Device and method for testing corrosion resistance of sealing ring for sealing electrolytic bath
By combining multiple fans with a water-cooled stirring mechanism, the problem of poor heat dissipation in constant temperature and humidity chambers is solved, achieving efficient, stable and convenient heat dissipation effects, which is suitable for different types of motors.
Patent Information
- Application Number
- CN202510820171.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-19
- Publication Date
- 2025-09-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing constant temperature and humidity chamber has poor heat dissipation effect, is greatly affected by the external temperature, and cannot meet the heat dissipation requirements of different models of motors, resulting in inconvenient maintenance and low heat dissipation efficiency.
It adopts a cooling method that combines a multi-fan linkage mechanism, water cooling and a stirring mechanism. The cooling fan and water circulation system are driven by a servo motor to achieve multiple automatic cooling modes. It is suitable for different models of constant temperature and humidity chambers.
The heat dissipation efficiency is improved, the energy consumption of the motor is reduced, the scope of application is expanded, the failure rate is reduced, and the stability and ease of use of the device are improved.
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Figure CN120685550A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of material resistance, and in particular to a device and method for testing the corrosion resistance of a sealing ring used for sealing an electrolytic cell. Background Art
[0002] As a key equipment, electrolytic cells are widely used in chemical industry, metallurgy, energy and other fields. The normal operation of electrolytic cells depends on good sealing performance. The sealing ring is the core component of the electrolytic cell sealing system. Its corrosion resistance is directly related to the service life of the electrolytic cell.
[0003] Currently, the traditional static immersion test method is often used to test the corrosion resistance of sealing rings used in electrolytic cell seals. This method involves placing the sealing ring in a specific corrosive medium and immersing it for a long time at room temperature and pressure. The corrosion resistance is evaluated by observing changes in the sealing ring's appearance and measuring changes in its dimensions and mechanical properties. A commonly used device is a constant temperature and humidity chamber. By applying this chamber to the corrosion resistance test of sealing rings used in electrolytic cell seals, it can simulate the high temperature and high humidity working environment of the electrolytic cell, making the test conditions more closely aligned with actual working conditions.
[0004] The constant temperature and humidity chamber currently used will cause the motor to be exposed to the air for a long time when used for a long time, and the long-term or overloaded operation of the motor will also cause the motor to heat up. In order to maintain good heat dissipation of the motor and avoid burning of its internal coil, the motor is generally placed naked to achieve good heat dissipation. Publication No. CN112564377B discloses a fully enclosed heat dissipation device for a machining machine motor, which includes a mounting seat, a heat dissipation box, a motor, a mounting frame, a turntable, a heat dissipation pipe and a heat absorption pipe; the heat dissipation box is a rectangular cavity structure with an open bottom, and the bottoms of the left and right side panels of the heat dissipation box are symmetrically fixed with fixed plates front and back, and each of the fixed plates is fixed to the mounting seat by fastening screws, and the motor is fixed to the upper surface of the mounting seat, and the motor is provided with a horizontal forward output shaft, and the output shaft is rotatably connected to the front side panel of the heat dissipation box and extends out of the heat dissipation box, and an active bevel gear is fixed to the output shaft outside the heat dissipation box, and the mounting frame is fixed to the outer wall of the right side panel of the heat dissipation box.
[0005] The constant temperature and humidity chamber heat dissipation device has the following shortcomings during specific use: it can only dissipate heat for motors of specific models, cannot meet the heat dissipation needs of motors of more models, and cannot meet the heat dissipation needs of the constant temperature and humidity chamber body. There are certain limitations in its use. At the same time, the closed heat dissipation will cause inconvenience to the maintenance and inspection of the internal motor; it uses wind energy to dissipate heat, but the heat dissipation effect is poor, and this heat dissipation method is greatly affected by the external temperature and has low practicality. It will also cooperate with water cooling, but the water in the water cooling will increase as the heat dissipation time progresses, and the heat dissipation effect will gradually weaken.
[0006] Therefore, a novel corrosion resistance testing device for sealing a sealing ring of an electrolytic cell can be used to solve the shortcomings of the prior art. Summary of the Invention
[0007] The purpose of the present invention is to solve the problems in the prior art such as poor heat dissipation, being greatly affected by external temperature and being unable to meet the requirements of different equipment, and to propose a corrosion resistance testing device for a sealing ring used for sealing an electrolytic cell.
[0008] In order to achieve the above object, the present invention adopts the following technical solutions:
[0009] A sealing ring corrosion resistance testing device for electrolytic cell sealing, comprising a base plate and an outer cover fixedly mounted on the base plate;
[0010] A plurality of sliding plates are slidably mounted on the outer cover, and two adjacent sliding plates are fixedly connected by a linkage rod. A cooling fan is mounted on each sliding plate, and a linkage mechanism is installed between the cooling fans. A heat conducting plate is fixedly mounted on the outer cover by a plurality of locking mechanisms.
