Ultrasonic cleaning device

Abstract

The invention provides an ultrasonic cleaning device, which relates to the field of medical instrument cleaning and comprises a drainage pipe, a water inlet pipe, a top cover, a guide support rod and a support, a UVLED ultraviolet lamp panel and an electric heating tube are installed in the top cover, and a fan is installed on the right side face in the top cover. A sliding plate slides on the outer side face of the guide supporting rod, a connecting rod is hinged to the upper side face of the sliding plate, and a lifting frame is hinged to the top end of the connecting rod. A micro electric water valve is mounted on the drainage pipe; a micro electric water valve is mounted on the water inlet pipe; through the arrangement of a lifting frame, a micro electric water valve, a water drainage pipe, a water inlet pipe, a UVLED ultraviolet lamp panel, a fan machine and an electric heating pipe, it is ensured that water on the surface of the medical instrument is rapidly dried and evaporated in a sterilization environment, and automatic replacement of clean water in the cleaning tank is achieved; the problems that manual water changing operation of a traditional ultrasonic cleaning machine and manual wiping and water removing operation of medical instruments are tedious and inconvenient, so that the cleaning efficiency of the medical instruments is low, and pollutants are repeatedly contacted and contaminated are solved.

Description

Technical Field

[0001] The present invention belongs to the field of medical device cleaning, and more specifically, relates to an ultrasonic cleaning device. Background Art

[0002] Ultrasonic cleaning is a technology that uses the cavitation, acceleration, and straight-through flow effects of ultrasound in liquids to directly or indirectly oscillate and clean liquids and contaminants. It can disperse, emulsify, and exfoliate contaminants from the object being cleaned, achieving precision cleaning. Currently, due to the small and complex structures of precision medical devices, they are often immersed in the water tank of an ultrasonic cleaning machine for cleaning. However, after a single cleaning cycle with a traditional ultrasonic cleaning machine, the water or cleaning solution in the ultrasonic cleaning machine's water tank must be manually replaced by emptying it, and the medical device must be removed for each replacement. This manual replacement of the cleaning solution during multiple water changes significantly reduces the cleaning efficiency of the ultrasonic cleaning machine. Furthermore, after the oscillation cleaning of the medical device, medical staff must wipe any remaining water from the device with absorbent cotton balls to ensure the surface remains dry. However, manual wiping is not only cumbersome and inconvenient, but also highly susceptible to contamination from medical devices through contact with the hands of medical staff. Summary of the Invention

[0003] In order to solve the above technical problems, the present invention provides an ultrasonic cleaning device to solve the problems of low cleaning efficiency of medical devices and repeated contact and contamination of pollutants caused by the cumbersome and inconvenient manual water changing operation of traditional ultrasonic cleaning machines and the manual wiping and dewatering operation of medical devices.

[0004] The invention provides an ultrasonic cleaning device, comprising a casing; the bottom of the casing is connected to a bottom plate by bolts, a control panel and an ultrasonic generator are installed on the left side of the casing, a frame is welded to the inner side of the casing, a cleaning tank is welded to the inner side of the frame, and an ultrasonic transducer is installed on the lower side of the cleaning tank; the device also includes a top cover, a guide support rod and a support; a drying and water removal control machine is installed on the upper side of the top cover, a lifting rod is welded to the upper side of the top cover, a UVLED ultraviolet lamp board and an electric heating tube are installed inside the top cover, a filter screen is adhered to the right side of the top cover by Velcro, and a fan is installed on the right side of the inside of the top cover; the outer side of the guide support rod is slidably connected to a slide plate, the upper side of the slide plate is hinged to a connecting rod, the top end of the connecting rod is hinged to a lifting frame, and a loading basket is placed on the upper side of the lifting frame; an electric motor is installed on the upper side of the support, a gear is installed on the motor shaft of the electric motor, a cleaning controller is installed on the upper side of the support, the lower side of the support is installed with a bottom plate, and the upper side of the bottom plate is rotatably connected to a turntable.

