034] The fixing assembly 9 includes an annular electromagnet 91 fixedly mounted on the supporting seat 2, and the rod portion 41 passes through the annular electromagnet 91; the fixing assembly 9 also includes a first iron ring 92 and a second iron ring 93, the second iron ring 93 is fixedly sleeved on the outside of the rod portion 41, and the first iron ring 92 is fixedly arranged at the top end of the rotating drum 5. The first iron ring 92 and the second iron ring 93 correspond to the adsorption areas of the annular electromagnet 91, that is, by energizing the annular electromagnet 91, the first iron ring 92 and the second iron ring 93 can be adsorbed, thereby further realizing the position fixation of the rotating drum 5, the stirring member 52, the test cone 6, etc.; of course, the annular electromagnet 91 has a strong adsorption ability.
[0035] The stirring member 52 includes an annular weighted block 521 fixedly disposed at the bottom end of the rotating drum 5, and the annular weighted block 521 is coaxial with the rotating drum 5; a spiral stirring blade 522 is fixedly disposed at the bottom end of the annular weighted block 521; Figure 3 As shown, in the initial state, the first iron ring 92 and the second iron ring 93 are adsorbed by the annular electromagnet 91, and the spiral stirring blade 522 is located outside the test cone 6. At this time, the lowest end of the spiral stirring blade 522 is slightly higher than the lowest end of the test cone 6; in addition, at this time, the test cone 6 and the spiral stirring blade 522 correspond to the mortar tube 13, and the test cone 6 and the spiral stirring blade 522 are located above the mortar tube 13.
[0036] In this embodiment, the mortar to be tested (hereinafter referred to as mortar) is first filled into the mortar tube 13. After the upper surface of the mortar is stable and flat, the lifting assembly 3 drives the supporting seat 2 to move downward. During this process, the annular electromagnet 91 adsorbs the first iron ring 92 and the second iron ring 93, thereby driving the rotating drum 5, the slide rod 4, the test cone 6 and the spiral stirring blade 522 to move downward. When the bottom end steel of the test cone 6 contacts the upper surface of the mortar, the driving of the supporting seat 2 to continue moving can be stopped.
[0037] Then, the power is cut off by the annular electromagnet 91. At this time, under the action of gravity, the test cone 6 and the rotating drum 5 both descend, thereby driving the spiral stirring blades 522 to descend; since the rotating drum 5 is in contact with the universal ball 531, the rotating drum 5 is rotatably set on the limit cylinder 7, and the limit ball 8 cooperates with the spiral guide groove 51, so the rotating drum 5 also rotates during the descent process, thereby driving the spiral stirring blades 522 to rotate; therefore, in the process of the test cone 6 settling the mortar, the spiral stirring blades 522 also settle the mortar and stir the mortar, thereby ensuring that the activity of the mortar can be maintained during the test process, which helps to improve the detection accuracy; at the same time, industrial cameras, electronic digital displays and other devices can be installed on the support frame 1 to scan the scale on the detection rod 41, so as to obtain the sedimentation depth in the mortar, so as to judge or calculate the consistency of the mortar.
[0038] After the detection is completed, the supporting seat 2 is driven down by the lifting component 3, and the annular electromagnet 91 is energized again. When the annular electromagnet 91 is close to the first iron ring 92 and the second iron ring 93, the annular electromagnet 91 re-adsorbs the first iron ring 92 and the second iron ring 93. After the annular electromagnet 91 adsorbs the first iron ring 92 and the second iron ring 93, the lifting component 3 drives the supporting seat 2 to reset upward; during the upward resetting process of the supporting seat 2, the rotating drum 5 will rotate at the same time during the upward movement, so as to facilitate the removal of the mortar attached to the spiral stirring blade 522, and thus facilitate the subsequent cleaning of the spiral stirring blade 522; finally, the mortar barrel 13 is taken out, the mortar is poured out and the mortar barrel 13 is cleaned.
[0039] In this embodiment, during the sedimentation of the mortar by the test cone 6, the spiral stirring blades 522 also sediment the mortar and stir the mortar, which helps to maintain the activity of the mortar during the test and helps to improve the detection accuracy; at the same time, the two guide pulleys 10 cooperate with the two guide rails 12 to limit the rotation of the slide bar 4, thereby ensuring that the test cone 6 does not rotate during the sedimentation process, which helps to improve the test accuracy; in addition, by arranging multiple universal balls 531 on the rod portion 41, the contact between the universal balls 531 and the rotating drum 5 has a limiting effect on the slide bar 4 on the one hand, reducing or avoiding the deflection or offset of the slide bar 4, helping to ensure that the test cone 6 will not offset, and further improving the test accuracy; on the other hand, the universal ball 531 contacts the inner wall of the rotating drum 5, which does not affect the rotation of the rotating drum 5; that is, in summary, the test accuracy can be effectively improved.
[0040] Example 2 See again Figure 1 、 Figure 2 as well as Figure 7This embodiment is based on the first embodiment. The lifting assembly 3 includes a nut seat 31 movably set on the support frame 1, and the nut seat 31 is fixedly connected to the bearing seat 2; a screw rod 32 is threadedly engaged on the nut seat 31, and the screw rod 32 is movably set on the support frame 1 through a bearing, and the screw rod 32 is vertically set; the lifting assembly 3 also includes a driving motor 33, and the output end of the driving motor 33 is fixedly connected to the top of the screw rod 32.