[0011] A heat dissipation water tank is fixedly mounted on the bottom plate, a servo motor is fixedly mounted inside the heat dissipation water tank, a driving mechanism is mounted between the servo motor and one of the heat dissipation fans, a lifting mechanism is mounted between the servo motor and one of the sliding plates, a fixed support plate is fixedly mounted on the heat dissipation water tank, a plurality of telescopic tubes 2 are fixedly mounted on the fixed support plate, a plurality of stirring mechanisms cooperating with the corresponding telescopic tubes 2 are mounted on the heat dissipation water tank; a water injection tank is fixedly mounted inside the heat dissipation water tank, a water injection mechanism is mounted inside the water injection tank.
[0012] In the above-mentioned corrosion resistance testing device for sealing an electrolytic cell, the linkage mechanism includes a rotating rod, a rotating roller and a track. A rotating rod is fixedly installed on each of the cooling fans, a rotating roller is fixedly installed on each of the rotating rods, and a track is commonly provided between the multiple rollers.
[0013] In the above-mentioned sealing ring corrosion resistance testing device for electrolytic cell sealing, the locking mechanism includes a locking block, a support block, a locking hook and a pressure spring, a plurality of locking blocks are fixedly mounted on the heat conducting plate, and a plurality of support blocks are fixedly mounted on the outer cover;
[0014] A locking hook that cooperates with the corresponding locking block is slidably installed on each support block, a pressure spring is fixedly installed between each locking hook and the corresponding support block, and two adjacent locking hooks are fixedly connected by a synchronization rod.
[0015] In the above-mentioned corrosion resistance testing device for sealing a sealing ring of an electrolytic cell, the driving mechanism includes a universal joint shaft and a driving rod. The driving rod is fixedly mounted on one of the driving ends of the servo motor, and a universal joint shaft is mounted on the driving rod. The other end of the universal joint shaft is fixedly connected to one of the cooling fans.
[0016] In the above-mentioned corrosion resistance testing device for the sealing ring of the electrolytic cell, the lifting mechanism comprises a reciprocating screw rod, a ball nut and a connecting rod. A reciprocating screw rod is rotatably installed on the base plate, a ball nut is cooperatively installed on the reciprocating screw rod, a connecting rod is fixedly installed on the ball nut rod, the connecting rod is fixedly connected to one of the sliding plates, and a driving structure is installed between the drive rod and the reciprocating screw rod.
[0017] In the above-mentioned corrosion resistance testing device for a sealing ring of an electrolytic cell, the driving structure includes a support frame, a shaft, a first gear, a second gear, a first helical gear, and a second helical gear;
[0018] A support frame is fixedly mounted on the bottom plate, a shaft is rotatably mounted on the support frame, a gear 1 is fixedly mounted on one end of the shaft, and a gear 2 meshing with the gear 1 is fixedly mounted on the driving rod;
[0019] A second helical gear is fixedly mounted on the other end of the shaft, and a first helical gear meshing with the second helical gear is fixedly mounted on the first reciprocating screw.
[0020] In the above-mentioned sealing ring corrosion resistance testing device for electrolytic cell sealing, the stirring mechanism includes a diffuser tube, a stirring rod, a turbine blade, a fixing frame and a sealing ring;
[0021] A flow expansion pipe is fixedly installed on the second telescopic pipe, a sealing ring is fixedly installed between the flow expansion pipe and the second telescopic pipe, a fixing frame is fixedly installed in the flow expansion pipe, a stirring rod is rotatably installed on the fixing frame, and a turbine fan blade is fixedly installed on the stirring rod.
[0022] In the above-mentioned corrosion resistance testing device for a sealing ring of an electrolytic cell, the water injection mechanism includes a fixed ring, a support plate, a blocking plate, a return spring, a water inlet hole, a water baffle and a push plate;
[0023] A push plate is slidably installed in the water filling box, and a plurality of water filling pipes are fixedly connected to the water filling box. A plurality of water inlet holes are opened on the push plate, and a plurality of receiving grooves are opened on the push plate. A spring rod is fixedly installed in each of the receiving grooves, and a water baffle matching the corresponding water inlet hole is fixedly installed on two matching spring rods.
[0024] A pushing structure is installed between the push plate and the servo motor, a fixed ring is fixedly installed in the water injection pipe, a support plate is fixedly installed on the fixed ring, a plurality of reset springs are fixedly installed on the support plate, and a sealing plate that cooperates with the fixed ring is fixedly installed on the plurality of reset springs.
[0025] In the above-mentioned corrosion resistance testing device for the sealing ring of the electrolytic cell, the pushing structure includes two reciprocating screws, two ball nuts and a rod sleeve. The rod sleeve is fixedly installed on the push plate, and the ball nut two is fixedly installed in the rod sleeve. The other driving end of the servo motor is fixedly installed with a reciprocating screw two that cooperates with the ball nut two.