[0005] Furthermore, there are two groups of skateboards, which are symmetrically distributed on the left and right. The upper side of each group of skateboards is provided with a long through groove, and the skateboard is provided with two groups of circular through holes that pass through the left and right, and the guide support rods are inserted into the circular through holes of the skateboards.

[0006] Furthermore, the outer side surface of the turntable is provided with an external tooth structure, and the gear is meshed and connected to the external tooth structure of the turntable. Two groups of bosses are provided on the upper side of the turntable near the outer edge, and each group of bosses is a cylindrical structure, and the bosses are inserted into the long through grooves of the skateboard.

[0007] Furthermore, the cleaning tank is a tank body structure with an opening on the upper side, the bottom of the cleaning tank is a pyramidal inclined surface structure, a through hole is provided at the center of the bottom of the cleaning tank, a drain pipe is welded to the inner side of the through hole in the bottom of the cleaning tank, a micro electric water valve is installed on the drain pipe, a through hole is provided on the right wall of the cleaning tank, a water inlet pipe is welded in the through hole in the wall of the cleaning tank, and a micro electric water valve is installed on the water inlet pipe.

[0008] Furthermore, the top cover is a cover structure with an opening on the lower side. Seven groups of through slots are provided on the left and right sides of the top cover. The through slots of the top cover are opposite to the fan motor on the left and right. The right side of the through slots on the right side of the top cover is covered with a filter net, which is made of polyurethane mesh sponge material.

[0009] Furthermore, two groups of vertical through grooves are provided on the upper side of the frame near the edges of the front and rear sides. The lifting frame is inserted into the through grooves of the frame, and the outer side of the lifting frame is attached to the groove wall of the frame.

[0010] Furthermore, the upper side of the carrying basket is an open square trough structure, the lower side of the carrying basket is densely covered with a large number of water-permeable through holes, and the left and right sides of the carrying basket are each provided with eleven groups of through slots, and the through slots on the right side of the carrying basket are opposite to the electric heating tubes on the left and right.

[0011] Furthermore, the UVLED ultraviolet light board is connected to the center position of the upper side surface inside the top cover structure by bolts, and the UVLED ultraviolet light board is opposite to the opening position of the square trough structure of the loading basket.

[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, the cleaning controller controls two sets of micro electric water valves to open and close the drainage pipe and the water inlet pipe, thereby realizing the automatic discharge of sewage and the automatic injection of clean water in the cleaning tank. The clean water in the cleaning tank can be automatically replaced without removing the medical equipment in the loading basket, eliminating the manual pouring of clean water and the replacement of cleaning fluid, which is faster and more consistent, thereby improving the cleaning efficiency of medical equipment.

[0013] 2. In the present invention, on the one hand, the gear meshing rotation structure formed by the gears at the turntable is driven by an electric motor, so that the two groups of protrusions welded on the side of the turntable respectively drive the slides to move synchronously to the left and right, and the two groups of slides respectively drive the two groups of connecting rods to push the hinged lifting frame to move synchronously upward to the top cover, thereby realizing the automatic water discharge of the loading basket. On the other hand, the drying and water removal control machine controls the UVLED ultraviolet light panel to irradiate the medical equipment, and the drying and water removal control machine controls the fan to blow the heat generated by the electric heating tube to the surface of the medical equipment in the loading basket, replacing the manual wiping and water removal work of the medical equipment, ensuring that the moisture on the surface of the medical equipment is quickly dried and evaporated in a sterilization environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the present invention.

[0015] Figure 2 It is a right side structural schematic diagram of the present invention.

[0016] Figure 3 It is a left-side structural schematic diagram of the present invention.

[0017] Figure 4 It is a front side cutaway structural schematic diagram of the present invention.

[0018] Figure 5 The present invention Figure 4 Schematic diagram of the enlarged structure of part A in the middle.

[0019] Figure 6 It is a schematic diagram of the cutaway structure of the right side of the present invention.

[0020] Figure 7 It is a front structural schematic diagram of the present invention.

[0021] Figure 8 It is a schematic diagram of the structure of the present invention when viewed from the side.