[0041] Two linear slide rails 34 are vertically arranged on the support frame 1, and sliders 35 are provided on the two linear slide rails 34. All sliders 35 are fixedly connected to the nut seat 31; the screw rod 32 is driven to rotate by the driving motor 33, thereby driving the nut seat 31 to move up and down, thereby realizing the lifting of the supporting seat 2, and further realizing the lifting of the rotating drum 5, the spiral stirring blade 522, etc.
[0042] Example 3 See again Figure 2 and Figure 7 This embodiment is based on the second embodiment, and a placement groove 11 adapted to the mortar barrel 13 is provided on the support frame 1, and the bottom end of the mortar barrel 13 is used to be placed in the placement groove 11; by cooperating with the mortar barrel 13 through the placement groove 11, the mortar barrel 13 is conveniently and stably placed, and at the same time the mortar barrel 13 can be taken out to fill mortar or clean the mortar barrel 13.
[0043] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A building mortar consistency detection device, comprising a support frame (1), on which a mortar barrel (13) for containing mortar is placed; characterized in that: Also includes: A slide bar (4), the slide bar (4) is provided with a scale, and the slide bar (4) is movably provided on the support frame (1); A test cone (6), the test cone (6) is fixedly arranged at the bottom end of the slide rod (4); Rolling support assembly (53), multiple groups of rolling support assemblies (53) are provided on the slide bar (4); A rotating drum (5), the rotating drum (5) is located outside the slide bar (4), and the inner wall of the rotating drum (5) is in contact with the rolling support assembly (53); A stirring member (52), the stirring member (52) is arranged at the bottom end of the rotating drum (5); A fixing assembly (9), the fixing assembly (9) is arranged on the support frame (1), and the fixing assembly (9) is used to fix or release the rotating drum (5) and the sliding rod (4); A bearing seat (2), wherein the fixing assembly (9) is arranged on the bearing seat (2); A lifting assembly (3), the lifting assembly (3) is used to lift the bearing seat (2); The limiting cylinder (7) is connected to the rotating cylinder (5) by rotation, and the limiting cylinder (7) can move up and down.
2. The building mortar consistency detection device according to claim 1, characterized in that: Also includes: A spiral guide groove (51), wherein the rotating drum (5) is provided with a spiral guide groove (51); A connecting member (81), the connecting member (81) is arranged on the support frame (1); A limiting ball (8) is provided on the connecting member (81), and the limiting ball (8) is cooperatively arranged in the spiral guide groove (51).
3. The building mortar consistency detection device according to claim 1, characterized in that: Also includes: Sliding sleeves (21), two sliding sleeves (21) are provided on the bearing seat (2); The guide rods (71) are provided with two guide rods (71), each sliding sleeve (21) is matched with a guide rod (71), the guide rods (71) are vertically arranged, and the bottom ends of the guide rods (71) are fixedly connected to the limiting cylinder (7).
4. The building mortar consistency detection device according to claim 1, characterized in that: The slider (4) comprises: A cylindrical portion (42), the bottom end of which is fixedly connected to a test cone (6); The rod portion (41) is arranged at the top center of the cylindrical portion (42), and the rod portion (41) is a square rod structure.
5. The building mortar consistency detection device according to claim 4, characterized in that: The rolling bearing assembly (53) includes four universal balls (531), which are evenly distributed on the outer wall of the rod (41) and in contact with the inner wall of the rotating drum (5).
6. The building mortar consistency detection device according to claim 4, characterized in that: Guide pulleys (10) are provided on the two opposite outer walls of the rod portion (41), and the two guide pulleys (10) are symmetrically arranged; Two guide rails (12) are provided on the support frame (1), and the two guide pulleys (10) are respectively arranged on the two guide rails (12).
7. The building mortar consistency detection device according to claim 4, characterized in that: The fixing assembly (9) comprises: A first iron ring (92), the first iron ring (92) is arranged on the top of the rotating drum (5); A second iron ring (93), the second iron ring (93) is fixedly sleeved on the outside of the rod (41); An annular electromagnet (91) is used to adsorb the first iron ring (92) and the second iron ring (93), and the annular electromagnet (91) is arranged on the bearing seat (2).
8. The building mortar consistency detection device according to claim 1, characterized in that: The lifting assembly (3) comprises: A nut seat (31), the nut seat (31) is movably arranged on the support frame (1), and the nut seat (31) is fixedly connected to the bearing seat (2); A screw rod (32), the screw rod (32) passes through the nut seat (31), the screw rod (32) and the nut seat (31) are threadedly connected, and the screw rod (32) is rotatably arranged on the support frame (1); A drive motor (33), the drive motor (33) is mounted on the support frame (1), and the output end of the drive motor (33) is fixedly connected to the screw rod (32); Linear slide rails (34), two linear slide rails (34) are vertically arranged on the support frame (1); A slider (35) is provided on each linear slide rail (34), and the slider (35) is fixedly connected to the bearing seat (2).
9. The building mortar consistency detection device according to claim 1, characterized in that: The stirring member (52) comprises: An annular weight block (521), the annular weight block (521) is arranged at the bottom end of the rotating drum (5), and the sliding rod (4) passes through the annular weight block (521); The spiral stirring blade (522) is arranged at the bottom of the annular weight block (521), and the spiral stirring blade (522) is located outside the test cone (6).
10. The building mortar consistency detection device according to claim 1, characterized in that: The connecting piece (81) comprises: A connecting seat (811), the connecting seat (811) is arranged on the support frame (1); A connecting column (812) is provided on the connecting seat (811), and the connecting column (812) is fixedly connected to the limiting ball (8).