[0026] The present invention also provides a method for testing the corrosion resistance of a sealing ring for electrolytic cell sealing, comprising the above-mentioned device for testing the corrosion resistance of a sealing ring for electrolytic cell sealing, and further comprising the following steps:
[0027] S1. Place the sealing ring in a constant temperature and humidity chamber, inject a corrosive electrolyte that simulates the electrolytic cell environment into the chamber, and precisely control the temperature and humidity parameters;
[0028] S2. In the working condition simulation of the electrolytic cell at an operating temperature of 80°C and a humidity of 85% RH, the corrosion resistance and performance degradation of the sealing ring under the corresponding conditions were tested;
[0029] S3. When the constant temperature and humidity chamber is working, the outer cover is adsorbed on the constant temperature and humidity chamber, and then the servo motor is started. The servo motor drives the driving mechanism to operate, which drives a cooling fan to rotate. The rotation of the cooling fan will drive other cooling fans to rotate through the linkage mechanism, and multiple cooling fans will be used for air cooling.
[0030] S4. At the same time, the servo motor drives the lifting mechanism to operate, driving the sliding plate to move, realizing up and down movement to dissipate heat, increasing the heat dissipation area, and the water injection mechanism operates to perform water cooling on the constant temperature and humidity chamber. During the water cooling process, the stirring mechanism is used to stir the water, thereby accelerating the water cooling efficiency.
[0031] Compared with the existing technology, the advantages of the present invention are:
[0032] 1: The present invention can not only perform water cooling and heat dissipation, but also rapidly cool down the water that absorbs heat, accelerate the dissipation of heat in the heat dissipation water, and improve the heat dissipation efficiency. At the same time, the water that absorbs heat can be blown to dissipate heat, further accelerate the dissipation of heat, and have higher heat dissipation efficiency. It can effectively improve the working efficiency of the constant temperature and humidity chamber and extend the service life of the constant temperature and humidity chamber.
[0033] 2: The present invention adopts a single motor to realize automatic water circulation heat dissipation, air blowing heat dissipation and water stirring heat dissipation, which is a multi-purpose machine, reduces the energy consumption of the motor, and reduces the production cost of the entire device. At the same time, it adopts a plurality of mechanical structures to realize the purpose of linkage between components, has strong rigidity, high stability and low failure rate.
[0034] 3: The present invention can dissipate heat from the constant temperature and humidity chamber efficiently and quickly, utilizes the fluidity of water to transfer the heat on the constant temperature and humidity chamber, and then absorbs the heat in conjunction with the heat absorption and vaporization properties of water. It can quickly and efficiently transfer the heat generated on the constant temperature and humidity chamber, effectively improving the heat dissipation efficiency of the constant temperature and humidity chamber.
[0035] 4: The present invention can dissipate heat for constant temperature and humidity chambers of different models, and has a wide range of applications. The heat conduction plate is adsorbed on the constant temperature and humidity chamber by magnets, and no bolts are required for fixing. The installation and disassembly are more convenient, the labor intensity is low, and the use is more convenient. At the same time, the size of the heat conduction plate can be adjusted according to the size of the constant temperature and humidity chamber, and it is suitable for constant temperature and humidity chambers of different models.
[0036] In summary, the present invention can efficiently and quickly dissipate heat for constant temperature and humidity chambers of different models, is less affected by external temperature, and can effectively improve the working efficiency of the constant temperature and humidity chamber. At the same time, a single motor is used to realize automatic water circulation heat dissipation, air blowing heat dissipation, and water stirring heat dissipation. One machine has multiple uses, reduces the energy consumption of the motor, has strong rigidity, high stability, and low failure rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings, wherein:
[0038] Figure 1 This is a schematic structural diagram of a sealing ring corrosion resistance testing device for electrolytic cell sealing proposed by the present invention;
[0039] Figure 2 for Figure 1 A schematic detailed diagram of the cutaway structure of the outer cover;
[0040] Figure 3 for Figure 2 A side structural schematic detailed diagram;
[0041] Figure 4 for Figure 1 Detailed schematic diagram of the structure with the outer cover removed;
[0042] Figure 5 for Figure 1 A detailed diagram of the enlarged structure of the middle heat conducting plate;
[0043] Figure 6 for Figure 4 A side structural schematic detailed diagram;
[0044] Figure 7 for Figure 6 The enlarged structural schematic detail diagram without the radiator tank;
[0045] Figure 8 for Figure 7 Detailed diagram of the explosion-enlarged structure of the middle stirring rod and the diffuser tube;
[0046] Figure 9 for Figure 6 An enlarged schematic diagram of the structure of the middle drive rod and the universal joint shaft;
[0047] Figure 10 for Figure 9 A detailed diagram of the enlarged structure of the reciprocating screw and its surrounding components;
[0048] Figure 11 for Figure 7 Detailed diagram of the exploded structure of the center water tank and its internal components.