[0022] Figure 9 It is a schematic diagram of the explosion structure of the present invention.

[0023] Figure numerals: 1. Drying and water removal control machine; 2. Pulling rod; 3. Top cover; 4. Filter; 5. Casing; 6. Bottom plate; 7. Drain pipe; 8. Water inlet pipe; 9. Cleaning controller; 10. Control panel; 11. Ultrasonic generator; 12. Electric heating tube; 13. Fan; 14. UVLED ultraviolet lamp board; 15. Guide support rod; 16. Micro electric water valve; 17. Lifting frame; 18. Cleaning tank; 19. Ultrasonic transducer; 20. Carrying basket; 21. Connecting rod; 22. Gear; 23. Motor; 24. Slide plate; 25. Turntable; 26. Boss; 27. Frame; 28. Support. DETAILED DESCRIPTION

[0024] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.

[0025] like Figures 1-9 As shown, the present invention provides an ultrasonic cleaning device, including a casing 5; the bottom of the casing 5 is connected to a bottom plate 6 by bolts, a control panel 10 and an ultrasonic generator 11 are installed on the left side of the casing 5, a frame plate 27 is welded to the inner side of the casing 5, a cleaning tank 18 is welded to the inner side of the frame plate 27, and an ultrasonic transducer 19 is installed on the lower side of the cleaning tank 18; it also includes a top cover 3, a guide support rod 15 and a support 28; a drying and water removal control machine 1 is installed on the upper side of the top cover 3, a lifting rod 2 is welded to the upper side of the top cover 3, and a UVLED ultraviolet lamp board 14 and an electric heater are installed inside the top cover 3. Tube 12, the right side of the top cover 3 is adhered with a filter screen 4 by Velcro, and the right side of the inside of the top cover 3 is installed with a fan 13; the outer side of the guide support rod 15 is slidably connected to a slide plate 24, the upper side of the slide plate 24 is hinged with a connecting rod 21, the top of the connecting rod 21 is hinged with a lifting frame 17, and a loading basket 20 is placed on the upper side of the lifting frame 17; the upper side of the support 28 is installed with a motor 23, and a gear 22 is installed on the motor shaft of the motor 23. The upper side of the support 28 is installed with a cleaning controller 9; the lower side of the support 28 is installed with a bottom plate 6, and the upper side of the bottom plate 6 is rotatably connected to a turntable 25.

[0026] In the embodiment of the present disclosure, there are two groups of skateboards 24, which are symmetrically distributed on the left and right. A long through groove is provided on the upper side of each group of skateboards 24, and two groups of circular through holes are provided on the skateboards 24 that pass through the left and right. The guide rods 15 are inserted into the circular through holes of the skateboards 24 to ensure that the guide rods 15 support the two groups of skateboards 24 for directional sliding left and right.

[0027] In the embodiment of the present disclosure, an external tooth structure is provided on the outer side of the turntable 25, and the gear 22 is meshed and connected to the external tooth structure of the turntable 25. Two groups of bosses 26 are provided on the upper side of the turntable 25 near the outer edge. Each group of bosses 26 is a cylindrical structure. The bosses 26 are inserted into the long through grooves of the slide plate 24. The gear 22 drives the turntable 25 to rotate through the external tooth structure of the turntable 25. The two groups of bosses 26 on the upper side of the turntable 25 rotate around the vertical center axis of the turntable 25, so that the two groups of bosses 26 push the long through grooves of the slide plate 24 respectively, and the two groups of bosses 26 pull the two groups of slide plates 24 to move left and right. The slide plate 24 drives the lifting frame 17 through the connecting rod 21 to complete the lifting of the loading basket 20.