[0049] In the figure: 1 bottom plate, 2 outer cover, 3 universal wheel, 4 heat conduction plate, 5 water outlet module, 6 telescopic tube 1, 7 fixed plate, 8 magnet, 9 heat dissipation water tank, 10 condenser, 11 folding protective plate, 12 sliding plate, 13 cooling fan, 14 water injection pipe, 15 fixed support plate, 16 expansion pipe, 17 support frame, 18 locking block, 19 support block, 20 locking hook, 21 telescopic tube 2, 22 reciprocating screw 1, 23 condenser, 24 shaft, 25 gear 1 , 26 universal joint shaft, 27 driving rod, 28 air cylinder, 29 servo motor, 30 condensation plate, 31 water filling tank, 32 stirring rod, 33 turbine blade, 34 fixed frame, 35 sealing ring, 36 rotating rod, 37 rotating roller, 38 crawler, 39 helical gear one, 40 helical gear two, 41 ball nut one, 42 connecting rod, 43 fixing ring, 44 support plate, 45 sealing plate, 46 reset spring, 47 water inlet hole, 48 water baffle, 49 reciprocating screw two. DETAILED DESCRIPTION
[0050] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0051] Example 1: Reference Figure 1-Figure 5 、 Figure 9A corrosion resistance testing device for a sealing ring of an electrolytic cell, comprising a base plate 1, an outer cover 2 being fixedly mounted on the base plate 1, a plurality of sliding plates 12 being slidably mounted on the outer cover 2, two adjacent sliding plates 12 being fixedly connected by a linkage rod, a wind tube 28 being fixedly mounted on each sliding plate 12, a cooling fan 13 being rotatably mounted on each wind tube 28, a linkage mechanism being installed between the plurality of cooling fans 13, a heat conducting plate 4 being fixedly mounted on the outer cover 2 via a plurality of locking mechanisms, a plurality of fixed plates 7 being fixedly mounted on the heat conducting plate 4, and a plurality of magnets 8 being fixedly mounted on each fixed plate 7;
[0052] A folding protective plate 11 is fixedly installed between the upper and lower ends of each sliding plate 12 and the outer cover 2, thereby shielding the open part of the outer cover 2 and reducing the probability of dust entering.
[0053] The function of the cooling fan 13 is to heat the interior of the outer cover 2 and improve the working efficiency of the condenser 10 .
[0054] The heat conducting plate 4 is composed of many small heat conducting plates, and two adjacent heat conducting plates are rotatably connected. In order to facilitate observation of the heat conducting plates, the heat conducting plates are enlarged in this device and only part of the heat conducting plates are drawn.
[0055] The function of the magnet 8 is to adsorb the heat conducting plate 4 on the constant temperature and humidity chamber, without the need for bolts, making installation and disassembly more convenient, with low labor intensity and more convenient use. At the same time, the size of the heat conducting plate 4 can be adjusted according to the size of the constant temperature and humidity chamber, and is suitable for constant temperature and humidity chambers of different models.
[0056] The linkage mechanism includes a rotating rod 36, a rotating roller 37 and a crawler 38. Each cooling fan 13 is fixedly mounted with a rotating rod 36, and each rotating rod 36 is fixedly mounted with a rotating roller 37. A crawler 38 is commonly sleeved between the multiple rotating rollers 37.
[0057] The rotation of one of the cooling fans 13 will drive the rotating rod 36 on the cooling fan 13 to rotate, thereby driving the rotating roller 37 on the rotating rod 36 to rotate, and cooperate with the use of the track 38 to drive the other multiple rotating rollers 37 to rotate, thereby driving the other cooling fans 13 to rotate at the same time, achieving a linked effect.
[0058] The locking mechanism includes a locking block 18, a support block 19, a locking hook 20 and a pressure spring. A plurality of locking blocks 18 are fixedly mounted on the heat conducting plate 4, and a plurality of support blocks 19 are fixedly mounted on the outer cover 2.
[0059] Each support block 19 is slidably mounted with a locking hook 20 that cooperates with the corresponding locking block 18. A pressure spring is fixedly mounted between each locking hook 20 and the corresponding support block 19. Two adjacent locking hooks 20 are fixedly connected by a synchronization rod.
[0060] When installing the heat conducting plate 4, it is only necessary to align the locking block 18 with the locking hook 20, and then press the locking block 18 to engage the locking hook 20 to fix the heat conducting plate 4, thereby connecting the heat conducting plate 4 and the outer cover 2 as a whole for easy transportation.
[0061] Example 2: This example differs from the example 1 in that: Figure 2-Figure 4 、 Figure 6-Figure 7 、 Figure 9 A heat dissipation water tank 9 is fixedly mounted on the bottom plate 1, a servo motor 29 is fixedly mounted in the heat dissipation water tank 9, and a driving mechanism is installed between the servo motor 29 and one of the heat dissipation fans 13;
[0062] The drive mechanism includes a universal joint shaft 26 and a drive rod 27. The drive rod 27 is fixedly mounted on one driving end of the servo motor 29. The universal joint shaft 26 is mounted on the drive rod 27. The other end of the universal joint shaft 26 is fixedly connected to one of the cooling fans 13.
[0063] The rotation of one driving end of the servo motor 29 drives the driving rod 27 to rotate, and the rotation of the driving rod 27 drives the universal joint shaft 26 to rotate, thereby driving the cooling fan 13 connected to the universal joint shaft 26 to rotate;
[0064] Cooperating with the linkage mechanism, one servo motor 29 drives multiple cooling fans 13 to rotate, thereby reducing the driving source, improving the utilization rate of the servo motor 29, reducing energy consumption, and reducing production costs.
[0065] The universal joint shaft 26 is composed of two rotating rods and three universal joints.