[0028] In the embodiment of the present disclosure, the cleaning tank 18 is a tank structure with an opening on the upper side, and the bottom of the cleaning tank 18 is a pyramidal inclined surface structure, which facilitates the cleaning liquid and sewage to flow to the through hole in the center of the bottom of the tank by gravity, so as to avoid the cleaning liquid and sewage from accumulating in the cleaning tank 18. A through hole is provided at the center of the bottom of the cleaning tank 18, and a drain pipe 7 is welded on the inner side of the through hole at the bottom of the cleaning tank 18. A micro-electric water valve 16 is installed on the drain pipe 7. A through hole is provided on the right wall of the cleaning tank 18 that passes through left and right. A water inlet pipe 8 is welded in the through hole in the wall of the cleaning tank 18, and a micro-electric water valve 16 is installed on the water inlet pipe 8. The cleaning controller 9 controls the two groups of micro-electric water valves 16 to automatically open and close through wires, thereby completing the injection of clean water in the water inlet pipe 8 into the cleaning tank 18 and the automatic discharge of sewage in the cleaning tank 18 by the drain pipe 7, thereby realizing the rapid replacement of cleaning liquid and clean water without removing medical equipment, thereby improving the efficiency of cleaning work.

[0029] In the disclosed embodiment, the top cover 3 is a cover structure with an opening on the lower side. Seven groups of through grooves are provided on the left and right sides of the top cover 3. The through grooves of the top cover 3 are opposite to the fan 13 on the left and right sides. The right side of the through grooves on the right side of the top cover 3 is covered with a filter 4. The filter 4 is made of a polyurethane mesh sponge. Due to the high air permeability of the polyurethane mesh sponge, the filter 4 blocks external dust without affecting the air flow, preventing dust from being sucked into the top cover 3 by the fan 13, thereby preventing the medical equipment from being contaminated with dust during the drying process.

[0030] In the embodiment of the present disclosure, two groups of vertically extending through grooves are provided on the upper side of the frame plate frame 27 near the edges of the front side and the rear side. The lifting frame 17 is inserted into the through grooves of the frame plate frame 27, and the outer side of the lifting frame 17 is attached to the groove wall of the through groove of the frame plate frame 27. The through grooves of the frame plate frame 27 support the lifting frame 17 to move vertically up and down, so that the two groups of lifting frames 17 support the horizontal and stable movement of the loading basket 20.

[0031] In the embodiment of the present disclosure, the upper side of the loading basket 20 is an open square trough structure, and the lower side of the loading basket 20 is densely covered with a large number of water-permeable through holes. Eleven groups of through slots are provided on the left and right sides of the loading basket 20. The through slots on the right side of the loading basket 20 are opposite to the electric heating tube 12 on the left and right sides. The fan 13 generates wind to blow the heat generated by the electric heating tube 12 through the through slots on the right side of the loading basket 20 onto the medical devices placed inside the loading basket 20. After the moisture on the surface of the medical devices is vaporized, it is blown from the through slots on the left side of the loading basket 20 to the through slots on the left side of the top cover 3 by the wind to be discharged, thereby completing the drying of the medical devices.

[0032] In the disclosed embodiment, the UVLED ultraviolet lamp board 14 is connected to the center position of the upper side surface inside the cover structure of the top cover 3 by bolts. The UVLED ultraviolet lamp board 14 is opposite to the opening position of the square trough structure of the loading basket 20. The UVLED ultraviolet lamp board 14 generates ultraviolet light to irradiate the medical devices carried inside the loading basket 20, so that the medical devices are always in a sterilization environment during the hot air drying process, ensuring that the medical devices remain sterile and dried.