[0066] Example 3: This example differs from the technical solution of Example 2 in that: Figure 4 、 Figure 6-Figure 7 、 Figure 9-10 , a lifting mechanism is installed between the servo motor 29 and one of the sliding plates 12;
[0067] The lifting mechanism comprises a reciprocating screw rod 22, a ball nut 41, and a connecting rod 42. The reciprocating screw rod 22 is rotatably mounted on the base plate 1, and a ball nut 41 is cooperatingly mounted on the reciprocating screw rod 22. The connecting rod 42 is fixedly mounted on the ball nut 41. The connecting rod 42 is fixedly connected to one of the sliding plates 12. A driving structure is installed between the drive rod 27 and the reciprocating screw rod 22.
[0068] The reciprocating screw 22 rotates to drive the ball nut 41 to move back and forth on the reciprocating screw 22, and the sliding plate 12 is driven up and down by the connecting rod 42 to achieve mobile heat dissipation, thereby dissipating heat at different positions in the outer cover 2, expanding the heat dissipation surface, and improving the heat dissipation efficiency.
[0069] A friction block is fixedly mounted on the connecting rod 42, and a friction rod matched with the friction block is fixedly mounted on the base plate 1. The friction between the friction block and the friction rod is used to offset the weight of the multiple sliding plates 12 and the multiple cooling fans 13, thereby preventing the ball nut 41 from automatically sliding under the action of gravity, thereby improving the stability of the operation between the ball nut 41 and the reciprocating screw 22.
[0070] The driving structure includes a support frame 17, a shaft 24, a gear 1 25, a gear 2, a bevel gear 1 39 and a bevel gear 2 40;
[0071] A support frame 17 is fixedly mounted on the bottom plate 1, a shaft 24 is rotatably mounted on the support frame 17, a gear 1 25 is fixedly mounted on one end of the shaft 24, and a gear 2 meshing with the gear 1 25 is fixedly mounted on the drive rod 27;
[0072] A helical gear 2 40 is fixedly mounted on the other end of the shaft 24, and a helical gear 1 39 meshing with the helical gear 2 40 is fixedly mounted on the reciprocating screw 1 22;
[0073] The driving rod 27 rotates to drive gear 2, and gear 2 drives gear 1 25 meshing with it to rotate, thereby driving the shaft 24 to rotate. The rotation of the shaft 24 drives the bevel gear 2 40 to rotate, thereby driving the bevel gear 1 39 meshing with the bevel gear 2 40 to rotate, thereby driving the reciprocating screw 1 22 to rotate, and cooperating with the above-mentioned lifting mechanism to achieve the purpose of moving the cooling fan 13 to dissipate heat.
[0074] Reference Figure 7-Figure 8 A condensation plate 30 is fixedly installed in the heat dissipation water tank 9, a condenser 10 is fixedly installed on the bottom plate 1, and the condenser 10 and the condensation plate 30 are connected through two condensation pipes 23. A fixed support plate 15 is fixedly installed on the heat dissipation water tank 9, a guide groove is opened in the heat conduction plate 4, and a plurality of telescopic tubes 21 connected to the guide groove are fixedly installed on the fixed support plate 15. A plurality of stirring mechanisms cooperating with the corresponding telescopic tubes 21 are installed on the heat dissipation water tank 9;
[0075] The condenser 10 is filled with coolant, and the condensation plate 30 absorbs heat from the water. The coolant in the condenser 10 evaporates when it encounters heat and flows back into the condenser 10 to cool and liquefy. This cycle is used to dissipate heat from the water in the heat dissipation water tank 9.
[0076] The stirring mechanism includes a diffuser 16, a stirring rod 32, turbine blades 33, a fixing frame 34 and a sealing ring 35;
[0077] The expansion tube 16 is fixedly mounted on the second telescopic tube 21 , a sealing ring 35 is fixedly mounted between the expansion tube 16 and the second telescopic tube 21 , a fixing frame 34 is fixedly mounted inside the expansion tube 16 , a stirring rod 32 is rotatably mounted on the fixing frame 34 , and a turbine blade 33 is fixedly mounted on the stirring rod 32 ;
[0078] Since the inner diameter of the expansion tube 16 is larger than the inner diameter of the telescopic tube 21, the water in the telescopic tube 21 will diverge after entering the expansion tube 16, and under the action of gravity, it will drive the turbine blades 33 to rotate, thereby driving the stirring rod 32 to stir the heat dissipation water tank 9, thereby accelerating the heat dissipation efficiency.
[0079] Reference Figure 1-Figure 2 、 Figure 7 、 Figure 11 A water injection box 31 is fixedly installed in the heat dissipation water tank 9, and a water injection mechanism is installed in the water injection box 31. A plurality of water injection pipes 14 are fixedly connected to the water injection box 31. A water outlet module 5 is fixedly installed on the plurality of water injection pipes 14. The water outlet module 5 is connected to the guide groove through a plurality of telescopic pipes 6.