[0033] The specific usage and function of this embodiment are as follows: When performing ultrasonic cleaning of medical devices, the present invention first pours the cleaning liquid into the cleaning tank 18, and then places the medical devices to be cleaned into the loading basket 20. At this time, the medical devices are immersed in the cleaning liquid. Then, the lifting rod 2 is held by the hand to place the top cover 3 on the top of the casing 5. The control panel 10 controls the cleaning controller 9 to start through the wire. The cleaning controller 9 controls the ultrasonic generator 11 to start through the wire. The ultrasonic generator 11 controls the ultrasonic transducer 19 to emit ultrasonic waves to the cleaning liquid in the cleaning tank 18 through the wire. The cleaning liquid generates a cavitation effect to perform oscillation cleaning of the medical devices. After the first cleaning is completed, the cleaning controller 9 controls the micro electric water valve 16 installed on the drain pipe 7 to open through the wire, and the cleaning liquid is discharged through the drain pipe 7. Washing tank 18, after the cleaning liquid is discharged, the cleaning controller 9 controls the micro electric water valve 16 installed on the drain pipe 7 to close, and the cleaning controller 9 controls the micro electric water valve 16 installed on the water inlet pipe 8 to open through the wire. The water inlet pipe 8 guides the clean water in the external water pipe into the cleaning tank 18 until the clean water soaks the medical equipment in the loading basket 20. The cleaning controller 9 controls the micro electric water valve 16 installed on the water inlet pipe 8 to close, and then the ultrasonic generator 11 controls the ultrasonic transducer 19 to emit ultrasonic waves to the clean water in the cleaning tank 18 for secondary immersion cleaning of the medical equipment. After the clean water cleaning is completed, the cleaning controller 9 controls the micro electric water valve 16 installed on the drain pipe 7 to open again, and the cleaning liquid is discharged from the cleaning tank 18 through the drain pipe 7. At this time, the cleaning controller The motor 23 is controlled to drive the gear 22 to rotate. Since the gear 22 is meshed and connected to the outer tooth structure of the turntable 25, the turntable 25 drives the two sets of bosses 26 to rotate around the vertical center axis of the turntable 25. The two sets of bosses 26 push the groove walls of the two sets of slides 24 respectively, so that the two sets of slides 24 move apart in opposite directions along the guide support rods 15. The two sets of slides 24 push the two sets of connecting rods 21 to flip. The four sets of connecting rods 21 synchronously push the two sets of lifting frames 17 to move vertically upward along the grooves of the frame frame 27. The lifting frame 17 drives the loading basket 20 to move upward and out of the washing tank 18. At this time, the loading basket 20 carrying the medical equipment goes deep into the inside of the top cover 3. Then the medical staff controls the drying and dehydration control machine 1 to start. The drying and dehydration control machine 1 controls the electric heating through the wires. The tube 12, the fan 13 and the UVLED ultraviolet lamp board 14 are started synchronously. The UVLED ultraviolet lamp board 14 generates ultraviolet light to irradiate the medical devices in the loading basket 20 for sterilization. The fan 13 generates wind to blow the heat generated by the electric heating tube 12 to the surface of the medical devices on the loading basket 20. The moisture on the surface of the medical devices is vaporized by the heat. The wind force of the fan 13 blows the vaporized moisture to the groove on the left side of the top cover 3 for discharge, thereby completing the sterilization and drying work of the medical devices after cleaning. After drying is completed, the drying and water removal control machine 1 controls the electric heating tube 12, the fan 13 and the UVLED ultraviolet lamp board 14 to turn off, and the lifting rod 2 is held to remove the top cover 3 from the top of the casing 5, and then the loading basket 20 is removed from the lifting frame 17.

[0034] All of the above components are installed, connected, or set up using common mechanical methods, such as welding, threaded connections, and screw connections. The specific structures, models, and coefficient indicators of all components are proprietary technologies, and any method that can achieve beneficial effects may be implemented. The drying and water removal controller 1, cleaning controller 9, control panel 10, ultrasonic generator 11, electric heating tube 12, fan 13, UVLED lamp panel 14, micro electric water valve 16, ultrasonic transducer 19, and motor 23 used above are all commonly available components on the market. Upon purchase and use, they only need to be connected according to the included instruction manual, so they will not be described in detail here.

[0035] The technical solutions of the present invention are not limited to the scope of the embodiments of the present invention, and the technical contents not described in detail in the present invention are all well-known technologies.

Claims

1. An ultrasonic cleaning device, comprising a housing (5); the bottom of the housing (5) is connected to a bottom plate (6) by bolts, a control panel (10) and an ultrasonic generator (11) are installed on the left side of the housing (5), a frame (27) is welded to the inner side of the housing (5), a cleaning tank (18) is welded to the inner side of the frame (27), and an ultrasonic transducer (19) is installed on the lower side of the cleaning tank (18); characterized in that: The invention also includes a top cover (3), a guide support rod (15) and a support (28); a drying and water removal control machine (1) is installed on the upper side of the top cover (3); a lifting rod (2) is welded on the upper side of the top cover (3); a UVLED ultraviolet light board (14) and an electric heating tube (12) are installed inside the top cover (3); a filter screen (4) is bonded to the right side of the top cover (3) through Velcro; a fan (13) is installed on the right side of the top cover (3); the outer side of the guide support rod (15) is slidably connected to a slide plate (24 ), the upper side of the slide (24) is hinged with a connecting rod (21), the top end of the connecting rod (21) is hinged with a lifting frame (17), and a loading basket (20) is placed on the upper side of the lifting frame (17); the upper side of the support (28) is installed with a motor (23), the motor shaft of the motor (23) is installed with a gear (22), the upper side of the support (28) is installed with a cleaning controller (9); the lower side of the support (28) is installed with a bottom plate (6), and the upper side of the bottom plate (6) is rotatably connected to a turntable (25).

2. An ultrasonic cleaning device as claimed in claim 1, characterized in that: The number of the slide plates (24) is two groups, and the slide plates (24) are symmetrically distributed on the left and right sides. The upper side surface of each group of slide plates (24) is provided with a long through groove, and the slide plates (24) are provided with two groups of circular through holes that pass through the left and right sides, and the guide rods (15) are inserted into the circular through holes of the slide plates (24).

3. An ultrasonic cleaning device as claimed in claim 1, characterized in that: The outer side surface of the turntable (25) is provided with an external tooth structure, and the gear (22) is meshedly connected to the external tooth structure of the turntable (25). Two groups of protrusions (26) are provided on the upper side surface of the turntable (25) near the outer edge, and each group of protrusions (26) is a cylindrical structure. The protrusions (26) are inserted into the long through grooves of the slide plate (24).

4. An ultrasonic cleaning device as claimed in claim 1, characterized in that: The cleaning tank (18) is a tank structure with an upper side opening, and the bottom of the cleaning tank (18) is a pyramidal inclined surface structure. A through hole is provided at the center of the bottom of the cleaning tank (18) and is connected vertically. A drainage pipe (7) is welded to the inner side of the through hole of the bottom of the cleaning tank (18), and a micro electric water valve (16) is installed on the drainage pipe (7). A through hole is provided on the right wall of the cleaning tank (18) and is connected horizontally. A water inlet pipe (8) is welded in the through hole of the wall of the cleaning tank (18), and a micro electric water valve (16) is installed on the water inlet pipe (8).

5. The ultrasonic cleaning device according to claim 1, wherein: The top cover (3) is a cover structure with an opening on the lower side. Seven groups of through slots are provided on the left and right sides of the top cover (3). The through slots of the top cover (3) and the fan (13) are opposite to each other on the left and right sides. The right side of the through slots on the right side of the top cover (3) is covered with a filter (4). The filter (4) is made of a polyurethane mesh sponge material.

6. An ultrasonic cleaning device as claimed in claim 1, characterized in that: The upper side of the frame plate frame (27) is provided with two groups of vertically penetrating through grooves near the edges of the front side and the rear side. The lifting frame (17) is inserted into the through grooves of the frame plate frame (27), and the outer side of the lifting frame (17) is attached to the groove wall of the through groove of the frame plate frame (27).

7. An ultrasonic cleaning device as claimed in claim 1, characterized in that: The upper side of the carrying basket (20) is an open square trough structure, and the lower side of the carrying basket (20) is densely covered with a large number of water-permeable through holes. The left side and the right side of the carrying basket (20) are both provided with eleven groups of through slots, and the through slots on the right side of the carrying basket (20) are opposite to the electric heating tube (12) on the left and right sides.

8. An ultrasonic cleaning device as claimed in claim 1, characterized in that: The UVLED ultraviolet light board (14) is connected to the center position of the upper side surface inside the cover structure of the top cover (3) by means of bolts, and the UVLED ultraviolet light board (14) and the opening position of the square trough structure of the loading basket (20) are vertically opposite.

Images