[0080] The water injection mechanism includes a fixed ring 43, a support plate 44, a blocking plate 45, a return spring 46, a water inlet hole 47, a water baffle 48 and a push plate;
[0081] A push plate is slidably mounted in the water filling box 31, and a plurality of water inlet holes 47 are formed on the push plate. A plurality of receiving slots are also formed on the push plate, and a spring rod is fixedly mounted in each receiving slot. A water baffle 48 that matches the corresponding water inlet hole 47 is fixedly mounted on two matching spring rods.
[0082] When the push plate moves toward the side close to the water injection pipe 14, the water in the water injection tank 31 will be injected into the water outlet module 5 through the water injection pipe 14 (the water outlet module has a certain pressurization function to ensure that the water can smoothly enter the heat conduction plate 4). Then, the water will be injected into the guide groove in the heat conduction plate 4 through the telescopic pipe 1 6 through the water outlet module 5, and then returned to the heat dissipation water tank 9 through the telescopic pipe 2 21, realizing water circulation and heat dissipation.
[0083] When the push plate moves to the side away from the water injection pipe 14, the space in the water injection box 31 expands and the pressure decreases. At this time, the pressure will suck the water baffle 48 away from the water inlet hole 47. At this time, the water in the heat dissipation water tank 9 will enter the water injection box 31 through the water inlet hole 47. This process can be called the water absorption process. After the water absorption is completed, the spring rod will cause the water baffle 48 to abut against the water inlet hole 47 to block the water inlet hole 47.
[0084] The purpose of this part of the design is to circulate the water in the heat dissipation water tank 9 without using a water pump, thereby reducing costs, making one machine multi-purpose, and improving the utilization rate of the servo motor 29.
[0085] A pushing structure is installed between the push plate and the servo motor 29. A fixed ring 43 is fixedly installed in the water injection pipe 14. A support plate 44 is fixedly installed on the fixed ring 43. A plurality of return springs 46 are fixedly installed on the support plate 44. A blocking plate 45 that cooperates with the fixed ring 43 is fixedly installed on the plurality of return springs 46.
[0086] The pushing structure includes a reciprocating screw rod 2 49, a ball nut 2 and a rod sleeve. The rod sleeve is fixedly installed on the push plate, and the ball nut 2 is fixedly installed in the rod sleeve. The reciprocating screw rod 2 49 that cooperates with the ball nut 2 is fixedly installed on the other driving end of the servo motor 29;
[0087] The other driving end of the servo motor 29 rotates to drive the reciprocating screw rod 2 49 to rotate, so that the ball nut 2 drives the push plate to move in the water filling box 31, thereby realizing the reciprocating movement of the push plate;
[0088] When the push plate moves toward the side close to the water filling pipe 14, the water in the water filling tank 31 presses against the blocking plate 45 to separate the blocking plate 45 from the fixed ring 43, thereby completing the water discharge operation;
[0089] The push plate moves to the side away from the water injection pipe 14, and under the action of the return spring 46, the blocking plate 45 is again pressed against the fixed ring 43, thereby blocking the fixed ring 43;
[0090] This part is to prevent the water in the water injection pipe 14 from flowing back, ensuring the normal operation of the water circulation.
[0091] The specific operation steps of the present invention are:
[0092] The sealing ring is placed in a constant temperature and humidity chamber, into which corrosive electrolyte simulating the electrolytic cell environment is injected, and the temperature and humidity parameters are precisely controlled;
[0093] In the working condition simulation with the electrolytic cell operating temperature set at 80°C and humidity at 85% RH, the corrosion resistance and performance degradation of the sealing ring under the corresponding conditions were tested;
[0094] The heat conducting plate 4 is adsorbed on the constant temperature and humidity chamber by the magnetic force of the magnet 8;
[0095] The other driving end of the servo motor 29 rotates to drive the reciprocating screw rod 2 49 to rotate, so that the ball nut 2 drives the push plate to move in the water filling box 31, thereby realizing the reciprocating movement of the push plate;
[0096] When the push plate moves toward the side close to the water injection pipe 14, the water in the water injection tank 31 will be injected into the water outlet module 5 through the water injection pipe 14 (the water outlet module has a certain pressurization function to ensure that the water can smoothly enter the heat conduction plate 4). Then, the water will be injected into the guide groove in the heat conduction plate 4 through the telescopic pipe 1 6 through the water outlet module 5, and then returned to the heat dissipation water tank 9 through the telescopic pipe 2 21, realizing water circulation and heat dissipation.
[0097] When the push plate moves to the side away from the water injection pipe 14, the space in the water injection box 31 expands and the pressure decreases. At this time, the pressure will suck the water baffle 48 away from the water inlet hole 47. At this time, the water in the heat dissipation water tank 9 will enter the water injection box 31 through the water inlet hole 47. This process can be called the water absorption process. After the water absorption is completed, the spring rod will cause the water baffle 48 to abut against the water inlet hole 47 to block the water inlet hole 47.
[0098] When the push plate moves toward the side close to the water filling pipe 14, the water in the water filling tank 31 presses against the blocking plate 45 to separate the blocking plate 45 from the fixed ring 43, thereby completing the water discharge operation;
[0099] The push plate moves away from the water injection pipe 14, and under the action of the return spring 46, the blocking plate 45 is again pressed against the fixed ring 43, thereby blocking the fixed ring 43 and preventing the water in the water injection pipe 14 from flowing back.
[0100] Since the inner diameter of the expansion tube 16 is larger than that of the second telescopic tube 21, the water in the second telescopic tube 21 will disperse after entering the expansion tube 16. Under the action of gravity, the turbine blades 33 will rotate, thereby driving the stirring rod 32 to stir the heat dissipation water tank 9, thereby accelerating the heat dissipation efficiency.
[0101] The driving rod 27 rotates to drive the gear 2, which drives the gear 1 25 meshing with it to rotate, thereby driving the shaft 24 to rotate, and the rotation of the shaft 24 drives the bevel gear 2 40 to rotate, thereby driving the bevel gear 1 39 meshing with the bevel gear 2 40 to rotate, thereby driving the reciprocating screw 1 22 to rotate;
[0102] The reciprocating screw rod 22 rotates to drive the ball nut 41 to move back and forth on the reciprocating screw rod 22, and the connecting rod 42 drives the sliding plate 12 to move up and down to achieve mobile heat dissipation;
[0103] A friction block is fixedly mounted on the connecting rod 42, and a friction rod that cooperates with the friction block is fixedly mounted on the base plate 1. The friction between the friction block and the friction rod is used to offset the weight of the multiple sliding plates 12 and the multiple cooling fans 13, thereby preventing the ball nut 1 41 from automatically sliding under the action of gravity, thereby improving the stability of the operation between the ball nut 1 41 and the reciprocating screw 1 22;
[0104] The rotation of one driving end of the servo motor 29 drives the driving rod 27 to rotate, and the rotation of the driving rod 27 drives the universal joint shaft 26 to rotate, thereby driving the cooling fan 13 connected to the universal joint shaft 26 to rotate;
[0105] The rotation of one of the cooling fans 13 drives the rotating rod 36 on the cooling fan 13 to rotate, thereby driving the rotating roller 37 on the rotating rod 36 to rotate. The use of the crawler 38 drives the other rollers 37 to rotate, thereby driving the other cooling fans 13 to rotate simultaneously, achieving a linked effect.
[0106] The condenser 10 is filled with coolant, and the condensation plate 30 absorbs heat from the water. The coolant in the condenser 10 evaporates when it encounters heat and flows back to the condenser 10 through the condenser tube 23 to cool and liquefy. This cycle is used to dissipate heat from the water in the heat dissipation water tank 9.
[0107] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A corrosion resistance testing device for a sealing ring of an electrolytic cell, comprising a bottom plate (1), characterized in that: It also includes an outer cover (2) fixedly mounted on the base plate (1); A plurality of sliding plates (12) are slidably mounted on the outer cover (2), two adjacent sliding plates (12) are fixedly connected via a linkage rod, a cooling fan (13) is mounted on each sliding plate (12), a linkage mechanism is mounted between the plurality of cooling fans (13), and a heat conducting plate (4) is fixedly mounted on the outer cover (2) via a plurality of locking mechanisms; A heat dissipation water tank (9) is fixedly mounted on the bottom plate (1), a servo motor (29) is fixedly mounted in the heat dissipation water tank (9), a driving mechanism is mounted between the servo motor (29) and one of the heat dissipation fans (13), a lifting mechanism is mounted between the servo motor (29) and one of the sliding plates (12), a fixed support plate (15) is fixedly mounted on the heat dissipation water tank (9), a plurality of telescopic tubes (21) are fixedly mounted on the fixed support plate (15), and a plurality of stirring mechanisms matched with the corresponding telescopic tubes (21) are mounted on the heat dissipation water tank (9); a water injection box (31) is fixedly mounted in the heat dissipation water tank (9), and a water injection mechanism is mounted in the water injection box (31).
2. The corrosion resistance testing device for the sealing ring of the electrolytic cell according to claim 1, characterized in that: The linkage mechanism includes a rotating rod (36), a rotating roller (37) and a crawler (38). Each of the cooling fans (13) is fixedly mounted with a rotating rod (36), and each of the rotating rods (36) is fixedly mounted with a rotating roller (37). A crawler (38) is commonly sleeved between the plurality of rotating rollers (37).
3. The corrosion resistance testing device for the sealing ring of the electrolytic cell according to claim 1, characterized in that: The locking mechanism comprises a locking block (18), a supporting block (19), a locking hook (20) and a pressure spring; a plurality of locking blocks (18) are fixedly mounted on the heat conducting plate (4); and a plurality of supporting blocks (19) are fixedly mounted on the outer cover (2); A locking hook (20) that matches the corresponding locking block (18) is slidably mounted on each of the support blocks (19), a pressing spring is fixedly mounted between each of the locking hooks (20) and the corresponding support block (19), and two adjacent locking hooks (20) are fixedly connected via a synchronization rod.
4. The corrosion resistance testing device for the sealing ring of the electrolytic cell according to claim 1, characterized in that: The driving mechanism comprises a universal joint shaft (26) and a driving rod (27); the driving rod (27) is fixedly mounted on one driving end of the servo motor (29); the universal joint shaft (26) is matched with the driving rod (27); the other end of the universal joint shaft (26) is fixedly connected to one of the cooling fans (13).
5. The corrosion resistance testing device for the sealing ring of the electrolytic cell according to claim 4, characterized in that: The lifting mechanism comprises a reciprocating screw rod (22), a ball nut (41) and a connecting rod (42); the reciprocating screw rod (22) is rotatably mounted on the base plate (1); the reciprocating screw rod (22) is matched with the ball nut (41); the connecting rod (42) is fixedly mounted on the ball nut (41); the connecting rod (42) is fixedly connected to one of the sliding plates (12); and a driving structure is installed between the driving rod (27) and the reciprocating screw rod (22).
6. The corrosion resistance testing device for the sealing ring of the electrolytic cell according to claim 5, characterized in that: The driving structure includes a support frame (17), a shaft (24), a gear 1 (25), a gear 2, a bevel gear 1 (39) and a bevel gear 2 (40); A support frame (17) is fixedly mounted on the base plate (1), a shaft (24) is rotatably mounted on the support frame (17), a gear 1 (25) is fixedly mounted on one end of the shaft (24), and a gear 2 meshing with the gear 1 (25) is fixedly mounted on the driving rod (27); A second helical gear (40) is fixedly mounted on the other end of the shaft (24), and a first helical gear (39) meshing with the second helical gear (40) is fixedly mounted on the first reciprocating screw (22).
7. The corrosion resistance testing device for the sealing ring of the electrolytic cell according to claim 1, characterized in that: The stirring mechanism comprises a flow expansion pipe (16), a stirring rod (32), a turbine blade (33), a fixing frame (34) and a sealing ring (35); A flow expansion pipe (16) is fixedly mounted on the second telescopic pipe (21), a sealing ring (35) is fixedly mounted between the flow expansion pipe (16) and the second telescopic pipe (21), a fixing frame (34) is fixedly mounted inside the flow expansion pipe (16), a stirring rod (32) is rotatably mounted on the fixing frame (34), and a turbine blade (33) is fixedly mounted on the stirring rod (32).
8. The corrosion resistance testing device for sealing an electrolytic cell according to claim 1, characterized in that: The water injection mechanism comprises a fixed ring (43), a support plate (44), a blocking plate (45), a return spring (46), a water inlet hole (47), a water baffle (48) and a push plate; A push plate is slidably mounted in the water injection box (31), and a plurality of water injection pipes (14) are fixedly connected to the water injection box (31). A plurality of water inlet holes (47) are provided on the push plate. A plurality of receiving grooves are provided on the push plate, and a spring rod is fixedly mounted in each receiving groove. A water baffle (48) that matches the corresponding water inlet hole (47) is fixedly mounted on two matching spring rods. A pushing structure is installed between the push plate and the servo motor (29), a fixed ring (43) is fixedly installed in the water injection pipe (14), a support plate (44) is fixedly installed on the fixed ring (43), a plurality of reset springs (46) are fixedly installed on the support plate (44), and a sealing plate (45) that matches the fixed ring (43) is fixedly installed on the plurality of reset springs (46).
9. The corrosion resistance testing device for the sealing ring of the electrolytic cell according to claim 8, characterized in that: The pushing structure includes a reciprocating screw rod (49), a ball nut (49) and a rod sleeve. The rod sleeve is fixedly installed on the push plate, and the ball nut (49) is fixedly installed in the rod sleeve. The other driving end of the servo motor (29) is fixedly installed with a reciprocating screw rod (49) that matches the ball nut (49).
10. A method for testing the corrosion resistance of a sealing ring for electrolytic cell sealing, used in the device for testing the corrosion resistance of a sealing ring for electrolytic cell sealing according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Place the sealing ring in a constant temperature and humidity chamber, inject a corrosive electrolyte that simulates the electrolytic cell environment into the chamber, and precisely control the temperature and humidity parameters; S2. In the working condition simulation of the electrolytic cell at an operating temperature of 80°C and a humidity of 85% RH, the corrosion resistance and performance degradation of the sealing ring under the corresponding conditions were tested; S3. When the constant temperature and humidity chamber is working, the outer cover (2) is adsorbed on the constant temperature and humidity chamber, and then the servo motor (29) is started. The servo motor (29) drives the driving mechanism to operate, which drives a cooling fan (13) to rotate. The rotation of the cooling fan (13) drives the rotation of other cooling fans (13) through the linkage mechanism, thereby performing air cooling and heat dissipation by multiple cooling fans (13). S4. At the same time, the servo motor (29) drives the lifting mechanism to operate, driving the sliding plate (12) to move, realizing up and down movement to dissipate heat, increasing the heat dissipation area, and the water injection mechanism operates to perform water cooling and heat dissipation on the constant temperature and humidity chamber. During the water cooling and heat dissipation process, the stirring mechanism is used to stir the water, thereby accelerating the water cooling and heat dissipation efficiency.
Citation Information
Patent Citations
A heat dissipation device for motors in fully enclosed machining tools
CN112564377B